SIMOTION, SINAMICS S120 and Motors for Production MachinesCatalog PM 21 2011 Motion ControlAnswers for industry. Siemens AG 2010SINAMICS S110 PM 22The Basic Positioning DriveE86060-K4922-A101-A1-7600SINAMICS G110, SINAMICS G120Standard InvertersSINAMICS G110D, SINAMICS G120DDistributed InvertersE86060-K5511-A111-A6-7600 D 11.1E86060-E5511-A111-A1-7600 (News) D 11.1 NSINAMICS G130 D 11Drive Converter Chassis UnitsSINAMICS G150Drive Converter Cabinet UnitsE86060-K5511-A101-A4-7600SINAMICS S120 D 21.3Chassis Format Unitsand Cabinet ModulesSINAMICS S150Converter Cabinet UnitsE86060-K5521-A131-A2-7600SINUMERIK & SINAMICS NC 61Equipment forMachine ToolsE86060-K4461-A101-A3-7600SIMATICProducts for Totally Integrated Automation and Micro AutomationE86060-K4670-A101-B2-7600 ST 70E86060-K4670-A151-A5-7600 (News) ST 70 NSIMATIC HMI / ST 80 / ST PCPC-based AutomationHuman Machine Interface Systems/PC-based AutomationE86060-K4680-A101-B7-7600SIMATIC NETIndustrial CommunicationE86060-K6710-A101-B6-7600 IK PIE86060-K6710-A121-A3-7600 (News) IK PI N1)Language: German.CD-ROM for Catalog PM 21 2011Hardware and software requirements: Intel Pentium 1 GHz or higher Minimum 512 MB of RAM Screen resolution 1024 x 768 pixels CD-ROM drive, at least 16 x Windows XP/Vista Acrobat Reader 7.0 or higher MS Internet Explorer V6.0 (SP2) or higherStartInsert the CD-ROM into the CD-ROM drive.The program starts automatically.If the AutoRun function is not activated in your system, start file start.hta from the CD-ROM using the Windows Explorer.NoteInstallation is not necessary to view the information on this CD-ROM. This does not apply, however, when using dimensio-nal drawings in DXF format.HotlinePlease send any questions or suggestions to: docu.motioncontrol@siemens.comSITRAIN ITCTraining for Automation and Industrial Solutions1)E86060-K6850-A101-C1Interactive Catalog CA 01Products for Automation and DrivesE86060-D4001-A510-C9-7600Industry MallInformation and ordering platform in the Internet:www.siemens.com/industrymallIn the CD-ROM that accompanies Catalog PM 21 2011, you will find: Information about planning/configuring based on the technical documentation; additional technical documentation can be found under:www.siemens.com/automation/doconweb Dimensional drawings of our motors in PDF/DXF format or via CAD CREATOR www.siemens.com/cadcreator Glossary for the explanation of terms and functions Catalog PM 21 2011 in electronic form (PDF format)Motion ControlSIMOTION, SINAMICS S120and Motors forProduction MachinesCD-ROM for Catalog PM 21 2011 S i e m e n s A G 2 0 1 0 | S u b j e c t t o c h a n g e w i t h o u t p rior notice | Printed in Germany 11/2010 Related catalogs Siemens AG 2010Motion ControlSIMOTION, SINAMICS S120 and Motors for Production MachinesCatalog PM 21 2011Supersedes:Catalog PM 21 2008Catalog News PM 21 N November 2009Refer to the Industry Mall for current updates of this catalog:www.siemens.com/industrymallThe products contained in this catalog can also be found in the Interactive Catalog CA 01.Order No.: E86060-D4001-A510-C9-7600Please contact your local Siemens branch Siemens AG 2010The products and systems described in this catalog are distributed under application of a certified quality and environmental management system in accordance with DIN EN ISO 9001 (Certified Registration No. 001258 QM) and DIN EN ISO 14001 (Certified Registration No. 081342 UM). The certificate is recognized by all IQNet countries.System overview1Communication2SINAMICS S120 drive system3Servomotors4Main motors5Direct drives6Measuring systems7Connection system MOTION-CONNECT8SIMOTION Motion Control System 9SIMOTION I/O components10SIMOTION HMI devices11Safety Integrated12System description Dimensioning13Services and documentation14Sector-specific solutions15Appendix16 Siemens AG 2010SIMOTION, SINAMICS S120 and Motors for Production MachinesOverview0/2Siemens PM 21 2011System overviewExcellence in Motion ControlEnergy efficiency due to targeted energy managementThe SINAMICS drive familySINAMICS S120 built-in devicesMotorsConnection system MOTION-CONNECTThe SIMOTION system1CommunicationPROFIBUSIndustrial EthernetPROFINETPROFINET for SIMOTION and SINAMICSPROFIdrive2SINAMICS S120 drive systemControl UnitsEngineering softwarePower ModulesLine ModulesMotor ModulesLine-side/DC link/load-side componentsSupplementary system componentsEncoder system connection3Servomotors1FT7 Compact servomotors1FT7 High Dynamic servomotors1FK7 Compact servomotors1FK7 High Dynamic servomotors1FK7 High Inertia servomotors1FK7 geared servomotors4Main motors 1PH8 asynchronous motors1PH8 synchronous motors1PH7 asynchronous motors1PL6 asynchronous motors5Direct drives 1FN3 linear motors1FN6 linear motors1FW6 built-in torque motors1FW3 complete torque motors6Measuring systemsBuilt-on optoelectronic rotary encodersIncremental encodersAbsolute encodersAccessories7Connection systemMOTION-CONNECTPower cables for SINAMICS S120Signal cables for SINAMICS S120/SIMOTION DAccessoriesLength code8 Siemens AG 2010SIMOTION, SINAMICS S120 and Motors for Production MachinesOverview0/3Siemens PM 21 2011SIMOTION Motion Control SystemSIMOTION C Controller-basedSIMOTION P PC-basedSIMOTION D Drive-basedSIMOTION softwareSIMOTION runtime softwareSIMOTION engineering softwareOverview of SIMOTION functions9SIMOTIONI/O componentsPower suppliesSIMATIC S7-300 I/ODistributed I/OSINAMICS drive I/OOther I/O modules10SIMOTION HMI devicesMobile PanelsTouch Panels/Operator PanelsMulti PanelsPanel PCsEngineering softwareVisualization software11Safety IntegratedOverview, FunctionsSafe Torque Off (STO)Safe Brake Control (SBC)Safe Stop 1 (SS1)Safe Stop 2 (SS2)Safe Operating Stop (SOS)Safely Limited Speed (SLS)Safe Speed Monitor (SSM)12System description DimensioningSIZER configuration toolPlanningSINAMICS S120 Control UnitsMotorsPower unitsSystem componentsMechanical configuration of the drive systemHeat dissipation13Services and documentationApplicationsTrainingMechatronic SupportControl cabinetsRepair service contract RSCService & Support, SPARESonWebMy Documentation Manager, DocumentationCAD CREATOR14Sector-specific solutionsPackaging solutionsPrinting presses, Textile machinesConvertingPlasticsMetal forming technologyHandlingCustomer applicationsRenewable energy15AppendixGlossaryApprovalsSoftware licensesPartners at Industry Automation and Drive TechnologiesInformation and ordering in the Internet and on DVDSubject index, Order number indexConversion tables, Metal surchargesConditions of sale and delivery, Export regulations16 Siemens AG 20100/4Siemens PM 21 2011 Siemens AG 20100/5Siemens PM 21 2011Answers for industry.Siemens Industry answers the challenges in the manufacturing and the process industry as well as in the building automation business. Our drive and automation solutions based on Totally Integrated Automation (TIA) and Totally Integrated Power (TIP) are employed in all kinds of industry. In the manufacturing and the process industry.In industrial as well as in functional buildings.Siemens offers automation, drive, and low-voltage switching technology as well as industrial software from stan-dard products up to entire industry solu-tions. The industry software enables our industry customers to optimize the en-tire value chain from product design and development through manufacture and sales up to after-sales service. Our electrical and mechanical components offer integrated technologies for the en-tire drive train from couplings to gear units, from motors to control and drive solutions for all engineering industries. Our technology platform TIP offers ro-bust solutions for power distribution.The high quality of our products sets industry-wide benchmarks. High environmental aims are part of our eco-management, and we imple-ment these aims consistently. Right from product design, possible effects on the environment are examined. Hence many of our products and systems are RoHS compliant (Restriction of Hazard-ous Substances). As a matter of course, our production sites are certified ac-cording to DIN EN ISO 14001, but to us, environmental protection also means most efficient utilization of valuable resources. The best example are our energy-efficient drives with energy sav-ings up to 60 %.Check out the opportunities our automation and drive solutions provide. And discover how you can sustainably enhance your competitive edge with us. Siemens AG 20100/6Siemens PM 21 2011Field LevelControl LevelOperations LevelManagement LevelERP Enterprise Resource PlanningMES Manufacturing Execution SystemsSIMATIC PCS7Process Control (DCS) Maintenance Modernization and Upgrade Energy ManagementIndustrial Software for Design and Engineering Installation and Commissioning OperationProcess Instrumentation SIMATIC Sensors SINUMERIK Computer Numeric ControlSIMOTIONMotion Control SystemIO-LinkHARTPROFIBUS PATotally IntegratedAutomationSetting standards in productivity and competitiveness.Totally Integrated Automation.Thanks to Totally Integrated Automation, Siemens is the only provider of an integrated basis for implementation of customized automation solutions in all industries from inbound to outbound. Siemens AG 20100/7Siemens PM 21 2011SIMATIC WinCC SCADA SystemSIMATIC NETIndustrialCommuni-cationSIMATIC ControllersModular/ Embedded/PC-basedSIMATIC HMIHuman Machine InterfaceSafety IntegratedLow-Voltage Controlsand DistributionSIMATIC Distributed I/O SINAMICS Drive SystemsKNX GAMMA instabusPROFIBUS PROFIsafePROFIsafe Industrial EthernetPROFINETAS-InterfaceIndustrial EthernetEthernetIndustrial EthernetEthernetTotally Integrated PowerASIsafeSIMATIC IT02.03.2009TIA is characterized by its unique continuity.It provides maximum transparency at all levels with reduced interfacing re-quirements covering the field level, production control level, up to the cor-porate management level. With TIA you also profit throughout the complete life cycle of your plant starting with the initial planning steps through oper-ation up to modernization, where we offer a high measure of investment se-curity resulting from continuity in the further development of our products and from reducing the number of inter-faces to a minimum.The unique continuity is already a defined characteristic at the development stage of our products and systems. The result: maximum interoperability covering the controller, HMI, drives, up to the process control system. This re-duces the complexity of the automation solution in your plant. You will experi-ence this, for example, in the engineer-ing phase of the automation solution in the form of reduced time requirements and cost, or during operation using the continuous diagnostics facilities of To-tally Integrated Automation for increas-ing the availability of your plant. Siemens AG 2010SelectingFind your products in the structure tree, in the new "Bread-crumb" navigation or with the integral search machine with expert functions. Electronic configurators are also integrated into the Mall. Enter the various characteristic values and the appropriate product will be dis-played with the relevant order numbers. You can save configurations, load them and reset them to their initial status.OrderingYou can load the products that you have selected in this way into the shopping basket at a click of the mouse. You can create your own tem-plates and you will be informed about the availability of the products in your shopping cart. You can load the completed parts lists directly into Excel or Word.Delivery statusWhen you have sent the order, you will receive a short e-mail confir-mation which you can print out or save. With a click on "Carrier", you will be directly connected to the website of the carrier where you can easily track the delivery status.Added value due to additional informationSo you have found your product and want more information about it? In just a few clicks of the mouse, you will arrive at the image data base, manuals and operating instructions. Create your own user documen-tation with My Documentation Manager.Also available are FAQs, software downloads, certificates and techni-cal data sheets as well as our training programs. In the image database you will find, depending on the product, 2D/3Dgraphics, dimension drawings and exploded drawings, characteristic curves or circuit diagrams which you can download.Convinced? We look forward to your visit!Much more than a catalog.The Industry Mall.You have a catalog in your hands that will serve you well for selecting and ordering your products. But have you heard of the electronic online cata-log (the Industry Mall) and all its benefits? Take a look around it sometime:www.siemens.com/industrymall Siemens AG 2010Siemens PM 21 201111/2 Excellence in Motion Control1/3 Energy efficiency due to targeted energy management1/4 The SINAMICS drive family1/8 SINAMICS S120 built-in devices1/12 Motors1/13 Connection systemMOTION-CONNECT1/14 The SIMOTION system1/15 Hardware platforms1/17 Runtime system1/18 Engineering systemSystem overview Siemens AG 2010System overviewExcellence in Motion Control1/2Siemens PM 21 20111 Motion Control Solutions "Made by Siemens"The Motion Control Systems division of Automation and Drive Technologies offers complete future-oriented automation solutions for machine tools and production machines.Thanks to the strong innovation capacity, the sector know-how and the outstanding customer benefit of these solutions, Siemens is one of the leading suppliers of Motion Control Systems worldwide. Innovative products, systems, solutions and services for each sector Siemens Motion Control Systems achieve very high require-ments: All products stand out through the use of the latest tech-nologies, high functionality and quality. In addition, the individual systems and products are optimally matched to one another so that they can be easily and consistently combined into an eco-nomic machine solution.Examples of this are the Motion Control System SIMOTION and the drive system SINAMICS. These products constitute an inno-vative system platform, with which you can optimally adapt the control system to machine requirements. As a result you can find optimized, economic and future-oriented Motion Control solu-tions for different sectors such as the packaging, plastics and glass, timber and metal, textile and printing industries which can be easily expanded for increased requirements and combined with our high performance servo, linear, torque and standard motors.Furthermore, Siemens supports its customers over the entire life cycle of a machine, e.g. with worldwide presales and aftersales service at more than 295 service points in 130 countries or with special services for Motion Control solutions such as application consulting and Mechatronics Support. Application support:The safe path to top solutionsSeveral application centers in China, France, Germany, Italy, Turkey and the USA support the specialist and application con-sultants on site who accompany customer projects from plan-ning through startup from the idea to the operational machine.Application consulting includes: Planning and implementing projects Technical verification with test configuration and simulation Development of requirements and functional specifications Application workshops and customer-specific training coursesPartnership for joint successDuring this cooperation Siemens not only supports its custom-ers, but also includes them as technology partners in the devel-opment process of systems and components which results in practical and future-oriented automation solutions.In this way Siemens helps its customers to increase productivity, competitiveness and profitability over the long term. Siemens AG 2010System overviewEnergy efficiency due to targetedenergy management1/3Siemens PM 21 20111 Siemens sets the standard in energy efficiency and energy managementIn industrial applications, energy efficiency has a large impact on electrical drive systems in particular, as these account for more than 70 % of industrial energy consumption. (Source: ZVEI EU-15/2002)The SINAMICS S120 drive system is combined with Siemens motors to create energy-efficient solutions with high degrees of efficiency which help to achieve considerable reductions in energy consumption.Energy efficiency in drive technologySiemens supports its customers during every phase of the energy management process, at the product and system levels and with planning.At the product level with: Energy consumption measurement High degrees of energy efficiency already in the design phaseAt the system level with: Energy savings due to a common DC link Energy buffering Energy control due to a regulated incoming supplyAt the planning level with: Calculation of energy consumption Energy-optimized system solutionEnergy management is a process in three phases Increasing energy efficiency at the system level with the SINAMICS S120 drive system IdentifyingEvaluatingImplementingContinuous improvement Energy managementIdentification of energy flows Energy consumption displaysDetermining potentials for energy savings Calculation of energy consumption Energy-optimized system solutionOptimizing machines and processes Energy savings due to a common DC link Energy buffering Energy control due to a regulated incoming supply for energy feedback and reactive power compensation(cos = 1)G_NC01_EN_00417aIdentifyingEvaluatingImplementingEnergy bufferingPower consumptionEnergy balancingG_NC01_EN_00418bRegenerative energy Siemens AG 2010System overviewThe SINAMICS drive family1/4Siemens PM 21 20111 Application areas of the SINAMICS drive familyArea of applicationSINAMICS is the family of drives from Siemens designed for machine and plant engineering applications. SINAMICS offers solutions for all drive tasks:7 Simple pump and fan applications in the process industry7 Applied single drives in centrifuges, presses, extruders, elevators, as well as conveyor and transport systems7 Drive line-ups in textile, plastic film, and paper machines, as well as in rolling mill plants7 High-precision servo drives for the manufacture of wind tur-bines7 Highly dynamic servo drives for machine tools, as well as packaging and printing machinesVariantsDepending on the application, the SINAMICS range offers the ideal variant for any drive task.7 SINAMICS G is designed for standard applications with asyn-chronous (induction) motors. These applications have less stringent requirements regarding the dynamic performance of the motor speed.7 SINAMICS S handles complex drive tasks with synchronous and asynchronous (induction) motors and fulfills stringent requirements regarding - the dynamic performance and accuracy- integration of extensive technological functions in the drive control system7 SINAMICS DCM is the DC drive belonging to the SINAMICS family. As a result of its standard expandability, it addresses both basic as well as demanding drive applications.PackagingPlasticsWoodworkingRenewable energiesMachine toolsConvertingTextilesConveyor systemsPumps/fans/compressorsPrinting machinesMixer/millsG_D211_EN_00137a Siemens AG 2010System overviewThe SINAMICS drive family1/5Siemens PM 21 20111 SINAMICS as part of the Siemens modular automation systemPlatform concept and Totally Integrated AutomationAll SINAMICS versions are based on a platform concept. Com-mon hardware and software components, as well as standard-ized tools for design, configuration and commissioning tasks, ensure high-level integration across all components. SINAMICS handles a wide variety of drive tasks with no system gaps. The different SINAMICS versions can be easily combined with each other.SINAMICS is a part of the Siemens "Totally Integrated Automa-tion" concept. Integrated SINAMICS systems covering configu-ration, data management and communication at the automation level, result in extremely cost-effective solutions based on SIMOTION, SINUMERIK and SIMATIC control systems.Quality management according to DIN EN ISO 9001SINAMICS conforms to the most exacting quality requirements. Comprehensive quality assurance measures in all development and production processes ensure a consistently high level of quality.Of course, our quality management system is certified by an independent authority in accordance with DIN EN ISO 9001.SIMATIC SIMOTION SINUMERIKSINAMICSSynchronous motors Asynchronous (induction) motorsG_D211_EN_00202aDC motors Siemens AG 2010System overviewThe SINAMICS drive family1/6Siemens PM 21 20111 System propertiesThe SINAMICS range is characterized by the following system properties: Uniform functionality based on a single platform concept Standardized engineering High degree of flexibility and combination capability Wide range of performance Designed for global use SINAMICS Safety Integrated Greater efficiency and effectiveness High energy efficiency Multiple communication options Totally Integrated AutomationAreas of applicationTailored to suit different application areas, the SINAMICS range encompasses the following products:AC low-voltage converters (line supply voltage < 1000 V)7 SINAMICS G110 - The versatile drive for low outputs7 SINAMICS G120 - The modular single drive for low to medium power ranges7 SINAMICS G110D - The distributed, compact single drive in a high degree of protection for basic applications7 SINAMICS G120D - The distributed, modular single drive in a high degree of protection for sophisticated applications7 SINAMICS G130 and SINAMICS G150 - The universal drive solution for high-performance single drives7 SINAMICS S110 - The basic positioning drive for single-axis applicationsV/f Control V/f Control/FCC0.12 ... 3 kWPumps, fans, conveyor beltsConveyor technologySIZER for simple planning and configurationSTARTER for fast commissioning, optimization and diagnosticsCommon Engineering Tools0.12 ... 90 kWServo Control Single-axis positioningapplications for machine and plant engineeringFor basic applicationsLow-Voltage AC ConvertersFor basic servo drivesV/f Control / Vector Control0.37 ... 250 kW 0.75 ... 7.5 kW 0.75 ... 7.5 kW 75 ... 1500 kWFor high-quality applicationsPumps, fans, conveyor belts, compressors, mixers, mills, extrudersSINAMICS S110 SINAMICS G110 SINAMICS G110D SINAMICS G130/G150 SINAMICS G120 SINAMICS G120D Siemens AG 2010System overviewThe SINAMICS drive family1/7Siemens PM 21 20111Areas of application (continued)AC low-voltage converters (line supply voltage < 1000 V)7 SINAMICS S120 - The flexible, modular drive system for demanding drive tasks7 SINAMICS S150 - The drive solution for demanding high-performance single drivesDC converter (line supply voltage < 1000 V)7 SINAMICS DCM - The scalable drive system for basic and demanding applicationsAC medium-voltage converters (line supply > 1000 V)7 SINAMICS GM150 - The universal drive solution for single drives7 SINAMICS SM150 - The drive solution for demanding single-motor and multi-motor drives7 SINAMICS GL150 - The drive solution for synchronous motors up to 120 MW7 SINAMICS SL150 - The drive solution for slow speed motors with the highest torques and overloadsMotion Control applications in production machines(packaging, textile, printing, paper, plastic),machine tools, plants and process lines, metal forming technology, renewable energiesCommon Engineering ToolsSIZER for simple planning and configurationSTARTER for fast commissioning, optimization and diagnosticsV/f Control / Vector Control / Servo Control0.12 ... 4500 kW75 ... 1200 kWTest stands, cross cutters,centrifugesV/f Control / Vector ControlPumps, fans, compressors, mixers, extruders, mills, rolling mills, mining hoist drives, excavators, test stands0.8 ... 120 MWFor high-power applicationsLow-Voltage AC ConvertersFor demanding applicationsMedium-Voltage AC ConvertersRolling mills, cross cutters and shears, wire-drawing machines, extruders and kneaders, presses, elevator and crane installations, cableways and lifts, mining hoists, test stand drivesDC ConvertersFor basic and demanding applications6 kW ... 30 MW Closed-loop speed control / torque controlG_D023_EN_00068aSINAMICS GM150/SM150/GL150/SL150 SINAMICS S120 SINAMICS S150 SINAMICS DCM Siemens AG 2010System overviewSINAMICS S120 built-in devices1/8Siemens PM 21 20111 Flexibility for successful machine conceptsAs part of the SINAMICS drive family, the SINAMICS S120 drive system is a modular system for high-performance applications in machine construction and plant engineering. SINAMICS S120 offers high-performance single-axis and multi-axis drives for a very broad range of industrial applications. By virtue of its scal-ability and flexibility, SINAMICS S120 is the ideal system for sat-isfying the ever increasing demand for more axes and better performance. SINAMICS S120 supports flexible machine de-signs and faster implementation of customized drive solutions.The response to ever increasing demandsModern machines must be built at ever lower cost, but deliver ever greater productivity. The SINAMICS S120 drive concept meets both these challenges! It is easy to configure and thus helps to reduce project completion times. Its excellent dynamic response and accuracy permit higher cycle rates for maximum productivity.Applications in machine and plant engineeringRegardless of whether the application involves continuous material webs or cyclic, highly dynamic processes SINAMICS S120 means increased machine performance in many industries: Packaging machines Plastics processing machines Textile machines Printing machines Paper machines Hoisting equipment Handling and assembly systems Machine tools Rolling mills Test stands Renewable energyModularity for mechanical engineeringSINAMICS S120 is designed to allow free combination of power and control performance. Multi-axis drives with higher-level motion control can be implemented with the SINAMICS S120 modular system as easily as single-drive solutions.Greater flexibility with central control intelligenceOn the SINAMICS S120, the drive intelligence is combined with closed-loop control functions into Control Units.These units are capable of controlling drives in Vector, Servo and V/f modes. They also perform the speed and torque control functions plus other intelligent drive functions for all axes on the drive.Free performance selection for Vector and Servo control modesThe use of a SINAMICS S120 Vector control is recommended for drive solutions with continuous material webs, for example, wire-drawing machines, film and paper machines, as well as for hoist-ing gear, centrifuges and marine drives.Servo control with SINAMICS S120 is employed for cyclic processes with precise, highly dynamic position control and servomotors, e.g. in textile, packaging, printing machines and machine tools.SINAMICS S120 functions for better efficiency Basic functions: Speed control, torque control, positioning functions Intelligent starting functions for independent restart after power supply interruption BICO technology with interconnection of drive-related I/Os for easy adaptation of the drive system to its operating environ-ment Integrated safety functions for realizing the implementation of safety concepts Regulated infeed/regenerative feedback functions for pre-venting undesirable reactions on the supply, allowing recov-ery of braking energy and ensuring greater stability against line fluctuations.DRIVE-CLiQ the digital interface between all componentsAll SINAMICS S120 components, including the motors and en-coders, are interconnected by a shared serial interface called DRIVE-CLiQ. DRIVE-CLiQ forms the backplane for the complete drive system. The standardized cables and connectors reduce the variety of different parts and cut storage costs. Converter boards (Sensor Modules) for converting standard encoder signals to DRIVE-CLiQ are available for third-party motors or retrofit applications.Swift and automatic: The electronic rating plateAn important digital linkage element of the SINAMICS S120 drive system are the electronic rating plates integrated in every component. They allow all drive components to be detected au-tomatically via a DRIVE-CLiQ link. As a result, data do not need to be entered manually during commissioning or component re-placement helping to ensure that drives are commissioned quickly and successfully! The electronic rating plates of the mo-tors contain, for example, the parameters of the electrical equiv-alent circuit diagram and the characteristic data of the built-in motor encoder in addition to information such as order and iden-tification numbers. Siemens AG 2010System overviewSINAMICS S120 built-in devices1/9Siemens PM 21 20111 Modular design ensures flexibility and scalabilityThe multi-axis design, also, referred to as common DC bus, is very modular with a power offering of Line Modules and Motor Modules both available in booksize compact, booksize and chassis formats. Line Modules function as the central energy supply to the voltage-source DC link. Line Modules are option-ally available with regulated infeed/regenerative feedback to provide a constant DC link voltage. Motor Modules (DC/AC units) supply the motors with energy from the DC link. All the drive intelligence is organized into Control Units. The Control Units perform all the closed-loop control functions for the drive line-up. They also handle all other drive functions such as the in-terconnection of drive-related I/Os, positioning functions, and feature PROFIBUS DP or PROFINET as the central interface for linking to higher-level automation systems.On single axis units, also referred to as AC drives, the rectifier and inverter power section are contained in one device, the Power Module available in blocksize and chassis formats. For single axis applications, drive control functions are performed by a single axis Control Unit (e.g. CU310) mounted on to the Power Module. This separation of power and intelligence allows for maximum flexibility and scalability. Integration into multi-axis applications is easily accomplished by connecting a DRIVE-CLiQ link to a multi-axis Control Unit (e.g. CU320). This is ac-complished by mounting a CU adapter (CUA31) on a blocksize Power Module in place of the single axis Control Unit.Together this integrated line offers the most optimal drive solu-tion for any application servo or vector. SINAMICS S120 blocksize, booksize compact, booksize and chassis formatsAll formats can be combined as requiredThe different SINAMICS S120 formats can be combined freely thanks to their DRIVE-CLiQ interfaces, e.g. Line Modules in chassis format can be freely combined with Motor Modules in booksize format for multi-axis applications with high total output. SINAMICS S120 Control Unit with booksize and chassis formats Example configuration of SINAMICS S120 booksize formatControlUnitSINAMICS S120 ChassisG_D211_EN_00097bSINAMICS S120 Booksize3 ACDRIVE-CLiQPROFIBUSPROFINETDRIVE-CLiQInverters(Motor Modules)Digital and analog I/O(Terminal Modules)Central Control Module (Control Unit)Infeed (Line Module)Motors3 ACG_D211_EN_00073a Siemens AG 2010System overviewSINAMICS S120 built-in devices1/10Siemens PM 21 20111 Example configuration of SINAMICS S120 blocksize format Example configuration of SINAMICS S120 booksize and blocksize formatsSINAMICS S120 and SIMOTION the perfect teamModern machines must be capable of handling ever more com-plex Motion Control tasks and performing them with increasing accuracy and speed. In regard to this requirement, the SIMOTION Motion Control System and high-performance SINAMICS S120 drive system form a perfect team. The SIMOTION D variant, which is physically integrated in the SINAMICS S120 drive, is the ideal solution for machines with a large number of axes and stringent precision requirements. This distributed automation structure allows the machine to be seg-mented into various axis groupings, with each grouping con-trolled by a separate SIMOTION Motion Control System. The SIMOTION systems communicate either via PROFIBUS DP or PROFINET. Another important aspect: The compact machine design thanks to the distributed automation structure and a Control Unit directly in the drive. Scalable MOTION CONTROL functionalityTotally Integrated Automation the unique automation platformWith Totally Integrated Automation (TIA), Siemens is the only sin-gle-source provider to offer an integrated spectrum of products and systems for all industries. Tailored to meet individual cus-tomer requirements, industry-specific automation solutions can be implemented efficiently on the basis of TIA. Lower life-cycle costs for plant operation and a significant reduction in the time to market result in a marked improvement in productivity and greater investment security.Easy Totally Integrated Automation with SINAMICS S120Apart from SIMATIC, SIMOTION and SINUMERIK, SINAMICS is also one of the core components of TIA. The STARTER commis-sioning tool is therefore an integral element of the TIA platform. It is thus possible to parameterize, program and commission all components in the automation system using a standardized en-gineering platform and without any gaps. The system-wide data management functions ensure consistent data and simplify archiving of the entire plant project.PROFIBUSPROFIBUS DP, the standard fieldbus of the TIA system, is sup-ported by all SINAMICS S120 variants. It provides a high-perfor-mance, system-wide communication network which links all au-tomation components: HMI, controls, drives and I/O devices.PROFINET for enhanced performance and open IT communicationSINAMICS S120 is also available with a PROFINET interface. This Ethernet-based bus enables control data to be exchanged at high speed via PROFINET IO with IRT or RT and makes SINAMICS S120 a suitable choice for integration in top-perfor-mance multi-axis applications.At the same time, PROFINET also uses standard IT mechanisms (TCP/IP) to transport information, e.g. operating and diagnostic data, to higher-level systems. A SINAMICS S120 with this inter-face can thus easily be integrated into factory IT networks.PROFlNETDRlVE-CLiQPROFlBUS230 V 1 AC 400 V 3 ACMotorsSINAMICS S120 Power Module with CU310Control (e. g. SIMATIC or SIMOTION)SINAMICS S120Power Modulewith CU310230 V 1 AC400 V 3 AC G_D211_EN_00074bDRlVE-CLiQPROFlBUS PROFlNETSINAMICS S120 Power ModulesControl (e. g. SIMATIC)G_D211_EN_00075bMotorsSINAMICS S120booksize format+= += SINAMICS S120 for positioning tasksand speed controlSINAMICS S120 withMotion Control system SIMOTION Dfor sophisticated Motion Controltasks directly in the driveCU320SIMOTION DSINAMICS S120SINAMICS S120G_D211_EN_00076a Siemens AG 2010System overviewSINAMICS S120 built-in devices1/11Siemens PM 21 20111 The components of the SINAMICS S120 drive system Control Units SIMOTIOND410D425D435D445-1CX32SINAMICS S120 drive systemLine-side componentsLine reactorsLine filtersActive InterfaceModulesLine ModulesBasic Line ModulesSmart LineModulesActive LineModulesPower supplyFor applicable 24 V device,see Catalog KT 10.1Control UnitsCU310CU320-2Synchronous motors1PH8 motors1FT7 motors1FK7 motors1FN3/1FN6 motors1FW6/1FW3 motorsAsynchronous motors1PH8 motors1PH7 motors1PL6 motorsMOTION-CONNECTPower cables Signal cablesAC motors Connection systemPower Modules Load-side componentsMotor reactorsSine-wave filtersMotor ModulesSingle MotorModulesDouble MotorModulesDC link componentsBraking ModuleBraking resistorsCapacitor ModuleControl Supply ModuleG_D211_EN_00077aSupplementary system components Siemens AG 2010System overviewMotors1/12Siemens PM 21 20111 Servomotors1FT7 synchronous motors Machines with the highest demands in dynamic response and precision. Very low torque ripple for exacting standards in machine tools.1FK7 synchronous motors Robots and handling systems, wood, glass, ceramics and stone processing, packaging, plastics and textile machines1FK7-DYA compact geared motors Handling systems, wood, glass and ceramics processing, packaging machines, injection molding and foil stretching machines, auxiliary axes1FK7 geared servomotors Packaging machines, high-bay racking units, wood, glass and ceramics processing, beverage filling plants, conveyor beltsMain motors1PH8 asynchronous motors Main drives in presses and extruders, converting applications, paper and printing industries, crane applications1PH8 synchronous motors Main drives in presses and extruders, converting applications, paper and printing industries, crane applications1PH7 asynchronous motors Hoisting equipment, printing industry, rubber, plastics, wire and glass manufacturing1PL6 asynchronous motors Hoisting equipment, printing industry, rubber, plastics, wire manufacturingDirect drives1FN3 linear motors Extremely fast dynamic response and very quick traversing speeds, highly dynamic and flexible mechanical engineering, oscillating motions1FN6 linear motors Exacting requirements of precision combined with fast dynamic response, handling and linked axes, long traverse paths1FW6 built-in torque motors Rotary tables, rotary indexing machines, rollers and winders, swivel axes, spindle machines, machine tools1FW3 complete torque motors Injection molding machines, extruders, foil stretching machines, rollers and winders, rotary tables, paper machines, shredders Siemens AG 2010System overviewConnection system MOTION-CONNECT1/13Siemens PM 21 20111 The ideal motor for any applicationUsers of Motion Control drives are demanding ever more com-pact and dynamic motors in a very wide range of power ratings and variants, as well as mechanically integrated solutions. Siemens is offering a broad spectrum of servo motors, main mo-tors and direct drives to satisfy these demands.A suitable motor of asynchronous or synchronous design is available for every Motion Control task with ratings ranging from 0.05 kW to 630 kW.Uniform integrated system solutionsAll motors are optimally designed to operate with the SINAMICS S120 drive system.Motors equipped with a DRIVE-CLiQ interface ensure quick commissioning, smooth operation and simple diagnostic procedures. The DRIVE-CLiQ interface transfers the electronic rating plate data of the motors, e.g. their unique identification number and rating data such as voltage, current and torque, to the Control Unit.Pre-assembled MOTION-CONNECT signal and power cables offer an easy, reliable method for connecting the components. Precisely tailored Motion Control solutions state of the art in all rating classes are made possible by a combination of globally available standard components and the control systems.Powerful tools and competent supportSiemens offers expert advice and efficient tools to help users se-lect the right motor solution. Experienced specialists are always ready to lend a hand in designing mechanically integrated motor solutions. SIZER configuration tool - User-friendly support in dimensioning motor and gear unitwww.siemens.com/sizer CAD CREATOR - Dimension drawing and 2D/3D CAD generatorwww.siemens.com/cadcreatorMOTION-CONNECT includes connection systems and compo-nents which are optimally tailored to individual areas of applica-tion. MOTION-CONNECT cables feature state-of-the-art con-nection systems to ensure fast, reliable connection of different components. The use of pre-assembled MOTION-CONNECT cables ensures high quality and system-tested, problem-free operation.MOTION-CONNECT cables are available in three versions to suit different applications: MOTION-CONNECT 500 The solution for predominantly fixed installation. MOTION-CONNECT 700 Ideally suited to extreme acceleration rates and traversing speeds and for use with linear motors. Resistant to cutting oils. MOTION-CONNECT 800 Ideally satisfies all requirements for use in machine tools and production machines. The cables meet all exacting mechani-cal requirements for application in cable carriers on machine tools and production machines and are resistant to cutting oils.MOTION-CONNECT cables are available as power cables or signal cables, pre-assembled or by the meter depending on the application. The pre-assembled cables can be ordered in length units of 10 cm (3.94 in) and can be extended, if necessary.Motors Siemens AG 2010System overviewThe SIMOTION system1/14Siemens PM 21 20111 The system approach SIMOTION is recommended for all machines with Motion Control tasks from simple to high-performance. The focus is on a sim-ple and flexible solution for the greatest possible range of Motion Control tasks.SIMOTION is based on the fusion of Motion Control with two other control functions which are found in most machines: PLC and technology functions.This approach means that Motion Control of axes and control of the complete machine can be implemented within the same sys-tem. The same applies to technology functions, such as pres-sure control of a hydraulic axis. A seamless switch can be made from position-controlled positioning mode to pressure control.Combining the three open-loop control functions of Motion Control, PLC and technology functions has the following benefits: Reduced engineering overhead and increased machine performance Fast system response Time-critical interfaces between the individual components are no longer required Simple, uniform and transparent programming as well as diagnostics of the entire machineThe SIMOTION system is made up of three components:Engineering systemSCOUT enables Motion Control, PLC and technology functions to be incorporated in one comprehensive, integrated system and provides all the necessary tools: From programming and parameterization through testing and commissioning, to diag-nostics.Runtime systemThe runtime system offers a high-performance execution system for cyclic and sequential tasks. The runtime software modules make the different PLC, Motion Control and technology functions available. By selecting the appropriate modules, the overall functionality of the system can be flexibly adapted to the ma-chine.Hardware platformsThe hardware platforms are the basis of the SIMOTION Motion Control System. The application created with the engineering system and the associated runtime software modules can be implemented on different hardware platforms. The fast path to the automation solutionThanks to the SIMOTION system components and the concept of ready-to-apply standard applications and complete machine solutions called SIMOTION Easy Set (Ready to Run), it is possi-ble to reduce engineering costs, speed up project completion times and implement successful automation systems more quickly.SIMOTION(e. g. positioning, syn-chronous operation, etc.)Technologyfunctions(e. g. hydraulic control,temperature control, etc.)G_PM10_EN_00125aFusion of Motion Control,PLC, and technologyfunctionsPLC functionality (IEC 61131-3)Motion ControlGraphical or text-basedprogrammingEngineering systemFor programming,parameterization, ...Runtime softwareHardware platformsGearCamPositioningInterpolationPLCTest anddiagnosticsG_PM10_EN_00126aController-basedPC-basedDrive-based Siemens AG 2010System overviewThe SIMOTION systemHardware platforms1/15Siemens PM 21 20111 One concept 3 platformsAutomation systems are primarily identified by the following characteristics: System-specific characteristics, e.g. functionality and engineering Hardware-dependent characteristics, e.g. performance, design and expandabilityHowever, mechanical engineering demands vary greatly, depending on the version of the machine in question.Every hardware platform has its benefits when used in certain applications.The various platforms can also be combined very easily, which is a particular advantage in modular machines and plants. This is because the individual hardware platforms always have the same system characteristics, i.e. functionality and engineering are always identical, irrespective of the platform used.PROFIBUS or PROFINET can be used to create the link to the drives and the I/Os remotely.PROFIBUS/PROFINET can also be used for communication with HMI devices such as SIMATIC HMI or higher-level controllers such as SIMATIC S7. This means that SIMATIC HMI panels as well as PCs with ProTool/Pro or WinCC flexible can be used as operator systems. Even 3rd party applications can communi-cate with SIMOTION by means of the OPC interface.SIMOTION D Compact and integrated in the drive In SIMOTION D, the SIMOTION functionality is integrated di-rectly in the closed-loop control module of the SINAMICS S120 drive system. Therefore, the complete system (consisting of the open-loop control and the drive) is extremely compact and pow-erful. Two SIMOTION D versions are available: as a single-axis SIMOTION D410 system and as a multi-axis SIMOTION D4x5 system in different performance variants. This ensures a high degree of scalability and flexibility. The field of application ranges from single axes to high-performance multi-axis ma-chines. SIMOTION D4x5 is supplied with two integrated PROFIBUS interfaces supporting PROFIdrive and two inte-grated Industrial Ethernet interfaces. An optional Communica-tion Board is used to connect via PROFINET. With SIMOTION D410, a PROFIBUS variant or a PROFINET variant can be selected. Siemens AG 2010System overviewThe SIMOTION systemHardware platforms1/16Siemens PM 21 20111 SIMOTION C Modularity and flexibility SIMOTION C is a motion controller based on the SIMATIC S7-300 design.It is available in two variants which differ in terms of their inter-faces, but not with respect to Motion Control functionality or per-formance. In addition to the already integrated interfaces, both controllers can be expanded using I/O modules from the SIMATIC S7-300 range.Variant C240 with its four drive and encoder interfaces is ideal for machine automation applications and the operation of drives with analog setpoint interface or stepper drives. As a result, this variant is particularly suitable for machine retrofits.Variant C240 PN with its three PROFINET ports, which support PROFINET with IRT as well as TCP/IP and RT communication, is used to automate machines on the basis of PROFINET. It is capable of operating PROFINET drives with PROFIdrive, as well as PROFINET I/Os, such as SIMATIC ET 200S High Speed.Both variants are equipped additionally with two PROFIBUS in-terfaces via which drives with PROFIdrive profile as well as stan-dard I/Os can be connected. In addition, both controllers feature an Industrial Ethernet interface, thus offering further communica-tion options.SIMOTION P Open for other tasks SIMOTION P is a PC-based Motion Control System. An Embed-ded PC for Motion Control has been added to the portfolio of PC-based controls. As a result, the provenly successful SIMOTION P350-3 with Windows XP Professional operating system is now available for applications other than high-end tasks, as was previously the case. SIMOTION P320-3 has been created for Embedded PC Motion Control applications. Thanks to the Embedded Windows operating system and elimination of rotating parts in the PC, the SIMOTION P320-3 is particularly compact and ideal for applications in harsh environments. Both PCs are equipped with the usual real-time expansion for SIMOTION. This means that in addition to SIMOTION machine applications, it is possible to run other PC applications at any time including, for example, the SIMOTION engineering system, an operator application, a process data evaluation routine or standard PC applications.Thanks to its excellent processor performance, SIMOTION P350-3 has been designed for applications with exacting performance requirements (such as hydraulic applica-tions with highly dynamic position and pressure control loops). SIMOTION P320-3 is particularly suitable for harsh operating en-vironments. Its small footprint makes it the preferred choice for many applications in which available space and rugged design play a key role.The SIMOTION P350-3 can be operated by a variety of different panel fronts. These are available in various screen sizes and can either be operated using a keyboard and mouse, or a touch screen. The SIMOTION P320-3 can be linked to the SIMOTION fronts by means of the Remote Panel PC Kit.SIMOTION P350-3 is available in either a PROFIBUS or PROFINET variant for the connection of I/Os, while SIMOTION P320-3 is available only as a PROFINET variant. Siemens AG 2010System overviewThe SIMOTION systemRuntime system1/17Siemens PM 21 20111 Multi-layer software architectureWith SIMOTION, motion tasks in many different machines are performed easily and uniformly.To facilitate this, a very special, multi-layer architecture was cho-sen as the runtime system. All SIMOTION devices provide basic functionality such as PLC functionality with a command set ac-cording to IEC 61131-3. You can expand this basic functionality using the included technology packages and function libraries.Scalable functionalityThe technology packages, function libraries and multi-layer ar-chitecture of the runtime system combine to achieve the scal-able functionality of SIMOTION.Scalable Thanks to various functionality levels Thanks to software modules and technology packages with extensive functionalityFlexible Thanks to the integrated, freely programmable PLC following IEC 61131-3 standards Thanks to technology packages that can be used limitlessly Thanks to a broad functional scope with a complex command set as well as function blocks according to the PLCopen standard Thanks to the option to run servo, vector, stepper, and hydraulic drives Thanks to the ability to combine the various technology packages and function librariesExpandable Thanks to standard functions of the function librariesTechnology packagesEach of these packages provides complete functionality for the technology in question. For example, the Motion Control technol-ogy package provides all functions for precise positioning movements, including camming.It also handles the cyclic exchange of setpoints and actual val-ues with the drive including position control, calculation of the movement profile, removal or overriding of motions, homing functions, encoder changeover, axis release, status information, and more. In addition to the Motion Control technology package (including positioning, synchronous operation, coutput cam, and path in-terpolation), packages for other technologies, e.g. temperature control, are also available. Function librariesThe function libraries offer standard functions For integration of special I/O modules (e.g. counter modules, communication modules, AS-Interface) For expanding the system functions (e.g. closed-loop control-lers)Modular user functions can also be stored as libraries for stan-dardized implementation in projects. Customized SIMOTIONapplicationControl functionalityFunction librariesUser programTechnology packagesG_PM10_EN_00127aPositioning Cam TemperaturecontrolCamG_PM10_EN_00128OthertechnologiesHydrauliccontrol GearPath interpolation Siemens AG 2010System overviewThe SIMOTION systemEngineering system1/18Siemens PM 21 20111 Focus is on user friendlinessAs the performance capability of a system grows, so do the re-quirements of its user friendliness. This is the only means of en-suring the usability of the system. With SCOUT, the engineering system for SIMOTION, particular emphasis has therefore been placed on user friendliness: The engineering for Motion Control, PLC and technology as well as the drive configuration and commissioning are all per-formed in the same manner in the same engineering environ-ment. All tasks are largely resolved in a graphical manner: Configuring, programming, testing and commissioning. Intuitive operation, context-sensitive help functions and automatic consistency checks make engineering easier, especially for those users who are new to in Motion Control programming. All the tools that are associated with the SCOUT engineering system are integrated, giving a uniform Look & Feel.The SCOUT engineering system supports you step-by-step, making the engineering easy and efficient.SCOUT can be used in SIMATIC STEP 7, either with standard-ized data management and configuring procedures, or as a stand-alone engineering tool (SCOUT Stand-Alone).Programming for everyoneOne of the options listed below can be selected for program-ming SIMOTION with the SCOUT engineering system: Graphic programming with Motion Control Chart (MCC) Graphic programming with Drive Control Chart (DCC) Ladder logic (LAD)/Function block diagram (FBD), often used as PLC programming languages High-level language Structured Text (ST)In addition to Motion Control commands (e.g. referencing of axis), commands for I/O access, logic and calculations, subrou-tine calls and control of the program flow are also available.Complex motion relationships are also easy to set up using the graphical cam editors.Central management with integrated toolsAll the data for your complete machine can be managed in a single project: Configuration data, programs, movement pro-files, drive data and HMI.The appropriate tools are then called from the central project management, e.g. for entering a disk or for commissioning a drive.Test and diagnosticsSCOUT supports the testing, commissioning and error diagnos-tics of SIMOTION applications with a series of tools, such as those providing program status, control variables, trace, and the axis control panel. Siemens AG 2010Siemens PM 21 20112/2 Overview2/4 PROFIBUS2/5 Industrial Ethernet2/6 PROFINET2/9 PROFINET for SIMOTION and SINAMICS2/10 PROFIdriveCommunication Siemens AG 2010CommunicationOverview2/2Siemens PM 21 20112OverviewDigital field bus systems are commonly used in factory automa-tion today. These handle the communication between the con-troller, the device and the executing units, i.e. sensors and actu-ators. There are two different types of communication in accordance with the data that is being exchanged: process communication and data communication. Process communicationIn the case of process communication, control data, setpoints and actual values are transferred cyclically between the higher-level controller and the devices at the field level. The data volume is comparatively low. For example, a drive only uses between 4 and 32 bytes of process data. The number of con-nected sensors and actuators is usually specified by the config-uration, which makes the bus cycle of process communication very constant.Data communicationData communication is often required for engineering and is not directly linked to the execution of the production process. Data is sporadically (acyclically) exchanged between connected de-vices. The volume of this communication can be very large with over 100 bytes per device and communication task.Cycle time of a bus systemThe cycle time of a bus system comprises time segments for process communication and data communication. The overall cycle time is therefore not constant in the case of conventional bus systems, but it varies according to the amount of data com-munication. The cycle time is much shorter without data commu-nication. Some say: The bus cycle breathes. This "breathing" of the bus cycle time can be tolerated for simple drive applications or for drives in stand-alone operation and does not cause any prob-lems as far as the quality of the application is concerned. How-ever, for highly accurate drive applications, it must be ensured that the bus cycle is constant irrespective of the volume of data communication. Breathing of the bus cycleDemands placed on the fieldbus by digital drive controllersMost current drives have a digital closed-loop control. This closed-loop control ensures that the controlled variable of the drive, for example the speed or position, are achieved and main-tained. Such a digital closed-loop control comprises several in-tertwined controls (position, speed, current, etc.). These must be matched to one another, and to achieve this, they must be syn-chronized. This synchronization is important in keeping the con-trols stable, to achieve the setpoints quickly and to accurately maintain them.If some of the components of the closed-loop control are located outside the drive, a bus system must be used to manage the communication between these components. The bus system must then operate synchronously just like closed-loop controls. Digital drive control: Synchronous operation of all stationsCycle of a bus system Process communicationData communication Breathing G_D211_EN_00045 G_D211_EN_00047aThe symbol indicates the cycle inwhich a controller is operating, e. g. thecurrent controller is operating in cycle T1.Start at the same time(isochronous mode)Clock cyclesActual positionvalueDrive Motion controllerEncoderMotorCurrentcontrollerSpeedcontrollerPositioncontrollerBus system Interpolation TechnologyActual speedvalueT1 ... T3T1 < T2 < T3 T1T2T3 Siemens AG 2010CommunicationOverview2/3Siemens PM 21 20112OverviewThe solution: Isochronous modeTo ensure that all the connected devices can communicate syn-chronously over the bus system, an additional clock signal is used to synchronize the cycle time of the bus system. This is also known as isochronous mode. Constant bus cycle due to isochronous modeFor drives in the area of motion control systems, isochronous operation must be extremely quick and very accurate. It ensures that the length of the bus cycle varies only slightly.This is then no longer referred to as the breathing of the bus cycle (large deviations), but as jitter (small deviations). Accept-able values are 40 ... 55 C (104 ... 131 F), see derating characteristics For Control Units, supplementary system components, DC link com-ponents, and Sensor Modules 0 55 C (32 131 F)up to 2000 m (6562 ft) above sea levelClimatic ambient conditions Storage 1) acc. to EN 60721-3-1 Class 1K4Temperature -25 ... +70 C (-13 ... +158 F) Transport 1) acc. to EN 60721-3-2 Class 2K4Temperature -40 +70 C (-40 ... +158 F)Max. air humidity 95 % at 40 C (104 F) Operation according to EN 60721-3-3Class 3K3Temperature 0 ... 55 C (32 ... 131 F)Condensation, splashwater, and ice formation are not permitted (EN 60204, Part 1)Environmental class/harmful chemical substances Storage 1) acc. to EN 60721-3-1 Class 1C2 Transport 1) acc. to EN 60721-3-2 Class 2C2 Operation acc. to EN 60721-3-3 Class 3C2Organic/biological influences Storage 1) acc. to EN 60721-3-1 Class 1B1 Transport 1) acc. to EN 60721-3-2 Class 2B1 Operation acc. to EN 60721-3-3 Class 3B1Degree of contaminationAccording to EN 61800-5-121)In transport packaging.European Standards EN 954-1 Safety of machinery safety-related parts of control systems Part 1: General design principlesEN 61508-1 Functional safety of electrical/electronic/programmable electronic safety-related systemsPart 1: General requirementsEN 50370-1 Electromagnetic compatibility (EMC) Product family standard for machine tools Part 1: Radiated interferenceEN 55011 Industrial, scientific and medical high-frequency devices (ISM devices) radio interference limit values and measuring techniquesEN 60204-1 Electrical equipment of machinesPart 1: General definitionsEN 61800-3 Variable-speed electric drives Part 3: EMC product standard including specific test methodsEN 61800-5-1 Adjustable-speed electrical power drive systemsPart 5: Safety requirementsMain section 1: Electrical and thermal requirementsNorth American standardsUL508C Power Conversion EquipmentCSA C22.2 No. 14 Industrial Control EquipmentApprovalscULus Testing by UL (Underwriters Laboratories, www.ul.com) according to UL and CSA standards Siemens AG 2010SINAMICS S120 drive systemControl UnitsControl Units3/11Siemens PM 21 20113OverviewInnovative system architecture with a central Control UnitElectronically coordinated individual drives work together to per-form your drive tasks. Higher-level controllers operate the drives to achieve the required coordinated movement. This requires cy-clic data exchange between the controller and the drives. This exchange usually took place via a field bus, which required a great deal of time and effort for installation and configuration. SINAMICS S120 takes a different approach: A central Control Unit controls the drives for all connected axes and also estab-lishes the technological links between the drives and/or axes. Since all the required data is stored in the central Control Unit, it does not need to be transferred. Inter-axis connections can be established within a Control Unit and easily configured in the STARTER commissioning tool using a mouse. Simple technological tasks can be carried out automatically by the SINAMICS S120 Control Unit The CU310 DP or CU310 PN Control Unit are available for single drives The CU320-2 Control Unit is designed for multi-axis applica-tions Sophisticated motion control tasks can be implemented with the support of the more powerful Control Units D410, D425, D435 and D445-1 of SIMOTION D (graded according to per-formance)Each of these Control Units is based on an object-oriented SINAMICS S120 standard firmware which contains all of the most popular control modes and can be scaled to meet even the most advanced performance requirements.The drive controls are supplied as ready-to-configure drive objects: Infeed Control for line infeed, Vector Control for the broad scope of rugged asynchronous (induction) motor applications Servo Control for permanent-field synchronous motors with demanding dynamic requirementsV/f control modes for simple applications such as group drives with SIEMOSYN motorsDrive objectsA drive object is a self-contained software function with its own parameters and, if necessary, its own fault messages and alarms. Extended technology with SIMOTIONSIMOTION D Control Units support the coordinated motion con-trol of multiple drives. Technology objects are implemented in addition to drive objects on these Control Units. These are grouped to form technology packages and make available ex-tended motion control functions (e.g. synchronous operation, cam disk, gearing and others) or technological functions (e.g. a cam controller, a temperature or pressure control). The IEC 61131-3-compliant PLC integrated in SIMOTION D Control Units means that they are not just capable of controlling se-quences of motions, but the entire machine including HMI and I/Os.Comprehensive package of open-loop and closed-loop control functionsA wide variety of standard functions such as setpoint input, data set changeover, controller optimization, kinetic buffering, ensure a high degree of operational reliability and excellent flexibility of application.G_D211_EN_00057aInfeedcontrolDrivecontrolDrivecontrolTerminalModuleevaluationTerminalModuleevaluationOptionBoardevaluationOn-boardI/OevaluationDrive objects Control UnitTerminalModuleTerminalModuleMotorModuleMotorModuleLineModuleOptionBoard... ... Siemens AG 2010SINAMICS S120 drive systemControl UnitsControl Units3/12Siemens PM 21 20113Overview (continued)Overview of key open-loop and closed-loop control functions Closed-loop control types S120Open-loop control types S120Main functions S120 for booksize/chassisComment, noteInfeed Control Booksize - Current control with/without mains sensor-UDC control with/without mains sensor Chassis - Current control with mains sensor-UDC control with mains sensor Booksize/chassis - Basic ModeRectification only- Smart ModeRectification and regenerative feedback Mains identification Controller optimization Harmonics filter Automatic restartThe mains sensor is the VSM 10 Voltage Sensing Module; "current" is the line current; 3-phase with line frequencyVector Control Asynchronous (induction) motor - Torque control with/without encoder- Speed control with/without encoder Torque motor - Torque control with encoder- Speed control with/without encoder For asynchronous (induction) motor and torque motor - Position control with encoder- Linear parabolic characteristic- Fixed-frequency characteristic (textile)- Independent voltage setpoint input Data set changeover Extended setpoint input Motor identification Current/speed controller opti-mization Technology controller Basic positioner Automatic restart Flying restart with/without en-coder Kinetic buffering Synchronization Droop Brake controlMixed operation with V/f control modes is possible; it is for this reason that the V/f control modes are stored only once in the "Vector Control" drive objectPosition control can be selected as a function module from both Servo and Vector mode.Synchronous motors (1FK and 1FT) and linear motors can be operated only in Servo mode.Servo Control Asynchronous (induction) motor - Torque control with encoder- Speed control with/without encoder Synchronous motor, linear mo-tor and torque motor - Torque control with encoder- Speed control with encoder All motor types - Position control with encoder- Linear parabolic characteristic- Fixed-frequency characteristic (textile)- Independent voltage setpoint input Data set changeover Setpoint input Motor identification Damping application Technology controller Basic positioner Brake controlMixed operation with V/f control modes is possible; it is for this reason that the V/f control modes are stored only once in the "Vector Control" drive objectPosition control can be selected as a function module from both Servo and Vector mode. Siemens AG 2010SINAMICS S120 drive systemControl UnitsControl Units3/13Siemens PM 21 20113Overview (continued)BICO technologyEvery drive object contains a large number of input and output variables which can be freely and independently interconnected using Binector Connector Technology (BICO). A binector is a logic signal which can assume the value 0 or 1. A connector is a numerical value, e.g. the actual speed or current setpoint.Drive Control Chart (DCC)DCC Drive Control Chart for SINAMICS S120 for simple, graphi-cal configuration of timing, logic and calculation functions at the drive level.It expands the possibilities for easy configuring of technology functions for the SIMOTION Motion Control system as well as for the SINAMICS S120 drive system.The user-friendly DCC editor supports easy graphical configura-tion and a clear presentation of control loop structures.The associated block library contains a large choice of closed-loop control, calculation and logic modules as well as more com-plex open-loop and closed-loop control functions.Drive Control Chart for SINAMICS S120 therefore provides a convenient basis for resolving drive-level application functions (i.e. Winders) directly in the Control Unit.Function moduleThe basic positioner EPos can be called on all SINAMICS S120 Control Units as an additionally activatable function module. The basic positioner can be used to resolve basic positioning tasks without additional external technological outlay from the drive it-self.The Technology controller is designed as a PID controller. It is suitable for implementing controls for regulating variables such as fill level, temperature, tension, pressure, flow rate and dancer position.Integral safety functions (Safety Integrated)The Control Units support comprehensive safety functions.The integrated safety functions are the Safety Integrated Basic Functions STO = Safe Torque Off SBC = Safe Brake Control SS1 = Safe Stop 1And the Safety Integrated Extended Functions that require a license SS2 = Safe Stop 2 SOS = Safe Operating Stop SLS = Safely Limited Speed SSM = Safe Speed Monitor(abbreviations in accordance with IEC 61800-5-2)If the extended safety functions are used, licenses, supplemen-tary system components such as TM54F terminal modules, or suitable safety controls will be necessary.For further information on the integrated safety functions see chapter Safety Integrated. CompactFlash cardThe functions of the SINAMICS S120 drives are stored on a CompactFlash card. This card contains the firmware and param-eter settings for all drives in the form of a project. The CompactFlash card can also hold additional projects, which means that the correct project can be accessed immediately when series machines of different types are commissioned. When the Control Unit has booted, the data on the CompactFlash card are read and loaded to the RAM.The firmware is organized in objects. Drive objects are used to implement open-loop and closed-loop control functions for Line Modules, Motor Modules, Power Modules and other system components connected by DRIVE-CLiQ.Diagnostics optimally supported by trace functionThe time characteristics of input and output variables associated with drive objects can be measured by the integrated trace func-tion and displayed using the STARTER commissioning tool. The trace can record up to 4 signals simultaneously. A recording can be triggered dependent on freely selectable boundary condi-tions, e.g. the value of an input or output variable. Siemens AG 2010SINAMICS S120 drive systemControl UnitsEPos basic positioner3/14Siemens PM 21 20113OverviewEPos provides integrated easy to use positioning functions for the servo and vector axes with motor encoders or machine en-coders.The EPos basic positioner in the SINAMICS S120 drive system provides powerful and precise positioning functions. Due to its flexibility and adaptability, the basic positioner can be used for a wide range of positioning tasks.The functions are easy to handle both during commissioning and during operation, and the comprehensive monitoring func-tions are outstanding.In many applications, external position controls can thus be dis-pensed with.The EPos basic positioner is used to position linear and rotary axes (modulo) in absolute/relative terms with rotary as well as lin-ear motor encoder or machine encoder (indirect or direct mea-suring system).EPos is a function module that can be activated in Servo Control and in Vector Control.User-friendly configuring and commissioning including control panel (operation using PC) and diagnostics with the STARTER commissioning tool.In addition to extremely flexible positioning functions, EPos of-fers a high degree of user-friendliness and reliability thanks to integral monitoring and compensation functions.Different operating modes and their functionality increase flexi-bility and plant productivity, for example, by means of "on-the-fly" and bumpless correction of the motion control.Preconfigured PROFIdrive positioning profiles are available which, when selected, automatically establish the internal "connection" to the basic positioner.Functionality of the EPos basic positionerClosed-loop position control with the following essential components Position actual value sensing (including the lower-level mea-suring probe evaluation and reference mark search) Position controller (including limits, adaptation and pre-control calculation) Monitoring functions (standstill, positioning and dynamic fol-lowing error monitoring and cam signals)Mechanical system Backlash compensation Modulo offsetLimits Speed/acceleration/delay/jerk limitation Software limit switch (traversing range limitation by means of position setpoint evaluation) Stop cams (traversing range limitation by means of hardware limit switch evaluation)Homing and alignment Set reference point (for an axis at standstill that has reached its target position) Search for reference (separate mode including reversing cam functionality, automatic reversal of direction, homing to "output cam and encoder zero mark" or only "encoder zero mark" or "external zero mark (BERO)") Flying referencing (seamless homing possible during "normal" traversing with the aid of the measuring input evaluation; gen-erally evaluation, e.g. of a BERO. Subordinate function for the modes "jog", "direct setpoint input/MDI" and "traversing blocks") Absolute encoder alignmentTraversing blocks mode (64 traversing blocks) Positioning using traversing blocks that can be stored in the drive unit including block change enable conditions and spe-cific tasks for an axis that was previously referenced Traversing block editor using STARTER A traversing block contains the following information: - Job number and job (e.g. positioning, waiting, GOTO set jump, setting of binary outputs, travel to fixed stop)- Motion parameters (target position, override speed for ac-celeration and deceleration)- Mode (e.g.: hide block, continuation conditions such as "Continue_with_stop", "Continue_flying" and "Continue_externally using high-speed probe inputs")- Job parameters (e.g. wait time, block step conditions)Direct setpoint input (MDI) mode Positioning (absolute, relative) and setting-up (endless closed-loop position control) using direct setpoint inputs (e.g. via the PLC using process data) It is always possible to influence the motion parameters during traversing (on-the-fly setpoint acceptance) as well as on-the-fly change between the setup and positioning modes The direct setpoint specification operating mode (MDI) can also be used in positioning or setup mode if the axis is not homed. This means that on-the-fly synchronization and re-homing can be carried out with "flying referencing".Jog mode Closed-loop position controlled traversing of the axis with the "endless position controlled" or "jog incremental" modes, which can be toggled between (traverse through a "step width") Siemens AG 2010SINAMICS S120 drive systemControl UnitsCU310 DP Control Unit3/15Siemens PM 21 20113OverviewThe CU310 DP Control Unit provides the communications and open-loop/closed-loop control functions for a Power Module. The CU310 DP combined with a Power Module and Compact-Flash card creates a powerful single-axis AC drive with a PROFIBUS interface to a higher-level control.DesignCU310 DP Control Unit features the following interfaces as standard: 1 DRIVE-CLiQ socket for communication with other DRIVE-CLiQ devices, e.g. Sensor or Terminal Modules 1 PM-IF interface for communication with Power Modules in blocksize format 1 interface to the BOP20 Basic Operator Panel 1 PROFIBUS interface with PROFIdrive V4 profile 1 encoder evaluationThe following encoder signals can be evaluated: - Incremental encoder TTL/HTL- SSI encoder without incremental signals 4 parameterizable digital inputs (floating) 4 parameterizable bidirectional digital inputs/digital outputs (non-floating) 1 serial RS232 interface 1 slot for the CompactFlash card on which firmware and parameters are stored 3 test sockets and one reference ground for commissioning support 1 connection for the electronic power supply via the 24 V DC power supply connector 1 PE/ground conductor connection 1 safe standstill input (enable pulses) for controlling the con-nected PM340 Power Module 1 temperature sensor input (KTY84-130 or PTC)The status of the CU310 DP Control Unit is indicated via multi-color LEDs.A BOP20 Basic Operator Panel can also be snapped directly onto the CU310 DP Control Unit for diagnostic purposes.As the firmware and parameter settings are stored on a plug-in CompactFlash card, the Control Unit can be changed without the need for software tools.IntegrationThe CU310 DP Control Unit drives Power Modules in blocksize format via the PM-IF interface. In this case, other DRIVE-CLiQ components such as Sensor or Terminal Modules, can be con-nected to the DRIVE-CLiQ socket on the CU310 DP Control Unit.Power Modules in chassis format are driven by the CU310 DP Control Unit via the DRIVE-CLiQ interface. With this option, Sensor and Terminal Modules must be connected to the free DRIVE-CLiQ sockets on the chassis Power Module.Parameter settings can be changed with the BOP20 Basic Operator Panel. The BOP20 panel can also be snapped onto the CU310 DP Control Unit during operation to perform trouble-shooting procedures. The CU310 DP Control Unit and other connected components are commissioned and diagnosed with the STARTER commis-sioning tool. The CU310 DP Control Unit requires a CompactFlash card with firmware version 2.4 or higher.A CU310 DP Control Unit communicates with the higher-level control system using PROFIBUS and the PROFIdrive V4 profile.An external 24 V power supply can be connected to the CU310 DP to power the Control Unit when the power connection for the Power Module is not energized. Siemens AG 2010SINAMICS S120 drive systemControl UnitsCU310 DP Control Unit3/16Siemens PM 21 20113Integration (continued)Connection example of CU310 DP Control Unit!PM-IFinterfaceFastdigitalinputFastdigitalinputFastdigitalinputserial interfaceEncoderinterface DRIVE-CLiQ socket 0 ext.24 VG_D211_EN_00058aRequired for Safety 4)Can be parameterized individually as input/output 3) Jumper open, isolation for digital inputs (DI) 2)Fast inputs (must be shielded) 1)CompactFlash Cardnot assignednot assignednot assigned+M X23X100 PROFIBUSX21 M + 3)2)4)X120 4 3 2 1 5 M +Temp -Temp 6 EP +24 V EP M17 8 X121 4 3 2 1 5 M 6 DI/DO 8 7 8 9 10 11 12 DI/DO 9DI/DO 10 DI/DO 11 M M + 24 V M X124 M + M + M 1)1)1)Control UnitCU310 DPDI 0 DI 1DI 3 DI 2 M 2 RxD TxD M 532X22 Siemens AG 2010SINAMICS S120 drive systemControl UnitsCU310 DP Control Unit3/17Siemens PM 21 20113Technical specifications Selection and ordering data For further information on connectors and cables, please refer to Catalog IK PI or the Siemens Industry Mall: www.siemens.com/industrymall CU310 DP Control Unit6SL3040-0LA00-0AA1Power requirement, max.At 24 V DC,without taking account of digital outputs and DRIVE-CLiQ supply0.35 A for CU310 DP + 0.5 A for PM340 Power Module Conductor cross-section, max. 2.5 mm2 Fuse protection, max. 20 ADigital inputs In accordance with IEC 61131-2 Type 14 floating digital inputs4 bidirectional non-floating digital inputs/digital outputs Voltage -3 +30 V Low level (an open digital input is interpreted as "low")-3 +5 V High level 15 30 V Current consumption at 24 V DC, typ.10 mA Delay time of digital inputs 1), approx.- L H 50 s- H L 100 s Delay time of high-speed digital inputs 1), approx.(high-speed digital inputs can be used for position detection)- L H 5 s- H L 50 s Conductor cross-section, max. 0.5 mm2Digital outputsSustained short-circuit strength4 bidirectional non-floating digital inputs/digital outputs Voltage 24 V DC Load current per digital output 2), max.500 mA Delay time 1), typ./max.- L H 150 s/400 s- H L 75 s/100 s Conductor cross-section, max. 0.5 mm2Encoder evaluation Incremental encoder TTL/HTL SSI encoder without incremental signals Input impedance- TTL 570 - HTL, max. 16 mA Encoder supply 24 V DC/0.35 A or 5 V DC/0.35 A Encoder frequency, max. 300 kHz SSI baud rate 100 ... 250 kBaud Resolution absolute position SSI 30 bit Cable length, max.- TTL encoder 100 m (328 ft)(only bipolar signals permitted) 3)- HTL encoder 100 m (328 ft) for unipolar signals300 m (984 ft) for bipolar signals 3)- SSI encoder 100 m (328 ft)Power loss < 20 W PE connection M5 screwDimensions Width 73 mm (2.87 in) Height 183.2 mm (7.21 in) Depth 89.6 mm (3.53 in)Weight, approx. 0.95 kg (2.09 lb)Approvals, according to cULusDescription Order No.CU310 DP Control UnitWithout CompactFlash card6SL3040-0LA00-0AA1Accessories PROFIBUS connectors Without PG/PC connection 6ES7972-0BA42-0XA0 With PG/PC connection 6ES7972-0BB42-0XA0STARTER commissioning tool 6SL3072-0AA00-0AG0Accessories for re-ordering Dust-proof blanking plugs(50 units)For DRIVE-CLiQ port6SL3066-4CA00-0AA01)The specified delay times refer to the hardware. The actual reaction time depends on the time slot in which the digital input or output is processed.2)In order to use the digital outputs, an external 24 V power supply must be connected to terminal X124.3)Signal cables twisted in pairs and shielded. Siemens AG 2010SINAMICS S120 drive systemControl UnitsCU310 PN Control Unit3/18Siemens PM 21 20113OverviewThe CU310 PN Control Unit is designed for the communication and open-loop/closed-loop control functions of a Power Module. The CU310 PN combined with a Power Module and Compact-Flash card creates a powerful single-axis AC drive. The com-munication link to the higher-level control is provided by PROFINET IO. DesignCU310 PN Control Units feature the following interfaces as standard: 1 DRIVE-CLiQ socket for communication with other DRIVE-CLiQ devices, e.g. Sensor or Terminal Modules 1 PM-IF interface for communication with Power Modules in blocksize format 1 interface to the BOP20 Basic Operator Panel 1 PROFINET interface with 2 ports (RJ45 sockets) with PROFIdrive V4 profile 1 encoder evaluationThe following encoder signals can be evaluated: - Incremental encoder TTL/HTL- SSI encoder without incremental signals 4 parameterizable digital inputs (floating) 4 parameterizable bidirectional digital inputs/digital outputs (non-floating) 1 serial RS232 interface 1 slot for the CompactFlash card on which firmware and parameters are stored 3 test sockets and one reference ground for commissioning support 1 connection for the electronic power supply via the 24 V DC power supply connector 1 safe standstill input (enable pulses) for controlling the connected PM340 Power Module 1 temperature sensor input (KTY84-130 or PTC) 1 PE/ground conductor connectionThe status of the CU310 PN Control Unit is indicated via multi-color LEDs.A BOP20 Basic Operator Panel can also be snapped directly onto the CU310 PN Control Unit for diagnostic purposes.As the firmware and parameter settings are stored on a plug-in CompactFlash card, the Control Unit can be changed without the need for software tools.IntegrationThe CU310 PN Control Unit drives Power Modules in blocksize format via the PM-IF interface. In this case, other DRIVE-CLiQ components such as Sensor or Terminal Modules can be con-nected to the DRIVE-CLiQ socket on the CU310 PN Control Unit.Power Modules in chassis format are driven by the CU310 PN Control Unit via the DRIVE-CLiQ interface. With this option, Sensor and Terminal Modules must be connected to the free DRIVE-CLiQ sockets on the chassis Power Module.Parameter settings can be changed with the BOP20 Basic Operator Panel. The BOP20 panel can also be snapped onto the CU310 PN Control Unit during operation to perform trouble-shooting procedures. The CU310 PN Control Unit and other connected components are commissioned and diagnosed with the STARTER commis-sioning tool. The CU310 PN Control Unit requires a CompactFlash card with firmware version 2.4 or higher.A CU310 PN Control Unit communicates with the higher-level control system using PROFINET IO and the PROFIdrive V4 pro-file.The SINAMICS S120 drive system with CU310 PN then assumes the function of a PROFINET IO device and can perform the fol-lowing functions: PROFINET IO device 100 Mbit/s full duplex Supports real-time classes of PROFINET IO: - RT (Real-Time)- IRT (Isochronous Real-Time), minimum send cycle 500 s Connects to controls as PROFINET IO devices using PROFIdrive compliant with Specification V4 Standard TCP/IP communication for engineering processes using the STARTER commissioning tool Integrated 2-port switch with 2 RJ45 sockets based on the ERTEC ASIC. The optimum topology (line, star, tree) can there-fore be configured without additional external switches.An external 24 V power supply can be connected to the CU310 PN to power the Control Unit when the power connection for the Power Module is not energized. Siemens AG 2010SINAMICS S120 drive systemControl UnitsCU310 PN Control Unit3/19Siemens PM 21 20113Integration (continued)Connection example of CU310 PN Control Unit1)2)3)4)G_D211_EN_00095aext.24 VDRIVE-CLiQ socket 0 Encoder interface PM-IFinterfaceserial interfaceFast inputs (must be shielded) Jumper open, isolation for digital inputs (DI)Can be parameterized individually as input/outputRequired for SafetyFastdigitalinputFastdigitalinputFastdigitalinputCompactFlash Cardnot assignednot assignednot assigned+M X23X100 PROFINETX201 X200M + 3)2)4)X120 4 3 2 1 5 M +Temp -Temp 6 EP +24 V EP M17 8 X121 4 3 2 1 5 M 6 DI/DO 8 7 8 9 10 11 12 DI/DO 9DI/DO 10 DI/DO 11M M + 24 V M X124 M + M + M 1)1)1)Control UnitCU310 PNDI 0 DI 1 DI 3DI 2M 2 RxD TxD M 532X22 Siemens AG 2010SINAMICS S120 drive systemControl UnitsCU310 PN Control Unit3/20Siemens PM 21 20113Technical specifications Selection and ordering data For further information on connectors and cables, please refer to Catalog IK PI or the Siemens Industry Mall: www.siemens.com/industrymallCU310 PN Control Unit6SL3040-0LA01-0AA1Power requirement, max.At 24 V DCwithout taking account of digital outputs and DRIVE-CLiQ supply0.4 A for CU310 PN + 0.5 A for PM340 Power ModuleConductor cross-section, max. 2.5 mm2Fuse protection, max. 20 ADigital inputs In accordance with IEC 61131-2 Type 14 floating digital inputs4 bidirectional non-floating digital inputs/digital outputs Voltage -3 +30 V Low level (an open digital input is interpreted as "low")-3 +5 V High level 15 30 V Current consumption at 24 V DC, typ.10 mA Delay time of digital inputs 1), approx.- L H 50 s- H L 100 s Delay time of high-speed digital inputs 1), approx.(high-speed digital inputs can be used for position detection)- L H 5 s- H L 50 s Conductor cross-section, max. 0.5 mm2Digital outputsSustained short-circuit strength4 bidirectional non-floating digital inputs/digital outputs Voltage 24 V DC Load current per digital output 2), max.500 mA Delay time 1), typ./max.- L H 150 s/400 s- H L 75 s/100 s Conductor cross-section, max. 0.5 mm2Encoder evaluation Incremental encoder TTL/HTL SSI encoder without incremental signals Input impedance- TTL 570 - HTL, max. 16 mA Encoder supply 24 V DC/0.35 A or 5 V DC/0.35 A Encoder frequency, max. 300 kHz SSI baud rate 100 ... 250 kBaud Resolution absolute position SSI 30 bit Cable length, max.- TTL encoder 100 m (328 ft)(only bipolar signals permitted) 3)- HTL encoder 100 m (328 ft) for unipolar signals300 m (984 ft) for bipolar signals 3)- SSI encoder 100 m (328 ft)Power loss < 20 W PE connection M5 screwDimensions Width 73 mm (2.87 in) Height 183.2 mm (7.21 in) Depth 89.6 mm (3.53 in)Weight, approx. 0.95 kg (2.09 lb)Approvals, according to cULusDescription Order No.CU310 PN Control UnitWithout CompactFlash card6SL3040-0LA01-0AA1Accessories Industrial Ethernet FC RJ45 Plug 180 (1 unit) 6GK1901-1BB10-2AA0 RJ45 Plug 180 (10 units) 6GK1901-1BB10-2AB0 Stripping tool 6GK1901-1GA00 Standard cable GP 2x2 6XV1840-2AH10 Flexible cable GP 2x2 6XV1870-2B Trailing cable GP 2x2 6XV1870-2D Trailing cable 2x2 6XV1840-3AH10 Marine cable 2x2 6XV1840-4AH10STARTER commissioning tool 6SL3072-0AA00-0AG0Accessories for re-ordering Dust-proof blanking plugs(50 units)For DRIVE-CLiQ port6SL3066-4CA00-0AA01)The specified delay times refer to the hardware. The actual reaction time depends on the time slot in which the digital input or output is processed.2)In order to use the digital outputs, an external 24 V power supply must be connected to terminal X124.3)Signal cables twisted in pairs and shielded. Siemens AG 2010SINAMICS S120 drive systemControl UnitsCompactFlash card for CU3103/21Siemens PM 21 20113OverviewThe CompactFlash card contains the firmware and parameter settings. The CompactFlash card is plugged into the correct slot on the CU310 Control Unit.DesignA CU310 Control Unit can perform the communication, open-loop and closed-loop control functions for one Power Module. The performance expansion is not required in this case.In addition to the firmware, the CompactFlash card also contains licensing codes which are required to enable firmware options. To order the Safety Integrated Extended Functions (Safe Stop 2, Safe Operating Stop, Safely Limited Speed, Safe Speed Moni-tor), order codes must be stated (F..) in addition to the Order No. based on the number of axes requiring the Safety License.The firmware options can also be enabled on-site, for example, if the Safety Integrated Extended Functions are to be enabled retrospectively. You will need the serial number of the Compact-Flash card and the order number of the firmware option to be enabled. With this information, you can purchase the associated license code from a license database and enable the firmware option. The license code is only valid for the CompactFlash card declared and cannot be transferred to other CompactFlash cards.Selection and ordering data More informationFirmware versionThe firmware version is encoded as follows in the order number printed on the CompactFlash card:Example 1:A CompactFlash card with firmware version 2.5 and a Safety license for a CU310 PN Control Unit are required:Order No. 6SL3054-0CF00-1AA0-ZF01Description Order No.CompactFlash card for CU310 DP, CU310 PN Control UnitsWith firmware version 2.6 including Certificate of License6SL3054-0CG00-1AA0 With safety license for 1 axis 6SL3054-0CG00-1AA0-ZF01Firmware licenseSafety Integrated Extended Functions option including Certificate of License for one axis for upgrading the license of a CompactFlash card.6SL3074-0AA10-0AA0Order No. 6SL3054- 0 7 7 0 0 -1AA0Firmware version12BCVersion.1.2.3.4.5.6BCDEFG Siemens AG 2010SINAMICS S120 drive systemControl UnitsCU320-2 DP Control Unit3/22Siemens PM 21 20113Overview The communication, open-loop and closed-loop control func-tions for one or more Motor Modules and the Line Module are executed in a CU320-2 DP Control Unit. The CU320-2 DP Control Unit is designed for multi-axis operation.Design CU320-2 DP Control Unit with BOP20 Basic Operator PanelThe CU320-2 DP Control Unit has the following interfaces and connections as standard: 4 DRIVE-CLiQ sockets for communication with other DRIVE-CLiQ devices, e.g., Motor Modules, Active Line Modules, Sensor Modules, Terminal Modules 1 PROFIBUS interface with PROFIdrive V4 profile 12 parameterizable digital inputs (floating) 8 parameterizable bidirectional digital inputs/digital outputs (non-floating) 1 serial RS232 interface 1 interface for the BOP20 Basic Operator Panel 1 slot for the CompactFlash card on which firmware and parameters are stored 1 slot for mounting an option module (e.g. TB30 Terminal Board) 2 rotary coding switches for manually setting the PROFIBUS address 1 Ethernet interface for commissioning and diag