1

Photoelectric Switches for Harsh Environments

For even harsher environments

Die-cast housing for strength and shock resistance

High-performance seal Resistance to the most advanced cutting oils Preleaded connector models are available

HP800 Series

Oil resistant:Glass lens cover

Oil resistant:Stainless steel cover

EXPLANATION OF MAJOR FUNCTIONS AND FEATURES

Oil resistant:special sealing, IP67G

Oil resistant:fluorine coating

Oil resistant:special cable

Rugged: Die-cast housing Rugged: Shock resistant to 1000 m/s2

1 2

As shown below, these photoelectric switches pass the JEM IP67G oil resistance tests for oil solution and 2 types of water-soluble cutting oil which are widely used for tooling processes.

With regard to water-soluble cutting oil, the switches pass the product life test by the accelerated test method, as shown below.

Note: The three types of cutting oil are made by Yushiro Chemical Industry Co., Ltd.

Details of test Name of test oilKinematic viscosity

(mm2/s) (40C)JIS

classificationClassification

of test oil

Immersion in 50Coil for 240 hours

Yushiron Cut Abas BM405 15.1Equivalent to type 3 No.8

Water-insoluble cutting fluid

Immersion in 30C and 60C oil for 2 hours each,

250 cycles (1000 hours)

Yushiroken EC50-T3 Equivalent to type A1 No.1Water-miscible

cutting fluidYushiroken PFS760

Equivalent to type A2 No.1

ABOUT OIL RESISTANCE

PH

10.1(30)

9.9(20)

3

10 to 30 Vdc

Preleaded

Preleadedconnector

Preleaded

Preleadedconnector

Preleaded

Preleadedconnector

Preleaded

Preleadedconnector

Preleaded

Preleadedconnector

Preleaded

Preleadedconnector

NPN open

collector

PNP open

collector

NPN open

collector

PNP opencollector

NPN opencollector

PNP opencollector

Configuration D-ON WiringmethodCodelength

Output mode Catalog listing

Sensitivityadjustment

Scanningdistance

Detectionmethod

PowersupplyL-ON

HP800-T1LHP800-T1DHP800-T1L-L05HP800-T1D-L05HP800-T1L-LP5HP800-T1D-LP5HP800-T1L-CN03HP800-T1D-CN03HP800-T1L-CN05HP800-T1D-CN05HP800-T1L-CN1HP800-T1D-CN1HP800-T2LHP800-T2DHP800-T2L-L05HP800-T2D-L05HP800-T2L-LP5HP800-T2D-LP5HP800-T2L-CN03HP800-T2D-CN03HP800-T2L-CN05HP800-T2D-CN05HP800-T2L-CN1HP800-T2D-CN1HP800-P1LHP800-P1DHP800-P1L-L05HP800-P1D-L05HP800-P1L-LP5HP800-P1D-LP5HP800-P1L-CN03HP800-P1D-CN03HP800-P1L-CN05HP800-P1D-CN05HP800-P1L-CN1HP800-P1D-CN1HP800-P2LHP800-P2DHP800-P2L-L05HP800-P2D-L05HP800-P2L-LP5HP800-P2D-LP5HP800-P2L-CN03HP800-P2D-CN03HP800-P2L-CN05HP800-P2D-CN05HP800-P2L-CN1HP800-P2D-CN1HP800-A1LHP800-A1DHP800-A1L-L05HP800-A1D-L05HP800-A1L-LP5HP800-A1D-LP5HP800-A1L-CN03HP800-A1D-CN03HP800-A1L-CN05HP800-A1D-CN05HP800-A1L-CN1HP800-A1D-CN1HP800-A2LHP800-A2DHP800-A2L-L05HP800-A2D-L05HP800-A2L-LP5HP800-A2D-LP5HP800-A2L-CN03HP800-A2D-CN03HP800-A2L-CN05HP800-A2D-CN05HP800-A2L-CN1HP800-A2D-CN1

2 m

5 m

50 cm

30 cm

50 cm

1 m

2 m

5 m

50 cm

30 cm

50 cm

1 m

2 m

5 m

50 cm

30 cm

50 cm

1 m

2 m

5 m

50 cm

30 cm

50 cm

1 m

2 m

5 m

50 cm

30 cm

50 cm

1 m

2 m

5 m

50 cm

30 cm

50 cm

1 m

Thru-scan

Polarizedretroreflective

Diffuse-scan

15 m

0.05 m~4.5m

0.77 m

(when used with FE-RR8 or FE-RR17 or FE-RR21)

CATALOG LISTINGS

3 4

ACCESSORIES

Name Configuration Description Catalog listing Compatible model

Reflector size47 mm x 47 mm

FE-RR8(Scanning distance 0.05 to 4.5 m)

FE-RR21(Scanning distance 0.05 to 4.5 m)

Reflector size37 mm x 56 mm

Reflector size47 mm x 47 mm

FE-RR17(Scanning distance 0.05 to 4.5 m)

FE-RR15(Scanning distance 0.06 to 2.7 m)

FE-RR18(Scanning distance 0.06 to 2.7 m)

FE-RR23(Scanning distance 0.06 to 1.8 m)

Reflector for polarized retroreflective model

Reflector size30.8 mm x 30.8 mm

Reflector size30.8 mm x 30.8 mm

Reflector size8.6 mm x 29.5 mm

Standard bracketBottom-mounting L-bracket

(zinc-plated steel plate)HP800-B01

HP800-P

HP800-P

HP800-P

HP800-P

HP800-P

HP800-P

Thru-scan model with horizontal slit

Thru-scan model with vertical slit

Shape

2 m

30 cm

2 m

30 cm

10 to 30 Vdc

1m

2m

1m

2m

1m

2m

1m

2m

1mm

2mm

1mm

2mm

1mm

2mm

1mm

2mm

HP800-T1D-014

HP800-T2D-014

HP800-T1D-015

HP800-T2D-015

HP800-T1D-016

HP800-T2D-016

HP800-T1D-018

HP800-T2D-018

HP800-T1D-019

HP800-T2D-019

HP800-T1D-020

HP800-T2D-020

HP800-T1D-021

HP800-T2D-021

HP800-T1D-022

HP800-T2D-022

Wraparoundmounting bracket

Wraparoundhorizontal mounting bracket

(zinc-plated steel plate)HP800-B02

Catalog listingOutput modeSlit widthDetectiondistanceSupplyvoltageCable length

Connectionmethod

Preleadedconnector

Preleaded

Preleadedconnector

Preleaded

NPN, dark-ON

PNP, dark-ON

NPN, dark-ON

PNP, dark-ON

NPN, dark-ON

PNP, dark-ON

NPN, dark-ON

PNP, dark-ON

NPN, dark-ON

PNP, dark-ON

NPN, dark-ON

PNP, dark-ON

NPN, dark-ON

PNP, dark-ON

NPN, dark-ON

PNP, dark-ON

HP800 Series

HP800 Series

Detectionmethod

5

SPECIFICATIONS

HP800-P HP800-T HP800-A Catalog listingDetection method

Power

Power consumption

Scanning distance

Target object

Standard target object

Scanning angle

Differential travel

Operation mode

Output mode*1

Control output

Response time

Emitter

Indicator

Ambient light immunity

Operating temperature

Operating humidity

Insulation resistance

Dielectric strength

Vibration resistance

Shock resistance

Protective structure

Wiring method

Weight

Circuit protection

Polarized retroreflective*2

13 mA max.

0.05 to 4.5 m (when used with FE-RR8, FE-RR17, or FE-RR21 reflector)

Opaque object 80 mm dia. min. (when used with FE-RR8, FE-RR17, or FE-RR21 reflector)

Body: 0.5 to 10. Reflector: 20 min.

Thru-scan

27 mA max. (HP100-E1: 16 mA max., HP100-R: 11 mA max.)

15 m

Opaque object, 9 mm dia. min.

2 to 20

Diffuse-scan

16 mA max.

0.77 m

300 x 300 mm white paper (Kodak 90% reflective paper)

20% max. (at rated scanning distance)

10 to 30 Vdc (ripple 10% max.)

HP800-L: Light-ON. HP800-D: Dark-ON.HP800-1(L /D): NPN open collector. HP800-2(L /D): PNP open collectorSwitching current: 100 mA (resistive load). Output dielectric strength: 30V.

Voltage drop: 3V max. (at switching current 100 mA). Short-circuit protection function.

500 s max. for both operation and recovery

Indicators other than thru-scan emitter: orange when output ON, and green during stable light-ON and light-OFF. Thru-scan emitter: orange light on power supply indicator. Thru-scan receiver: light-operated red indicator on front.

Incandescent lamp: 10,000 lux max. Sunlight: 40,000 lux max.

30 to +60C (without freezing or condensation)

35 to 85% RH (without freezing or condensation)

20 M min. (at 500 Vdc)1,000 Vac 50/60 Hz for one minute between electrically live metal and case

10 to 55 Hz, 1.5 mm peak-to-peak amplitude, 2 hours each in X, Y, and Z directions

1000 m/s2 3 times each in X, Y and Z directions

IP67 (JIS standard) , IP67G (JEM standard) (excluding connector)

Approx. 105g (body with 2 m cable only)

Power ON malfunction prevention circuit (approx. 8 ms), wiring error protection

HP800--LP5: preleaded (0.5 m), HP800-: preleaded (2 m), HP800--L05: preleaded (5 m), HP800--CN03: preleaded connector (0.3 m), HP800--CN05: preleaded connector (0.5 m), HP800--CN1: preleaded connector (1 m)

Red LED Infrared LED Infrared LED

*1. An FET is used for output*2. If a polarized retroreflective model is used to detect highly reflective objects or objects that interfere with polarization, detection might be inconsistent. For details, see the handling precautions on

page 30. When used in an environment likely to cause rust (except for cutting oil), use the HP-PA01 spacer (sold separately) when mounting.

HP800-T-014/-016 HP800-T-019/-021 HP800-T-015/-018 HP800-T-020/-022

1m 1m 2m 2m

*1. A FET is used for output.*2. If the emitter and receiver are installed at an angle, object detection will be affected.

Catalog listing

Detection method

Supply voltage

Current consumption

Detection distance

Target object

Scanning angle

Operation mode

Output mode*1

Control output

Response time

Light-emitting element

Indicator

Ambient light immunity

Operating temperature

Operating humidity

Dielectric strength

Withstand voltage

Vibration resistance

Protective structure

Mass

Protection circuits

Applicable standards

Thru-scan(with 1 mm wide horizontal slit)

Thru-scan(with 1 mm wide vertical slit)

Thru-scan(with 2 mm wide horizontal slit)

Thru-scan(with 2 mm wide vertical slit)

Opaque objectat least 2 9 mm (H W)*2

Opaque objectat least 9 2 mm (H W)*2

Opaque objectat least 3 9 mm (H W)*2

Opaque objectat least 9 3 mm (H W)*2

10 to 30 Vdc (ripple voltage 10 % max.)

27 mA max. (emitter 16 mA max., receiver 11 mA max.)

1 to 20 for both emitter and receiver

HP800-TD: dark-ONHP800-T1-0: Open collector NPN transistor

Switching current 100 mA (resistive load), output voltage 30 V, residual voltage 3 V max. (at 100 mA switching current) with output short-circuit protection

500 s or less (for operation and return)

Infrared LED

Receiver: indicator lights up orange when output ON, stable light/dark indicator lights up green

Incandescent lamp 10,000 lux max., sunlight 40,000 lux max.

-30 to +60 C (without freezing or condensation)

35 to 85%RH (without freezing or condensation)

20 M or more (at 500 Vdc)

1,000 Vac, 50/60 Hz for 1 min between all electrically live metal and case

10 to 55 Hz, 1.5 mm peak-to-peak amplitude, 2 h each in X, Y, and Z directions

1,000 m/s2 10 times each in X, Y, and Z directions

Approx. 210 g (2 m preleaded main unit only)

Malfunction prevention upon power ON (approx. 8 ms), wiring error protection

The EMC Directive(2004 / 108 / EC)

5 6

Thru-scan models (HP800-T)

CHARACTERISTICS DIAGRAMS (typical examples)

400

350300250

200

400350300250200150100500

50100150

Par

alle

l dis

plac

emen

t (m

m)

Distance (m)

0 5 10 15 20

Parallel displacement

1

100

10

Exc

ess

ga

in f

act

or

(tim

es)

Distance (m)

0 5 10 15 20

Excess gain(light received over the required amount)

OUTPUT CIRCUIT DIAGRAM (Note that a FET is used for output)

EXTERNAL DIMENSIONS/CONTACT ARRANGEMENT

Thru-scan emitter (NPN output type) Polarized retroreflector model Thru-scan receiver Diffuse-scan model

(PNP output type)Polarized retroreflector model Thru-scan receiver Diffuse-scan model

Maincircuit

Maincircuit

Maincircuit

Brown

10 to 30 Vdc

Blue

Control output

Brown

Load

100 mAmax. 10 to 30 Vdc

Black

Blue

Control output

Brown

Load

100 mAmax.10 to 30 VdcBlack

Blue

1 1

4

3

1

4

3

3

M12

x1

Connector Lock-ring

14

44

3

2

14.1 1.3

1

4

7

EXTERNAL DIMENSIONS (unit: mm)

HP800-P HP800-A

Output indicator

Stability indicator

Receiver

7.3 dia. (2) (lens diameter)

Emitter

M3 threadedthru hole (2)29.5

4.2 di

a.

16.2

3.8

3.8

19.8

0.35

40.8

36.8 2

0

7.3

7.1

163

M3 threadedthru hole (2)

Output indicator

Stability indicator

Receiver

7.3 dia. (2) (lens diameter)

Emitter

Max.

Min.

Sensitivity adjustment potentiometer

29.5

4.2 di

a.

16.2

3.8

3.8

19.8

0.35

40.8

36.8 2

07.

1

163

7.3

Polarized retroreflective models (HP800-P)

Diffuse-scan models (HP800-A)

Excess gain(light received over the required amount) Use with the FE-RR8 / 17 / 21, FE-RR15 / 18, or FE-RR23

FE-RR8 / 17 / 21FE-RR15 / 18FE-RR23

1

100

10

Exc

ess

ga

in f

act

or

(tim

es)

Distance (m)

0 1 2 3 4 5 6 7

Parallel displacementUse with FE-RR8 / 17 / 21,

FE-RR15 / 18, or FE-RR23

FE-RR8 / 17 / 21FE-RR15 / 18FE-RR23

Distance (m)

0

50

100

150

100

150

50

Par

alle

l dis

plac

emen

t (m

m)

0 1 2 3 4 5 6 7

1

100

10

Exc

ess

ga

in f

act

or

(tim

es)

Distance (m)

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0

Excess gain(light received over the required amount)

Detection area characteristics Right and left directionsUp and down directions

Distance (m)

0

5

10

15

10

15

5

Pa

ralle

l d

isp

lace

me

nt

(mm

)

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8

Potentiometer angle vs. scanning distance characteristics

Sensitivity potentiometer position

0

1.2

0.2

0.4

0.6

0.8

1.0

Dis

tan

ce (

m)

2/41/40 3/4 1

Thru-scan models with slit (HP800-T)

Detection area characteristic for thru-scan with 2 mm wide slitDetection area characteristic for thru-scan with 1 mm wide slit

Detection distance (m)

Det

ectio

n w

idth

(m

m)

Det

ectio

n w

idth

(m

m)

Detection distance (m)

Motion perpendicular to slitMotion parallel to slit

50

40

30

20

10

0

-10

-20

-30

-40

-50

100

80

60

40

20

0

0 0.5 1 1.5 2 2.5 3 3.50 0.2 0.4 0.6 0.8 1 1.2 1.4

-20

-40

-60

-80

-100

Motion perpendicular to slitMotion parallel to slit

7 8

Reflector (sold separately)

FE-RR8

62

Acrylic resin(transparent)

7.5

47 51

4 7.3

72

51

47 ABS resin (black)

8 dia. (2)

4.6 di

a.

hole

(2)

FE-RR15Acrylic resin (transparent)

(30.8)

45

55

(30.

8)

35

ABS resin (black)

7.5

4 7.3

4.6 dia. hole (2)

8 dia.

(2)

HP800-T (emitter: HP800-E1) HP800-T (receiver: HP800-R)

Bracket (sold separately)

Connector (common)

Bottom-mounting L-bracket (HP800-B01)

M3 threadedthru hole (2)

M3 threadedthru hole (2)

Power indicator

7.3 dia. (lens diameter)

Emitter

29.5

4.2 di

a.

16.2

19.8

0.35

40.8

36.8 2

07.

1

163

Output indicator

Stability indicator

7.3 dia. (lens diameter)

Receiver

29.5

4.2 di

a.

16.2

19.8

0.35

40.8

36.8 2

07.

1

163

14 d

ia.

M12

x1

44

Connector Lock-ring

14.1 1.3

7.3

7.3

Wraparound horizontal mounting bracket(HP800-B02)

20

31

85.

5(1

1.1)

44

21.2

2M310

(4.2)

62

14

R12

4.5

32.6

25.3

4.5

7

Material: galvanized steel plate, 2.0 mm thick

Center of light axis

23.3

44

2012

4.2

R16

4.2

11

18(1

6.2)

(8.1

)

16

4-3.

3

4-7

M3 X10 (2)

32

21 5.5

5.55

Material: galvanized steel plate, 1.6 mm thick

Optical axis center

9

FE-RR17 FE-RR21

FE-RR18

(base)

5.5

8

30 0.2 (2)

3.5

51.15

51.1

5

47

4761

4.5 0.2 dia. hole (2) 40

30.4

41

34

36.95

42 35.

05

30.9

30.9

35.05

15

5.5

0.2 (2)

(base)

8

3.6 0.2 dia. hole (2) 25

21

56

51.9

9

60

8

3.53.8

CONNECTOR WITH CABLE Be sure to use a PA5 Series connector with cable when connecting a preleaded connector or connector-type switch.

PA5 Seriesconnector with cable

Female

Male

Preleaded connector type

Shape Cord length Lead colors

DC

2 m

5 m

2 m

5 m

PA5-4I SX2SK

PA5-4I SX5SK

PA5-4I LX2SK

PA5-4I LX5SK

Cord propertiesPower supply Catalog listing

1: brown, 2: white, 3: blue, 4: black

1: brown, 2: white, 3: blue, 4: black

1: brown, 2: white, 3: blue, 4: black

1: brown, 2: white, 3: blue, 4: black

Vinyl-insulated cordwith high resistanceto oil and vibration(UL/NFPA79 CM, CL3)

PA5 Series connector with cable

Switches side PA5 connector side

Tightening the connectorAlign the grooves and rotate the fastening nut on the PA5 connector by hand until it fits tightly with the connector on the switches side.

Switches side(male)

Connector side(female)

FE-RR23

23.20.2

25.4

0.

2

11

12.8

8.6

33.3

29.5

ABS resin (Black)

Acrylic resin (Transparent)

Reflecting area

M3 threaded thru hole (2)

9 10

B C A

MIN MAXMIN MAX

HANDLING

If a cable extension is necessary, use wire at least 0.3 mm2 in cross-sectional area and at most 100 m long.

If the wires of photoelectric switch are laid in the same conduit as high-voltage or power lines, inductance may cause malfunction or

damage. Isolate the photoelectric switch's cable or lay it in a

separate conduit.

When using a commercially available switching regulator, ground the frame ground and ground terminals. If used without grounding,

switching noise may cause faulty operation.

When using a load which generates an inrush current above the switiching capacity, such as a capacitive load or incandescent

lamp, connect a current-limiting resistor between the load and the

output terminals. Otherwise, the output short-circuit protection

function may be activated.

Thru-scan model and polarized retroreflective model1. Move the emitter and receiver (main body and reflector in case of a

polarized retroreflective model) up, down, right, and left, and then

align them in the center of the area where the green stable-operation

indicator lights up.

2. Finally, with the target object in position, be sure to check that the

switch correctly operates.

Diffuse-scan model1. Mount the photoelectric switch pointing toward the desired

detection position.

2. With no target object present, slowly turn the light quantity

adjustment potentiometer from MAX position toward MIN position,

and find the position (called position A) where the output indicator

(orange) goes off (or lights up). If the output indicator is off (on)

even with the knob at MAX position, MAX position is position A.

3. With a target object in place, slowly turn the light quantity

adjustment potentiometer from MIN position toward MAX position,

and find the position (position B) where the output indicator

(orange) lights up (or goes off).

4. Put the light quantity potentiometer in the center between A and B.

Output is disabled upon power-up for 50 ms max. until the unit stabilizes.

When used outdoors, use a case to ensure that the unit is not exposed to direct sunlight or rain.

Applications involving strong vibration or shock should be avoided due to potential for misalignment of the optical axis.

Water or oil splashed on the lens surface may cause incorrect opertion. Shield it to prevent direct splashes.

Do not use where exposed to chemicals (organic solvents, acids, alkalis, etc.).

Use a cover or change the mounting direction to ensure correct switch operation if there is heavy interference from ambient light.

When used in a very dusty environment, be sure to take countermeasures to keep dust away from the lens surface by using a sealed case or air purging.

Even when oil-resistant cable is used, do not use in a location subject to continuous splashing by water or oil, or where the unit is immersed in liquid. Ensure that the end of the cable is not subject to splashing by water or oil.

Do not bend the part of the cable nearest to the main body beyond the bend radius of 30 mm. Avoid continuous bending stress.

Pulling with excessive force may break the cable. Do not apply a force of more than 50 N.

Photoelectric switches are assembled with precision. Never strike with another object. Especially if the lens surface is scratched or cracked, switch performance may decline. Handle with care.

To clean the lens or reflector, wipe lightly with a soft, clean cloth or cloth moistened with water. Do not use an organic solvent such as alcohol, benzene, acetone, or thinner.

When multiple photoelectric switches are used close together, mutual interference may occur. After installation., check the operation carefully before use.

When a polarized retroreflective model is used to detect highly reflective object or objects that disturb polarization, detection might be inconsistent. In such case, take the following countermeasures:

Use the suppl ied screws to mount the main body. The recommended tightening torque is 1.6 to 2.1 Nm. When using screws other than the supplied ones, use screws that can be inserted at least 5 mm into the unit. Be careful when you use stainless steel screws as they are likely to cause corrosion on the main body.

If the unit is used in a corrosive environment (except in an environment with cutting oil), mount the unit by inserting the HP800-PA01 spacer (sold separately) between the screw and the main body.

Although oil proof cables are used, note that depending on the oil type (water-insoluble cutting oil and machine oil), the cables may harden or their sealing performance may deteriorate. Also, prevent the end of the cable from coming into contact with water and oil.

Tightly fasten the connector by hand. (0.4 to 0.6 Nm) The lens cover is made of glass. A direct impact to the lens cover

may cause it to break. Do not use the lens cover in applications where the entry of glass pieces of a broken lens would cause a problem.

Operate the sensitivity adjustment potentiometer with a torque of 0.05 Nm or less because it may be damaged by excessive torque.

Do not connect the unit to an AC power supply. Doing so may cause it to rupture and/or catch fire.

If the switch is used in a location where there is a lot of ambient light, block the light with a hood, or change the installation orientation of the switch and then check that the switch does not malfunction.

I f there is a possibi l i t y that an object or a person wi l l col l ide wi th th is uni t , instal l a protect ive cover.

1. Handling precautions 2. Wiring precautions

When there are many target objects or detection position changes,

check the switch's operation check during trial run adjustment. Be

sure to check that there is no effect from light reflected from

surrounding objects.

3. Adjustment method

This switch uses fluororesin and PVC resin. Never incinerate these

materials, as doing so produces toxic gas. When disposing of this

switch, handle it as industrial waste and dispose of it appropriately,

observing local laws and regulations.

4. Precautions for disposal

Note: The above adjustment method is primarily

for light-ON operation. For dark-ON operation,

apply the text in parentheses.

Output indicator

Examples of target object that might cause faulty operation:

Target object covered with a transparent film

Semi-transparent target object (semi-transparent case, etc.)

Mirror or highly reflective mirrorlike object

Countermeasures: Mount the switch at a slight angle to the target object.

Increase the distance between the switch and the target object.

Lower the sensitivity setting of the switch.