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06/13/22 1 PENGENALAN TEKNIK KIMIA agus hadiyarto [email protected] [email protected]

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  • **PENGENALAN TEKNIK KIMIAagus hadiyarto

    [email protected]@undip.ac.id

  • **Daftar BacaanPerry, C., 1994, Chemical Engineers Handbook, Mac GrawHill Kogakusha, Tokyopafko.com/history/h_whatis.html copyright 2000, Wayne PafkoRubin E.S., Davidson C.I.,2001, Introduction to Engineering and the Environment, Mc Graw Hill, Boston Burr RidgeWoods, D.R, 1995, Process Design and Engineering Practice, PTR Prentice Hall, New Jersey

  • PengantarMateri/energi tidak dapat di ubah menjadi bentuk lain atau dihilangkan, tanpa mengoperasikan berbagai peralatan maupun pengaturan kondisi operasi

    Engineer mampu mensintesa sistem baru yang mengubah materi dan energi menjadi suatu produk, atau menghilangkan kontaminan dalam bahan**

  • **Teknik KimiaMemanfaatkan pengetahuan kimia, fisika, matematik, ekonomi dan rekayasa untuk menyelesaikan problema yang ada (scientific and technical)universal engineer

  • Tujuan Pendidikan Teknik Kimia

    mencetak sarjana yang mampu merancang dan mengoperasikan peralatan proses secara handal, efisien dan produktif.

    **

  • Industri HuluMinyak Bumi, Gas Alam, Batu Bara, Mineral**Industri HilirKertas, petrokimia, pupuk, ban, metanol, etanol, benzen, amonia, CO2 , semen, tawas, asam nitrat, asam sulfat, dan lain-lain

  • Chemical Engineering Tools**

  • **So What Exactly Does This "Universal Engineer" Do?During the past Century, chemical engineers have made tremendous contributions to our standard of living. To celebrate these accomplishments, the American Institute of Chemical Engineers (AIChE) has compiled a list of the "10 Greatest Achievements of Chemical Engineering." These triumphs are summarized below:

  • **The Atom :

    Biology, medicine, metallurgy, and power generation have all been revolutionized by our ability to split the atom and isolate isotopes. Chemical engineers played a prominent role in achieving both of these results. Early on facilities such as DuPont's Hanford Chemical Plant used these techniques to bring an abrupt conclusion to World War II with the production of the atomic bomb. Today these technologies have found uses in more peaceful applications. Medical doctors now use isotopes to monitor bodily functions; quickly identifying clogged arteries and veins. Similarly biologists gain invaluable insight into the basic mechanisms of life, and archaeologists can accurately date their historical findings.

  • **The Plastic Age:The 19th Century saw enormous advances in polymer chemistry. However, it required the insights of chemical engineers during the 20th Century to make mass produced polymers a viable economic reality. When a plastic called Bakelite was introduced in 1908 it sparked the dawn of the "Plastic Age" and quickly found uses in electric insulation, plugs & sockets, clock bases, iron cooking handles, and fashionable jewelry. Today plastic has become so common that we hardly notice it exists. Yet nearly all aspects of modern life are positively and profoundly impacted by plastic.

  • **The Human Reactor:Chemical engineers have long studied complex chemical processes by breaking them up into smaller "unit operations." Such operations might consist of heat exchangers, filters, chemical reactors and the like. Fortunately this concept has also been applied to the human body. The results of such analysis have helped improve clinical care, suggested improvements in diagnostic and therapeutic devices, and led to mechanical wonders such as artificial organs. Medical doctors and chemical engineers continue to work hand in hand to help us live longer fuller lives.

  • **Wonder Drugs :

    Chemical engineers have been able to take small amounts of antibiotics developed by people such as Sir Arthur Fleming (who discovered penicillin in 1929) and increase their yields several thousand times through mutation and special brewing techniques. Today's low price, high volume, drugs owe their existence to the work of chemical engineers. This ability to bring once scarce materials to all members of society through industrial creativity is a defining characteristic of chemical engineering

  • **Synthetic Fibers :From blankets and clothes to beds and pillows, synthetic fibers keep us warm, comfortable, and provide a good night's rest. Synthetic fibers also help reduce the strain on natural sources of cotton and wool, and can be tailored to specific applications. For example; nylon stockings make legs look young and attractive while bullet proof vests keep people out of harm's way.

  • **Liquefied Air :

    When air is cooled to very low temperatures (about 320 deg F below zero) it condenses into a liquid. Chemical engineers can then separate out the different components. The purified nitrogen can be used to recover petroleum, freeze food, produce semiconductors, or prevent unwanted reactions while oxygen is used to make steel, smelt copper, weld metals together, and support the lives of patients in hospitals.

  • **The Environment, We All Have to Live Here:Chemical engineers provide economical answers to clean up yesterday's waste and prevent tomorrow's pollution. Catalytic converters, reformulated gasoline, and smoke stack scrubbers all help keep the world clean. Additionally, chemical engineers help reduce the strain on natural materials through synthetic replacements, more efficient processing, and new recycling technologies.

  • **Food, "It's What's For Dinner":

    Plants need large amounts of nitrogen, potassium, and phosphorus to grow in abundance. Chemical fertilizers can help provide these nutrients to crops, which in turn provide us with a bountiful and balanced diet. Fertilizers are especially important in certain regions of Asia and Africa where food can sometimes be scarce . Advances in biotechnology also offer the potential to further increase worldwide food production. Finally, chemical engineers are at the forefront of food processing where they help create better tasting and most nutritious foods.

  • **Petrochemicals, "Black Gold, Texas Tea":Chemical engineers have helped develop processes like catalytic cracking to break down the complex organic molecules found in crude oil into much simpler species. These building blocks are then separated and recombined to form many useful products including: gasoline, lubricating oils, plastics, synthetic rubber, and synthetic fibers. Petroleum processing is therefore recognized as an enabling technology, without which, much of modern life would cease to function

  • **Running on Synthetic Rubber:Chemical engineers played a prominent role in developing today's synthetic rubber industry. During World War II, synthetic rubber capacity suddenly became of paramount importance. This was because modern society runs on rubber. Tires, gaskets, hoses, and conveyor belts (not to mention running shoes) are all made of rubber. Whether you drive, bike, roller-blade, or run; odds are you are running on rubber.

  • **LAIN-LAIN

  • **Cakupan bidang yang dipahami oleh Chemical EngineersUnit OperationUnit ProcessEnergy Utilization, ConversionProcess ControlMaterials of ConstructionProcess Machinery DrivesProcess EconomicsWaste ManagementBiochemical Engineering

  • **Unit OperationTransport and storage of fluidHandling of Bulk SolidsSize Reduction and Size EnlargementDistillationMass transfer and gas AbsorptionExtractionAdsorption and Ion ExhangeSeparation ProcessesDrying

    Unit ProcessReaction Kinetics and KatalisReactor Design

  • **Energy Utilization, ConversionFuel (solid, liquid, gaseous, coal convertion)Heat Generation (stoichiometry, product combustion, burner, steam generator)Heat Transport

    Process ControlFundamentals of automatic controlProcess MeasurementIndicating and Recording InstrumentComputer Process Control

    Materials of ConstructionCorrosion and its controlProperties of materialsHigh and low temperature materials

  • **6. Process Machinary DriveElectric MotorsSteam TurbinesMechanical Power transmission Equipment

    7. Process EconomicsInvestment and ProfitabilityFixed Capital Cost EstimationManufacturing Cost Estimation

    8. Waste ManagementAir Pollution Management of Stationary SourcesIndustrial wastewater ManagementManagemement of Industrial Solid Waste

    9. Biochemical EngineringBiological Reactor (fermenter, oxygen transfer, scale up, sterilization)Enzymatic Reactor

  • **Chemical Safety and HazardPengenalan sifat Bahan Berbahaya dan Beracun (B3), hazardous materialsCara penanganan dan penyimpanan B3 Pencegahan dan Pengendalian Ledakan dan kebakaranPengolahan Limbah B3Keselamatan dan Kesehatan Kerja

  • **EnvironmentalCleaner production (UNEP)Eco efficiency (WBCSD)Green Engineering (EPA)Wastewater EngineeringAir Pollution EngineeringBioremediation/FitoremediationEnergy ConservationAtmosferic ChemistryEtc

  • **The Role of Chemical EngineerThe Creator and Synthesizer (develop new processes to make pharmaceutical, food, paper, cosmetics, perfume, material construction, transistor, fibres, etc)Analyst and Improver (the enger are continually on the search for ways and means of improving and upgrading existing processes)The TroubleshooterThe ResearcherThe Specialist and ConsultantThe Predictor (to anticipate the future)The Selector of Process Equipment (the equipment selected must technically solve the problem, be financially feasible and economically attractive, be environmentally acceptable, be reliable, be safe to operate, be available for purchase, be serviceable, be operable and controllabe and be from a reputable supplier)

  • **isotopensonde

  • **

  • **Tennis fibre court

  • **Conveyor belt sushi

  • **Pressure reactorHE / Radiator

  • **

  • **DO/BOD METER & CONDUCTOMETER

  • **Sampling di dermaga

  • **WATER & WASTEWATER SAMPLER

  • **Hi VOL SamplerSTACK SAMPLING

  • **IMPINGERBUBBLERgaspompa vakum

  • **POLLUTION PREVENTION The terms Cleaner Production and pollution prevention are often used interchangeably. The distinction between the two tends to be geographic -- the term pollution prevention tends to be used in North America, while Cleaner Production is used in other parts of the world. Both, Cleaner Production and pollution prevention (P2) focus on a strategy of continuously reducing pollution and environmental impact through source reduction -- that is eliminating waste within the process rather than at the end-of-pipe. Waste treatment does not fall under the definition of Cleaner Production or P2 because it does not prevent the creation of waste.

  • **Environment Canada defines Pollution Prevention as the use of processes, practices, materials, products or energy that avoid or minimise the creation of pollutants and waste, and reduce the overall risk to human health or the environment. The US Environment Protection Agency (EPA) defines Pollution Prevention as the source reduction - preventing or reducing waste where it originates, at the source - including practices that conserve natural resources by reducing or eliminating pollutants through increased efficiency in the use of raw materials, energy, water and land. Under the Pollution Prevention Act of 1990, pollution prevention is the national environmental policy of the United States.

  • **WASTE MINIMISATION The concept of waste minimisation was introduced by the U.S. Environmental Protection Agency in 1988. In this concept, waste prevention approach and its techniques are defined as on-site reduction source reduction of waste by changes of input raw materials, technology changes, good operating practices and product changes. Off-site recycling by direct reuse after reclamation are also considered to be waste minimisation techniques, but have a distinctly lower priority compared to on-site prevention or minimisation of waste. The waste minimisation concept is used in the Pollution Prevention Directive (1992).

  • **Currently, waste minimisation and pollution prevention terms are often used interchangeably. Pollution prevention means not generating waste in the first place by reducing it at the source. Waste minimisation is a broader term that also includes recycling and other means to reduce the amount of waste which must be treated/disposed

  • **Green engineering, EPAis the design, commercialization, and use of processes and products, which are feasible and economical while minimizing 1) generation of pollution at the source and 2) risk to human health and the environment.Green engineering embraces the concept that decisions to protect human health and the environment can have the greatest impact and cost effectiveness when applied early to the design and development phase of a process or product.

  • **Principles of Green EngineeringEngineer processes and products holistically, use systems analysis, and integrate environmental impact assessment tools. Conserve and improve natural ecosystems while protecting human health and well-being. Use life-cycle thinking in all engineering activities. Ensure that all material and energy inputs and outputs are as inherently safe and benign as possible. Minimize depletion of natural resources. Strive to prevent waste. Develop and apply engineering solutions, while being cognizant of local geography, aspirations, and cultures. Create engineering solutions beyond current or dominant technologies; improve, innovate, and invent (technologies) to achieve sustainability. Actively engage communities and stakeholders in development of engineering solutions.

  • **Green Engngas developed by more than 65 engineers and scientists at the Green Engineering: Defining the Principles Conference, held in Sandestin, Florida in May of 2003. The preliminary principles forged at this multidisciplinary conference are intended for engineers to use as a guidance in the design or redesign of products and processes within the constraints dictated by business, government and society such as cost, safety, performance and environmental impact.

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