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WHATIS ROPE?

Arope is a length of fibres,twistedor braided together to improve strength, for

pulling and connecting. Commonmaterials for rope include manila, hemp, hair, nylon, and steel.

A. Fibres– B. Yarns – C. Strands – D. Rope-C .BRADED.

Other fibrous plant materials sometimes used includecotton, linen, coconut-husk fibre (coir),jute, and sisal. Other synthetic fibres inuse include various forms ofpolypropylene, polyethylene and polyester. Some ropesare constructed of mixtures of several fibres.

Rope has been an essential tool since prehistoric times.Today, steel wire ropehas largely supplanted fibre rope in heavy constructionand industrialapplications because of higher tensilestrength. Fibrerope isstill used extensively in light industry and in activities likesailing, climbing and Scouting.

In order to fasten ropes, a large number of knots are used. Some rope material, like hemp, is stronger when wet with water.

Manila hempis a type of fibre obtained from the leaves ofthe Abaca, a relative of the banana.It is mostly used to makeropes and it is the most durable of thenatural fibres.Other uses for manila fibre are coarse fabric and paper, includingManila envelopes and Manila papers.

Hemp is acommon name for Cannabisand the namemost used when this annual plant is grown for non- drug purposes.

Sisalor sisal hemp is an Agave that yields a stiff fibreused in making rope.

Jute is a long, soft, shiny plant fibre that can be spun into coarse, strong threads.It is produced from plants in the genusCorchorus.

Coir (from Malayalam kayaru -cord) is a coarse fibre extracted from the fibrous outer shell of a coconut.

Nylon is a synthetic polymer, a plastic, invented on February 28, 1935 by Wallace Carothersat DuPont of Wilmington, Delaware, USA. The material was announced in 1938, and the first nylon products were a nylon bristled toothbrush madewith nylon yarn (on sale onFebruary 24,1938) and more famously,women's stockings (onsale on May15, 1940).

Steelis a metal alloy whose majorcomponent is iron,with carbon being the primary alloyingmaterial.

Cotton is a soft fibre that grows around the seeds of the cotton plant, a shrub native to the tropical and subtropical regions of both the Old Worldand the New World. The fibre is most often spun into thread and used to makea soft, breathabletextile.

Linen is a material made from the fibresofthe flax (and historically, cannabis) plant.

Left - Hemp

Manila Sisal Coir Variety of Rope

RopeMaking,theBeginning

The art of rope making was one of the secret guilds of the Middle Ages. So successfulwere they in keeping their

secrets that even today there is little written about the craft.

Some rope making techniques in order of complexity The beginning of rope making is lost in prehistory, butthere are evidences of ropebeing made as far back as 17,000 BC Theseearly ropes were twisted by handor braided. The earliest indication of any type of mechanical advantage inmaking ropecomes from early Egyptian evidence relating to the craft.

The Egyptians used a weighted rope tiedto a stick to makerope. The rope to bemade was tied to the weighted rope that wasspun around the stick. The spinning imparted a twist to the strand. Three twisted strandswould then be twisted togetherin the opposite direction. The idea that the ropeswere made usinga weighted rope came from inscriptions. In reality, this type of a systemwill not work. It is likelythat the inscriptionswere of a staticmaterial such as aweighted wooden dowel, paddle,etc. The dowels may have beencarved to represent rope. A staticmethod doesworkwell, although it will not make long rope. This is very similar to the methodused by the Southwest Indians in America about 1,000AD.

In the Middle Ages (from the thirteenth century to the eighteenth century), from the British Isles to the Mediterranean, rope wasmade using a"rope walk"method. This allowed for long ropes of up to 300 yards long or longer to be made. Short ropes are useless ontall ships, which require ropes to be long, relatively uniform in diameter, andstrong. Short ropeswould require splicingto make themlong. The strongest form of splicing is theshortsplice, which doubles the diameterof the ropeat the area ofthe splice. This wouldcause problems in the rigging hardware such as buckles andpulleys.

The actual history of the rope making industry in medievaltimes isvery scant, to say the least.One of the most comprehensive works on the history of rope, “ROPE a historyof the HardFibre Cordage Industryin the UnitedKingdom”, has very little tosay about the craft during this time period. In 1393 wehave a representation of the first stage of ropemaking - that ofspinning the yarn-taken from the Mandelshes Portrait Buch in Nuremburg. So little difference from what waspracticed for the next five hundred yearsin Europe is shown that this may serve as a text for a fairly full description of the art during the period indicated. The first real improvement in the craft came withan inventionin 1792called the Cordelier, invented byEdmund Cartwright, (1743–1823).

Finally, "Yarns, twines andropes can bemade by machine nowadays, but the rope makers of older days were accustomed to making all of thesein a ropewalk.The principal of the walkis that yarns are stretched out between revolving hooks, often 300 yards apart, and these hooks twist the yarns together…." The Navy required a minimum of 120fathoms (720 feet), which was the minimum needed to anchor aship.

AROPEWALKÆ

Sor Left laid rope /Zor Right laid rope.Standard rope is 3 stranded.Four or more stranded rope requiresa‘heart’ in its centre.

BREAKING LOAD COTTON JUTE NYLON P.P SISAL MANILA ROPE SIZE COTTON ROPE JUTE ROPE NYLON ROPE POLYPROP ROPE MANILA MANILA ROPE

DIA BREAKIG weight BREAKING weight BREAKING weight BREAKIG weight BREAKIG BREAKIG BREAKIG WT &YARN

IN MM strength per coil STRENGTH per coil strength per coil strength GR 2 GR 1 GR 3 PER STRAND

4 110 3.5 85 3.5 320 2.3 214 1.63 114 264 84 3

6 220 7.5 150 6 750 5.2 602 3.7 254 310 180 6 /2

8 295 10.5 313 10 1350 9.2 1060 6.6 483 545 419 12/3

10 455 16 453 16 2080 14.3 1560 10 635 705 559 15/4

12 770 26 648 23 3000 20.6 2210 14.5 955 1065 838 25/6

14 955 36 907 31 4100 28 3770 20 1285 1450 1285 31/8

16 1170 47 1252 40 5300 36.5 4810 25.5 1805 2030 1576 42/10

18 1600 65 1511 51 6700 46 5800 32.5 2135 2440 1880 51/13

20 1815 83 1857 63 8300 57 6960 40 2854 3250 2215 62/16

22 2335 100 2159 76 10000 69 8130 48.5 3405 3805 2972 77/19

24 2585 119 2677 91 12000 82 9410 57 4065 4570 3556 95/23

26 9410 67.60 4725 5440 107/27

28 3245 150 3367 123 15800 112 10710 78 5326 6095 4725 128/31

30 12220 89 6095 6860 5385 137/36

32 4605 215 4318 161 20000 146 13500 101 6860 7875 6071 165/43

36 6350 281 5398 205 24800 184 16930 129 8635 9650 7570 196/52

40 7550 330 6692 253 30000 228 20510 158 10415 11940 9703 242/64

44 9570 395 35800 276 24640 194 12700 14225 11024 295/81

48 11635 474 9499 364 42000 330 28610 229 14735 16765 12955 348/96

52 13065 528 48800 384 33110 268 17275 19560 15088 411/113

56 14450 578 56000 446 37850 312 19815 22355 17425 473/125

60 17235 737 63800 512 43280 359 22605 25400 19813 546/144

ALL ROPES ARE LENGTH 220 MTRS , 720 FEET , 120 FTH. THREE STRAND ,WE ARE MANUFACTURE ONE FEET TO

THREE THOUSAND FEET LENGTH. ALL ROPE ARE AS PER I .S.S. & B.S.S. SPECIFICATION. & IND T. C.

CONVERSION CHART OF LEA / TEX / NM

LBS LEA TEX NM LBS LEA TEX NM

5 9.6 172 5800 24 2 827 1200

6 8 207 4800 25.5 1.88 880 1150

7 6.8 241 4100 28 1.7 965 1050

8 6 276 3600 32 1.5 1102 900

9.5 5 330 3000 40 1.2 1378 720

10.7 4.5 370 2790 48 1 1654 600

10.7 4.48 371 2700 56 0.85 1950 510

11.5 4.17 396 2500 60 0.8 2067 458

12 4 413 2400 64 0.75 2205 450

13.7 3.5 470 2100 72 0.68 2500 400

14 3.43 482 2080 96 0.5 3307 300

15 3 551 1800 110 0.43 3789 260

16 2.9 570 1750 120 0.4 4134 240

18 2.67 620 1600 140 0.34 4823 210

19.4 2.48 630 1510 160 0.3 5512 161

19.5 2.46 629 1500 180 0.26 6201 160

22.5 2.13 750 1300 192 0.25 6614 150

No.1 Manila Ropes

These Natural ropes are manufactured from selected high and medium grade fibers.

They suit the demands of the oil industry, shipping, construction and agriculture. No.

1 Manila is a general purpose rope best suited for jobs where economy, strength, and

durability are necessary. It has great resistance from mildew and agricultural deterioration.

No. 1 US. Manufactured for the US oil drilling market in conformity with the tensile

strength requisites of U.S. Federal Specification TR-605B, Type M, Class 1,

Amendment 3. This rope has a Becker Value of 36 minimum.

No. 1 BSS. A 3-strand rope designed to conform with British Standard Specification

2052:1989 for Grade 1 Manila Rope. [ New specs EN698:1995 also available ]

No. 1 ISO. A Grade 1 Pure Manila Rope that conforms to the specifications of the

International Organization for Standardization ISO:1181-1973 Quality - 1. This rope is constructed in 3- or 4-Strand.

MANILA ROPE : CIS. Conforms to the latest Cordage Institute CI 1308-01 2001

specifications for Manila Rope.

No. 2 Manila Rope

No. 2 US. Using high and medium grade fibers, it is designed to meet the

requirements of U.S. Federal Specification TR-605B, Type M, Class 2, Amendment 3.

Ordinarily, this type of rope is manufactured for the markets of the Western Hemisphere. It has a slightly lower Becker Value than No. 1 US.

No. 2 BSS. Manufactured to comply with the requirements of British Standard

Specification 2052:1965 for Grade II Manila Rope.

Lariat Rope

The rough business of ranching demands a very special kind of rope: the lariat. The

lives and the work of cattlemen and ranchers depend on it. Manila Lariat Rope is

crafted to meet these men's needs. Made of the highest grade Manila hemp available,

the Lariat may be considered as the aristocrat of ropes. It is light colored and as its

name suggests, silky. In fact, it is the lightest colored of all Manco ropes. The Lariat's

distinctive feature is its extreme hard-lay construction. It is stiff and it can stand

straight a full meter. Crafted well, its construction provides ranchers the fast-closing loops and the proper "sail" they need for roping accuracy.

SILK LARIAT. A sturdy and tough 3 or 4 strand extra hard-laid rope, available in 3

sizes: 27 thread, 33 thread, and 36 thread. It is manufactured to a Becker Value of 42 minimum.

MANILA LARIAT. Where price is a consideration, Manila Lariat is the answer. For

Manila Lariat is Silk Lariat with all its major features. But because of some difference

in fiber content, it is less silky in looks and is slightly darker than Silk Lariat. It has a

color value of 36minimum.

Natural Fibers MANILA TWINES

Twines are available in different sizes ranging from 240 to 900 feet per pound, of 1-,

2-, 3-, and 4-ply. Obtainable in sacks made up of ten universal cones, each weighing

1.2 or 1.4 kilos, or in sets of ten 2.25 kilo balls. However on special orders, 1-ply

twines can be packaged in 50- or 100- multi-ended coils of 50 and 100 kilos. This

manner of packaging is ideal for twines used in sewing sacks for agricultural

products.

MANILA

Manila Cordage Company

Conforms with USFS TR-605B, Amendment 3 SIZE Diameter Per 30 meters Per 220 meters Minimum

Circumference (Approximate) (Per 100 feet) (Per 720 feet) Tensile Strength

in. mm in. mm lb. kg. lb. kg. lb. kg. 5/8 16 3/16 5 1.50 0.68 10.8 4.9 405 184 3/4 19 1/4 6 2.00 0.91 14.4 6.5 540 245 1 25 5/16 8 2.90 1.31 20.9 9.5 900 408

1-1/8 28 3/8 9 4.10 1.86 29.5 13.4 1,215 551 1-1/4 32 7/16 10 5.25 2.38 37.8 17.1 1,575 714 1-1/2 38 1/2 12 7.50 3.40 54.0 24.5 2,385 1,082 1-3/4 44 9/16 14 10.42 4.72 75.0 34.0 3,105 1,408

2 51 5/8 16 13.33 6.05 96.0 43.5 3,960 1,796 2-1/4 57 3/4 18 16.67 7.56 120.0 54.4 4,860 2,204 2-1/2 63 13/16 20 19.50 8.85 140.4 63.7 5,850 2,654 2-3/4 70 7/8 22 22.50 10.21 162.0 73.5 6,930 3,143

3 76 1 24 27.00 12.25 194.4 88.2 8,100 3,674 3-1/4 82 1-1/16 26 31.25 14.17 225.0 102.1 9,450 4,286 3-1/2 89 1-1/8 28 36.00 16.33 259.2 117.6 10,800 4,899 3-3/4 95 1-1/4 30 41.83 18.98 301.2 136.6 12,150 5,511

4 101 1-5/16 32 48.00 21.77 345.6 156.8 13,500 6,124 4-1/2 114 1-1/2 36 60.00 27.22 432.0 196.0 16,650 7,552

5 127 1-5/8 40 74.42 33.76 535.8 243.0 20,250 9,185 5-1/2 139 1-3/4 44 89.42 40.56 643.8 292.0 23,850 10,818

6 152 2 48 107.50 48.76 774.0 351.1 27,900 12,655 7 178 2-1/4 56 146.00 66.23 1051.2 476.8 36,900 16,738 8 203 2-5/8 64 190.83 86.56 1374.0 623.2 46,800 21,228

9 228 3 72 241.67 109.62 1740.0 789.3 57,600 26,127 10 254 3-1/4 80 299.17 135.70 2154.0 977.0 69,300 31,434 11 279 3-5/8 88 366.67 166.32 2640.0 1197.5 81,900 37,150 12 305 4 96 436.00 197.77 3139.2 1423.9 94,500 42,865

CORDAGE INSTITUTE STANDARD (USA) CI-1308-01

MANILA ROPE 3-STRAND LAID

CAUTION: WORKING LOADS ARE GUIDELINES ONLY AND FOR NON-CRITICAL APPLICATIONS

NominalSize(1)

Linear Density

(2)

New Rope Min. DesignFactorRange

(4)

Working Load

Diameter Size No. Breaking Strength (3)

LimitRanges (5)

, lbs.

In. (mm) Circ. (In.) Lbs./100' Lbs. 1/12 - 1/5

3/16 5 9/16 1.37 405 12 - 5 34 - 81

1/4 6 3/4 1.82 540 12 - 5 45 - 108

5/16 8 1 2.64 900 12 - 5 75 - 180

3/8 10 1-1/8 3.79 1215 12 - 5 101 - 243

7/16 11 1-1/4 4.87 1575 12 - 5 131 - 315

1/2 12 1-1/2 6.96 2385 12 - 5 199 - 477

9/16 14 1-3/4 9.63 3105 12 - 5 259 - 621

5/8 16 2 12.7 3960 12 - 5 330 - 792

3/4 18 2-1/4 15.9 4860 12 - 5 405 - 972

13/16 20 2-1/2 18.6 5850 12 - 5 488 - 1170

7/8 22 2-3/4 21.4 6930 12 - 5 578 - 1386

1 24 3 25.7 8100 12 - 5 675 - 1620

1-1/16 26 3-1/4 29.8 9450 12 - 5 788 - 1890

1-1/8 28 3-1/2 34.3 10800 12 - 5 900 - 2160

1-1/4 30 3-3/4 39.7 12150 12 - 5 1013 - 2430

1-3/8 32 4 45.6 13500 12 - 5 1125 - 2700

1-1/2 36 4-1/2 57.0 16650 12 - 5 1388 - 3330

1-5/8 40 5 71.1 20250 12 - 5 1688 - 4050

1-3/4 44 5-1/2 85.0 23850 12 - 5 1988 - 4770

2 48 6 102 27900 12 - 5 2325 - 5580

2-1/8 52 6-1/2 120 32400 12 - 5 2700 - 6480

2-1/4 56 7 139 36900 12 - 5 3075 - 7380

2-1/2 60 7-1/2 164 42300 12 - 5 3525 - 8460

2-5/8 64 8 182 46800 12 - 5 3900 - 9360

2-7/8 68 8-1/2 215 54900 12 - 5 4575 - 10980

3 72 9 230 57500 12 - 5 4792 - 11500

3-1/4 80 10 284 69500 12 - 5 5792 - 13900

3-5/8 88 11 349 81900 12 - 5 6825 - 16280

4 96 12 414 94500 12 - 5 7875 - 18900

(1) Diameter is approximate and is actually determined by linear density. See CI 1401 (current). See Safe Use Guidelines. (2) Linear density is considered standard. Tolerances are ±10% for 3/16" - 5/16" dia. inclusive; ±8% for 3/8" - 9/16" dia. inclusive; ±5% for 5/8" dia. and up. (3) New rope Minimum Breaking Strength (MBS) is based on data from a number of manufacturers and represents a value of 2 standard deviations below the mean, established by regression analysis. (4) For critical applications, refer to Safe Use Guidelines CI-1401(current). (5) Working Load Limit (WLL) is determined by dividing the new rope Minimum Breaking Strength by the selected Design factor. Important information is given in CI-1401(current).

NOTE: The working load of a rope shall be determined by dividing the minimum breaking strength by the design factor. For critical applications a design factor greater than 12 may be necessary. Users must determine the design factor as they are the only ones who can assess service conditions and establish operating procedures. If uncertain, contact a qualified engineering consultant for assistance. IN ALL CONDITIONS WHERE THERE IS RISK TO LIFE, THE WORKING LOAD SHOULD BE SUBSTANTIALLY REDUCED AND THE ROPE INSPECTED FREQUENTLY. Cf. Cordage Institute FIBER ROPE TECHNICAL INFORMATION AND APPLICATION MANUAL CIB 1.4 9701

CAUTION: USE OF WORKING LOADS

Because of the wide range of rope use, rope conditions, exposure to several factors affecting rope behavior, and the degree of risk to life and property involved, it is impossible to make blanket recommendations as to working loads. However, to provide guidelines, working loads are tabulated for rope in good condition with appropriate splices, in non-critical applications and under normal service conditions.

A higher working load may be selected only with expert knowledge of conditions and professional estimate of risk and if the rope has not been subject to dynamic loading or other excessive use.

You should not use a rope at high working loads if it has previously experienced excessive use, high dynamic loading, sustained loading for long periods, and exposure to high temperatures. For all such applications and for applications involving more severe exposure conditions, or for recommendations on special applications, consult an expert in the specific field where the rope is to be used.

Examples of ropes that are commonly subjected to dynamic loading are towing lines, life lines, hoisting ropes, safety lines, climbing ropes, etc.. In such applications, working loads as given do not apply.

Note: Rope tensile strengths are based on tests of new and unused rope of standard construction in accordance with the required specifications. The information is intended as a guide only. As mentioned, a thorough engineering analysis of all conditions of use should be made specific to the application to ensure that the ropes are well suited for the job. More info on Working Loads

Conforms with British Standard Specification 2052: 1989, Grade 1

SIZE Diameter

(Approximate) Per 30 meters

(Per 100 feet) Per 220 meters ( Per 720 feet)

MinimumBreaking

Load Circumference in. mm in. mm Lb. Kg. Lb. Kg. Lb. Kg. 5/8 16 3/16 5 1.2 0.55 8.7 4.0 430 195 7/8 22 1/4 7 2.4 1.07 17.0 7.7 820 370 1 25 5/16 8 3.7 1.67 26.5 12.0 1,200 545

1-1/4 32 7/16 10 4.6 2.08 33.0 15.0 1,555 705 1-1/2 38 1/2 12 7.1 3.21 50.9 23.1 2,340 1,060 1-3/4 44 9/16 14 9.4 4.28 67.9 30.8 3,190 1,450

2 51 5/8 16 12.8 5.81 92.2 41.8 4,475 2,030 2-1/4 57 3/4 18 14.8 6.72 106.7 48.4 5,380 2,440 2-1/2 63 13/16 20 18.5 8.40 133.4 60.5 7,170 3,250 2-3/4 70 7/8 22 22.2 10.08 160.1 72.6 8,500 3,860

3 76 1 24 26.9 12.20 194.0 88.0 10,075 4,570 3-1/4 82 1-1/16 26 31.7 14.36 228.0 103.4 11,780 5,340 3-1/2 89 1-1/8 28 35.8 16.25 258.0 117.0 13,440 6,100 3-3/4 95 1-1/4 30 42.2 19.16 304.2 138.0 15,130 6,860

4 101 1-5/16 32 47.2 21.39 339.5 154.0 17,420 7,900 4-1/2 114 1-1/2 36 60.0 27.19 431.7 195.8 21,270 9,650

5 127 1-5/8 40 74.1 33.60 533.5 242.0 26,300 11,900 5-1/2 139 1-3/4 44 90.3 40.94 649.9 294.8 31,470 14,200

6 152 2 48 106.8 48.43 768.7 348.7 36,870 16,800 6-1/2 165 2-1/8 52 126.0 57.14 907.0 411.4 43,160 19,600

7 178 2-1/4 56 144.8 65.69 1042.8 473.0 49,460 22,400

7-1/2 190 2-1/2 60 167.1 75.78 1202.8 545.6 55,975 25,400 8 203 2-5/8 64 194.0 88.00 1396.8 633.6 63,840 29,000 9 228 3 72 243.9 110.61 1755.7 796.4 78,900 35,800 10 254 3-1/4 80 296.4 134.44 2134.1 968.0 95,770 43,500 11 279 3-5/8 88 360 163.47 2594.8 1177.0 113,520 51,500 12 305 4 96 431 195.56 3104.1 1408.0 132,180 60,000 13 330 4-1/4 104 485 220.00 3492.1 1584.0 154,320 70,000 14 356 4-1/2 112 586 265.83 4219.6 1914.0 178,570 81,000 15 381 5 120 674 305.56 4850.1 2200.0 105,030 93,000

THE INFORMATION CONTAINED HEREIN IS DESCRIPTIVE ONLY AND IS PRESENTED WITHOUT WARRANTY.

© Copyright 2001, MANILA CORDAGE COMPANY

SISAL & MANILA CARPET

METRIC CONVERSION TABLECONVERSION TABLE

FRACTION OF AN INCH TO MILLIMETERS

1/64 1/32 1/16 1/8 3/16 1/4 5/16 1/3 3/8 7/16 ½ 9/16 5/8 2/3 11/16 ¾ 13/16 7/8 15/16

0.40 0.79 1.59 3.18 4.76 6/35 7.94 8.47 9.53 11.11 12.70 14.29 15.88 16.93 17.46 19.04 20.64 22.23 23.81

INCHES TO CENTIMETERS

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

2.54 5.08 7.62 10.16 12.70 15.24 17.78 20.32 22.86 25.40 27.94 30.48 33.02 35.56 38.10 40.64 43.18 45.72

CENTEMETERS TO INCHES

1 2 3 4 5 10 20 30 40 50 60 70 80 90 100

0.394 0.787 1.181 1.575 1.969 3.937 7.874 11.811 15.784 19.685 23.622 27.559 31.496 35.433 39.370

FEET TO METERS

1 2 3 4 5 6 7 8 9 10 20 30 40 50 100 200 300 400 500

0.305 0.610 0.914 1.219 1.524 1.829 2.134 2.438 2.743 3.048 6.096 9.144 12.192 15.240 30.480 60.960 91.440 121.92 152.40

METERS TO FEET

1 2 3 4 5 10 20 30 40 50 60 70 80 90 100 200

3.281 6.562 9.843 13.123 16.404 32.808 65.617 98.425 131.23 164.04 196.85 229.66 262.47 295.28 328.08 656.17

Specifications (8 Strand) :

Diameter Circum. Weight Minimum Breaking Strength

mm inch inch lbs /100ft

Kgs /100 mtr

kgs lbs

24 15/16" 3" 23.85 35.50 12000 26455 28 1.1/8" 3.1/2" 32.59 48.50 15800 34833 32 1.1/4" 4" 42.33 63.00 20000 44092 36 1.1/2" 4.1/2" 53.76 80.00 24900 54895 40 1/5/8" 5" 66.52 99.00 30000 66139 44 1.3/4" 5.1/2" 80.64 120.00 35800 78925 48 1.7/8" 6" 95.42 142.00 42000 92594 52 2.1/16" 6.1/2" 111.55 166.00 48800 107586 56 2.1/4" 7" 129.69 193.00 56000 123459 60 2.3/8" 7.1/2" 148.51 221.00 63800 140655 64 2.1/2" 8" 169.34 252.00 72000 158733 72 2.7/8" 9 214.36 319.00 89900 198196 80 3.5/32" 10 264.76 394.00 109800 242068 88 3.7/16" 11 320.53 477.00 130800 288365 96 3.13/16" 12 381.68 568.00 153900 339291 104 4.1/8" 13 447.53 666.00 182140 401550 112 4.7/16" 14 518.76 772.00 210200 463412 120 4.3/4" 15 596.04 887.00 240200 529550 128 5.1/16" 16 678.69 1010.00 272140 599966 136 5.3/8" 17 766.04 1140.00 306220 675100 144 5.5/8" 18 860.12 1280.00 344200 758831 160 6.5/16" 20 1061.71 1580.00 422400 931233

Applications 8 Strand :

Safety lines, Anchor & mooring lines for small crafts

Hoisting, Rigging, Nursery &All purpose lines

Mooring & Barge lines

Industrial slings for heavy loads

Tolerance : up to 14 mm = + / - 8% 16mm & above = + / - 5 %

Standard Coil Length : 220 mtrs Other lengths are available on request.

Colours : White.

Note: The minimum breaking load (MBL) should never be considered as the safe working load of the rope.

Breaking strength quoted relates to the new dry ropes in soft lay construction. In wet conditions these values may be lower.

Special colours and different packing.

DEBSONS MAXIFLEX

BECAUSE SAFETY AT SEA CANNOT BE COMPROMISED

Preferred by Ship Captains the World Over

The safety of men, machines and materials is of paramount importance to ship

captains It is non-negotiable; everything else is secondary, Such a situation demands

ropes of the highest strength, toughness in any condition, durability and reliability

DEBSONS MAXIFLEX ropes are engineered and manufactured just to meet these

requirements.

Superior to Nylon

Traditionally the shipping industry has been using nylon ropes for tough applications. However, DEBSONS

MAXIFLEX is now preferred by ship captains the world over as it scores over nylon in many key parameters.

Made from high tenacity polyester and high strength polypropylene yarn in a specific composition for higher

durability, DEBSONS MAXIFLEX is superior to nylon ropes in five critical ways:

DEBSONS MAXIFLEX offers approximately 20% additional breaking strength over nylon ropes

DEBSONS MAXIFLEXoffers better abrasion resistance compared to nylon ropes

DEBSONS MAXIFLEX retains strength in wet conditions; it sinks in water and doesn't gain weight.

DEBSONS MAXIFLEX ropes last longer due to high ultraviolet resistance.

DEBSONS MAXIFLEX provides higher returns at lower costs.

Key Features and Benefits

FEATURES BENEFITS

High retention of breaking strength after continuous

cyclic loading (highest TCII value under standard

lest conditions)

Highly durable;

long life proves cost effective

Special dual-fibre composition Excellent abrasion resistance and strength

Torque-free, balanced construction Retains flexibility after prolonged use. Excellent

economy

Law elongation Added safety due to low snap back

Retains breaking strength in wet conditions More cost effective than nylon

High energy absorption; heat generated from cyclic

loading dissipated due to composite fibre

construction

Prevents rope iron breaking due to melting

High ultraviolet stability, Unaffected by acids and

alkalis

Long life

DEBSONS MAXIFLEX is the result of painstaking efforts by a team of highly skilled and dedicated professionals at

our world-class in-house R&D facility. A rope with higher breaking resistance, even in wet conditions, low

snap back and good shock absorption properties, DEBSONS MAXIFLEX is a definite value-add to your business. The

biggest advantages of DEBSONS MAXIFLEX are its strength and its property of floatation.

So whether you are in the Shipping industry or in the Offshore mining industry, switch to DEBSONS MAXIFLEX.

And reap the benefits of technology put to smart use!

A new development by DEBSONS MAXIFLEX. After lot of R&D efforts and number of experiments, the product is

established, which carry all the advantages of Maxiflex Ropes with an improvement in breaking strength of

25%.

The salient features of these ropes are:

Improved Breaking Strength by 25% as compared to Maxiflex Rope of same size.

Maxima Polyester Combination rope having density lower than 1 hence floats on water.

Covered with Polyester yarn for good Abrasion Resistance

Good Shock Absorption Properties.

Low snap-back thus very safe for operation.

No drop in breaking strength even in wet conditions.

Specialty resin treated for longer life.

Advantages of MaxiGold Ropes

Does not sink in water, hence does not get entangled in propeller shaft.

Downsizing possible as breaking strength is higher by 25%.

Longer life as impregnated with high performance resins.

Specific Characteristics

Specific Gravity 0.98

Water Absorption <0.5%

Elongation at Break 16%

Wet Breaking Strength 100%

( * The maximum coil lengths for size 13 to 15 will be

lower than 220 meters.)

Specifications

DEBSONS MAXIFLEX

Size Coil Wt. kg B.S.

220 mtr. kgf

5" 216 42000

5.5" 262 50800

6" 310 60800

6.5" 365 72000

7" 422 83000

7.5" 486 94000

8" 552 106000

8.5" 623 120000

9" 700 135000

10" 862 164500

11" 1045 198500

12" 1243 234500

13" 1459* 275000

14" 1692* 316000

15" 1943* 360000

WWW.debsons.org

Nylon Double Braid is the preferred choice for applications requiring

high strength with excellent shock absorbing properties.

Double Braid has good resistance to abrasion,sunlight and chemicals. Due to its high elongation,nylon is almost always used in applications

involving shock loading such as anchor lines andmooring lines.Nylon Double Braid is delivered standard with anoverlay marine finish. Features & Benefits • High stretch • Excellent shock absorption • Soft hand • Torque free • Meets MIL-DTL-24050E Applications • Anchor lines • Mooring lines • Shock absorbers • Pendants • Towlines • Towed array stretchers

Plasma® 12 strand is the highest strength synthetic rope available.Plasma® 12 strand is manufactured from High Modulus Polyethylene(HMPE) that has been enhanced byCortland’spatented recrystallization process. This process isespecially effective in medium to large diameterropes where strengths are over 50% higher andcreep is significantly less than that of standardSpectra® 12 strand.Plasma® 12 strand is delivered standard with a polyurethane finish and is easily spliced using asimple lockstitch type splice, 4-3-2 or 5-4-3 TuckSplice. Its soft, torque free braided constructionprovides easy handling. Features & Benefits • Highest strength• Lowest stretch• Low creep• Soft hand•Torque-free• Easy splicing• Floats Applications • Replacement for wire rope • Vessel mooring lines • Inland river barge lines • Lifting slings• Recreational vehicle winch linesn • Utility winch and pulling lines

Technical Specification of Nylon-6 Chips

1.For Industrial Yarn,NylonFlim& Engineering plastic use

Items Unit Specification

Relative Viscoslty

3.45±0.05

Extractables wt% MAX 0.6

Moisture Content wt%

Melting Point ° 215

Color

Raw White,Bright

Size/Shape mm 2.0*2.5/cylinder

2.For Tire cord yarn use only

Items Unit Specification

Relative Viscoslty

3.45±0.05

Extractables wt% MAX 0.6

Moisture Content wt%

Melting Point ° 215

Heat Stabilizer Content PPM 850

Color

Raw White,Bright

Size/Shape mm 2.0*2.5/cylinder

Pachage Normally 25kg;Supersacks 750kgs

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Yarn specification

1.For Tire cord&Chafer,Industrial fabrics

Items Unit 930dtex

(840D)

1400dtex

(1260D)

1870dtex

(1680D)

2100dtex

(1890D)

Breaking Strength N MIN 76 MIN 115 MIN 150 MIN 168

Elongation at break % MAX 23.5 MAX 23.5 MAX 23.5 MAX 23.5

Tire deviation dtex ±30 ±30 ±30 ±30

Variation coefficient of tire % MAX 0.74 MAX 0.74 MAX 0.74 MAX 0.74

Variation coefficient of breaking

strength % MAX 1.8 MAX 1.8 MAX 1.8 MAX 1.8

Variation coefficient of

elongation at break % MAX 4.5 MAX 4.5 MAX 4.5 MAX 4.5

Hot air shrinkage % MAX 7.5 MAX 7.5 MAX 7.5 MAX 7.5

150° 20Min

2.For Marine Rope,webbingBelts,Twine,Cordage,Fishing net

Linear Density Tenacity(CN/dtex) Elongation at

Break(%) Hot air shrinkage(180°) Color

930dtex 4-8.5 19-40 17% (U.V.treatment) White

1400dtex 4-8.5 19-40 17% (U.V.treatment) White

1870dtex 4-8.5 19-40 17% (U.V.treatment) White

2100dtex 4-8.5 19-40 17% (U.V.treatment) White

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Nylon 6 Tire Cord Fabric Specification

Items Unit 930dtex/2

(840 D/2)

1400dtex/2

(1260 D/2)

1400dtex/3

(1260 D/3)

1870dtex/2

(1680 D/2)

2100dtex/2

(1890 D/2)

Breaking

Strength N MIN 135 MIN 208 MIN 308 MIN 275 MIN 310

Elongation at

Load %

9.5±0.8

(@4.5KG)

9.5±0.8

(@6.8KG)

9.5±0.8

(@10.2KG)

9.5±0.8

(@9KG)

9.5±0.8

(@10.2KG)

Adhesion(H-

Test) N/CM MIN 107.8 MIN 137.2 MIN 166.6 MIN 156.8 MIN 166.6

Unevenness Of

Strength % MAX 5.0 MAX 5.0 MAX 5.0 MAX 5.0 MAX 5.0

Unevenness Of

Elongation At

Break

% MAX 7.5 MAX 7.5 MAX 7.5 MAX 7.5 MAX 7.5

Cord Gauge MM 0.55±0.04 0.65±0.04 0.78±0.04 0.75±0.04 0.78±0.04

Twist Z twist

T/CM 460±15 370±15 320±15 330±15 320±15

S twist 460±15 370±15 320±15 330±15 320±15

Dip Pick Up % 4.5±1.0 4.5±1.0 4.5±1.0 4.5±1.0 4.5±1.0

Elongation At

Break % 22±2 23±2 23±2 23±2 23±2

Moisture

Content % MAX 1.0 MAX 1.0 MAX 1.0 MAX 1.0 MAX 1.0

Heat Shrinkage % MAX 8.0 MAX 6.5 MAX 6.5 MAX 6.5 MAX 6.5

Fabric Width CM M±2 M±2 M±2 M±2 M±2

Items Unit 930dtex/1

(840 D/1)

1400dtex/1

(1260 D/1)

1870dtex/1

(1680 D/1)

Breaking Strength N MIN 67 MIN 98 MIN 127

Elongation at Load % 7.5±1.0

(@2.3KG)

7.0±1.0

(@3.4KG)

8.0±1.0

(@4.5KG)

Adhesion(H-Test) N/CM MIN 49 MIN 64 MIN 78

Cord Gauge MM 0.32±0.03 0.43±0.03 0.50±0.03

Twist T/10CM 21±1.5 19±1.0 16±1.0

Dip Pick Up % 4.2±1.2 4.2±1.2 4.2±1.2

Elongation At Break % 20±2 20±2 20±2

Moisture Content % MAX 0.8 MAX 0.8 MAX 0.8

Heat Shrinkage % MAX 4.0 MAX 4.0 MAX 4.0

Fabric Width CM M±2 M±2 M±2

Items Unit 1870dtex/3

(1680 D/3)

2100dtex/3

(1890 D/3)

Breaking Strength N MIN 390 MIN 430

Elongation at Load % 10±0.8

(@ 133N)

10±0.8

(@ 150N)

Adhesion(H-Test) N/CM MIN 49 MIN 64

Unevenness Of Strength % MAX 5.0 MAX 5.0

Unevenness Of Elongation At

Break % MAX 7.5 MAX 7.5

Cord Gauge MM 0.95±0.04 1.05±0.04

Twist T/M 270 260

Dip Pick Up % 4.5±1.0 4.5±1.0

Elongation At Break % 26.0±2.0 26.0±2.0

Moisture Content % MAX 1.0 MAX 1.0

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Nylon 66 Tire Cord Fabric Specification

Items Unit 930dtex/2

(840 D/2)

1400dtex/2

(1260 D/2)

1400dtex/3

(1260 D/3)

1870dtex/2

(1680 D/2)

2100dtex/2

(1890 D/2)

Breaking

Strength N MIN 137.2 MIN 215.6 MIN 313.6 MIN 284.2 MIN 313.6

Elongation at

Load %

8.5±0.6

(@4.5KG)

8.5±0.6

(@6.8KG)

9.0±0.8

(@10.2KG)

8.7±0.6

(@9KG)

9.0±0.6

(@10.2KG)

Adhesion(H-

Test) N/CM MIN 107.8 MIN 137.2 MIN 156.8 MIN 156.8 MIN 156.8

CV Of Breaking

Strength % MAX 3 MAX 3 MAX 3 MAX 3 MAX 3

CV Of

Elongation At

Break

% MAX 5 MAX 5 MAX 5 MAX 5 MAX 5

Cord Gauge MM 0.53±0.05 0.65±0.05 0.78±0.05 0.74±0.05 0.78±0.05

Twist Z twist

T/CM 460±15 390±15 320±20 320±15 320±20

S twist 460±15 370±15 320±20 330±15 320±20

Dip Pick Up % 5.0±0.9 5.0±0.9 4.5±0.5 5.0±0.9 4.5±1.0

Elongation At

Break % 20.5±2.0 21.5±2.0 22.0±2.0 22.0±2.0 22.0±2.0

Heat Shrinkage % MAX 5.0 MAX 5.0 MAX 5.5 MAX 5.0 MAX 5.5

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Chafer Specification

Items Unit 840D/1*840D/1

16EPI*16EPI

1260D/1*1260D/1

17EPI*17EPI

Weft breaking strength kg/19ends 110 160

Warp breaking strength kg/15ends 90 135

Peel tyre strength kg/inch MIN 18 MIN 18

Dip Pick Up % 8±3 8±3

Shrinkage % 1.3±0.3 1.3±0.3

Weft elongation at break % 12~47 20~40

Warp elongation at break % 13~27 15~30

Thickness mm 0.57±0.07 0.75±0.04

Weft twsit T/m 180±35 160±20

Warp twsit T/m 210±55 190±40

Weft heat shrinkage % MAX 3 MAX 3

Warp heat shrinkage % MAX 3 MAX 3

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Note: other specifications and special requirements can be negotiated between end users and the

producer.

PROFILE

ALL UNITS UTILIZE NO CHILD LABOURS.WE HAVE AN 80 %

RESERVATION FOR HANDICAP & REHABILITED PEOPLE.

In 1888 my grand father Late SashiBhusonKar started a business from 113, Monohar Das Chowk, Kolkata – 700 007, under the style M/s

SashiBhusonKar& Sons. Soon he established himself as a renowned Rope Merchant. Later he opened another office measuring 700 sq. ft. at 157,

N.S.Road, 1st Floor, Room No.109, Kolkata – 700 001.

In 1962 my father Late KhagendraNathKar took the charge of the business. Gradually he divided the business within his cousin brothers also.

From 1985 I am steering this concern and dealing in all kinds of Synthetic & Natural Fibre, Yarn, Twine, Cord, Rope & Roves, Braid, Lace etc.

The company has an agreement for a yearly Contract Production with M/s Kalyani Spinning Mill Ltd. and M/s NUDDIA Jute Mill Ltd.

Some of our valued customers are ONGC, NHPC, NTPC, SAIL, Chambal Fertiliser&Bokaro Steel Corporation Ltd.

Last year we had a total sales of Rs.382.40 Crores out of which supply was about Rs.114 Crores and the rest was from dam construction.

We are currently working for NHPC which amounts to Rs.118 Crores out of which Rs.16 Crores is for supply of goods and the rest for

labourcontract.Another is for ONGC for drilling which worth Rs.15 Crores.

We also happily announce that in this instant we have achieved an export order of 40 ft. X 200 containers of jute fabrics & geo-tex net from the

Korea, Algeria & Turkey Hungry Italy

OUR UNITS ARE SASHI BHUSAN KAR PVT LTD.DEBSONS DIVERSIFIED PRODUCTS (PVT) LTD.

Your sincere early co-operation will not only help us to grab the order as well as to increase exports but

also will pave to solve the unemployment problems.

●PUNJAB NATIONAL BANK A/C NO 0100002100586113 IFSC CODE : PUNB 0100000 SWIFT CODE PUNBINBBCBR ● BANK OF INDIA A/C NO 403620110000056 SWIFT CODE BKINBCSM IFS CODE : BKID0004036

DEBSONS DIVERSIFIED PRODUCTS IEC NO 0204056073 PAN NO AJXPK6570B Mobile 09433090832

DEBNARAYAN KAR

CITY BANK. A/C NO 5022174338 IFSC CODE :CITI 00000001. SWIFT CODE NO : CITI INBX

ICICI BANK A/C NO106501505796 IFSC CODE :ICICI 0001065

PAN NO AJXPK6570B Mobile 09433090832