pc e 099 cable glands

8/10/2019 Pc e 099 Cable Glands

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BHABHA ATOMIC RESEARCH CENTRE

ADVANCED HEAVY WATER REACTOR

QUALITY ASSURANCE PLAN FOR BRASS TUBE FITTING

AHWR/60411/QAP/60001/P0

Date: Aug, 2014 Page 1 of 5

S.NoCOMPONENT/OPERATION

CHARACTERISTIC

TYPE OFCHECK

CLASSIFICATION

QUANTUMOF CHECK

REFERENCEDOCUMENT

ACCEPTANCENORMS

FORMATOF

RECORDS

AGENCYREMARKS

P W V

1.0 RAW MATERIAL

1.1Chemical

CompositionChemicalAnalysis

MA

Sample

from

each

batch

Applicable

standards

Applicable

Standards

Test

Report3 2 1

To be done

in NPC

Approved

Lab

1.2

Material for

body, nut ,

washers &compression

ring

Physicalproperties

Tensile

Strength

Hardness

Test

MA

Sample

from

each

batch

Applicable

standards

Applicable

Standards

Test

Report3 2 1

To be done

in NPC

Approved

Lab

1.3IN PROCESS/

ROUTINE TEST

1.4 Body Threads Gauging MA 100%

NPCIL

Approved

document /

drawings

NPCIL

Approved

document /

drawings

IQC

Records2 2 1

1.5 Body Dimensions Measurement MA 100%

NPCIL

Approveddocument /

drawings

NPCIL

Approveddocument /

drawings

IQC

Records2 2 1

1.6Nut /

CompressionringDimensions Measurement MA 100%

NPCIL

Approveddocument /

drawings

NPCIL

Approveddocument /

drawings

IQC

Records2 2 1


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AHWR/60411/QAP/60001/P0



CHARACTERISTIC

TYPE OFCHECK

CLASSIFICATION

QUANTUMOF CHECK

REFERENCEDOCUMENT

ACCEPTANCENORMS

FORMATOF

RECORDS

AGENCYREMARKS

P W V

1.7 Washers Dimensions Measurement MA 100%

NPCILApproveddocument /drawings


IQC

Records2 2 1

1.8 Sealing Ring Dimensions Measurement MA 100%


NPCILApproved

document /drawings

IQCRecords

2 2 1

2.0

FINISHED

PRODUCT A)ROUTINE

TESTS

2.1 Glands

Dimension

(overall)

ferrule ID,

nut IDand

finish

Measurement MA

10% of

each size

fromeach lot



Test

Report2 1 1

2.2 Glands

NPT

threadsMetric

thread

Gauging MA 100%

NPCIL

Approveddocument /drawings

NPCIL

Approveddocument /drawings

TestReport 2 1 1

3.0 GlandsAxial pull

test

Strength/

Material

Integrity

MAAs per

NPCIL

approved test

Test

Report2 1 1


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AHWR/60411/QAP/60001/P0



CHARACTERISTIC

TYPE OFCHECK

CLASSIFICATION

QUANTUMOF CHECK

REFERENCEDOCUMENT

ACCEPTANCENORMS

FORMATOF

RECORDS

AGENCYREMARKS

P W V

procedures

3.1 GlandsRe-

Assembly

Pull Test

Re- assembly MA

As perNPCIL

approved test

procedures

As per PC-E-100

Test Report 2 1 1

3.2

IDENTIFI-

CATION &

PACKING

Adequacy

of

Identificati

on and

packing

Visual MA 100%

As per

NPCIL

Approved

procedures

Approved

procedure2 1 1

3.3

3.4

3.5

3.6

3.7

4.0


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AHWR/60411/QAP/60001/P0



CHARACTERISTIC

TYPE OFCHECK

CLASSIFICATION

QUANTUMOF CHECK

REFERENCEDOCUMENT

ACCEPTANCENORMS

FORMATOF

RECORDS

AGENCYREMARKS

P W V

4.1

4.2

LEGEND:

MAMAJOR MIMINOR PPERFORMANCE

WWITNESSED VVERIFIED ISS - INSTRUEMTN SPECIFICATION SHEET

CHP - CUSTOMER HOLD POINT

1PURCHASER 2 - PRIME SUPPLIER 3 - SUB VENDOR / EXTERNAL LABORATORY

NOTE:

1.

Test reports on the bought out components for all the NPCIL specified tests shall be obtained from the manufacturers and submitted for the

verification of BARC.

2.

The purpose of QAP is to streamline BARC Quality Surveillance activities and identifying CHP on un-ambiguous terms.

3.

All test reports, the certificates and inspection reports shall be reviewed by Prime Supplier/Sub-Vender/Manufacturer, before submitting

the same to verification by purchaser.


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AHWR/60411/QAP/60001/P0



CHARACTERISTIC

TYPE OFCHECK

CLASSIFICATION

QUANTUMOF CHECK

REFERENCEDOCUMENT

ACCEPTANCENORMS

FORMATOF

RECORDS

AGENCYREMARKS

P W V

4. History docket/End documents prepared by Prime Supplier/Sub-vendor shall be submitted to Purchasers Representative for verification

and checking for its completeness.

5.

Calibrated instruments shall be used during inspection, examination & testing.

6. Quality surveillance carried out by purchasers representative at any stage of manufacturing of product shall not absolve manufacturer of

their responsibility to ensure quality neither shall it preclude subsequent rejection by purchaser.

7. Prime supplier/Sub-vendor shall establish and maintain documented quality system/documented procedures. They should address the

above as a minimum in their documented Quality system/documented procedures.

8.

Control of manufacturing process, control of non-conforming product, corrective and preventive action, document control, control onpurchasing, control on calibration of instruments, control on inspection & test and test status.

9. To verify the establishment and correct implementation of quality system of Prime supplier/Sub-vendor, BARC reserves the right to audit

Prime supplier/Sub-vendors quality system before or after execution of BARC jobs and carry out follow-up audit if any non-conformance

observed during the audit.

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