plc’s in the 21st century - · pdf file1970-1972 allen-bradley ... otlj, osb, ons, osf...

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PLC’s in the 21 st Century Presented by Benjamin D. Miller, PE Chicago/Rockford Consultants’ Network March 30, 2009

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Page 1: PLC’s in the 21st Century - · PDF file1970-1972 Allen-Bradley ... OTLJ, OSB, ONS, OSF — The relay-type (bit) instructions monitor and control the status ... PLC’s in the 21st

PLC’s in the 21st

Century

Presented by Benjamin D. Miller, PE

Chicago/Rockford Consultants’ Network

March 30, 2009

Page 2: PLC’s in the 21st Century - · PDF file1970-1972 Allen-Bradley ... OTLJ, OSB, ONS, OSF — The relay-type (bit) instructions monitor and control the status ... PLC’s in the 21st

History

1968 General Motors specifies the design for a

“standard machine controller”

1969 Modicon develops first model- “box full of relays”

1970-1972 Allen-Bradley

1971-1973 GE & Omron

1970’s-1980’s Siemens, Mitsubishi, Koyo, others

Page 3: PLC’s in the 21st Century - · PDF file1970-1972 Allen-Bradley ... OTLJ, OSB, ONS, OSF — The relay-type (bit) instructions monitor and control the status ... PLC’s in the 21st

A/B PLC5

Page 4: PLC’s in the 21st Century - · PDF file1970-1972 Allen-Bradley ... OTLJ, OSB, ONS, OSF — The relay-type (bit) instructions monitor and control the status ... PLC’s in the 21st

A/B SLC500

Page 5: PLC’s in the 21st Century - · PDF file1970-1972 Allen-Bradley ... OTLJ, OSB, ONS, OSF — The relay-type (bit) instructions monitor and control the status ... PLC’s in the 21st

A/B Micrologix

Page 6: PLC’s in the 21st Century - · PDF file1970-1972 Allen-Bradley ... OTLJ, OSB, ONS, OSF — The relay-type (bit) instructions monitor and control the status ... PLC’s in the 21st

A/B Control Logix

Page 7: PLC’s in the 21st Century - · PDF file1970-1972 Allen-Bradley ... OTLJ, OSB, ONS, OSF — The relay-type (bit) instructions monitor and control the status ... PLC’s in the 21st

Hardware

Inputs: AC, DC Source/Sink

Outputs: AC triac, relay, DC transistor

Analog In: 0-5 V, 0-10V, 4-20 mA;12- bit

Analog Out: 0-5 V, 0-10V, 4-20 mA;10-12 bit

Communication: RS232, RS485, Modbus,

Device Net, etc.

High speed counter, motor drive, etc.

Page 8: PLC’s in the 21st Century - · PDF file1970-1972 Allen-Bradley ... OTLJ, OSB, ONS, OSF — The relay-type (bit) instructions monitor and control the status ... PLC’s in the 21st

Programming Methods

IEC 61131-3

Relay ladder logic

Function block diagram

Structured text

Instruction list

Sequential function block

Page 9: PLC’s in the 21st Century - · PDF file1970-1972 Allen-Bradley ... OTLJ, OSB, ONS, OSF — The relay-type (bit) instructions monitor and control the status ... PLC’s in the 21st

Ladder Logic

Page 10: PLC’s in the 21st Century - · PDF file1970-1972 Allen-Bradley ... OTLJ, OSB, ONS, OSF — The relay-type (bit) instructions monitor and control the status ... PLC’s in the 21st

Micrologix Functions

Page 11: PLC’s in the 21st Century - · PDF file1970-1972 Allen-Bradley ... OTLJ, OSB, ONS, OSF — The relay-type (bit) instructions monitor and control the status ... PLC’s in the 21st

Future

Advanced communication

Greater processing power

Smaller packages

Total automation control

Compatibility

Safety PLC

Page 12: PLC’s in the 21st Century - · PDF file1970-1972 Allen-Bradley ... OTLJ, OSB, ONS, OSF — The relay-type (bit) instructions monitor and control the status ... PLC’s in the 21st
Page 13: PLC’s in the 21st Century - · PDF file1970-1972 Allen-Bradley ... OTLJ, OSB, ONS, OSF — The relay-type (bit) instructions monitor and control the status ... PLC’s in the 21st
Page 14: PLC’s in the 21st Century - · PDF file1970-1972 Allen-Bradley ... OTLJ, OSB, ONS, OSF — The relay-type (bit) instructions monitor and control the status ... PLC’s in the 21st
Page 15: PLC’s in the 21st Century - · PDF file1970-1972 Allen-Bradley ... OTLJ, OSB, ONS, OSF — The relay-type (bit) instructions monitor and control the status ... PLC’s in the 21st
Page 16: PLC’s in the 21st Century - · PDF file1970-1972 Allen-Bradley ... OTLJ, OSB, ONS, OSF — The relay-type (bit) instructions monitor and control the status ... PLC’s in the 21st

•Control system design

•Control panels

•PLC Programming

•Operator panel programming

•Troubleshooting

•Training

•Documentation

Page 17: PLC’s in the 21st Century - · PDF file1970-1972 Allen-Bradley ... OTLJ, OSB, ONS, OSF — The relay-type (bit) instructions monitor and control the status ... PLC’s in the 21st

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