pharmaceutics landscape

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Page 1: Pharmaceutics landscape

www.parioforma.com

PARIOFORMA

Parioforma Ltd

55 Princes Gate

Exhibition Road

South Kensington

London SW7 2PN

United Kingdom

Tel: +44 (0) 207-225-3538 www.parioforma.com

[email protected]

Parioforma (formerly RM Consulting)

Pharmaceutics Landscape - summary

April 2005

Page 2: Pharmaceutics landscape

www.parioforma.com

PARIOFORMA

2

Pharmaceutics Environment

• Pharmaceutics is that area of biomedical and pharmaceutical sciences that deals with the design and evaluation of

contemporary pharmaceutical dosage forms (or drug delivery systems) so they are safe, effective, and reliable.

• It is much more than a single area of science; it encompasses a spectrum of diverse scientific disciplines including analytical chemistry, formulation and dosage form development as well as manufacturing (process

development, scale-up and validation).

• The market was defined according to:

– Pre-formulation

– Physical characterization

– Method development

– Method validation

– Dosage form development

– Process validation

– Scale-up

– Clinical supplies manufacture, packaging, labelling and blinding

– Coatings

– Stability studies

– Technology transfer

– Life cycle management

– Regulatory support services

Page 3: Pharmaceutics landscape

www.parioforma.com

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Pharmaceutics Environment

• The dosage form and delivery system used are key components to the successful development of new drugs and

therapies.

• Managing the formulation process without iteration is the secret to reducing development time and the right decision, made by the right person at the formulations development stage, can have a dramatic impact on the

movement of that product through the rest of the development process – they can either accelerate it or slow it

down.

• In addition, a satisfactory dosage form must be allied with an efficient and cost-effective manufacturing process –

formulations that require new types of equipment for manufacturing will add to a product’s cost and time to

market.

• To avoid later stage re-formulations, process changes and stability failures, drug developers may conduct pre-

formulation studies. Such studies are aimed at providing as much relevant information as possible about the

physical and sometimes chemical properties of a compound before a dosage form is selected - considering these

variables at a very early stage the development of a better formulation. Factors considered include:

– Oxygen sensitivity

– pH stability

– Solvents and co-solvent systems or surfactants

– Ways to enhance the compound’s solubility or stability

– Methods of sterilization

• A critical pre-formulation concern is confirmation that each batch of API has the same crystalline structure, and

that this crystal form remains constant throughout the formulation and life of the drug product.

Page 4: Pharmaceutics landscape

www.parioforma.com

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4

Market segments – pharmaceutics services

Drug

Discovery

Marketing

Approval

NCEs/NMEs

Line Extensions

Reformulations

Generics

On-Patent

Products

Off-Patent

Products

DEVELOPMENT &

MANUFACTURING

SALES &

DISTRIBUTION

Page 5: Pharmaceutics landscape

www.parioforma.com

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5

Market trends & drivers

• Pharmaceutical industry leaders are downsizing and outsourcing. Their need to focus on drug discovery and large

scale commercial production has transferred a significant amount of their formulation development work into the

hands of smaller, more focused companies with relevant expertise to coordinate and participate in the formulation

and clinical trial supplies operations. In addition, more “virtual” biotechs are being formed.

• However, as the levels of outsourcing in drug development increase, some vendors now anticipate a change in

behaviour – routine outsourcing is expected to go offshore; but more strategic, value-added outsourcing is expected to remain domestic.

• Demand for outsourcing services is currently geared towards manufacturing – this is in part due to the cyclical

nature of drug research – the industry generally goes in 10 year cycles so that the “fruits” of R&D activity in the

late 1990’s are now in the latter stages of development. The cycle is expected to come back around to early-stage

research over the next few years, after the new drugs now at the tail end of development hit pharmacy shelves.

• A trend supported by the fact that service firms are reporting more outsourcing of the final steps in drug

development – there is increasing demand for manufacturing services particularly for production used for clinical trials.

• Clinical trial supplies is now a lucrative area, with in excess of 50 companies operating in this sector in North

America (RM top level research – we anticipate that the true number could be in excess of 70+).

• More emphasis is now being placed on formulation – formulation can differentiate a drug in today’s highly

competitive pharmaceutical marketplace, or salvage promising compounds that have been shelved due to formulation difficulties.

• In addition, the complexity and size of drug molecules and problems in their delivery have grown, providing new

and expanded challenges for formulation scientists. Protein pharmaceuticals and gene delivery methods are

providing additional exciting opportunities.

Page 6: Pharmaceutics landscape

www.parioforma.com

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Market trends & drivers

• The increasing demands and the new challenges facing formulators means that expertise is not always available

in-house – there is now a growing need to look beyond conventional formulations and to suppliers who can

provide the relevant expertise, innovation and novel drug development technologies. Generic companies are also

following this trend - they no longer need the formulation of the name brand drug, they want something better.

• The result has been the emergence of a large number of companies offering formulation services – there are in

excess of 80+ companies operating in North America in this sector not including offshore operators.

• A hot area of formulation development is early stage pre-formulation – this stems from the need to evaluate very

early the “druggable” qualities of a lead compound in order to make “go/no-go” decisions and to kill unlikely

compounds as soon as possible before heavy investments in time and money are made.

• Pre-formulation represents the interface between the drug substance and the drug product - yet on examining

pipeline data, pre-formulation has yet to make an input on reducing late stage failures.

• One of the biggest problems in pre-formulation is solubility – solubility has been the hottest and biggest trend in

formulation over the past few years.

• This trend is being driven in the main by the increasing numbers of Biotechnology products in pipelines – large

molecules tend to have solubility problems.

• However, in addition between 40-50% of traditional drug candidates synthesized each year by pharmaceutical companies are poorly water-soluble. Most of these otherwise promising compounds are discarded because they

are not sufficiently absorbed or bioavailable and are refractory to traditional formulation approaches.

• Formulation development remains a slow process because much of it still depends on traditional experimentation approaches, without the benefits of information technology, informatics, or the high-throughput methods used in

drug discovery.

Page 7: Pharmaceutics landscape

www.parioforma.com

PARIOFORMA

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Market trends & drivers

Traditional

1st line therapy

Usually oral

Mass population

Mainly NCEs

Chronic conditions

Mostly symptom relief

High Density

2nd line therapy

Specialist administered

Clinically defined population

Mainly biologics

Mainly chronic conditions

Mainly disease modifying

Targeted Treatment

1st & 2nd line therapy

Multiple delivery systems

Targeted populations

Diagnostics & biologics

Chronic & acute conditions

Disease modifying & preventative

Over the next 5 years a shift from traditional medicine to targeted, biologic solutions is expected – this will have

an associated impact on the pharmaceutics market placing more demand on the need for innovative, functional

formulations.

Page 8: Pharmaceutics landscape

www.parioforma.com

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Market trends - summary

Market Trend Notes

Formulation development is

beginning earlier

A more systematic approach is being used – drug developers now realize that cutting corners in the pre-

formulation phase of development may lead to trouble later.

Testing of the API rather

than a formulated clinical

supplies

To reduce API demand and shorten the time to begin clinical trials for a new compound, some

pharmaceutical companies are testing pure API instead of formulated clinical supplies during proof-of- concept or early Phase I studies .

Increasing requests for

reformulation

A drug may undergo reformulation as it progresses through development, especially after Phase I.

For an existing drug product, pharmaceutical companies may request reformulation to change the route of administration.

Increasing emphasis on

lifecycle management

The pace of blockbuster launches and NCE approvals has slackened in recent years.

Big Pharma now realize the importance of maximizing their ROI of existing products through managing

and extending the lifecycles of those products nearing the end of their patent protection – protecting

against generic competition for as long as possible.

Outsourcing formulation

development is increasing

Outsourcing formulation development is becoming increasingly common even among companies that

employ their own formulation scientists.

Page 9: Pharmaceutics landscape

www.parioforma.com

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Market trends - summary

Market Trend Notes

“Complete packages” on

the increase

A common solution for start-ups and virtuals, but service providers note that Big Pharma are

increasingly requesting “complete package” drug solutions including formulation, analytical development and in some cases manufacturing and packaging.

Complex formulation

challenges

Drug molecules have grown in complexity and size – e.g. protein therapeutics.

In addition, formulators are being asked to develop more novel or more demanding dosage forms to improve marketability or to compete with other products.

Increasing numbers of

small pharmaceutical firms

Start-up companies, generics companies, biotech, virtual companies, and university research groups are

also active in seeking formulation solutions.

The number of contract

service providers is

increasing

The number of companies already in or trying to enter the contract service business is at an all-time

high. These range from full service contractual organizations to specialized fee-for-service firms, each

building its own unique selling proposition in formulation-development capabilities.

Page 10: Pharmaceutics landscape

www.parioforma.com

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Market sizing assumptions

• In 2004, R&D spending in the US was estimated at US$30.6 billion§. A further US$8.2 billion was spent abroad,

but this was not included in the market sizing exercise.

• When factoring in research and development by American biotechnology firms, an estimated $41.1 billion was

invested in R&D in the US in 2004§.

Dosage Form

Development &

Stability Testing

$3.4 bn

Process

Development &

Quality Control

$3.7 bn

Outsourced

~ $0.7 –

$0.8 bn

Outsourced

~ $0.7 –

$0.9 bn

§ PhRMA

Typically, 8.2% of R&D spending is on

dosage formulation and stability testing

including analytical support§

Typically, 9.1% of R&D spending is on

Process development and quality control

including analytical support§

Page 11: Pharmaceutics landscape

www.parioforma.com

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11

Competitor landscape – US 2005

DEVELOPMENT TESTING

MANUFACTURING

PHARMA-

CEUTICS

The

Pharmaceutics

Marketplace

ACADEMICS

TECHNOLOGY COMPANIES

Drug Delivery

FORMULATORS

CONTRACT RESEARCH

ORGANIZATIONS

CONTRACT

MANUFACTURERS

CONTRACT

LABORATORIES

API

MANUFACTURERS

CONTRACT

PACKERS

PHARMACOS/

GENERICS

With excess capacity

Metrics Inc

Northview

Biosciences

Newport

Scientific

Quality

Chemical Labs

Exygen

UP

M University

of Iowa

Quintiles

Charles River

SFBC

SSCI

Xenobiotic

PPD

Baxter BioPharma

Emerson Resources

KPT

Whitehouse

Laboratories

West Pharma Formatech

FluidAir/

PharmaPro

Dr Reddys

Abbott Laboratories

Fisher Clinical Services

Dow Chemical Company

Diosynth

CLINICAL TRIAL

SUPPLY

CTS

Cangene Corp

DSM

McKesson

Patheon

ProClinical

ABC