plm overall v7.0
TRANSCRIPT
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Oracle
Product LifecycleManagement
Information Age Applications
Edgar ArroyoPIM/PLM Overview
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Product Lifecycle Mgmt At-a-Glance
SuppliersSuppliers
Your CompanyYour Company
PostPost--ReleaseRelease
ConceptConcept DesignDesignPrototypePrototype
& Test& TestReleaseRelease
VolumeVolumeProductionProduction
MaintenanceMaintenance RetirementRetirementRampRamp--upup
Analyze & RationalizeAnalyze & Rationalize
New Product Development & Introduction (NPDI)New Product Development & Introduction (NPDI)
CustomersCustomers
Better product lifecycle management could create $105B innew operating margin for U.S.manufacturers.
Manufacturers should prioritize PLM because it can help them getgreater value from their product investments through better leverage
of product knowledge, financial resources and personnel.
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Business Pressures
Cycle Time Compression How can I improve coordination
in a concurrent engineering
environment?
How can I compress design cyclesto speed new product introduction?
Cycle Time Compression How can I improve coordination
in a concurrent engineering
environment?
How can I compress design cyclesto speed new product introduction?
Competition & Cost Pressure What can I do to increase
component reuse?
Which projects are low valueand should be discontinued?
Competition & Cost Pressure What can I do to increase
component reuse?
Which projects are low valueand should be discontinued?
Increased Complexity How can I enable design andconfiguration of complex solutions?
How can I best leverage myoutsourcing partners?
Increased Complexity How can I enable design andconfiguration of complex solutions?
How can I best leverage myoutsourcing partners?
Global Virtual Teams How do I provide 24x7 accessto critical product information?
How do I effectively managelarge, cross-functional,cross-enterprise teams?
Global Virtual Teams How do I provide 24x7 accessto critical product information?
How do I effectively managelarge, cross-functional,cross-enterprise teams?
New ProductNew Product
Development & IntroDevelopment & IntroPostPost--ReleaseRelease
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Operational
Challenges
Multiple Product Definitions Limited Collaboration Linear Product Life
Marketing / SalesMarketing / Sales ManufacturingManufacturingDesign / EngineeringDesign / Engineering
Company1
ServiceServiceCorp. PlanningCorp. Planning
ProductProduct
Definition BDefinition B
ProjectProject
Plan 2Plan 2
ProductProduct
Definition CDefinition CProductProduct
Definition DDefinition DProductProduct
Definition EDefinition E
ProjectProject
Plan 3Plan 3ProjectProject
Plan 4Plan 4ProjectProject
Plan 5Plan 5
ProductProduct
Definition ADefinition A
ProjectProject
Plan 1Plan 1
Product Lifecycle FlowProduct Lifecycle Flow
CollaborationCollaborationMethodsMethods
PhonePhone MailMail FaxFax EE--mailmail
Company2
Marketing / SalesMarketing / Sales ManufacturingManufacturingDesign / EngineeringDesign / Engineering ServiceServiceCorp. PlanningCorp. Planning
ProductProduct
Definition GDefinition G
ProjectProject
Plan 7Plan 7
ProductProduct
Definition HDefinition HProductProduct
Definition IDefinition IProductProduct
Definition JDefinition J
ProjectProject
Plan 8Plan 8ProjectProject
Plan 9Plan 9ProjectProject
Plan 10Plan 10
ProductProductDefinition FDefinition F
ProjectProject
Plan 6Plan 6
Product Lifecycle FlowProduct Lifecycle Flow
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A Need for Change
Leading Business Trends
Continuing compression of NPDI cycle times
Improved product data change management
Greater collaboration w/ outsourced manufacturers & customers
Strengthening emphasis on DFx (e.g., supply chain) activities
Built-in compliance processes and check points
Increasing component and design re-use
Continuing compression of NPDI cycle times
Improved product data change management
Greater collaboration w/ outsourced manufacturers & customers
Strengthening emphasis on DFx (e.g., supply chain) activities
Built-in compliance processes and check points
Increasing component and design re-use
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Product Lifecycle Mgmt Opportunity
Time to Market Up to 60%
Component Reuse From 2% to over 30%
Part Numbers Up to 38%
Development Spend Up to 35%
ECO Cycle Time Up to 50%ECO Admin Expense Up to 60%
Design Errors & Re-Work Up to 25%
Time to Market Up to 60%
Component Reuse From 2% to over 30%
Part Numbers Up to 38%
Development Spend Up to 35%
ECO Cycle Time Up to 50%ECO Admin Expense Up to 60%
Design Errors & Re-Work Up to 25%
Source: AMR Research, The Value of PLM and How to Get It
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What Analysts are Saying
Existing Oracle ERP users will find, as one large and respectedhigh-tech manufacturer did last fall, that Oracles PLM offering iswell worth investigating. -- Kevin OMarah
Oracles vision encompasses all three dimensions of PLM -- product,resource management, and financial tracking. -- M. Halpern, K. Brant
IDC believes that Oracle is in a strong position to become one of theleading players in this market. -- PLM Market Overview
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What Customers are Saying
One of the key features of Oracles PLM solution is theextensibility of the software. Its a configurable softwarethat will meet our vision: The cross-functional usage of
an integrated Bill of Materials. Also, the fine-grained security model is goingto go a long way toward meeting our requirements to share information butalso to make sure that we protect the information.
-- Mark Routson, Head of Information Technology
LMW has used an unified information architecture anda large footprint of Oracle E-Business Suite toautomate its complete production, sales and product
development cycles we have already seen positive results from theimplementation of Oracle.-- Sanjay Jayavarthanavelu, Director
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What Customers are Achieving
Consolidated onto a single product definition system for
engineering, sales, and manufacturing
Implemented Oracles PLM solution in 4 months; using
Oracle to run 10 new product development projects
Expects to reduce part search times and change ordercycle times to shorten product development time by 75%
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A Few More Customers . . .
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Oracles Product Lifecycle Mgmt Solution
Portfolio ManagementPortfolio Management
Product IntelligenceProduct Intelligence
Phase-GateControl
ComponentSourcing
Design for SC
& Compliance
SalesConfiguration
BOM Mgmt& Release
ProductData
Repository
ProductData
Repository
Issue/ChangeManagement
New
Pro
duct
In
tro
New
Pro
duct
Intro
Coll
aborati
on
Coll
aborati
on
RetireRetire
DesignDesign
ReleaseRelease
Ramp-upRamp-up
MaintenanceMaintenanceMaintenancePrototype
& TestPrototype
& Test
VolumeVolumeProductionProduction
ConceptConcept
Specifications
Drawings
Schedules
Issues
Ideas
Changes
EngineeringEngineering ManufacturingManufacturing
Sales & MktgSales & Mktg PurchasingPurchasing
ServiceService FinanceFinance
Internal
External
SuppliersSuppliers
CustomersCustomers
ContractContractMfgrsMfgrs
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Oracle Product Lifecycle Management
Enables You To
n Centralize and Manage All Product Information
o Accelerate New Product Introduction
p Enhance Collaboration Across Product Lifecycle
q Manage Product Compliance Throughout Lifecycle
r Drive Better Product Portfolio Management Decisions
n Centralize and Manage All Product Information
o Accelerate New Product Introduction
p Enhance Collaboration Across Product Lifecycle
q Manage Product Compliance Throughout Lifecycle
r Drive Better Product Portfolio Management Decisions
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Comprehensive product definition- Flexible product hierarchies and
extended attribute definition- Multi-source integration w/ import
and data synchronization
- Advanced document mgmt with
version control and history
Integrated configuration mgmt- Structure and process mgmt
- Product relationships andassociations (e.g.AML / MPN*)
- Enterprise change managementframework
Product Specifications Product Configurations / BOM
Documents, Images Change Requests & Orders
Product Specifications Product Configurations / BOM
Documents, Images Change Requests & Orders
ProductDataRepository
ProductDataRepository
Issues / Ideas Product Relationships
(Cross- / Up-Sell)
Sales & Marketing Information
Issues / Ideas Product Relationships
(Cross- / Up-Sell)
Sales & Marketing Information
Underlying Data Model of Oracle E-Business Suite
Enterprise Product Data Management
Create Central Repository on Proven Data Model
*Approved Manufacturer List / Manufacturer Part Number
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Structured & Unstructured Data MgmtSupport All Types of Information Related to an Item
Structured DataStructured Data
Unstructured DataUnstructured Data
AttributesAttributes Bill of MaterialsBill of Materials
SpreadsheetsSpreadsheets
PDF documentsPDF documents(data sheets)(data sheets)
Word documentsWord documents
Images,Images,CAD drawingsCAD drawings
Advanced Document Mgmtand Collaboration
- Attach or relate one ormore docs to items,BOMs, or change orders
- Check-in / out documentswith version history
- Search documents basedon content or attributes
Advanced Document Mgmtand Collaboration
- Attach or relate one ormore docs to items,BOMs, or change orders
- Check-in / out documentswith version history
- Search documents basedon content or attributes
Capture operationalinfo and specifications
Manage productconfiguration
Capture operationalinfo and specifications
Manage productconfiguration
Item
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CategoryCategory
ResistorsResistors
Part # ____
Manufacturer ____
Price ____ Attribute N ____
Ohms ____
CategoryCategory
CapacitorsCapacitors
Part # ____
Manufacturer ____
Price ____ Attribute N ____
Microfarads ____
CategoryCategory
ElectronicElectronic
ComponentsComponents
Part # ____ Manufacturer ____
Price ____
Attribute N ____
CategoryAttributes
Category
Inherited
Attributes
Hi
erarchy
UniqueAttributes
Item Master CatalogClassify All Products and Components
User-defined category
hierarchy
User-defined attributes
for each category
Attribute inheritance
for easy maintenance
Assign products andcomponents to categories
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Standard and Extensible AttributesCapture All Product Information in Item Master
Attribute 1Attribute 1
Attribute 2Attribute 2
Attribute NAttribute N
Attribute N+1Attribute N+1
Attribute N+2Attribute N+2
Attribute N+3Attribute N+3
Item MasterItem Master Extensible Attributes
Define to meet enterpriseneeds Form / fit / function
Sales and Marketing
Create as many as required
Support multiple formats(e.g., number, date, string,multi-row)
Tie to user-defined functions
Add easily via intuitive UIfor business processadministrators
Extensible Attributes
Define to meet enterpriseneeds
Form / fit / function
Sales and Marketing
Create as many as required
Support multiple formats(e.g., number, date, string,multi-row)
Tie to user-defined functions
Add easily via intuitive UIfor business processadministrators
Store attribute values for:
ERP OperationalAttributes
Inventory
Planning Distribution Sales Order management WIP
Other
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Integrated BOM* & Configuration MgmtCentralize Product Structures from Multiple Systems
Integrate product structuresfrom all systems in one
central place
Manage multiple structures,attributes, documents andprocesses associated with a
product configuration
Support collaboration onproduct configurations withextended product team
Single place to managechanges to all the productconfigurations
Integrated
BOMRepository
Integrated
BOMRepository
EngrEngr
BOMBOM
MultipleMultiple
Design SystemsDesign Systems
*Bill of Materials
SalesSales
BOMBOM
SalesSalesConfigurationsConfigurations
MfgMfg
BOMBOM
GlobalGlobalMfg PlantsMfg Plants
ServiceServiceBOMBOM
ServiceServiceOrganizationsOrganizations
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Oracle Product Lifecycle ManagementEnables You To
n Centralize and Manage All Product Information
o Accelerate New Product Introduction
p Enhance Collaboration Across Product Lifecycle
q Manage Product Compliance Throughout Lifecycle
r Drive Better Product Portfolio Management Decisions
n Centralize and Manage All Product Information
o Accelerate New Product Introduction
p Enhance Collaboration Across Product Lifecycle
q Manage Product Compliance Throughout Lifecycle
r Drive Better Product Portfolio Management Decisions
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New Product Introduction Capabilities
Support Critical Product Management Processes
ConceptConcept DesignDesignPrototype
& Test
Prototype& Test
ReleaseReleaseVolumeVolume
ProductionProductionMaintenanceMaintenance RetirementRetirementRamp-upRamp-up
Design for
Supply Chain
& Compliance
Sales Configuration
Management
Standardized Phase-Gate Control
New Product Introduction
Workflow-Driven Product Changes
Strategic
Component
Sourcing
ManufacturingReadiness
Multi-Org Release & Ramp-up
Collaborative Issue Management
DesignDesign ReleaseRelease Ramp-upRamp-upVolume
P d ti
VolumeProduction
Prototype& T t
Prototype& Test
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Standardized Phase-Gate Control
Ensure Completion of All Project Steps & Requirements
gg p pp pProductionProduction& Test& Test
PhasePhase
Steps
Tasks
Deliverables
99
Create a unique lifecycle tracking project for each product
Explicitly define minimum requirements for exiting each phase
y Provide pre-defined enterprise project templates Track deliverables by phase and publish status for consistent visibility
Define and enforce transaction / item change policies at each phase
DesignDesign ReleaseRelease Ramp-upRamp-upVolume
Production
VolumeProduction
Prototype& Test
Prototype& Test
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Central Program Status
Monitor and Control Program Execution
gProductionProduction& Test& Test
y Roll-up status from extended enterprise for a unified view Progress to plan
y Enable project managers to view summaries and drill-downs by roley Send requests and reminders to managers for status updates
Cost to budget Profitability
DesignDesign
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Design for Mfg, Supply Chain, etc.
Consider Downstream Impact During Design Phase
Rate components based on businessrules within component search UI
for consideration in design decision
Calculate rolled-up cost atfinal assembly level based
on component choice
DesignDesignDecisionsDecisions
Supply Chain ImpactSupply Chain Impact
Cost ImpactCost Impact
ComponentComponentInformationInformation
Mfg ImpactMfg Impact
TechnicalTechnical
requirementsrequirementsRatingsRatings
DesignDesign
EngineerEngineer
$$$$$$
$$$$
$$ ComponentComponent
SubSub--assemblyassembly
FinalFinalAssemblyAssembly
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Component
Catalog SearchFind Existing
Components to
Promote ComponentRe-Use andReduce Cost
Active
Pass
Lead
Lead
BestComponent
Browse
CategoryHierarchy
CategoryCategory
SearchSearch
AttributesAttributes
AttributeAttributeValuesValues
Search Components bySpecification Values,
Including Material Content(and compare search results)
Choose Best FittingComponent
Prototype& Test
Prototype& Test
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Direct Material Sourcing (DMS)
Increase Strategic Sourcing Efficiency & Effectiveness
& est
RFx Support
Use templates to quickly create RFxs
Create production sourcing event from prototypeMulti-Round Online Negotiations
Consolidate info to enable quick supplier response Track incomplete tasks and alert buyers of required
supplier actions
Bid Analysis & Awarding
Streamline process with online tools and system-generated recommendations
Make contracts available to Oracle Purchasing
Multi-site Support
Aggregate demand to leverage buying power Support appropriate procurement models with
configurable automation
Is partIs partsourcedsourcedtoday?today?
YesYes LeverageLeverageincremental volumeincremental volume
Source fromSource fromapproved supplierapproved supplier
Source fromSource fromnew suppliernew supplier
ProductData
Repository
ProductData
Repository
NoNo
Item InfoItem InfoItem InfoItem Info
BuyerProductProductManagerManager
Prototype& Test
Prototype& Test
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Mfg Readiness: BOM Management
Effectively Author and Change eBOMs / mBOMs
mBOMmBOMeBOMeBOM
IntegratedBOM
Repository
IntegratedBOM
Repository
PrototypePrototypeManufacturingManufacturing
CADCADApplication Mfg ProcessMfg ProcessPlanningApplication Planning
Speed BOM creation with drag & drop tools
Access key product information directly from single UI
Increase visibility to pending changes via red-lines for incorporating in mfg and design
Enforce eBOM and mBOM change control based on item change policies by phase
Import product and structure information from CAD and design systems*
Speed BOM creation with drag & drop tools
Access key product information directly from single UI
Increase visibility to pending changes via red-lines for incorporating in mfg and design
Enforce eBOM and mBOM change control based on item change policies by phase
Import product and structure information from CAD and design systems*
*Partner solution
Quality ControlQuality ControlDesignDesignSystemSystem
SalesSalesConfigurationConfiguration
Prototype& Test
Prototype& Test
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Manufacturing Readiness
Transition Smoothly from Design to Production
Manufacturing Process PlanningManufacturing Process Planning
Define routing based on mBOM Model linear, network, and flow routings Define / roll-up lead-times for supply chain and assembly operations
Define routing based on mBOM Model linear, network, and flow routings Define / roll-up lead-times for supply chain and assembly operations
Prototype ManufacturingPrototype Manufacturing
Track prototype and first article builds as project work orders Collect parametric data for process improvements
Capture issues and ideas for design and mfg improvements
Track prototype and first article builds as project work orders Collect parametric data for process improvements
Capture issues and ideas for design and mfg improvements
Quality ControlQuality Control
Collect, distribute, & analyze quality data in your supply chain Determine root cause with statistical analysis Collect, distribute, & analyze quality data in your supply chain Determine root cause with statistical analysis
ReleaseRelease Ramp-upRamp-upVolume
Production
VolumeProduction
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Original product release
Change propagation
Original product release
Change propagation
Plant 1Plant 1
Plant 2Plant 2
SupplierSupplier
ContractMfgr
ContractMfgr
Plant 3Plant 3
mBOMmBOM
eBOMeBOM
Enable release to variousmanufacturing orgs based
on supply chain sourcing rules Single manufacturing
Multiple co-manufacturing
Contract manufacturing
Manage single BOM definitionacross multiple sites & localizations
At original release, push mBOMand mfg information to multiple sites
For updates, centrally capturechanges regardless of sourceand propagate to all relevant orgs
Multi-org Release and Ramp-up
Ensure All Mfg Entities are Working to Latest Design
ReleaseRelease
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Sales Configuration Management
Rapidly Create, Publish, & Maintain Sales Configurations
Build & Maintain
Configuration Rules
Build & Maintain
Configuration Rules
Define config model basedon model option BOM
Author rules (constraints,options) via guided steps
Develop UI for each saleschannel using templates
Prevent simultaneousediting of configurationmodels with modellocking
Define config model basedon model option BOM
Author rules (constraints,options) via guided steps
Develop UI for each saleschannel using templates
Prevent simultaneousediting of configurationmodels with modellocking
ProductData
Repository
ProductData
Repository
ModelOptionBOM
ModelOptionBOM
Easily author modeloptions with intuitive UI
Manage changes tomodel options based ondesign and mfg changes
Maintain
Model Options
Maintain
Model Options
Publish Sales
Configurations
Publish Sales
Configurations
Test config modelsto ensure accuracy
Publish simultaneouslyfor cross-channelconsistency
Publish real-time
Test config modelsto ensure accuracy
Publish simultaneouslyfor cross-channelconsistency
Publish real-time
Manage Sales Configuration Models in the Same, Single IntegratedSystem as Product Design and Manufacturing Information
DesignDesign ReleaseRelease Ramp-upRamp-upVolume
Production
VolumeProduction
Prototype& Test
Prototype& Test
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CaptureCapture CollaborateCollaborate DispositionDisposition
Collaborative Issue Management
Efficiently Identify and Manage Product Improvements
Track proper dispositionfor issues through
closed loop system
Collect product issuesfrom different sources
Build consensus onissue resolution
Assure capture of allissues via easy-to-access,
enterprise-wide system
Provide secure accessfor customer and
supplier participation
Assure capture of allissues via easy-to-access,
enterprise-wide system
Provide secure accessfor customer and
supplier participation
Use advanced andkeyword search to quickly
find related issues
Build consensus viadiscussion threads and
approval routings
Use advanced andkeyword search to quickly
find related issues
Build consensus viadiscussion threads and
approval routings
Track change implementationfor issues that need to be
resolved
Manage progress and statususing flexible reporting
Track change implementationfor issues that need to be
resolved
Manage progress and statususing flexible reporting
DesignDesign ReleaseRelease Ramp-upRamp-upVolume
Production
VolumeProduction
Prototype& Test
Prototype& Test
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Workflow-Driven Product Changes
Eliminate Errors and Delays with Process Automation
ImplementImplementChangeChange
Test &Test &ApproveApprove
ReviewReview CreateCreateWork PkgWork Pkg Create
Change
Order
CreateChange
Order
Workflow DrivenWorkflow Driven
ScheduleSchedule
CostCost
DispositionsDispositions
QA / EngrQA / Engr
Alerts &Alerts &NotificationsNotifications
EngineerEngineerOrg 1, Org 2, Org 1, Org 2,
ID IssueID Issue AssignAssign
& Notify& NotifyAssessAssess
ImpactImpactReviewReview ApproveApprove
or Rejector RejectCreate
ChangeRequest
Create
ChangeRequest
EngineerEngineer
y Manage changes to engineering and manufacturing product information
y Phase-in changes based on MRP plans / inventory use-up, work orders
y Schedule and implement product changes on organization-specific dates
O l P d t Lif l M t
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Oracle Product Lifecycle ManagementEnables You To
n Centralize and Manage All Product Information
o Accelerate New Product Introduction
p Enhance Collaboration Across Product Lifecycle
q Manage Product Compliance Throughout Lifecycle
r Drive Better Product Portfolio Management Decisions
n Centralize and Manage All Product Information
o Accelerate New Product Introduction
p Enhance Collaboration Across Product Lifecycle
q Manage Product Compliance Throughout Lifecycle
r Drive Better Product Portfolio Management Decisions
R l B d A i B
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Role-Based Access via BrowserProvide Stakeholders with Easy, Secure Access to Info
ConsumersConsumers OEMsOEMs
DesignDesign MarketingMarketing PurchasingPurchasingSalesSales MgmtMgmtFinanceFinanceServiceService
Your Company
ServiceServiceDistributionDistributionMfgMfg
PartnersCustomers
Product Information Specifications
Documents Change requests & orders Issues / ideas
Product Information Specifications
Documents Change requests & orders Issues / ideas
Secure Access Based on Job function
Product responsibility Data type (e.g., summaryvs. detail)
Secure Access Based on Job function
Product responsibility Data type (e.g., summaryvs. detail)
ProductData
Repository
ProductData
Repository
C ll b ti P d ti it T l
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Collaboration Productivity ToolsSimplify Team Coordination and Participation
Document Sharing Web-Based Conferencing
Remotely conduct project / ECOreviews and other meetings
Enable any conference participantto become presenter
Record and playback voice / video
Securely conference across firewalls Store documents in a single,
scalable database
Control document sharing with
security and workflow-basedreview / approvals
Organize via foldering & versioning
Perform content-based search
Integrate documents with productlifecycle processes & applications
Calendar & Scheduling
Quickly identify feasiblemeeting times
Attach meeting materialsas links to invitation
Automatically e-mailmeeting notices to team
St i O li CAD Sh i & M k
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Streaming Online CAD Sharing & MarkupSecurely Share Drawings and Designs
Product data queries Mark-ups
Perspective views
Sectioned views Animations
CAD format neutral
Spontaneous accesswithout download
Project Mgr., E & C Contractor
Theres plenty of clearance over the decking
Assure single source of truth via central hosting
Facilitated Supplier Communications
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Facilitated Supplier CommunicationsEnable Suppliers to have Easy Access to Critical Info
Suppliers&
ContractMfrs
Product DesignProduct Design
Product ChangesProduct Changes
Sourcing & ProcurementSourcing & Procurement
Review / Approval Notices Review / Approval Notices Change Recommendations Change Recommendations
Implementation Tasks Implementation Tasks
Design Recommendations Design Recommendations
BOMs BOMs Drawings Drawings New Item Request New Item Request
POs POs
PO Acknowledgements PO Acknowledgements
Quality Results Quality Results
ASNsASNs Invoices Invoices
Schedules Schedules
Your
Company Mfg PNs & Specs Mfg PNs & Specs
RFx RFx
Bids Bids
Oracle Product Lifecycle Management
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Oracle Product Lifecycle ManagementEnables You To
n Centralize and Manage All Product Information
o Accelerate New Product Introduction
p Enhance Collaboration Across Product Lifecycle
q Manage Product Compliance Throughout Lifecycle
r Drive Better Product Portfolio Management Decisions
n Centralize and Manage All Product Information
o Accelerate New Product Introduction
p Enhance Collaboration Across Product Lifecycle
q Manage Product Compliance Throughout Lifecycle
r Drive Better Product Portfolio Management Decisions
C li At Gl
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Compliance At-a-Glance
DesignDesignPrototypePrototype
& Test& Test ReleaseReleaseVolumeVolume
ProductionProductionRampRamp--upup
Evaluate: Analyze designs and finished goodsEvaluate: Analyze designs and finished goods
Report: Publish data to agencies, customers, and suppliersReport: Publish data to agencies, customers, and suppliers
Monitor: Track latest regulatory guidelines & requirementsMonitor: Track latest regulatory guidelines & requirements
Sales &Sales &
RetirementRetirementConceptConcept
RoHS is often compared to Y2K, but it is so
much bigger, says Michael Kirschner, president
of Design Chain Associates, a San Francisco technology consultancy.
Manufacturers have hundreds of suppliers, and you need to assess every
one of them. -- Cops of the Global Village, June 2005
Design for Compliance
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Design for ComplianceApply Same Process to New and Existing Products
SpecifySpecifycomponentcomponent
requirementsrequirements
SearchSearchfor viablefor viable
componentscomponents
Select bestSelect bestcomponentcomponent
IdentifyIdentifynonnon--compliantcompliantcomponent(s)component(s)
Create newCreate newcomponentcomponent
CheckCheckproductproduct
compliancecompliance
NewNewProductsProducts
STARTSTART
ExistingExistingProductsProducts
STARTSTART
Existing Products are Not Exempt from RoHS Requirements
Component & Product Compliance Grading
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Component & Product Compliance GradingConfirm Compliance During Design / Re-Design
Check for compliance against region-specificregulations and at different levels of BOM
Identify components containing hazardous materials
Manage multiple BOMs for compliance scenariosbased on localizations and sourcing options
Perform what-if analyses toevaluate re-design options
Engineering BOM*Engineering BOM*
European UnionEuropean Union
ChinaChina
USUS
RegulationsRegulations& Exemptions& Exemptions
Calculate % hazardous
material content**
Manage BOM andrelated informationfor compliance
Manage BOM andrelated informationfor compliance
Check against regulations whileaccounting for exemptions**
ProductInformationRepository
ProductInformationRepository
*Calculation and compliance check can be performed on any BOM (e*Calculation and compliance check can be performed on any BOM (e.g., engineering, manufacturing).g., engineering, manufacturing)
**Delivered via partner offering (Synapsis EMARS)**Delivered via partner offering (Synapsis EMARS)
Compliant Production
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mBOM,RoutingsmBOM,Routings
eBOMeBOMeBOM
Production
Orders
ProductionProduction
OrdersOrders
DesignDesignDesign ProductionProductionProduction
MaterialInventoryMaterialMaterialInventoryInventory
Compare
Compare
Compare
BuildBuild
Check
CheckProcess Hold
Supervisor Alert
Process HoldProcess Hold
Supervisor AlertSupervisor Alert
ContentDeviationsContentContentDeviationsDeviations
ComplianceCheckComplianceCheck
Compliant ProductionLeverage Approved Design to Drive Total Compliance
Compliant &Approved Design
Compliant &Approved Design
Create mBOM from compliant, approved
eBOM to ensure appropriate parts areused in production
Check and revise mBOMto ensure compliance
Generate production orders from mBOM Allocate and manage inventory of
hazardous substances used inproduction processes
Track issues and deviations throughoutproduction cycle
Example: Oracle RoHS* Solution
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Example: Oracle RoHS* Solution
Check & Enforce
Import &Consolidate
Compliancecheck results
Customers
Agencies
DesignDesignPrototypePrototype
& Test& TestReleaseRelease
VolumeVolumeProductionProduction
RampRamp--upupConceptConceptSales &Sales &
RetirementRetirement
Flexible data formatting Process monitoring
Flexible data formatting Process monitoring
Fusion Middleware
Specifications Configurations Compliance data
Specifications Configurations Compliance data
ProductInformationRepository
ProductInformationRepository
Design Manufacturing
Design Manufacturing
Report / PublishSuppliersSuppliers
Product & compliance data
CAD/EngineeringCAD/Engineering
Product dataERP/CRMERP/CRM
ManufacturingManufacturing
Online CatalogOnline Catalog
Regulations / ExemptionsDatabase
Compliance Checker
Regulations /
Exemptions
*Reduction of Hazardous Substances
Oracle Product Lifecycle Management
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Oracle Product Lifecycle ManagementEnables You To
n Centralize and Manage All Product Information
o Accelerate New Product Introduction
p Enhance Collaboration Across Product Lifecycle
q Manage Product Compliance Throughout Lifecycle
r Drive Better Product Portfolio Management Decisions
n Centralize and Manage All Product Information
o Accelerate New Product Introduction
pEnhance Collaboration Across Product Lifecycle
q Manage Product Compliance Throughout Lifecycle
r Drive Better Product Portfolio Management Decisions
Common Product Portfolio Mgmt Questions
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Common Product Portfolio Mgmt QuestionsKey Questions Arise from Multiple Business Functions
Are my products profitable? Which products are generating revenue? What are my product-related expenses?
Finance
What is the sales forecast for my products? What is the open opportunity amount for my products?
Sales &Marketing
What is my unit cost and is it increasing or decreasing? How many unique parts are we using in our products? How long are change orders taking to process?
Engineering
How is my product fulfillment performance? What is my product inventory value? How many products are being returned and why?
Supply Chain
How many service requests are open for my products?
What is the service contracts balance on my products?Service
Consolidated Product Performance
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Consolidated Product PerformanceProvide Comprehensive View from Single Location
Engineering & Mfg
Unit cost Part count
Mfg steps Change orders
Sales & Marketing
# of leads Sales forecast
Openopportunities
Finance
Revenue Expenses
Product margin
Product
PerformanceDashboard
Product
PerformanceDashboard
Supply Chain Mgmt
Bookings Order backlog
Return value Inventory
Service
Service requests Service contract value
Example: ECO Cycle Time Trends
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CountCount Cycle TimeCycle Time DistributionDistribution
DetailsDetails
AutomaticallyAutomaticallygenerated graphsgenerated graphs
RealReal--TimeTimeResultsResults
FlexibleFlexibleComparisonsComparisons
Daily updates onDaily updates on
key performancekey performanceindicatorsindicators
Example: ECO Cycle Time Trends
Product Innovation Management
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Product Innovation ManagementCentrally Process New Ideas for Definition & Feasibility
IdeasIdeas
CollectCollect DefineDefine
TimeTime
AnalyzeAnalyze
Prioritize
Prioritize
Route for approval of feasibility
and viability analysis
Route for approval of feasibilityand viability analysis
Manage and prioritize
ideas via centralized
system integrated withproduct information
Manage and prioritize
ideas via centralized
system integrated withproduct information
Enable product mgmt, engineering
and other functional areas to
collaboratively define ideas viastreamlined workflow processes
Enable product mgmt, engineering
and other functional areas to
collaboratively define ideas viastreamlined workflow processesEasilycapture
ideas from
extended
enterprise
with a
flexible UI
Easilycapture
ideas from
extended
enterprise
with a
flexible UI
ProductsProducts
Extends Beyond Product Development
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y pContinue to Evolve and Improve Ideas Across Depts
Closed loop idea
management Workflow enabled
notifications and
approvals
Collaborative review
Disposition mgmt
User-defined
idea types
Knowledge
repository for all
functional areas
FulfillFulfill
Service &Service &
MaintainMaintain PlanPlan
SellSell
MarketMarketDevelopDevelop
ProcureProcureManufactureManufacture
DispositionDisposition
IdeaIdea
CustomerCustomer
feedbacks,feedbacks,FieldField
suggestionssuggestions
DesignDesignImprovementsImprovements New market area,New market area,
Competitive ideasCompetitive ideas
Global
Product &
Component
Catalog
Global
Product &
Component
Catalog
SupplierSupplierimprovements,improvements,
Better integrationBetter integrationideasideas
CustomerCustomerenhancements,enhancements,
New rqmtsNew rqmts
QualityQuality
suggestions,suggestions,Better DFMBetter DFM
Project Portfolio ManagementR i li P j B Ali i h C G l
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Rationalize Projects to Better Align with Corporate Goals
ModelModelProduct LivesProduct Lives
MonitorMonitorPortfoliosPortfolios
RunRunScenariosScenarios
Route forRoute forApprovalApproval
-- vsvs --
+ $+ $-- $$
-- $$
Product XProduct X BestOption
Rationalize ProjectsRationalize Projects
Capture and model goals (quantitative, qualitative)
Define relative importance of goals
Capture and model goals (quantitative, qualitative)
Define relative importance of goalsDefine MarketDefine Market
StrategyStrategy
Create a projectfor each product
Capture expectedcash flows & timing
Costs
Revenues
Create a projectfor each product
Capture expectedcash flows & timing
Costs
Revenues
Group projectsinto portfolios
Rank projects perstrategic objectivesand performance
Identify improvementopportunities
Group projectsinto portfolios
Rank projects perstrategic objectivesand performance
Identify improvement
opportunities
Build alternateportfolios based onstrategic objectives
Simulate impactof changes onfinancial performance
(e.g., NPV, IRR) Determine best option
Build alternateportfolios based onstrategic objectives
Simulate impactof changes onfinancial performance
(e.g., NPV, IRR) Determine best option
Circulaterecommendationsfor managementapproval
Circulaterecommendationsfor managementapproval
Oracle Product Lifecycle Mgmt Solution
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y g
Centralize and ManageAll Product InformationCentralize and ManageAll Product Information
Centralized product data, configuration /product structure & document mgmt;closed-loop configurable change mgmt
Centralized product data, configuration /product structure & document mgmt;closed-loop configurable change mgmt
Accelerate New ProductIntroduction
Accelerate New ProductIntroduction
Item lifecycle mgmt, phase gate mgmtfor lifecycle tracking, direct materialsourcing, configuration management
Item lifecycle mgmt, phase gate mgmtfor lifecycle tracking, direct materialsourcing, configuration management
Enhance CollaborationAcross Product LifecycleEnhance Collaboration
Across Product LifecycleRole-based security, web conferencing,WIP document mgmt, CAD visualizationand markup, supplier collaboration
Role-based security, web conferencing,WIP document mgmt, CAD visualizationand markup, supplier collaboration
Manage Product
ComplianceThroughout Lifecycle
Manage Product
ComplianceThroughout Lifecycle
Regulatory info in same location as
product info, pre-built compliance checksin design, source, and mfg processes
Regulatory info in same location as
product info, pre-built compliance checksin design, source, and mfg processes
Drive Better Product
Portfolio Mgmt Decisions
Drive Better Product
Portfolio Mgmt Decisions
Real-time product intelligence with drill-
downs, project based product portfoliomgmt, idea prioritization & management
Real-time product intelligence with drill-
downs, project based product portfoliomgmt, idea prioritization & management
Oracle Product Lifecycle Mgmt:Key Products
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y g y
Portfolio ManagementPortfolio Management
Product IntelligenceProduct Intelligence
ProductData
Repository
ProductData
Repository
N
ew
Product
Intro
N
ew
Product
Intro
Collabo
ration
Collabo
ration
RetireRetire
DesignDesign
ReleaseReleaseRamp-upRamp-up
MaintenanceMaintenanceMaintenance
Prototype
& Test
Prototype
& TestVolumeVolume
ProductionProduction
ConceptConcept
Product Lifecycle Management
CADView-3D
Collaboration Suite
Project Management
Project Collaboration
Project Portfolio Analysis
E-Business Intelligence Sourcing & Sourcing Optimization
Configurator
Discrete & Process Mfg
Product Data Synchronization forGDSN / UCCnet Services
Product Lifecycle Management
CADView-3D
Collaboration Suite
Project Management
Project Collaboration
Project Portfolio Analysis
E-Business Intelligence Sourcing & Sourcing Optimization
Configurator
Discrete & Process Mfg
Product Data Synchronization forGDSN / UCCnet Services
Modular Architecture
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Implement Based on Your Business Priorities
Tim
e
y Implement by Business Flow
Start with one flow, demonstrate initial success
Add more flows to expand business coverage
Support changing business needs
y Flows are Seamlessly Integrated
Replace disparate systems
Eliminate data synchronization
Decrease time and cost to implement
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CustomerCustomer
Case StudiesCase Studies
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Leading manufacturer of windows, doors & entry systems 7K employees serving every major US city, and many foreign cities
Live on 11i Product Lifecycle Management (formerly Advanced Product Catalog)
development partner and early adopter
Other products include Configurator, Flow Mfg, Financials,Procurement, Order Mgmt, Mobile Supply Chain Applications,Marketing, Field Sales
Managing a product over its lifecycle means having access to a central and secure
source of product information and a comprehensive set of collaboration tools.
Because of our complex product configurations, we require an integrated system
that brings together all areas of a business including SCM, CRM, finance and HR,
so that product information is managed and leveraged across the enterprise.-- Ken Bettger, Director, Adv. Product & Process
9 Consolidated onto a single product definition system
for engineering, sales and manufacturing
9 Consolidated onto a single product definition system
for engineering, sales and manufacturing
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Leading textile machinery manufacturer in India
Holds 60% market share in Indias textile spinning machinery industry
Also makes CNC machine tools and is a leader in customized tools
Live on 11i-- end-to-end Oracle PLM solution
Product Lifecycle Management (formerly Advanced Product Catalog),
CADView-3D, Project Mgmt, Project Collaboration, Project Resource Mgmt Currently running 10 new product development projects using Oracle PLM
Implemented PLM solution in 4 months
Primary corporate goal: Accelerate time to market for new products
LMW has used an unified information architecture and a large footprint of
Oracle E-Business Suite to automate its complete production, sales and
product development cycles we have already seen positive results from
the implementation of Oracle.- Sanjay Jayavarthanavelu, Wholetime Director
LMW has used an unified information architecture and a large footprint of
Oracle E-Business Suite to automate its complete production, sales and
product development cycles we have already seen positive results from
the implementation of Oracle.- Sanjay Jayavarthanavelu, Wholetime Director
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World leader in vehicle occupant safety Advanced occupant safety systems for commercial, industrial, and emergency
vehicles, and child seating
Manufacturing facilities in N. America and Europe; worldwide customer base
Live on 11i Product Lifecycle Mgmt (formerly Advanced Product Catalog), Flow Manufacturing,
Release Management, Mobile Supply Chain Apps, and other Supply Chain /
Enterprise Management apps Flow Mfg supports business model of low volume orders with high product mix and
holding no finished goods inventory
Oracle is on the leading edge of business system development, and it has top-notch people
who understand our industry. With Oracle E-Business Suite, our internal processes havethe potential to improve so we can absorb up to 40% more business without increasing our
office headcount. -- Randy Norman, Director of Information Services
9 Expects to shorten product development cycle time by 75%
- Reduce part search times by 90%
9 Expects to shorten product development cycle time by 75%
- Reduce part search times by 90% - Cut change order cycle times by 75%- Cut change order cycle times by 75%
Oracle Product Lifecycle Management
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Centralize and Manage All Product InformationCentralize and Manage All Product Information
Accelerate New Product IntroductionAccelerate New Product Introduction
Enhance Collaboration Across Product LifecycleEnhance Collaboration Across Product Lifecycle
Manage Product Compliance Throughout LifecycleManage Product Compliance Throughout Lifecycle
Drive Better Product Portfolio Mgmt DecisionsDrive Better Product Portfolio Mgmt Decisions
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Information Age Applications