plane 9 west brochure side 1 - warren hills …...gearing that turned a cable drum in the power...
TRANSCRIPT
POWER HOUSE
PowerShaft
Tub Valve
Penstock
The power house stood tall against the skyline with a third story cupola that gave the plane tender a view of both the top and the bottom of the plane. The headrace fl ume brought tons of water to turn the reaction turbine in the chamber below.
A historic view of the controls used to operate the inclined
plane.
AMorris Canal Inclined Plane was a huge and powerful machine that could raise or lower a fully loaded canal boat one hundred feet in less than fi fteen minutes. To provide the power, water was brought
to the power house from the upper level of the canal in an overhead trough called the headrace fl ume. From the end of the fl ume the water was dropped 47 feet down a wood and iron penstock pipe to operate a reaction turbine, housed in a chamber below. The column of water in the penstock weighing many tons forced the rotor to turn like a huge lawn sprinkler. A shaft transmitted power from the turbine rotor to gearing that turned a cable drum in the power house above. The used water fl owed out the turbine chamber down a tailrace tunnel and into the lower level of the canal to be used at the next inclined plane.
It took two men to operate the plane. The plane tender manned the controls and operated the machinery at the power house. The brakeman rode the cradle car, organized the loading and unloading of the boats and operated a brake when needed.
From his perch in the cupola atop the power house, the plane tender could see the brakeman’s signals from either the top or the bottom of the plane. When a boat was secured in one of the cradle cars, the plane tender raised the tub valve at the end on the headrace fl ume dropping thousands of tons of water to turn the turbine below. A simple clutch engaged the cable drum in the appropriate direction to move a canal boat up or down the plane.
If the inclined plane was not in operation excess water could fl ow out of the headrace down a bypass fl ume and channel and into the lower level of the canal. This allowed water to bypass the turbine in the power house and assure the canal could maintain the proper water level.
REACTION TURBINE
Nozzle
WaterIntake
Spindle
TurbineRotor
Power Shaft
Bronze BearingPlates
Bypass Flume
arre
n C
ount
y ha
s be
com
e a
lead
er
in th
e pr
otec
tion
of th
e re
mna
nts
of th
e M
orri
s C
anal
by
prom
otin
g a
gree
nway
cor
rido
r an
d pr
eser
ving
the
hist
oric
re
mai
ns o
f the
can
al a
s an
impo
rtan
t par
t of
the
Cou
nty’
s tr
ansp
orta
tion
hist
ory.
T
he v
isio
n is
to h
ave
this
gre
enw
ay e
xten
d ac
ross
War
ren
Cou
nty
with
the
cana
l as
a lin
k to
rec
reat
iona
l, cu
ltura
l, an
d hi
stor
ic a
reas
in
clud
ing
stat
e pa
rk tr
ails
, and
mun
icip
al a
nd
coun
ty p
ublic
ope
n sp
ace.
Thi
s gr
eenw
ay w
ill
exte
nd b
etw
een
Phill
ipsb
urg
and
the
hist
oric
W
ater
loo
Vill
age
– a
rest
ored
can
al to
wn.
I
n so
me
plac
es th
e to
wpa
th w
ill b
ecom
e a
recr
eatio
nal t
rail
open
to th
e pu
blic
for
non-
mot
oriz
ed a
ctiv
ities
. In
oth
er p
lace
s po
cket
pa
rks
will
be
esta
blis
hed
for
the
publ
ic’s
en-
joym
ent.
Whe
n co
mpl
eted
, thi
s gr
eenw
ay w
ill
be a
livi
ng r
emin
der
of th
e C
ount
y’s
tran
spor
-ta
tion
heri
tage
whi
le p
rom
otin
g th
e ec
onom
ic
bene
fi ts
of c
ultu
ral a
nd h
erita
ge to
uris
m.
W
arre
n C
ount
y of
fers
a w
ide
rang
e of
rec
re-
atio
nal o
ppor
tuni
ties
and
its r
ural
nat
ure
and
scen
ic b
eaut
y ar
e w
orth
y of
long
-te
rm p
rese
rvat
ion.
GR
EE
NW
AY
VIS
ION
W
atio
nal o
ppor
tuni
ties
and
its r
ural
nat
ure
and
scen
ic b
eaut
y ar
e w
orth
y of
long
-te
rm p
rese
rvat
ion.
TH
E M
OR
RIS
CA
NA
LL
isted
on
the
Stat
e an
d N
atio
nal
Reg
ister
s of H
istor
ic P
lace
s
MO
RR
IS C
AN
AL
WA
RR
EN
CO
UN
TY M
OR
RIS
CA
NA
L C
OM
MIT
TE
EFu
ndin
g p
rovi
ded
by
War
ren
Cou
nty
Boa
rd o
f C
hose
n F
reeh
olde
rs
His
tori
c Ph
otos
: Cou
rtes
y of
Jam
es L
eeD
esig
n: M
acG
raph
ics
WA
RR
EN
CO
UN
TY P
LA
NN
ING
DE
PAR
TM
EN
TC
ount
y A
dmin
istr
atio
n B
uild
ing
165
Cou
nty
Roa
d 51
9 So
uth
Bel
vide
re, N
J 0
7823
908-
475-
6532
WA
RR
EN C
OU
NTY
MO
RR
IS C
AN
AL
CO
MM
ITTE
E
c/o
War
ren
Cou
nty
Pla
nnin
g D
epar
tmen
t
WA
RR
EN
CO
UN
TY B
OA
RD
OF R
EC
RE
AT
ION
C
OM
MIS
SIO
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c/o
War
ren
Cou
nty
Offi
ce
of
L
and
Pre
serv
atio
n90
8-45
3-26
50PU
BL
IC I
NFO
RM
AT
ION
AN
D
TO
UR
ISM
DE
PAR
TM
EN
T
908-
475-
6580
800-
554-
8540
WE
B SI
TE
S: w
ww
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war
ren.
nj.u
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WA
RR
EN
CO
UN
TY
, NE
W J
ER
SEY
Fo
r F
urt
her
Info
rmat
ion
Co
nta
ct:
Pre
par
ed b
y:
INC
LIN
ED
PLA
NE
9 W
EST
A L
INK
TO
OU
R H
IST
OR
Y
A P
AT
HW
AY
TO
OU
R F
UT
UR
E
AB
OV
E:
Th
e In
clin
ed
Pla
ne
9 W
est
po
wer
h
ou
se o
nce
ho
use
d
the
mac
hin
ery
that
p
rovi
ded
th
e p
ow
er t
o
rais
e an
d lo
wer
can
al
bo
ats
100
feet
in a
bo
ut
15 m
inu
tes.
RIG
HT:
A
mo
der
n v
iew
loo
kin
g
the
incl
ined
pla
ne.
3
2
PlaneTender’sHouse
Brakeman’sHouse
PlaneSummit
Upper CanalLevel Lower Canal
Level
Tailra
ce
Bypass Channel
Headrace Flume
Cradle Car & Canal Boat
Cable
Tailrace TunnelBypassFlume
Cradle Car & Canal Boat
THE INCLINED PLANE THE WATER
The stone foundation of the power house is still intact with its opening covered with iron bars. You can see the reaction turbine that once powered the plane still in place in the cham-ber below. Nearby are assembled pieces of the penstock and parts of the machinery. Across the driveway is the plane itself marked by a double row of sleeper stones. A modern reconstruction shows how the plane rails were supported on heavy wooden timbers that provided a fl exible cushion between the rail and the sleeper stones.
Downhill from the power house is the iron arch that frames the end of the tailrace tunnel. Here, used water from the turbine chamber and water from the bypass fl ume joined to fl ow down the tailrace channel and into the lower level of the canal at the bottom of the plane. When tours are being offered, it is possible to walk up the tail-race tunnel and into the turbine chamber. The
The water to power the inclined plane was brought to the powerhouse from the upper level of the canal in a
headrace fl ume supported on a wooden trestle and stone piers. At the power house the water was dropped 47 feet to turn a reaction turbine located in a chamber below. Used water exited the turbine chamber through a tailrace tunnel and fl ows into the lower canal level to be used to power the next inclined plane. When the inclined plane was not in oper-ation, water was routed through a bypass fl ume and channeled directly to the lower level of the canal.
huge reaction turbine that once powered the plane almost completely fi lls the room. When the plane tender opened the tub valve above, the pressure of thousands of tons of water would send the head of the turbine spinning at about 60 revolutions per minute. Water from the turbine’s four nozzles would fi ll the chamber and send a river surging down the tailrace tunnel.
At the top of the plane the summit acted as a dam to contain the water in the upper level of the canal and divert it into the headrace fl ume. A double set of tracks came up the plane, over the summit and back down into the water. The 90-foot-long canal boats and cradle cars were built in two hinged sections that could fl ex as they crossed the summit of the plane. Plane 9 West’s double set of tracks and two cradle cars, allowed boats to go up and down the plane at the same time.
The two-inch-diameter wrought iron cable formed a loop traveling on idler pulleys from the cable winding drum in the power house to sheave wheels located under water in the upper and lower levels of the canal. As the cable drum turned it pulled the cable and moved the cradle cars loaded with canal boats up and down the plane.
THE CABLE
THE CRADLE CARS Canal boats were transported up and down the
inclined plane on wheeled cradle cars riding on iron rails. To facilitate loading and unloading the boats the rails extended down into the bottom of the canal at both ends of the plane. The cradle cars rolled down into the water and the boats were fl oated on. A brakeman supervised the loading, rode the cradle car up and down the plane, and applied a brake to keep the car under control. Both the boats and cradles were built in two sections so that they could fl ex as they crossed the summit of the plane.
CABLE DIAGRAM
Upper Canal Level
Power House
Headrace Flume
TailraceLower Canal Level Turbine
Inclined
Plane
WATER FLOW
DIAGRAM
Upper Canal Level
Lower Canal Level
CableDrum
Cradle Cars
SheaveWheels
Sheave Wheel
o help the canal climb over the New JerseyHighlands on its way from Phillipsburg toJersey City, the Morris Canal & Banking
Company developed inclined planes to raise and lower its canal boats up to 100 feet at a time. Built in the 1830s and redesigned in the 1850s, these huge machines were up to 1,400 feet long and capable of moving boats loaded with 70 tons of cargo from one canal level to the next. The canal used 23 of these inclined planes and 23 lift locks to overcome an elevation change of almost 1,700 feet, an unbroken world record. After years of service, the canal was abandoned in 1923 and much of its infrastructure was dismantled. However, at Inclined Plane 9 West the plane tender’s house, turbine chamber and tailrace tunnel are still in place making this site one of the best remaining examples of these engineering marvels.
T The Power House1
The Tailrace2
The Plane Summit3
Power House
Idler Pulleys
The Plane 9 West power house is seen above, while below water fl ows from the
bypass trough on the left and the tailrace tunnel on the right.
The headrace fl ume, measuring eight feet wide by fi ve feet deep, brought water from the upper level of the canal to the power house.
A cradle car and canal boat on its way up the inclined plane.
An empty cradle car sits in the water at the bottom of the inclined plane.