Aasted tempering

Welcome to our world

Perfecting the art of chocolate tempering since 1946

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Continuously innovating temperingWith 100 years of experience, our tempering machines are embedded with unique know-how from dedicated and passionate engineers and chocolate specialists.

We are proud to introduce you to the future of tempering technology, which not only enhances the quality of your chocolate but also provides significant energy savings.

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SuperNovaThe SuperNova Energy provides significant energy savings whilst enhancing the total quality of your chocolate. The by-pass concept allows longer crystallization, which is one of the many benefits of the SuperNova Energy.

AMC SuperNovaThe AMC SuperNova covers any tempering purpose, handling high and low viscosity masses at any scale. Continuously developed to match our customers’ desires and market demands.

Lab equipment Our small scale tempering machines are easy to use with a capacity of 50 kg and 100 kg. A mobile unit which allows creativity. The small scale tempering machines are suitable laboratory production.

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AMC SuperNovaThe AMC SuperNova is based on a continuous development of perfecting the quality of tempered chocolate since 1917. High-quality materials and easy maintenance give you a low cost operating tempering machine. With our AMC SuperNova program, you have the possibility of handling any tempering purpose at any scale.

CTSThe CTS features a built-in compact tempering system with a tank and pump for recirculation of excess mass. It offers you complete flexibility to re-circulate mass from an enrober or to perform an inline production shift of mass to a depositor or an extruder.

• Re-circulation of mass to temper• Quick and easy in-line production shifts• Space saving. No external tank or pump

AerationThe Aeration version will supply any kind of aerated mass to your production line. The gas is supplied directly into the chocolate outlet. In this way the tempering and crystallization process is not disturbed by the gas mixing.

• Operates for any tempering purpose without aeration

• De-aeration possible• Optional color and flavor mixing

HeavyDuty

Heavy masses and fillings, e.g. nougat, require special attention to the toughness and strength of the tempering machine. In the HeavyDuty version especially mechanical parts such as gear, shaft, and stirring elements are chosen to meet the challenges of heavy mass.

• Tempers high viscosity masses• Strong mechanical parts for

high-pressure tempering• Suitable for large scale

production • User-friendly interface

Basic

The Basic module covers anything from straight heat exchanging of any pumpable mass to highly precise creation of Beta V crystals in high-quality chocolate mass.

• Low maintenance costs • Basic and high-quality tempering• Constant crystal content

PreTreat

The unique PreTreat module ensures that you are working with the correct temperature and stability. The mass is then free of any undesirable crystals.

• Minimizes fat-bloom• Prolongs shelf life and quality of

your products• Stabilizes and corrects mass

temperature

• Different versions for different purposes

• Easy to clean and maintain• High-quality performing tempering • Suitable for any moulding or

enrobing line.

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Configuration with AMC SuperNova Basic

Configuration with AMC SuperNova PreTreat

Configuration with AMC SuperNova CTS

Configuration with AMC SuperNova Aeration

Configuration with AMC SuperNova HeavyDuty

Depositor

Depositor

Depositor

Extruder

Extruder

Extruder

Enrober

Enrober

Enrober

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The Basic version is designed to deliver high performance and low operating costs throughout its service life. High-quality materials and engineering, together with easy access to the few components requiring maintenance, mean consistently high uptime and performance.

The inside story

Easy access to all connections(open temper machine for inside look)

Water heat exchanger and circulation pump

When you require a closed water system to avoid corrosion and sediment build-up, we supply optional heat exchanger and circulation pump.

Gear motor

The basic location of the gear motor eliminates any risk of oil entering the temperer. A simple disconnection enables the removal of the gear motor for maintenance.

Modular, turbulent flow water system

A turbulent flow water system employing CIP water filters enables rapid heat transfer and cooling via the large surface areas of the tempering elements. This ensures even temperature distribution and complete temperature control of each zone.

Process control with touch screen display

The operator has a clear overview of all process parameters on the colour display. The touch screen enables straightforward operation and is simple to clean with a damp cloth.

Unique innovative features, such as SuperResponse process control of the crystallization area with adaptive, dynamic K-Zone and I-Plate technology, ensure the best available all around performance and versatility on the market.

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PreTreat conditioning for stable supply of decrystallized mass

The PreTreat conditioning module sets temperatures between 28°C and 65°C, for example at a constant preset of 45°C.

Highly effective chocolate mixing

Multiple-winged SuperShear scrapers with a special flow-optimized profile design for

combined horizontal and vertical mixing ensure effective mixing and homogenous distribution of the crystals created in the mass.

SuperResponse

The innovative SuperResponse circuit instantly adapts the cooling water flow to the requirements dictated by chocolate temperature and flow.

Constant recipe

Dynamic K-Zone technology ensures a constant percentage of Beta crystals.

I-Plate insulation between stages

The insulation efficiency provided by the I-Plate enables unique temperature control by minimizing heat transfer between cooling and heating stages

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In 2011 we introduced the world’s first energy saving tempering machine – a green solution that revolutionizes your production. The SuperNova Energy consists of same high quality elements as the AMC SuperNova, but with a new and patented tempering method. The SuperNova Energy gives you the highest quality possible giving your products the best consistency, look and break. Besides of significantly enhancing the quality of your production, you will discover substantial energy savings – making your production more efficient than ever before.

The SuperNova Energy is available in a Basic, PreTreat, and CTS module – giving you various options to choose from – depending on your needs and current production setup.

SuperNova• Dense crystal structure with only Beta V crystals • Faster solidification for higher throughput• Slower fat migration• Lower viscosity for potential cocoa butter savings• Longer shelf-life, better gloss and crispy break• Up to 2 degree higher output temperature• Reduction of operation costs, by obtaining energy

savings of least 50% and up to 80% when combining with Energy enrober.

Basic

PreTreat

CTS

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In the new tempering process only 1/3 of the mass is crystallized, which makes the crystallization time up to 10 times longer than in a traditional tempering machine.Delivers smaller Beta 5 crystals with a much high melting point due to the 5-10 times longer high sheer crystal zones compared to normal industrial standard tempered machinery.

Energy crystallization technology insideThe new groundbreaking by-pass concept inside the SuperNova Energy is the secret to your future savings. The considerably longer time that the mass stays in the crystallization zone, the use of our unique scraper wings and a precise temperature control contribute to making the SuperNova Energy an ingenious solution.

Substantial savingsThe result is a far more stable, easier controllable and much more powerful crystallization process than with the traditional machines. As an extra benefit, the total consumption of water and electric power is reduced 50–80% for the new SuperNova Energy in comparison with traditional tempering machines.

Bonus in quality raiseWhen you start testing the output of your new SuperNova Energy you will discover an extra bonus. The tempering index is “constant” and non-fluctuating. Crystals in the mass are stable Beta V only. The amount is constant over time. The quality of your products will be severely improved having the longest possible shelf life.

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The tempering system, type AMC SuperNova 50/100, supplies uniformly treated chocolate, tempered to manufacture high-quality products with regard to gloss, shelf-life, crisp break and contraction.

The AMC SuperNova 50/100 is perfectly suitable for small moulding or enrobing lines, or for decoration as well as laboratory purposes.

The portable AMC SuperNova 50/100 has a 3-zone tempering system that is fully adjustable for tempering any chocolate recipe to the highest quality.

• Holding tank, complete with stirrer etc. that scrapes the tank sides

• Chocolate pump driven form the same variable gear motor that also drives the stirrer

• Detempering section to ensure that the mass in the tank is detempered before reaching the tempering section

• Stainless steel portable table, including necessary control cabinet and water circulation system

The world’s smallest tempering machines with capacities of 50 and 100 kg/h.

Test your ideasThe AMC SuperNova 50/100 is the optimal solution for test of new recipes or ideas in your laboratory or test facilities.

You are most welcome to visit the Aasted Technology Center.

Width Length Height Tankvol. Capacity

AMC SuperNova 50 600 mm 1040 mm 1200 mm 15 Kg 50 kg/hour

AMC SuperNova 100 600 mm 1125 mm 1405 mm 30 Kg 100 kg/hour

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QuickStartOur patented QuickStart software allows our tempering machines to get ready for production in just 8 minutes. By lowering the temperature during the night you are not only getting ready for production faster, you are also saving money.

100 years of experience – in just one clickWith our EasyStart software anyone can add new recipes and start tempering perfectly right away. Simply choose your mass type and fat percentage and let our algorithms do the rest. Almost one hundred years experience of exceptional tempering in just one click.

• Easy operation and control of Aasted machines• Easy application of new recipes• Ensure higher output temperature

25 ºC

0h00m 8h00m 8h08m 8h30m

30 ºC

35 ºC

40 ºC

45 ºC

50 ºC

45 ºC

30 ºC

45 ºC

40 ºC

35 ºC

42 ºC

40 ºC

38 ºC36 ºC

30 ºC 30 ºC

55 ºC

Temperature

Time (hours)

Traditional night function

QuickStart™

• Annual savings on a SuperNova AMC 2000 P – 12.000 kW/year.

• The machines are ready for production in less time. On an yearly basis our customers will be able to save approximately 120 hours.

EasyStart

Tempering software

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TypeCapacity

kg/hCapacity

Ibs/hLength

mm Width

mmHeight

mmLengthinches

Widthinches

Heightinches

AMC SuperNova 150 150 330 1270 1007 1732 50 40 68

AMC SuperNova 275 275 600 1270 1007 1732 50 40 68

AMC SuperNova 550 550 1,210 1690 1007 1812 67 40 71

AMC SuperNova 750 750 1,650 1690 1007 1812 67 40 71

AMC SuperNova 1000 1,000 2,200 1690 1007 1812 67 40 71

AMC SuperNova 1500 1,500 3,300 1690 1007 1812 67 40 71

AMC SuperNova 2000 2,000 4,400 1690 1007 1812 67 40 71

AMC SuperNova 3000 3,000 6,600 1690 1007 2214 67 40 87

AMC SuperNova 4000 4,000 8,800 1911 1207 2315 75 48 91

AMC SuperNova 5500 5,500 12,100 2252 1207 2896 89 48 114

AMC SuperNova 7500 7,500 16,500 2252 1207 3388 89 48 133

AMC SuperNova 10000 10,000 22,000 2650 1400 3500 105 55 138

AMC SuperNova 12000 12,000 26,400 2650 1400 3500 105 55 138

AMC SuperNova 150 P 150 330 1270 1007 1732 50 40 68

AMC SuperNova 275 P 275 600 1270 1007 1732 50 40 68

AMC SuperNova 550 P 550 1,210 1690 1007 1812 67 40 71

AMC SuperNova 750 P 750 1,650 1690 1007 1812 67 40 71

AMC SuperNova 1000 P 1,000 2,200 1690 1007 1812 67 40 71

AMC SuperNova 1500 P 1,500 3,300 1690 1007 2214 67 40 87

AMC SuperNova 2000 P 2,000 4,400 1690 1007 2214 67 40 84

AMC SuperNova 3000 P 3,000 6,600 1911 1207 2317 75 48 91

AMC SuperNova 4000 P 4,000 8,800 2252 1207 2896 89 48 114

AMC SuperNova 5500 P 5,500 12,100 2252 1207 3384 89 48 133

AMC SuperNova 7500 P 7,500 16,500 2650 1400 3500 105 55 138

AMC SuperNova 50 CTS 50 110 1040 600 1200 40 23 46

AMC SuperNova 100 CTS 100 220 1125 600 1405 43 23 54

AMC SuperNova 300 CTS 300 660 1891 1007 2218 75 40 87

AMC SuperNova 550 CTS 550 1,210 1891 1007 2312 75 40 91

AMC SuperNova 1000 CTS 1,000 2,200 1891 1007 2218 75 40 87

AMC SuperNova 1600 CTS 1,600 3,500 2111 1207 2522 83 48 99

AMC SuperNova 2200 CTS 2,200 4,850 2294 1207 2886 90 48 106

AMC SuperNova 3300 CTS 3,300 7,300 2294 1207 3116 90 48 123

AMC SuperNova 50 CTS 50 110 1040 600 1200 40 23 46

AMC SuperNova 100 CTS 100 220 1125 600 1405 43 23 54

AMC SuperNova 300 CTS 300 660 1891 1007 2218 75 40 87

AMC SuperNova 550 CTS 550 1,210 1891 1007 2312 75 40 91

AMC SuperNova 1000 CTS 1,000 2,200 1891 1007 2218 75 40 87

AMC SuperNova 1600 CTS 1,600 3,500 2111 1207 2522 83 48 99

AMC SuperNova 2200 CTS 2,200 4,850 2294 1207 2686 90 48 106

AMC SuperNova 3300 CTS 3,300 7,300 2294 1207 3116 90 48 123

AMC SuperNova HeavyDuty We analyze your mass in our Tecnology Centre and create the perfect HeavyDuty machine.

Technical alterations reserved

The AMC SuperNova programme

Basic

PreTreat

CTS

Aeration

HeavyDuty

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TypeCapacity

kg/hCapacity

Ibs/hLength

mm Width

mmHeight

mmLengthinches

Widthinches

Heightinches

AMC SuperNova Energy 200 200 440 1270 1007 1732 50 40 68

AMC SuperNova Energy 450 450 990 1270 1007 1732 50 40 68

AMC SuperNova Energy 800 800 1,760 1690 1007 1812 67 40 71

AMC SuperNova Energy 1000 1,100 2,200 1690 1007 1812 67 40 71

AMC SuperNova Energy 1500 1,500 3,300 1690 1007 1812 67 40 71

AMC SuperNova Energy 2200 2,200 4,840 1690 1007 1812 67 40 71

AMC SuperNova Energy 3300 3,300 7,260 1690 1007 1812 67 40 71

AMC SuperNova Energy 4500 4,500 9,900 1690 1007 2214 67 40 87

AMC SuperNova Energy 5500 5,500 12,100 1911 1207 2315 75 48 91

AMC SuperNova Energy 8000 8,000 17,600 2252 1207 2896 89 48 114

AMC SuperNova Energy 12000 12,000 24,400 2252 1207 3388 89 48 133

AMC SuperNova Energy 200 P 200 440 1270 1007 1732 50 40 68

AMC SuperNova Energy 450 P 450 990 1270 1007 1732 50 40 68

AMC SuperNova Energy 800 P 800 1,760 1690 1007 1812 67 40 71

AMC SuperNova Energy 1000 P 1,000 2,200 1690 1007 1812 67 40 71

AMC SuperNova Energy 1500 P 1,500 3,300 1690 1007 1812 67 40 71

AMC SuperNova Energy 2200 P 2,200 4,840 1690 1007 2214 67 40 87

AMC SuperNova Energy 3300 P 3,300 7,260 1690 1007 2214 67 40 84

AMC SuperNova Energy 4500 P 4,500 9,900 1911 1207 2317 75 48 91

AMC SuperNova Energy 5500 P 5,500 12,100 2252 1207 2896 89 48 114

AMC SuperNova Energy 8000 P 8,000 17,600 2252 1207 3384 89 48 133

AMC SuperNova Energy 200 CTS 200 440 1858 614 1558 38 23 55

AMC SuperNova Energy 500 CTS 500 1,100 1891 1007 2218 75 40 87

AMC SuperNova Energy 800 CTS 800 1,760 1891 1007 2312 75 40 91

AMC SuperNova Energy 1500 CTS 1,500 3,300 1891 1007 2218 75 40 87

AMC SuperNova Energy 2000 CTS 2,000 4,400 2111 1207 2522 83 48 99

AMC SuperNova Energy 3000 CTS 3,000 6,600 2294 1207 2886 90 48 106

AMC SuperNova Energy 4500 CTS 4,500 9,900 2294 1207 3116 90 48 123

Technical alterations reserved

The SuperNova

Basic

PreTreat

CTS

programme

Height

Width Length

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The Aasted tempering program consists of various tempering machines for its own unique purpose. All machines are designed in high quality and reliable engineering.

The Aasted tempering machines are easily configured to an existing or a new production line. The configurations apply to e.g. moulding lines, bar lines, an enrober, depositor and extruder.

Furthermore, the Aasted tempering machines handles any chocolate, compound, fat and cocoa mass.

The program covers tempering machines for large, medium, small scale production as well as for laboratory testing.

Complete tempering programAMC Supernova• Basic• PreTreat• CTS• Aeration• HeavyDuty

SuperNova Energy• Basic• PreTreat• CTS

Lab equipment• AMC SuperNova

50/100

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The 20 years of working with Aasted, they have always been supporting our production and a very helpful partner. Mr. R. Rune Forsberg,Hval Sjokoladefabrikk ASA

Aasted ApSBygmarken 7 – 173520 FarumDenmark

P +45 4434 8000F +45 4434 8080

mail@aasted.euwww.aasted.eu Get inspired on www.aasted.eu