polyurethane (pur) insulation - gulf cool thermgulfcooltherm.com/pds-files/pur catalogue.pdf ·...

The Quality Insulation

Products for Many Diverse

Application

TEL: 00971 6 5257776, FAX: 00971 6 5257774

P.O.BOX: 22069, SHARJAH – UNITED ARAB EMIRATES

Email 1: [email protected]



Gulf Cool Therm

Polyurethane (PUR) Insulation

Continuous PUR Foam Block Production

Equipment / Tank / Vessel Insulation

High Density Thermal Pipe Support Inserts

High Density Thermal Duct Support Inserts

High Density Support Spacer

Cold Insulation for Oil, Gas and Re"nery Industries

Cryogenic Insulation

Pipe, Slabs and Board Insulation

www.gulfcooltherm.com

www.gulfcooltherm.com1

ABOUT US

We are pleased to introduce ourselves as a factory established in 1993, Sharjah – United Arab Emirates.

Gulf Cool Therm Factory LLC is an ISO 9001:2008 Certi"ed Company with Quality System certi"ed by

UKAS of United Kingdom.

Gulf Cool Therm Factory LLC, is a leading manufacturers and suppliers of high quality:

Thermal Insulation Materials

Pre-insulated Pipes and Fittings for District Cooling Application

Polyisocyanurate Pipe, Duct, Slab and Vessel/Equipment Insulation

Polyurethane Pipe, Slab and Vessel/Equipment Insulation

Class ‘O’ CFC & HCFC Free Phenolic Foam Pipe, Duct, Wall and Roof Insulation

Continuous PIR/PUR Foam Block Production

Cold Insulation Materials for LNG, Oil and Gas Industries

Foam Glass Insulation

Phenolic Foam / Polyisocyanurate Pre-insulated Air Duct Panels

Roof and Wall Insulation

Polyurethane Spray Applied Foam

High Density Thermal Support Inserts for piping and Ducting

Heat Exchanger Insulated Box and Tray

Field Joint Insulation and Application

With many CNC Foam cutting machineries and production process units in the "eld with quality mate-

rial available, highly quali"ed technical and commercial sta#. We are con"dent that our product will

comply with all international standard and de"nitely will meet your requirements.

In order to facilitate our client with best service and respect to quality, prompt delivery, respective

elements of production and marketing were provided and enhanced under a tight quality control.

2

INSULATION MATERIAL

General Description

Gulf Cool Therm Polyurethane CFC Free Rigid Foam (PUR) is one of the

most e"cient, high performance insulation material, enabling very

e#ective energy savings with minimal occupation of space.

Gulf Cool Therm Manufacturers CFC free rigid closed cell foam in a wide

range of densities for di#erent applicatins.

Density 35 to 65Kg/m3 for Pipe, Slab, Equipment, Vessel and Tank Insulation.

Density 80 to 120Kg/m3 for use in thermal Supports.

Gulf Cool Therm Polyurethane CFC Free Rigid Insulation is 95% closed cell

and provides a long end satisfactory service life.

Gulf Cool Therm PHENOLIC FOAM PIPE AND DUCT INSULATIONGulf Cool Therm PHENOLIC FOAM PIPE, DUCT & SLAB INSULATION

Gulf Cool Therm Polyurethane Foam can be used in many di#erent applica-

tions in the process plant, Oil, Gas, re$nery, Cold, Cryogenic and

Air-conditioning industries. Standard foam meets the requirements of the

German speci$cation DIN 4102, Class B2/B3. If a higher performance level is

required we can supply foam meet DIN 4012 Class B1.

Where higher temperature and/or better $re performance is required we

recommend to use the Gulf Cool Therm Polyisocyanurate Insulations.

Gulf Cool Therm Polyisocyanurate meet the requirement of BS 476 part 6 &

7, Class 1 and ASTM E-84.

Gulf Cool Therm PHENOLIC FOAM PIPE AND DUCT INSULATIONGulf Cool Therm PHENOLIC FOAM PIPE, DUCT & SLAB INSULATIONGulf Cool Therm POLYURETHANE (PUR) INSULATION

2

Where higher temperature and/or better $re performance is required we

recommend to use the Gulf Cool Therm Polyisocyanurate Insulations.

Gulf Cool Therm Polyisocyanurate meet the requirement of BS 476 part 6 &

7, Class 1 and ASTM E-84.


DENSITY

35 Kg/m3 to 65Kg/m3-Density for Pipe, Slabs, Board, Vessel, Tank,

Equipment, Cryogenic Insulation.

80Kgm3 to 360Kg/m3-Density for Thermal Supports. Other densities are

available upon request.

SIZES

Pipe Sections up to 125 MM OD supplied in two half section. Sizes over 150

MM OD can be supplied in segments or two half sections as required.

Board/Slabs 1000 MM x 1000 MM OR 2000 MM x 1000 MM, Other sizes are

available upon request.

AVAILABILITY

Slabs / Board, Pipe Sections, Pipe Fittings, Including Elbows, Tees, Reducers

etc...

Gulf Cool Therm PHENOLIC FOAM PIPE AND DUCT INSULATIONGulf Cool Therm PHENOLIC FOAM PIPE, DUCT & SLAB INSULATIONGulf Cool Therm POLYISOCYANURATE (PIR) INSULATIONGulf Cool Therm PHENOLIC FOAM PIPE AND DUCT INSULATIONGulf Cool Therm PHENOLIC FOAM PIPE, DUCT & SLAB INSULATION

etc...

FINISHING

PIPE SECTION with reinforced Aluminium Class ‘1’ foil faced.

PIPE SECTION with reinforced aluminium Class ‘O’ foil faced.

PIPE SECTION with Aluglass foil faced (Aluminized glass Cloth). Gulf Cool

Therm Polyurethane Aluglass Finished Insulation is easy to "t and installa-

tion cost can save because of applying canvas cloth and vapour barrier will

not be required.

PIPE Support Inserts or DUCT SSupport Inserts faced with reinforced

Aluminium foil, Aluglass foil or Un-faced.

DUCT BOARD faced with one side reinforced Aluminium foil and other side

Kraft Paper or Aluglass foil "nished.

Gulf Cool Therm POLYURETHANE (PUR) INSULATION

Therm nePolyurethane Aluglass Finished Insulation is easy to "t and installa-

because of applying canvas cloth and vapour barrier will tion cost can save b

not be required.

erts or DUCT SSupport Inserts faced with reinforced PIPE Support Inser

uglass foil or Un-faced. Aluminium foil, Alug

ed with one side reinforced Aluminium foil and other side DUCT BOARD faced

glass foil "nished.Kraft Paper or Alugl

www.gulfcooltherm.com3


A λ factor, R-value per 100mm, and thicknesses for an R-value of 1 (m2 0K /W) for

common insulation materials are shown below.

Comparative Thickness (mm) of commonly Speci#ed Insulation Materials

Required for Speci#c Metrics Values of Thermal Resistance (R-value)1

Comparative Thickness for same degree of Insulation (Dry

Conditions)

Thickness of Gulf Cool Therm Polyurethane (PUR) for Calculated

Metric Values of Thermal Resistance (R-value)


1 Metric R= 1 Corresponds to British Thermal Unit R-Factor 1

2 λ = W/m2 K Corresponds to British Theraml Unit K-Factory

m2 KW

(Btu) (in)(ft2) (oF) (Hr)

(Btu) (in)(ft2) (oF) (Hr)

4


5


Increase in thermal conductivity at various temperatures and prolonged storage time

For low temperature application Gulf Cool Therm Polyurethane (PUR) must be covered with a vapour barrier to avoid condensation or icing.

5 www.gulfcooltherm.com

+

The graphs shown the Theramal Conductivity movement

against mean temperature.

SERVICE TEMPERATURES

Gulf Cool Therm Polyurethane (PUR) can be used from

-160 OC up to +140 oC. Temperatures below 0 OC and above

120 OC require special methods of installation. In such

cases do not hesitate to contact us.


0.014

0.016

100

0.022

Thermal Conduct in K cal/m h oC

Storage Time in Days

80 oC

50 oC

20 oC

200 300 400

0.020

0.018

40

50

o C M

ean

Tem

per

atu

re

Thermal Conducticity Movement Agains Mean

Temperature

W/m oC 'K' Value

0.02

2

0.02

4

100

90

80

70

60

50

40

30

20

10

0

-10

20

30

0.02

0

0.02

3

0.02

1

0.03

1

0.02

5

0.02

6

0.02

7

0.02

8

0.02

9

0.03

0

6


WORKABILITY

Gulf Cool Therm Polyurethane (PUR) can be easily cut with

saw blades or knives. It is resistant to all kinds of adhesive,

bituminous emulsions and hot bitumen (180 OC to 220 OC).

We will, however, assist you to "nd the proper adhesives for

your particular application.

6 www.gulfcooltherm.com

The

gra

ph

sh

ow

s th

e Th

erm

al C

on

ud

uct

ivit

y o

f Gu

lf C

oo

l T

he

rm P

oly

ure

tha

ne

(PU

R)

Foam

at d

i#er

ent

den

siti

es.

+


Tested paralell to direction of rise

Kg/m3

Density

30 40 50 60

Co

mp

ress

ive

Str

en

gth

1

2

3

4

5

6

0

K cal/h m O

C

110 120

0.034

Kg/m350 60 70 80 90 10010 20 30 40

0.024

0.022

0.020

0.032

0.030

0.028

0.026

7

Gu

lf C

oo

l T

he

rm P

HE

NO

LIC

FO

AM

PIP

E A

ND

DU

CT

INS

UL

AT

ION

Gu

lf C

oo

l T

he

rm P

HE

NO

LIC

FO

AM

PIP

E, D

UC

T &

SL

AB

INS

UL

AT

ION

Gu

lf C

oo

l T

he

rm P

OLY

ISO

CY

AN

UR

AT

E (

PIR

) IN

SU

LA

TIO

N

ww

w.g

ulf

coo

lth

erm

.co

m

TE

CH

NIC

AL

DA

TA

SH

EE

T

Pro

pe

rtie

s T

est

Me

tho

d

Va

lue

V

alu

e

Va

lue

V

alu

e

Va

lue

V

alu

e

Va

lue

V

alu

e

Va

lue

V

alu

e

Va

lue

No

min

al D

en

sity

: Kg

/m³

(lb

/ft³

) A

STM

D -

16

22

PU

R 3

5

(2.1

8)

PU

R 5

0

(3.1

2)

PU

R 6

5

(4.0

5)

PU

R 8

0

(4.9

9)

PU

R 1

00

(6.2

4)

TS 1

20

(7.4

9)

TS 1

60

(9.9

8)

TS 1

80

(11

.23

)

TS 2

00

(12

.48

)

TS 2

50

(15

.60

)

TS 3

60

(22

.47

)

The

rmal

Co

nd

uct

ivit

y @

10

C (5

0F)

ag

ed

W/m

*K (B

tu-i

n/h

*ft²

F)

A

STM

C5

18

/91

0

.02

3

(0.1

59

)

0.0

23

(0.1

59

)

0.0

24

(0.1

66

)

0.0

27

(0.1

87

)

0.0

30

(0.2

07

)

0.0

32

(0.2

21

)

0.0

34

(0.0

23

5)

0.0

34

(0.2

35

)

0.0

34

(0.2

35

)

0.0

35

(0.2

41

)

0.0

38

(0.2

62

)

Ave

rag

e C

om

pre

ssiv

e S

tre

ng

th @

10

%

Re

lati

ve D

efo

rmat

ion

: kP

a (l

b/i

n²)

AST

M D

-16

21

BS

EN 8

26

:19

96

24

5

(35

.53

)

36

5

(52

.93

)

75

0

(10

8.7

7)

11

20

(16

2.4

4)

14

00

(20

3.0

5)

16

80

(24

3.6

6)

>1

79

0

(25

9.6

0)

>2

00

0

(>2

90

.06

)

24

00

(34

8.0

9)

>4

00

0

(>5

80

.13

)

>7

00

0

(>1

01

5.2

3

Co

mp

ress

ive

Mo

du

lus:

kP

a (l

b/i

n²)

A

STM

F-1

83

9-0

1

13

02

0

(18

88

.39

)

18

60

0

(26

97

.70

)

24

20

0

(35

09

.91

)

29

88

0

(43

33

.72

)

37

36

0

(43

33

.72

)

44

83

0

(65

02

.04

)

59

60

0

(86

44

.24

)

66

30

0

(96

16

.00

)

72

25

0

(10

47

8.9

8)

90

15

0

(13

07

5.1

5)

12

83

50

(18

61

5.5

9)

Ten

sile

Str

en

gth

: kP

a (l

b/i

n²)

A

STM

D-1

62

3

22

0

(31

.9)

38

5

(55

.83

)

73

0

(10

5.8

7)

10

80

(15

6.6

4)

13

40

(19

5.6

5)

16

10

(23

3.5

1)

21

40

(31

0.3

6)

24

00

(34

8.0

7)

26

50

(38

4.3

3)

>3

31

0

(>4

80

.05

)

>4

30

0

(>6

23

.63

)

She

ar S

tre

ng

th: k

Pa

(lb

/in

²)

AST

M F

-18

39

-01

2

25

(32

.63

)

39

0

(56

.56

)

61

0

(88

.47

)

85

0

(12

3.2

8)

10

70

(15

5.1

9)

12

80

(18

5.6

4)

15

25

(22

1.1

7)

17

30

(25

0.9

)

19

50

(28

2.8

1)

>2

44

5

(>3

54

.6)

>3

21

0

(>4

65

.55

)

She

ar M

od

ulu

s: k

Pa

(lb

/in

²)

AST

M F

-18

39

-01

3

62

0

(52

5.0

3)

52

10

(75

5.6

4)

67

70

(98

1.9

)

10

91

0

(15

82

.36

)

13

64

0

(19

78

.31

)

16

36

0

(23

72

.81

)

17

02

0

(24

68

.54

)

>1

87

30

(>2

71

6.5

5)

20

80

0

(30

16

.78

)

>2

59

45

(>3

76

3.0

0)

>3

73

50

(>5

41

7.1

6)

Clo

sed

Cel

l Co

nte

nt

(Ap

par

en

t vo

l. %

) A

STM

D-2

85

6

95

9

5

95

9

6

98

9

8

98

9

8

98

9

8

98

Avg

. Wat

er

Vap

or

Tran

smis

sio

n (g

rain

s/h

*ft²

) A

STM

E9

6-0

0

1.1

9

1.1

2

0.5

0

.4

0.4

0

.4

0.3

0

.3

0.3

0

.3

0.2

5

Wat

er

Ab

sorp

tio

n %

W/V

A

STM

D-2

84

2

2.2

5

2

1.5

1

.3

0.8

0

.8

0.2

0

.2

0.2

0

.18

0

.15

Dim

en

sio

nal

Sta

bili

ty (%

Lin

ear

Ch

ang

e)

24

ho

urs

@ -

20

C

24

ho

urs

@ +

11

0

C

24

ho

urs

@ +

70

C

10

0%

RH

AST

M D

-21

26

Ne

glig

ible

1.5

2

Ne

glig

ible

1.5

2

Ne

glig

ible

1

1.5

Ne

glig

ible

<1

<1

Ne

glig

ible

<1

<1

Ne

glig

ible

<1

<1

Ne

glig

ible

<1

<1

Ne

glig

ible

<1

<1

Ne

glig

ible

<1

<1

Ne

glig

ible

<1

<1

Ne

glig

ible

<1

<1

Up

pe

r Te

mp

era

ture

Lim

it

C (

F)

1

40

(28

4)

14

0 (2

84

) 1

40

(28

4)

14

0 (2

84

) 1

40

(28

4)

14

0 (2

84

) 1

40

(28

4)

14

0 (2

84

) 1

40

(28

4)

14

0 (2

84

) 1

40

(28

4)

Lin

ear

Co

e$

cie

nt

of

Exp

ansi

on

m/m

*K

AST

M D

-69

6

40

-70

x10

-6

40

-70

x10

-6

40

-70

x10

-6

40

-70

x10

-6

40

-70

x10

-6

40

-70

x10

-6

40

-70

x10

-6

40

-70

x10

-6

40

-70

x10

-6

40

-70

x10

-6

40

-70

x10

-6

Flam

mab

ility

Cla

ss

BS

41

02

B

2

B2

B

2

B2

B

2/B

3

B2

/B3

B

2/B

3

B2

/B3

B

2/B

3

B2

/B3

B

2/B

3

Ave

rag

e t

ime

& E

xte

nt

of

Bu

rnin

g (m

m)

AST

M D

-63

5:9

1

<5

<

5

<5

5

5

5

5

5

5

5

5

This

le

a;e

t ca

nce

ls a

nd

su

pe

rsed

es a

ll p

revi

ou

s ed

itio

ns.

We

rese

rve

the

tig

ht

to a

me

nd

sp

eci=

cati

on

wit

ho

ut

pri

or

no

tice

. Wh

ilst

the

in

form

atio

n c

on

tain

ed i

n t

he

lea;

et

is t

rue

and

acc

ura

te t

o t

he

be

st o

f o

ur

kno

wle

dg

e a

nd

be

lief,

all

liab

ility

fo

r e

rro

rs a

nd

om

issi

on

s, d

amag

e o

r lo

ss r

esu

ltin

g h

ere

fro

m i

s h

ere

by

exc

lud

ed

. Re

com

me

nd

atio

ns

for

use

s sh

ou

ld b

e v

eri

=ed

as

to s

uit

abili

ty a

nd

co

mp

lian

ce w

ith

act

ual

req

uir

eme

nts

, sp

eci

=ca

tio

n a

nd

an

y

app

licab

le la

ws

and

re

gu

lati

on

s.

The Quality Insulation

Products for Many Diverse

Application

Easy to Fit - Energy Saving


polyurethane (pur) insulation - gulf cool thermgulfcooltherm.com/pds-files/pur catalogue.pdf ·...

Documents