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NPD Portfolio Management for a Global Manufacturer PLM BEST PRACTICE CONFERENCE 2009 SEOUL KOREA Where Innovation Operates Management Consultants 20 May 2009

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Page 1: PLM BEST PRACTICE CONFERENCE 2009 SEOUL KOREA · Excellence Stage 2 Portfolio Excellence Stage 3 Cross-Enterprise Excellence Stage 4 Capabilities are typically additive and implemented

NPD PortfolioManagement for aGlobal ManufacturerPLM BEST PRACTICE CONFERENCE 2009SEOUL KOREA

Where Innovation Operates

ManagementConsultants

20 May 2009

Page 2: PLM BEST PRACTICE CONFERENCE 2009 SEOUL KOREA · Excellence Stage 2 Portfolio Excellence Stage 3 Cross-Enterprise Excellence Stage 4 Capabilities are typically additive and implemented

PRTM Portfolio Management— 20 May 2009 | © 2009 PRTM Proprietary CONFIDENTIAL | 2

Introducing PRTMPRTM is Premier Operational Strategy Consulting Firm Specializingin Operational Innovation§ 30 ,

(Operational Strategy, Innovation and Execution)

– : PACE® (Product And Cycle-time Excellence)

– : SCOR® (Supply ChainOperations Reference)

§ 1,200 6,000

§ 90%

§ Consulting Magazine Kennedy Research“ ”

§ 600 18

§ Samsung SDS (2007)

§ :– ,– ,– Consumer Packaged Goods ( )– ,–– ,– /– ,––– &–

Page 3: PLM BEST PRACTICE CONFERENCE 2009 SEOUL KOREA · Excellence Stage 2 Portfolio Excellence Stage 3 Cross-Enterprise Excellence Stage 4 Capabilities are typically additive and implemented

PRTM Portfolio Management— 20 May 2009 | © 2009 PRTM Proprietary CONFIDENTIAL | 3

What is Portfolio Management?Portfolio Management supports management investment decisions§ Setting, communicating, and aligning project priorities with a company’s

strategy

§ Choosing the level of investment in projects relative to others

§ Making strategic resource allocations

Portfolio Management’s scope includes all types of projectscompeting more or less for the same scarce resources§ New product development, IT, capital deployment, technology development,

customer care, infrastructure, six sigma, acquisition integration, businessprocess improvements

§ Includes ongoing, potential, and planned projects

Page 4: PLM BEST PRACTICE CONFERENCE 2009 SEOUL KOREA · Excellence Stage 2 Portfolio Excellence Stage 3 Cross-Enterprise Excellence Stage 4 Capabilities are typically additive and implemented

PRTM Portfolio Management— 20 May 2009 | © 2009 PRTM Proprietary CONFIDENTIAL | 4

StrategyDevelopment

Portfolio andPipeline

ManagementProject

Execution

FunctionalResource

Management

RevenuePlanning and

Budgeting

What is Portfolio Management? continued

Portfolio Management is at the heart of innovation management

Page 5: PLM BEST PRACTICE CONFERENCE 2009 SEOUL KOREA · Excellence Stage 2 Portfolio Excellence Stage 3 Cross-Enterprise Excellence Stage 4 Capabilities are typically additive and implemented

PRTM Portfolio Management— 20 May 2009 | © 2009 PRTM Proprietary CONFIDENTIAL | 5

Why Companies Should Care

Reference: Adapted from Portfolio Management for New Products, Robert Cooper, Perseus Books, 1998

Informal Approach

Non-rigorousselection criteria

Weak decisions

Poor PortfolioManagement Practices

Resources spread thinNew project queue growsQuality of execution suffers

Projects cancelled late

Constant second guessing

Good projects starvedIncremental approachMissed Opportunities

ProblematicDecisions

Slow, late projectsBusiness value notdelivered

Development budgetswastedProjects languish,adoption is slow

Few high value projectsToo many low valueprojects

Poor BusinessPerformance

Page 6: PLM BEST PRACTICE CONFERENCE 2009 SEOUL KOREA · Excellence Stage 2 Portfolio Excellence Stage 3 Cross-Enterprise Excellence Stage 4 Capabilities are typically additive and implemented

PRTM Portfolio Management— 20 May 2009 | © 2009 PRTM Proprietary CONFIDENTIAL | 6

Case Study Overview: SmartCoTwo billion dollar global supplier and solutions provider with astrong brand equity; markets thousands of products in 60+countries

Approach:§ Implemented PACE® project and portfolio

excellence with PRTM§ Deployed IT-enabled portfolio and process

management with Sopheon Accolade

Smartco

Opportunities Threats

Opportunities for high-valuepromotions and tie-ins

Innovative solutions to driveincreased premiums

Grow market share leadership

Leverage brand todemand premiums

Maintain/extenddominance of channels

Complexity of productsincreasing

Increasing commoditizationpressures

The Wal-Mart effect

Demand for greater productvariety/SKU proliferation

Poor historical track record forproject execution

Results:§ Dramatic reduction in time to

market§ Improved project execution

capability§ Reduced administrative burden§ Increased profitability

Reality: revenues andmargins weakening

Possibility:profitable growth

Page 7: PLM BEST PRACTICE CONFERENCE 2009 SEOUL KOREA · Excellence Stage 2 Portfolio Excellence Stage 3 Cross-Enterprise Excellence Stage 4 Capabilities are typically additive and implemented

PRTM Portfolio Management— 20 May 2009 | © 2009 PRTM Proprietary CONFIDENTIAL | 7

SmartCo Had Hit a RoadblockSmartCo Lacked Consistent,Strong Project Management Skills§ Project management not integrated;

not able to emphasize cross-functionalinterdependencies

§ Project accountability not clearly defined

§ Frequent specification/scope changes

§ No effective processes or systems toestimate project schedules or resourcerequirements

§ Most project teams unable to develop ormanage realistic work plans

§ No consistency of process acrossmultiple divisions and locations

The Corporate Portfolio Could Not BeHarmonized Across Opportunities§ Difficult to obtain a realistic forecast of

resources and a corporate roll-up ofresource supply/demand

§ Resource allocation sub-optimized

§ Broad portfolio and resource availabilitynot integrated into stage reviews

§ Unable to make tradeoff decisionsacross new product developmentopportunities

§ Difficult to obtain corporate NPD views

§ Manual tools not in real time andinsufficient to support decision making

Page 8: PLM BEST PRACTICE CONFERENCE 2009 SEOUL KOREA · Excellence Stage 2 Portfolio Excellence Stage 3 Cross-Enterprise Excellence Stage 4 Capabilities are typically additive and implemented

PRTM Portfolio Management— 20 May 2009 | © 2009 PRTM Proprietary CONFIDENTIAL | 8

InformalManagement

Stage 0Functional

Management

Stage 1Project

Excellence

Stage 2

PortfolioExcellence

Stage 3Cross-

EnterpriseExcellence

Stage 4

Capabilities are typically additive andimplemented in stages, leading tobreakthrough improvements

Best-in-Class

Averagefor

Industry*SmartCoPrior toProject

Goal: Move SmartCo to Portfolio Excellence

Average Growth: 8% 12% 19% —

TTM Index: 2.0 1.0 0.8 —

Profit Advantage: 35% 54% 67% —

Practices based onindividual experience

Management ofactivities within

functions to drivequality and consistency

Excellence within andacross functions to

drive effective, rapidexecution fromconcept through

product retirement

Alignment of strategicprocesses and plansto drive innovation,platform leverage,

and portfolio balance

Collaboration withpartners, suppliers,and customers tooptimize value,responsiveness,

and development ofresources across

enterprises

Page 9: PLM BEST PRACTICE CONFERENCE 2009 SEOUL KOREA · Excellence Stage 2 Portfolio Excellence Stage 3 Cross-Enterprise Excellence Stage 4 Capabilities are typically additive and implemented

PRTM Portfolio Management— 20 May 2009 | © 2009 PRTM Proprietary CONFIDENTIAL | 9

SmartCo’s Processes Provided a SkeletonBenefits of the Existing StagedDevelopment Process§ Brought structure to a situation that was

nearly in chaos

§ Introduced common terminology to anorganization that was not very processmature

§ Outlined expectations for a new productas it moved through the developmentcycle

Limitations of Generic StagedDevelopment Process§ Difficult to coordinate cross-functional,

cross-group work

§ No credible way to test the reasonabilityof project schedules

§ No management across projects

§ Little emphasis on critical path projectplanning and management

§ Did not always provide adequate info foreffective decision making

§ Decision processes not well defined

§ Resourcing priorities unclear

Existing Processes Could Not Enable Best-in-Class NPD Performance

Page 10: PLM BEST PRACTICE CONFERENCE 2009 SEOUL KOREA · Excellence Stage 2 Portfolio Excellence Stage 3 Cross-Enterprise Excellence Stage 4 Capabilities are typically additive and implemented

PRTM Portfolio Management— 20 May 2009 | © 2009 PRTM Proprietary CONFIDENTIAL | 10

Improvements Required to Attain GoalPutting “Meat on the Skeleton”…§ Optimized coordination among functions and teams by including well-defined

roles and responsibilities

§ Designed tools, templates, and processes for cross-project and cross-divisional consistency

§ Developed planning standards based on project complexity and major blocksof work

§ Integrated critical path into standard work plans

§ Emphasized high-quality information availability for evaluation and tradeoffanalysis

§ Structured the front-end discovery process to increase the innovation pipelineflow

Page 11: PLM BEST PRACTICE CONFERENCE 2009 SEOUL KOREA · Excellence Stage 2 Portfolio Excellence Stage 3 Cross-Enterprise Excellence Stage 4 Capabilities are typically additive and implemented

PRTM Portfolio Management— 20 May 2009 | © 2009 PRTM Proprietary CONFIDENTIAL | 11

Three Primary Objectives

§ Create a portfolio ofprograms that helpsachieve corporateobjectives§ Ensure that development

of priorities aligns withbusiness strategy

1. MaximizeValue

3. Link toStrategy

2. BalanceResources

§ Maximize corporate NPD return§ Emphasize value measures other than

financial (e.g., urgency, complexity)

§ Balance resourcesupply and demand§ Align priorities with

staffing decisions

Page 12: PLM BEST PRACTICE CONFERENCE 2009 SEOUL KOREA · Excellence Stage 2 Portfolio Excellence Stage 3 Cross-Enterprise Excellence Stage 4 Capabilities are typically additive and implemented

PRTM Portfolio Management— 20 May 2009 | © 2009 PRTM Proprietary CONFIDENTIAL | 12

An Optimized, Critical PathEnabled Project Management

Roadmap Is Developed for EachDevelopment Project

§ Resources§ Critical path§ Deliverables

Customized MS Project Work Plan

Generic Project Management Template

Cycle-Time and Resource Standards

15-9025.0High (>6.0)

4-2112.5Medium (>3.5, <6.0)

0.5-54.5Low (< 3.5)

Typical R&D Resources(FTE’s)

Average Best-in-ClassCycle-time* (months)

Project Type /Complexity

15-9025.0High (>6.0)

4-2112.5Medium (>3.5, <6.0)

0.5-54.5Low (< 3.5)

Typical R&D Resources(FTE’s)

Average Best-in-ClassCycle-time* (months)

Project Type /Complexity

2.36.09.83.33.8High

1.13.04.91.61.9Medium

0.41.11.80.60.7LowPhase 4Phase 3Phase 2Phase 1Phase 0

2.36.09.83.33.8High

1.13.04.91.61.9Medium

0.41.11.80.60.7LowPhase 4Phase 3Phase 2Phase 1Phase 0

Structured Development ProcessPhase 0 Phase 1 Phase 2 Phase 3 Phase 4

Credible estimatesto forecast projectcycle-times and themulti-functionalresources requiredfor individualprojects

Optimized standardproject managementtemplate applicableacross all projecttypes,

Clear roadmap forcross-functionallymanaging newproductdevelopment efforts

Goal: Create Corporate Portfolio Excellence

Page 13: PLM BEST PRACTICE CONFERENCE 2009 SEOUL KOREA · Excellence Stage 2 Portfolio Excellence Stage 3 Cross-Enterprise Excellence Stage 4 Capabilities are typically additive and implemented

PRTM Portfolio Management— 20 May 2009 | © 2009 PRTM Proprietary CONFIDENTIAL | 13

1. Action on Questionable Project Investments

Page 14: PLM BEST PRACTICE CONFERENCE 2009 SEOUL KOREA · Excellence Stage 2 Portfolio Excellence Stage 3 Cross-Enterprise Excellence Stage 4 Capabilities are typically additive and implemented

PRTM Portfolio Management— 20 May 2009 | © 2009 PRTM Proprietary CONFIDENTIAL | 14

2. Critical Skill Sets Balanced

Page 15: PLM BEST PRACTICE CONFERENCE 2009 SEOUL KOREA · Excellence Stage 2 Portfolio Excellence Stage 3 Cross-Enterprise Excellence Stage 4 Capabilities are typically additive and implemented

PRTM Portfolio Management— 20 May 2009 | © 2009 PRTM Proprietary CONFIDENTIAL | 15

3. Investment Consistent With Strategy

Page 16: PLM BEST PRACTICE CONFERENCE 2009 SEOUL KOREA · Excellence Stage 2 Portfolio Excellence Stage 3 Cross-Enterprise Excellence Stage 4 Capabilities are typically additive and implemented

PRTM Portfolio Management— 20 May 2009 | © 2009 PRTM Proprietary CONFIDENTIAL | 16

4. Prioritized Projects Adequately Staffed

Page 17: PLM BEST PRACTICE CONFERENCE 2009 SEOUL KOREA · Excellence Stage 2 Portfolio Excellence Stage 3 Cross-Enterprise Excellence Stage 4 Capabilities are typically additive and implemented

PRTM Portfolio Management— 20 May 2009 | © 2009 PRTM Proprietary CONFIDENTIAL | 17

5. Decision Processes Operationalized to Teams

Page 18: PLM BEST PRACTICE CONFERENCE 2009 SEOUL KOREA · Excellence Stage 2 Portfolio Excellence Stage 3 Cross-Enterprise Excellence Stage 4 Capabilities are typically additive and implemented

PRTM Portfolio Management— 20 May 2009 | © 2009 PRTM Proprietary CONFIDENTIAL | 18

6. Processes Monitored to Track Improvement

Page 19: PLM BEST PRACTICE CONFERENCE 2009 SEOUL KOREA · Excellence Stage 2 Portfolio Excellence Stage 3 Cross-Enterprise Excellence Stage 4 Capabilities are typically additive and implemented

PRTM Portfolio Management— 20 May 2009 | © 2009 PRTM Proprietary CONFIDENTIAL | 19

7. Reduced Administrative Burden

Page 20: PLM BEST PRACTICE CONFERENCE 2009 SEOUL KOREA · Excellence Stage 2 Portfolio Excellence Stage 3 Cross-Enterprise Excellence Stage 4 Capabilities are typically additive and implemented

PRTM Portfolio Management— 20 May 2009 | © 2009 PRTM Proprietary CONFIDENTIAL | 20

Improvements Applied to Critical NPD AreasCorporate Portfolio Management§ Ensured a tight focus on the most valuable opportunities§ Linked R&D investment with business strategy and risk§ Provided ability to manage critical resources

Operationalized NPD Process§ Upgraded staged development process with cross-functional

integration and project management capability§ Aligned lexicon, behaviors, and metrics to increase

transparency, predictability, and adoption§ Structured decision forums for effective governance across

the companyEnabled Tools and IT Systems§ Used systems and role-based process workflows to make

decisions executable and controllable§ Dramatically reduced administrative burden

Phase 0 Phase 1 Phase 2 Phase 3 Phase 4

Page 21: PLM BEST PRACTICE CONFERENCE 2009 SEOUL KOREA · Excellence Stage 2 Portfolio Excellence Stage 3 Cross-Enterprise Excellence Stage 4 Capabilities are typically additive and implemented

PRTM Portfolio Management— 20 May 2009 | © 2009 PRTM Proprietary CONFIDENTIAL | 21

Results: 66% Reduction in Time to Market

Cycle-Time Performance Before and After Improvement Initiative

66% Reduction Realized

Also§ Increased market share§ Increased product revenue§ Decreased cost§ Increased profitability

PreviousPerformance

NewPerformance

0 20 40 60 80 100 120 140 160 180Average Cumulative Cycle Time (Days)

First SamplesReady

CustomerApproval

First PlantSample

PrelimQual.

Ready forOrder

FirstShipment

Page 22: PLM BEST PRACTICE CONFERENCE 2009 SEOUL KOREA · Excellence Stage 2 Portfolio Excellence Stage 3 Cross-Enterprise Excellence Stage 4 Capabilities are typically additive and implemented

PRTM Portfolio Management— 20 May 2009 | © 2009 PRTM Proprietary CONFIDENTIAL | 22

Portfolio Management Improves Performance

ImprovesStrategic

Fit

ImprovesStrategic

Fit

AchievesBalance

AchievesBalance

MaximizesValue

MaximizesValue