piling and drilling rig - liebherr group · 2020-02-20 · above drilling depths take into account...
TRANSCRIPT
LRB 355.1
Piling and drilling rigEN
LRB 2504.07
2 LRB 355.1 2504.07 - rA - EN v01.122019 - 13167553
Concept and characteristics
The robust universal machine for a wide variety of applications:• Full displacement drilling • Continuous flight auger drilling• Double rotary drilling• Kelly drilling• Soil mixing• Vibrator slim design• Ring vibrator• Hydraulic hammer
Assistance systems:• Cruise Control for all main functions • Joystick control for all machine functions• Automatic shake-off function for working tools• Kelly Visualization• Ground Pressure Visualization• Radio remote control for concrete pump• Drilling assistant (single-pass process)• Leader inclination memory• Display of auger filling level• Kelly winch with freewheeling and with slack rope
monitoring and prevention
Kelly Visualization
10:5821
MODE
500
800
1100
1400
1700
2000rpm
0
20
40
60
80
100Nm%
1.69m0.00m/min
0
20
40
60
80
100
0
100
200
300
400
500
AUX KELLY
10.0kN
0.6kN
-2.63m0.00m/min
100kN
-6.7kN
74.4°
0
100
200
300
400bar
0.05m
1
0100200300400
bar 0.0
0mm/U m-4.6
0358
kNm
1.3°
°0.9
1.6°
0kN0kN 8.7°
Radio remote control
Concrete pump
Ground Pressure Visualization
3LRB 355.1 2504.07 - rA - EN v01.122019 - 13167553
Technical data
Diesel enginePower rating according to ISO 9249
600 kW (805 hp) at 1700 rpm 750 kW (1005 hp) at 1700 rpm
Engine type Liebherr D 9512 A7-04Fuel tank capacity 1300 l with continuous level indicator and reserve
warningExhaust emission complies with EU 2016/1628 Stage V or NRMM
exhaust certification EPA/CARB Tier 4f
WinchesKelly winch with free fallLine pull effective 250 kN (1st layer)Rope diameter 34 mmRope speed 0-85 m/minOptional 30 t Kelly winch with free fall*Line pull effective 300 kN (1st layer)Rope diameter 34 mmRope speed 0-80 m/min* max. line pull only available in the operating mode Kelly drillingAuxiliary winchLine pull effective 80 kN (3rd layer)Swing range left 180°, right 90°Radius adjustment device 2450 mmRope diameter 20 mmRope speed 0-54 m/min
Crowd systemCrowd systemCrowd winchCrowd force 400 / 400 kN (push / pull)Line pull effective 200 kNTravel with 22 m leader 18.5 mTravel with 27 m leader 23.5 mRope speed 0-70 m/minOptional free fall for hammer operation
Swing gearDrive system with fixed axial piston hydraulic motors, planetary
gearbox, pinionSwing ring triple-row roller bearing with external teeth and
2 swing drivesBrake hydraulically released multi–disc holding brakeSwing speed 0-2.4 rpm continuously variable
CrawlersDrive system with fixed axial piston hydraulic motorsCrawlers maintenance-free, with hydraulic chain tensioning
deviceBrake hydraulically released multi–disc holding brakeUndercarriage type 225Drive speed 0-2.1 km/hTrack force 647 kNGrousers 3-web grousers, width 900 mmUndercarriage type 260Drive speed 0-1.8 km/hTrack force 745 kNGrousers 3-web grousers, width 1000 mm
Hydraulic systemHydraulic pumpsfor attachments 3x 396 + 2x 430 l/min for kinematics 215 l/min Hydraulic oil tank capacity
1100 l
Max. working pressure 400 barHydraulic oil A system of electronically monitored pressure
and return filters cleans the hydraulic oil. Any clogging is displayed in the cabin. The use of synthetic environmentally friendly oil is also possible.
Noise emission / vibrationNoise emission according to 2000/14/EC directiveEmission sound pressure level LPA
75 dB(A) (in the cabin)
Guaranteed sound power level LWA
110 dB(A) (of the machine)
Vibration transmitted to the machine operator
< 2.5 m/s2 (to the hand-arm system)< 0.5 m/s2 (to the whole body)
Optional Eco-Silent ModeGuaranteed sound power level LWA
-3 dB(A) (of the machine)
Remarks:• Illustrations showing the types of application (e.g. Kelly drilling, continuous flight auger drilling etc.)
are examples only.• Weights can vary with the final configuration of the machine. The figures in this brochure may include options
which are not within the standard scope of supply of the machine.
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Leader 22 m Leader 27 m
Dimensions
900
3283
5
3300-4500 3300-45004700 4700
45°
45°
7°
7°
1255
2722
0
5890
R 4700
7°7°
900
4700
0-32
00
0-42
0
Operating weightTotal weight with undercarriage type 225 t 95.6The operating weight includes the basic machine LRB 355.1 (ready for operation – including 20 % filling of diesel tank) and 3x 6 t counterweight, without attachment and Kelly equipment.
Operating weightTotal weight with undercarriage type 225 t 101.7The operating weight includes the basic machine LRB 355.1 (ready for operation – including 20 % filling of diesel tank) with Kelly equipment and 3x 6 t counterweight, without attachment.
5LRB 355.1 2504.07 - rA - EN v01.122019 - 13167553
Leader 27 m
3292
5
1000
1025
5150
6380
R 4700
3300-4500 4700
45°7°
7°7°
0-33
15
0-30
0
Operating weightTotal weight with undercarriage type 260 t 108.8The operating weight includes the basic machine LRB 355.1 (ready for operation – including 20 % filling of diesel tank) with Kelly equipment and 3x 6 t counterweight, without attachment.
6 LRB 355.1 2504.07 - rA - EN v01.122019 - 13167553
Undercarriage type 225
Transport and weights
900
3500
1875
1200
3800
5890 72601955
1245
20185
7035
Leader 22 m without Kelly equipmentincludes the basic machine LRB 355.1 (ready for operation – including 20 % filling of diesel tank) without counterweight and attachment.
t 77.6
5890 9760
22685
7035
Leader 27 m with Kelly equipmentincludes the basic machine LRB 355.1 (ready for operation – including 20 % filling of diesel tank) without counterweight and attachment.
t 83.7
5105
22685
3155
2640
1340
3515
Leader 27 m with Kelly equipment, without crawlers, with jack-up system includes the basic machine LRB 355.1 (ready for operation – including 20 % filling of diesel tank) with jack-up system and adapter for casing oscillator, without counterweight and attachment.
t
73.1
3995
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1790 9005890
350032253095 2410
8730
3775
3490
1340
Basic machine versionswithout jack-up system, counterweight and adapter for casing oscillator
t 48.7
with jack-up system and adapter for casing oscillator, without counterweight and crawlers
t 38.1
LeaderLeader 22 m without Kelly equipment t 28.9Leader 27 m with Kelly equipment t 35.0
2890
34302268520185
Crawler type 225Weight t 7.4
900
1080
5890
8 LRB 355.1 2504.07 - rA - EN v01.122019 - 13167553
1520 10006380
36008730
3890
476
0
Basic machine versionswithout jack-up system, counterweight and adapter for casing oscillator.
t 55.7
with jack-up system and adapter for casing oscillator, without counterweight and crawlers.
t 39.4
Undercarriage type 260
1000
3600
3915
6380
1320
22685
Leader 27 m with Kelly equipmentincludes the basic machine LRB 355.1 (ready for operation – including 20 % filling of diesel tank), without counterweight and attachments.
t 90.7
5290
3265
2205
1340
3600
Leader 27 m with Kelly equipment, without crawlers, with jack-up systemincludes the basic machine LRB 355.1 (ready for operation – including 20 % filling of diesel tank) with jack-up system and adapter for casing oscillator, without counterweight and attachment.
t
74.4
9540
3995
6765
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DBA 300Weight t 11.8
Vibrator slim design 1500 HWeight t 8.9
4790
2220
2565
4090
1000
1215
6380
Counterweight (standard)
Weight t 3x 6
Counterweight (option)
Weight t 1x 6
Additional counterweight (option, only for
double rotary drilling)
Weight t 2x 3
855 1475 650
400
400
400
3601095
1260
3490
4670
1960
5000
BAT 450.1Weight t 9.0
MAT 120Weight t 6.0
1770
2120
2365
2465
1770
1800
Crawler type 260Weight t 10.3
OptionsAdapter for casing oscillator t 1.3Jack-up system (incl. adapter for casing oscillator)
t 3.9
Elevating working platform t 0.5Concrete supply line t 0.8
1770
2585
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Full displacement drilling
BAT 450.1
Performance dataRotary drive - torque kNm 450Rotary drive - speed rpm 38Max. drilling depth m 25.8Drilling depth with 10 m Kelly extension m 35.8Max. pull force (crowd winch and Kelly winch) kN 900Max. drilling diameter* mm 600Above drilling depths are valid for the use of standard tools and for the X value of 580 mm shown in the illustration. Using the 22 m leader the given maximum drilling depth must be reduced by 5 m. * Other drilling diameters available on request
Open without extension, with water tank
3283
0
Closed with extension
3981
0
X X
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Continuous flight auger drilling
BAT 450.1
Performance dataRotary drive - torque kNm 450Rotary drive - speed rpm 38Max. drilling depth m 25.5Drilling depth with 10 m Kelly extension m 35.5Max. pull force (crowd winch and Kelly winch) kN 900Max. drilling diameter* mm 1200 Above drilling depths take into account that an auger cleaner is used and the cardan joint has been removed. Above drilling depths are valid for the use of standard tools and for the X value of 350 mmshown in the illustration. Using the 22 m leader the given maximum drilling depth must be reduced by 5 m. *Other drilling diameters available on request
Detailed view of BAT 450.1
3981
0
X
12 LRB 355.1 2504.07 - rA - EN v01.122019 - 13167553
Double rotary drilling
DBA 300
X
3283
0
Performance dataRotary drive I - torque kNm 0-300Rotary drive I - speed rpm 0-26Rotary drive II - torque kNm 0-150Rotary drive II - speed rpm 0-30Max. drilling diameter* mm 900Max. pull force (crowd winch and Kelly winch) single fall kN 650Max. pull force (crowd winch and Kelly winch) two fall*** kN 900Max. drilling depth** m 26Above drilling depths are valid for the use of standard tools and for an X value of 300 mm. Using the 22 m leader the given maximum drilling depth must be reduced by 5 m. Due to differences in the max. admissible load capacities, the combinations of drilling depth and drilling diameter may be limited. * Other drilling diameters available on request ** When using a protective hose, the maximum drilling depth must be reduced by 800 mm *** When using a two-fall pulling device, the maximum drilling depth must be reduced by 2500 mm
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Performance dataRotary drive - torque kNm 450Rotary drive - speed rpm 38Max. drilling diameter uncased mm 2000Max. drilling diameter* cased mm 1500Max. drilling diameter below the leader mm 4400Other drilling diameters available on request. When using a casing oscillator, value X must be reduced by 1600 mm. *Depends on the design of the casing driver
Kelly drilling
Kelly barsA X** Drilling depth Weightmm m m t
MD 36/3/30 11900 14.8 27.0 7.6MD 36/3/36 13900 12.8 33.0 9.2MD 36/4/30 9950 16.8 27.0 8.5MD 36/4/42 12950 13.8 39.1 10.9MD 36/4/48 14450 12.3 45.1 12.1MD 36/4/54 15950 10.8 51.1 13.0MD 36/4/60 17450 9.3 57.1 14.1MD 36/4/66 18950 7.8 63.1 15.3** Values valid for 27 m leader. For machines with 22 m leader value X is
reduced by 5 m.
BAT 450.1
X
A
1900
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Soil mixing
Performance data 3MA 35Rotary drive - torque 1st gear kNm 35Rotary drive - speed 1st gear rpm 62Rotary drive - torque 2nd gear kNm 17.5Rotary drive - speed 2nd gear rpm 124Max. mixing depth m 25.5Max. pull force kN 400 Above mixing depth is valid for the use of standard tools and for the X value of 700 mm shown in the illustration. Twin and triple mixing equipment available for longitudinal or transverse mounting.
3MA 35 BAT 450.1MAT 120
Performance data BAT 450.1
Rotary drive - torque kNm 450Rotary drive - speed rpm 38Max. mixing depth m 25.6
Mixing depth with 10 m Kelly extension m 35.6Max. mixing diameter* mm 3400Above mixing depth is valid for the use of standard tools and for the X value of 760 mm shown in the illustration.* If the mixing diameter is 2000 mm or more the mixing paddle is always located below the leader, other diameters available on request
Performance data MAT 120Rotary drive - torque kNm 115Rotary drive - speed rpm 100Max. mixing depth m 26Max. mixing diameter* mm 1500Above mixing depth is valid for the use of standard tools and for the X value of 300 mm shown in the illustration. *Other mixing diameters available on request
X X X
3211
5
3211
5
3781
0
Using the 22 m leader the given maximum mixing depths must be reduced by 5 m.
15LRB 355.1 2504.07 - rA - EN v01.122019 - 13167553
Vibrator slim design
1500 H
Performance dataStatic moment kNm 0-30Max. frequency rpm 2160Max. pull force kN 1535Max. amplitude with clamp mm 14.5Total weight without clamp kg 7200Total weight with clamp kg 8300Dynamic weight with clamp kg 4150Max. pile element length m 26.5Swing range vibrator ° +/- 50The given pile element length is valid for the X value of 500 mm shown in the illustration. Using the 22 m leader the given maximum pile element length must be reduced by 5 m.
3211
5
X
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Ring vibrator
32 VMR
Performance dataStatic moment kNm 0-32Max. frequency rpm 2300Max. pull force kN 1860Pile element diameter mm 356-610Max. pile element length m 40Total weight kg 13900Using the 22 m leader the given maximum pile element length must be reduced by 5 m.
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Hydraulic hammer
H 15L
with 10 t drop weight
Performance dataDrop weight t 10Max. rated energy kNm 150Blow rate max. energy blows/min 30Max. blow rate blows/min 80Kelly winch (pile winch) kN 250Total weight kg 18140Max. pile length m 24.5The given pile element length is valid for the X value of 500 mm shown in the illustration. Using the 22 m leader the given maximum pile element length must be reduced by 5 m.
X
3211
5
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BAT 450.1
Shock absorber
Drive motors
Gearbox
Cardan joint
Kelly shock absorber:• Newly developed Kelly shock absorber for highest
demands• Possibility of adjusting the strength of the Kelly shock
absorber for different Kelly bar weights
Automatic gearbox for best operating comfort:• No stopping required to change gears• No interruption of the drilling process• Continuous optimization of speed
Highest availability through easy set-up:• No mechanical shift gearbox• Low maintenance requirements
Flexibility through modular design:• Exchangeable cardan joint for other casing drivers• Exchangeable drive adapters for use of other Kelly bars• Quickly exchangeable equipment for other methods of
operation
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Ground Pressure Visualization
Kelly Visualization
Features:• The actual ground pressure is calculated in real time• The maximum admissible ground pressure can be
individually predefined• The utilization is continuously calculated and displayed on
the monitor in the operator’s cab• Audible and visual warnings when the predefined values
are approached
Your benefits:• Increased safety on the jobsite due to consideration of
prevailing ground conditions• Higher operator comfort thanks to clearly displayed
information and warning signals• Prevention of critical or stressful situations before they
occur• User-friendly and intuitive handling in the operator’s cab
Your benefits:• Time saving: the operator no longer needs to search for
the interlocking recesses• Higher availability: the machine needs less repair and
maintenance work• More safety: correct locking prevents damage to the
Kelly bar• Cost reduction: smooth operation results in higher
performance and less wear
16:2123
MODE
500
800
1100
1400
1700
2000rpm
0
20
40
60
80
100Nm%
16.13m0.00m/min
0
20
40
60
80
100
0
50
100
150
200
AUX KELLY
35.2kN
2.3kN
0
25
50
75
100
%56.5
4.08m0.00m/min
80kN
23.7kN
90.0°
0
100
200
300
400bar2.37m
1.19m2
0100200300400
bar 1 0.0
0mm/U m0.0
050100150200250
kNm
0.0°
°2.1
2.1°
%49.0
2kN13kN 0.4°
10:5821
MODE
500
800
1100
1400
1700
2000rpm
0
20
40
60
80
100Nm%
1.69m0.00m/min
0
20
40
60
80
100
0
100
200
300
400
500
AUX KELLY
10.0kN
0.6kN
-2.63m0.00m/min
100kN
-6.7kN
74.4°
0
100
200
300
400bar
0.05m
1
0100200300400
bar 0.0
0mm/U m-4.6
0358
kNm
1.3°
°0.9
1.6°
0kN0kN 8.7°
Liebherr-Werk Nenzing GmbHDr. Hans Liebherr Str. 1, 6710 Nenzing/Austria
+43 50809 41-473www.liebherr.com, [email protected]/LiebherrConstruction
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The Liebherr Group of Companies
Wide Product RangeThe Liebherr Group is one of the largest construction equipment manufacturers in the world. Liebherr’s high- value products and services enjoy a high reputation in many other fields. The wide range includes domestic appliances, aerospace and transportation systems, machine tools and maritime cranes.
Exceptional Customer BenefitEvery product line provides a complete range of models in many different versions. With both their technical excellence and acknowledged quality, Liebherr products offer a maxi-mum of customer benefits in practical applications.
State-of-the-art TechnologyTo provide consistent, top quality products, Liebherr attaches great importance to each product area, its components and core technologies. Important modules and components are developed and manufactured in-house, for instance the entire drive and control technology for construction equipment.
Worldwide and IndependentHans Liebherr founded the Liebherr family company in 1949. Since then, the family business has steadily grown to a group of more than 130 companies with nearly 44,000 employees located on all continents. The corporate headquarters of the Group is Liebherr-International AG in Bulle, Switzerland. The Liebherr family is the sole owner of the company.
www.liebherr.com