patient transfers & stretcher€¦ · patient transfers & stretcher parts breakdown &...

20
Patient Transfers & Stretcher Parts Breakdown & Assemblies 380748 Revision H – 9/26/16 382000-1, 382000-1L, 383000-1, 383000-1L, 382010-1, 382010-1L, 383010-1, 383010-1L, 382510-X, 383500-1, 382500-1, 383510-X, 384000-1, 385000-1, 386000-1, 387000-1,388000-1, 389000-1, 391000-1, 392000-1, 393000-1, 394000-1, Note: Add prefix (2- ) when Tan is used Penner Patient Care 101 Grant Street Aurora, NE 68818 For Service Please Call 1-800-732-0717 or 1-866-736-6377 Visit Our Web Site www.pennerpatientcare.com

Upload: others

Post on 14-May-2020

28 views

Category:

Documents


0 download

TRANSCRIPT

Patient Transfers

& Stretcher

Parts Breakdown & Assemblies

380748

Revision H – 9/26/16

382000-1, 382000-1L, 383000-1, 383000-1L, 382010-1, 382010-1L, 383010-1, 383010-1L,

382510-X, 383500-1, 382500-1, 383510-X, 384000-1, 385000-1, 386000-1, 387000-1,388000-1,

389000-1, 391000-1, 392000-1, 393000-1, 394000-1,

Note: Add prefix (2- ) when Tan is used

Penner Patient Care 101 Grant Street Aurora, NE 68818

For Service Please Call 1-800-732-0717 or 1-866-736-6377

Visit Our Web Site www.pennerpatientcare.com

2

TRANSFER & STRETCHER PARTS & ASSEMBLIES INDEX

INTRODUCTION: The parts for Transfers are the same with a few variables. The Transfer Chairs and

Bases vary because of the type of tub it is used with. The Chair clamps and covers also vary because of

chair size and scales. There are only two pillars Standard and Bariatric. The Batteries, wall chargers, and

hand controls are the same on all. There are two different controllers, one for Bariatric and one for

standard. Casters and rubber bumpers vary with the type of base, however there is only two sizes of

bumpers and casters are either 3” or 4”, braked and non-braked. The following pages will identify by

model number what is used where.

Contents IDENTIFICAITON OF TRANSFER BASES ........................................................................................................................... 3

CHART BASES, BUMPERS, AND CASTERS ....................................................................................................................... 4

IDENTIFICAITON OF TRANSFER CHAIRS ......................................................................................................................... 5

CHART CHAIRS, ARMS, SEAT, BACK REST, GRIPS, & PADS ............................................................................................... 6

COMPONENTS OF THE OPTIONAL END OPENNING WITH ELITE TRANSFER CHAIR ...................................................... 7

TRANSFER SCALE MOUNTING CLAMP AND ASSEMBLY –BASE AND CASTERS .............................................................. 8

TRANSFER SCALE, BATTERIES, CONTROLLER, HAND CONTROL, CABLES, AND BELTS .................................................. 9

CHART OF COVERS AND CLAMPS ON MODELS ........................................................................................................... 10

TRANSFER CHAIR MOUNTING, VARIOUS ARMS, AND CUSHIONS ............................................................................... 11

SEAT CUSHION WITH HARDWARE, CHAIR LOCK, AND TOILET PAN KIT ...................................................................... 12

STRETCHER LIFT COMPONENTS AND PADS ................................................................................................................. 13

INSTALLING THE SCALE ON A LIFT WITHOUT SCALE.................................................................................................... 14

SCALE CALIBRATION PROCEDURE ............................................................................................................................... 16

TRANSFER MOTOR AND SCALE CARRAIGE ASSEMBLY ................................................................................................ 17

TRANSFER PILLAR, ACTUATOR, AND MOTOR ASSEMBLY ............................................................................................ 18

PILLAR AND ACTUATOR TECHNICAL NOTES .................................................................................................................. 19

INSTRUCTIONS FOR REPLACING THE ACTUATOR ........................................................................................................ 21

3

IDENTIFICAITON OF TRANSFER BASES (Refer to Work Order)

SUPERIOR END

BASE 380050

CASCADE LEFT

BASE 380100L

SUPERIOR LEFT

BASE 380056

CASCADE RIGHT

BASE 380100

SUPERIOR

RIGHT BASE

380055

PACIFIC CHAIR

BASE 393100

END OPENING

BASE 380100E

END OPENING

BASE 380100EL

BARIATRIC LEFT

BASE 380101BL

BARIATRIC

BASE 380101B

4

CHART BASES, BUMPERS, AND CASTERS

MODEL BASE BOOT FRONT

(SMALL)

380345

BOOT REAR

(LARGE)

380350

CASTER 3”

(SMALL)

380355

CASTER 4”

BRAKED

*380360

CASTER 4” NON-

BRAKE 380365

382000-1 380100 3 1 2 2 0

382000-1L 380100L 3 1 2 2 0

382010-1 380100E 0 4 0 2 2

382010-1L 380100EL 0 4 0 2 2

382500-1 380101B 4 1 4 2 0

382510-X 380101B 4 2 4 2 0

383000-1 380100 3 1 2 2 0

383000-1L 380100L 3 1 2 2 0

383010-1L 380100EL 0 4 0 2 2

383500-1 380101B 5 1 4 2 0

383510-X 380101B 5 2 4 2 0

384000-1 380055 0 4 2 2 0

385000-1 380056 0 4 2 2 0

386000-1 380050 2 2 2 2 0

387000-1 380055 0 4 2 2 0

388000-1 380056 0 4 2 2 0

389000-1 380050 2 2 2 2 0

*391000-1 391352 See page

13

See page

13

*392000-1 391352 See page

13

See page

13

393000-1 393100 0 4 0 2 2

394000-1 393100 0 4 0 2 2

5

IDENTIFICAITON OF TRANSFER CHAIRS

(Refer to Work Order)

381150 381140 391150

381145

381150E

• 381150 - Cascade transfer chair frame • 381140 - Superior transfer chair frame • 381145 - Cascade Bariatric chair frame • 391150 - Pacific transfer chair frame • 381150E - Chair frame end opening

NOTE: Refer to your work order Bill of Materials and Functional List FL006

when assembling a Transfer Lift.

6

MODEL CHAIR ARM

381160SER

HAND BAR BACKREST /

ARM

SEAT

PAD

BACK

REST PAD

PUSH

BAR

HAND

GRIP

381108

382000-1 381150 2 381115 381117 381130 4

382000-1L 381150 2 381115 381117 381130 4

382010-1 381150E 391161SER 391160ESER 381117 381130 4

382010-1L 381150E 391161SER 391160ESER 381117 381130 4

382500-1 381145 2 381115 381117 381134 4

382500-1L 381145 2 381115 381117 381134 4

382510-1 381150 2 381115 381117 381134 4

382510-1L 381150 2 381115 381117 381134 4

383000-1 381150 2 381115 381117 381130 4

383000-1L 381150 2 381115 381117 381130 4

383010-1 381150E 391161SER 391160ESER 381117 381130 4

383010-1L 381150E 391161SER 391160ESER 381117 381130 4

383500-1 381145 2 381115 381117 381134 4

383510-1 381150 2 381115 381117 381134 4

384000-1 381140 2 381115 381117 381132 4

385000-1 381140 2 381115 381117 381132 4

386000-1 381140 2 381115 381117 381132 4

387000-1 381140 2 381115 381117 381132 4

388000-1 381140 2 381115 381117 381132 4

389000-1 381140 2 381115 381117 381132 4

391000-1 391363R 2 390765 390760 381132 2

392000-1 391364L 2 390765 390760 381132 2

393000-1 391150 391161SER 391160SER 381115 381117 381132 4

394000-1 391150 391161SER 391160SER 381115 381117 381132 4

CHART CHAIRS, ARMS, SEAT, BACK REST, GRIPS, & PADS

Note: FOR TAN ADD (2) IN FRONT OF NUMBER BELOW

7

COMPONENTS OF THE OPTIONAL END

OPENNING WITH ELITE TRANSFER CHAIR

Chair Variations:

481150-1 Chair complete blue w/o hole

481150-2 Chair complete blue w/hole

481150-3 Chair complete gray w/o hole

481151-1 Chair complete blue w/hole

481151-2 Chair comp brown w/hole

481151-3 Chair comp gray w/hole

Arm Variations:

481160-1 Arm rest R/H blue

481160-2 Arm rest R/H brown

481160-3 Arm rest R/H gray

481161-1 Arm rest L/H blue

481161-2 Arm rest L/H brown

481161-3 Arm rest L/H gray

Chair Mounting Bracket

383195 Chair Mounting Bracket White EO W/Elite

2-383195 Chair Mounting Bracket Tan EO W/Elite

480209 Screw-3/8-16x1 sh cap ultra coat

8

TRANSFER SCALE MOUNTING CLAMP AND ASSEMBLY –BASE AND

CASTERS

SEE PAGE (10) FOR VARIABLES

OF CLAMP NUMBERS

AND INSTALLATION

INSTRUCTIONS ON PAGE (16)

* QUANTITIES OF CASTERS

AND BOOTS VARY WITH TYPE

OF BASE ON TRANSFER.

BOOTS SHOWN ON PAGE 4

• 381525 - Screw 3/8-16x4 1/2" hxhd grade 8

ultra coated 4 ea.

• 140518 - Washer 3/8 flat ss 4 ea behind head of 381525.

• 381400 - Screw 3/8-16 x 1 1/4" hxhd ss

• 380405 - Washer 3/8" flat ss 1/8" thick

• 381452 - Washer lock 3/8" ss

• 350920 - Screw 10-32 x 1/4 phil pnhd ss

• 381400 - Screw 3/8-16 x 1 1/4" hxhd ss 1 ea on all casters.

2 ea 380400 used of front of E.O. Transfer.

• 380405 - Washer 3/8" flat ss 1/8" thick. (one on bottom

front)

• 381452 - Washer lock 3/8" ss 1 ea. (one on

bottom front) (apply Loctite on threads)

• 380407 - Washer alignment complete.

(One on top of front casters except on end opening, each

rear).

(To align the casters for tracking, point the pin on the

washer forward, then adjust right or left for easy

tracking). note: non-permanent thread lock must be

applied to caster threads when installing or adjusting.

• 380405 - Washer 3/8" flat ss 1/8" thick. (1ea. on top and

bottom of caster)

• 381452 - Washer lock 3/8" ss 1 eato bottom of the

caster).

• 381565 - Screw 1/4-20 x 3/8" nylon flsl (4 ea. on each

side of pillar)

• 380345 – * Boot, caster mounting sm grey 3 ea.. (install

with six drops of adhesive on each bracket)

• 380350 – * Boot, caster mounting lg grey

1 ea.. (Install with six drops of

adhesive on each bracket, thick end towards the back)

9

TRANSFER SCALE, BATTERIES, CONTROLLER, HAND CONTROL,

CABLES, AND BELTS

Note- batteries “AA” for the scale readout located in the battery compartment (3811067) on the bottom of the readout

PILLAR MOUNT

381105 - Top cap pillar plastic will install

over the pillar motor. 4 ea. screw 350945

(Use 3811052 for Bariatric).

3811068 - Scale PSC20 display only, service replacement (order 3811068B for Bariatric) scale PSC20B display only servicer replacement. PSC20HC AFTER SEPTEMBER, 2016

3811068-1 - Scale overlay and switch (381198 replacement scale pc board).

3811073 – Scale Read out replacement cable (to load cell).

381112 - Hand Control complete

381116 - Wall charger electric transfer not shown

380745 – Operating Manual Cascade Transfer

380748 – Parts & Assembly Manual (not shown).

381130 - Push Bar cascade. (use 381132 for superior and

381134 for Bariatric) use mount bolts 381550. 381551 for new scale September 2016.

380355 - Caster front wide poly.

381107 - Battery complete for electric transfer.

3811072 - Individual battery replacement. 2 per case.

3811070 - Battery case only w/screws

381106 - Mobilette or controller w/ red button. (Use 382106 for Bariatric).

381111- AC adapter for charger & mobilette (not shown).

3811060 - Emergency switch or red buttons service replacement part only.

*381425 - screw 7/16-14 x 1 1/4" hxhd ss 2 each

*381450 - washer lock 7/16" ss 2 each

*381475 - washer flat 7/16" ss 1/8 thick 2 ea.

380360 - caster rear total lock

400212 - Seat belts Same for Shoulder

for Superior, Cascade, and Pacific transfers.

10

CHART OF COVERS AND CLAMPS ON MODELS

NOTE: For Tan color, add (2-)in front of the indicated number:

TRANSFER LIFT MODEL COVER

FRONT

COVER

BACK

CLAMP

FRONT

CLAMP

BACK

SUPERIOR –384000-1, 385000-1, 386000-1 381189 381184 381175 381180

SUPERIOR W/SCALE - 387000-1, 388000-1, 389000-1 381188 NA 381175 381187

CASCADE - 382000-1, 382000-1L 381183 381184 381175 381180

CASCADE W/SCALE – 383000-1, 383000-1L 381186 NA 381175 381187

CASCADE BARIATRIC – 382500-1 3811832 381184 381175 381180

CASCADE BARIATRIC W/SCALE – 383500-1 3811834 381184 381175 381187

CASCADE STANDARD BARIATRIC – 382510-1 381183 NA 381175 381180

CASCADE ST BARIATRIC W/SCALE – 383510-1 381186 NA 381175 381187

CASCADE END OPENING (EO) – 382010-1, 382010-1L 381183 381184 381175 381180

CASCADE EO W/SCALE – 383010-1, 383010-1L 381186 NA 381175 381187

PACIFIC CHAIR – 393000-1 381189 381184 381175 381180

PACIFIC CHAIR W/SCALE – 394000-1 381188 NA 381175 381187

PACIFIC STRETCHER – 391000-1 391105 NA NA NA

PACIFIC STRETCHER W/SCALE – 392000-1 3811833 NA 381175 381187

11

TRANSFER CHAIR MOUNTING, VARIOUS ARMS, AND CUSHIONS

381500 - Screw 3/8-16 x 1" hx hd 4 ea.

381452 - Washer lock 3/8" ss

391170- Bumper pacific chair transfer only.

380403 - Screws 1/4-20

381550 - Screw 1/4-20 x 1 1/2 grd 8

ultra coated(Push Bar mounting screws two ea) After

September 2016 use 381551- Screw 5/16-18 x 1 ¾”

381113 - Screw 1/4-20 x 1 3/4" bhsh ss 2 ea.

381109 - Strap bushing 2 ea.

381110 - Bushing concave 2 Ea. on each push bar

and 2 ea. used on each back rest except on Pacific,

EO, and Bariatrics.

381117 - Backrest transfer blue.

2-381117 for Tan

*381160SER - Arm - transfer 2 ea. (Includes arm

end plug and black only grip). Arm end plug, order

separately381161.

2-381108 - Hand grips black only.

381186 - Cover clamp cascade scale.

(Determined on page 10)

381172 - Pin dowel arm lock

*Note: (use 391160SER for Pacific back rest , arm &

391161SER for Pacific hand bar arm). (Use 391161SER

arm and 391160SER backrest on the End Opening). Arms

come with end plug and hand grips (Black only)

PACIFIC

CHAIR

ONLY

12

SEAT CUSHION WITH HARDWARE, CHAIR LOCK, AND TOILET PAN KIT

EXPLODED VIEW BELOW

400306- Center Strap

Note: Center strap attached on pacific and End Opening chairs only on the seat. (Screw length ground down flush with top side). Apply Loctite to threads.

381115 - Seat complete blue 2-381115 - Seat complete tan Both include below: 390127 -Spacer (washer) 3 ea for seat bolt 3811201 • 3811201 - Bolt seat post 3 ea.

• 381193 - Screw shldr 1/4" dia 1/2" lng • 381192 - Spring - seat lock • 381191 - Plate - seat lock

• 381324 - Optional toilet pan kit for patient transfers.

381324EO- Optional toilet pan kit for patient End Opening and Pacific chair transfers.

• 381332 – Toilet bowl

Pacific & EO chair seat complete

391115 - Blue

2-391115 - Tan.

(Includes parts below):

381115B - Seat only blue (38115T Seat only tan)

400600 - Screw 1/4-20 x 3/4 hxhd ss

390129 - Washer 1/4 star external ss

391166 - Hook- seat pad pacific

390127 - Spacer 3/4od x 1/4id 1/8 thkss

380402 - Screw 1/4-20 x 3/4" phfthd ss

400306 - Center belt and bracket

EXPLODED

VIEW

BELOW

13

STRETCHER LIFT COMPONENTS AND PADS

391357 – Safety strap button–arm,(in

back of arm)

390653 – Safety Belt – stretcher

391365 – Stretcher wing lock

391359 – Lock indicator cover white-right

391358 – Lock indicator cover white-left

390753 – Pillow

391362 – Aluminum knob

391356 –Safety strap button

Wing (mount screw-391349)

400615 - Bumper guard

2-381108 – Hand grips (black only)

391367 – Handle no scale

391353 – Arm assembly

391364 – Wing-left

390760 – Pad large

390765 – Pad small

391351 – Outside tube

391350 – Inside tube (not shown)

391352 – Lift base

391363 – Wing-right

390757 –Leg protector

381104 – Actuator (not shown)

380355 – Caster 3” non-lock

391354 – Steering lock stop

391368 - Steering lock

391360 – Caster 4” lock

14

INSTALLING THE SCALE ON A LIFT WITHOUT SCALE

Figure A Figure B Figure C

Procedure for installing a scale assembly

1. Prepare the scale to install on the clamps by first unscrewing 4

Ea. 10-32 x 3/8” Phillips screws from the sides of the scale. (Save)

2. (Note: All wires are connected in groups of color). Make sure

the wire with the scale connection hook-up is on the right side as shown in figure “B” on a right

hand Transfer and on the left on a left hand Transfer.

2. Slide the scale over the clamps from the front of the pillar, keeping all wires from getting

pinched.

4. Hold the scale firmly while securing the back of the scale to the clamp using 2 Ea. 3/8-16x1 ¼”

screws (part number 381400) and 2 Ea. 3/8” flat washers (part number 380405) and 2 Ea. 3/8”

Lock Washer (part number 81452) . Do not tighten completely.

5. Secure the front of the scale to the front clamp by using 2 Ea. 3/8-16 x 1” screws (part number

381500) and 2 Ea. 3/8” flat washer (part number 380405), 2 Ea. 3/8” Lock Washer (part number

381452) . NOTE: the 2 Ea. 3/8” flat washers must go behind the front scale plate as shown in

figure “C”. An extension may be needed for the socket.

6. Tighten the front screws, then tighten the back screws completely.

7. Using 3 Ea. Wire ties (part number 602346) and 3 Ea. Wire tie mounts (part number 3801099),

fasten the cords close to the pillar to allow the back cover to go on easily as shown in figure “E”. (

Do not put back cover on yet.

15

Figure G

8. Using a support to hold the chair in place, screw the chair to the front of the scale using 4 Ea. 3/8-

16x1” screw (part number 381500) and 4 Ea. 3/8” lock washers (part number 381452) making

sure the chair is straight, and the correct height from the floor to the bottom of the chair (16 ½ “-

17½”). If the chair is not the correct height, you will need to loosen the 2 Ea. Back scale screws

and the 4 Ea. Back clamp screws to adjust up or down.

9. From the rear of the scale, pull actuator wire back towards you, slide the cut grommet (part

number 381178) over the wire and put the back scale stainless steel cover on while sliding the wire

and the grommet into the slot in the cover as shown in figure “F” using 2 Ea. 350934 screw 8-32 X

1/4" PH SS.

10. Pull the actuator wire tight and fasten the scale readout to the cover and scale using 4 Ea. 10-

32x3/8” screws (screws come with scale). Note: The readout goes on the right side looking from

the back of the scale.

11. Put the blue plastic front cover on at an angle to avoid cracking the cover. (Slide on one bar of the

chair at a time) then fasten with 1 Ea. 6-32x 3/8” screw (part number 350945).

12. Attach the Push Bar, as shown below, with 2 Ea. ¼-20 x 13/4” screw (part number 381550,

Concave Bushing (part number 381110). use a 3/16 Allen wrench in figure “G”. After September

2016 the screw is a 381551- 5/16”-18 x 1 ¾”. Also New scales will not have the 3 connectors

shown in pictures 1 and 2 above.

13. At this point the Scale Transfer is completed and now must be calibrated. (Use the appropriate

calibration procedure for 25 lb. or 50 lb. depending on which Transfer it is on page 18).

16

SCALE CALIBRATION PROCEDURE

Standard 3-button calibration Instructions

Should calibration be necessary, all that is required is a 25 lb. (50

lb. for some models) precision weight*. Do not use packaged

goods, fitness

weights, or other items that say they weigh 25 lb. (50 lb. for some

models). Failure to use a precision weight may cause the scale to

display an inaccurate weight. A certified weight is the method

preferred, NIST Class F or ANSI/ASTM Class 6 weights are

recommended.

To enter the calibration mode, press the “ON/ZERO” pad. While

holding the “ON/ZERO” pad, press and hold the “LB/KG” pad.

After approximately 3 seconds the message on the display will

change from “ZERO” to “CAL”. Release both and the display will

show “C 0”.

CALIBRATION

Note:

When Calibrating a

Bariatric (PSC20B),

substitute 50 where 25

LB or (C25) is stated

3. Make sure the lift seat is empty and stabilized** prior to pressing the “ON/ZERO” pad. The display

will count down from -16- to -0- or -8- to -0-. When finished, the display will show the message “C

25” (C50 for some models).

4. Place a 25 lb. (50 lb. for some models) precision weight on the seat and permit it to stabilize*. Press the

“ON/ZERO” pad once again. The indicator will count down from -16- to -0- or -8- to -0- as before.

The indicator automatically returns to the weighing mode and displays the weight used. Calibration is

now complete. Please remove the 25 lb. (50 lb. for some models) precision weight, stabilize* the lift,

and press the “ON/ZERO” pad to zero the scale. The

scale is ready to use. *NIST Class F or ANSI/ASTM Class 6 weights are recommended. Please note that dumbbells are not

precision weights.

**Failure to stabilize the unit may cause the scale to display an inaccurate weight or not permit

calibration; here are some notes on how to stabilize the unit (empty or with weight). -weight must

be centered directly below the hanging scale or middle of the weighing platform-do not side load

the scale -permit the weight to stop bouncing or swinging (15-30 seconds is generally enough time

for the weight to stabilize)

17

TRANSFER MOTOR AND SCALE CARRAIGE ASSEMBLY

380401 – Nut 3/8 x 16 hx ss 18-8 Nylock

380422 -Screw 3/8 x 16 x 1 1/2"hxhd ss

5 1/2” - Distance to locate clamp placement.

(This distance is 5” on stretchers with scales)

381500 -Screw 3/8-16 x 1" hx hd grd 8

380405 - Washer 3/8" flat ss 1/8" thick

381452 - Washer lock 3/8" ss

380401 - Nut 3/8 x 16 hx ss 18-8 nylock

380422 -Screw 3/8 x 16 x 1 1/2“ hxhd ss. 3 ea.

3811075 - Replacement actuator cord & jack

(cut to desired length)

The readout mounting location determined by model

number if left or right transfer.

See page 15 section 9 for installing the stainless steel

cover and readout.

350934 - Screw 8-32 x 1/4" ph pnhd ss

Note: the complete scale PSC20B for the

bariatric is similar just larger.

18

TRANSFER PILLAR, ACTUATOR, AND MOTOR ASSEMBLY

• 381099 - Pillar bearing electric transfer 4 ea.

slides into and out of outside pillar.

• 381565 - Screw 1/4-20 x 1/2" nylon flsl 4 ea.

per side

• *381119 - Pin bottom actuator mount.

• 381123 – Spacer white plastic 2ea. inside on

each side of the actuator mount. must be flush

with surface. (not required on baritatric

pillar).

• **381122 - actuator 600mm long with motor

(382122 – actuator for bariatric). also

requires actuator extension 3821221). order

381104 for replacement actuator on

stretchers)

• 381103 - brkt motor transfer pillar. (381103b

for bariatric)

• 380401 – nut 3/8 x 16 hx ss 18-8

nylock 2 ea.

• 380422 -screw 3/8 x 16 x 1 1/2"hxhd ss 3 ea.

• 381118 - spacer actuator pin top location of no

load switch * see page 19 for technical notes on actuator

replacement

** see page 20 & 21 for technecal notes on motor

disconnect from actuator

19

PILLAR AND ACTUATOR TECHNICAL NOTES

Inside tube

Connecting Pin

Used to drive out the connecting pin

381119

381124

Actuator Replacement Procedure

If it is required to replace the actuator, inside or outside

tubes, it may be necessary to disconnect the actuator

from the inside pillar. The following is instructions to

remove the pin that connects the actuator

to the inside tube. Use any ½” x 2 3/8” piece like this to drive out the pin

and keep the spacers in place internally when re-

inserting the new actuator. The pin (381119) only drives

out in one direction because of ribbed portion of the

pin. The screws, 2 ea. (381124)5/16-18 X 3/4" FH SH

CAP, secure the pin in place. The screw that goes into

the larger end on pin, has red Loctite on it to keep it in

place, because the pin has to come out from that end.

The smaller end has blue Loctite on it because that is

the screw that has to come out before driving the pin

out.

Whatever you use to drive out the pin has to be that

specific length to keep the spacers in place when

removing the actuator.

Shown as it would be inside of the inner tube.

21

INSTRUCTIONS FOR REPLACING THE ACTUATOR

Note: this bolt/nut

should never be tight.

allows actuator

movement when

connected to the bar

First remove bolts connecting the bar to the pillar. Then slide out the spacer as shown above left and remove the bar from the

motor. Then pull the actuator out of the pillar far enough to access the motor as shown above right and slide the protective sleeve

away from the motor as shown above right.

Remove all the wire ties going to the actuator, being careful not to cut the wire. With a pair of channel locks, secure the

shaft as shown below left., then turn the motor to unlock it from the shaft as shown below right. Observe how the motor

separates from the actuator and assemble the new motor and bar attached, the same way it came off. . Test it by pluging into

your mobilette. If checks ok, then reassemble everything and secure cord properly.