portable magneticdrilling machine · repair the machine yourself may result in an accident and...
TRANSCRIPT
Thespecificationsandconfigurationscontainedinthisdocumentaresubjecttochangewithoutpriornoticeduetoimprovementswearemakingdayin,dayout.
Manufacturedby:NITTO KOHKI Co., Ltd.2-9-4,Nakaikegami,Ohta-ku,Tokyo,146-8555,JapanTEL :(81)-3-3755-1111FAX :(81)-3-3753-8791E-mail:[email protected] :www.nitto-kohki.co.jp
Keep the manual handy – so you can use it whenever necessary.
PORTABLE MAGNETICDRILLING MACHINEReadthismanualcarefullybeforeoperatingyourNittoKohkiPortableMagneticDrillingMachine.Keepthismanualwithyourmachine.AllusersoftheNittoKohkiPortableMagneticDrillingMachinemustreadthismanual.
ATRA ACE Model AO-5575Professional Tool ForOne-TouchTypeAnnularCutterOnly
(Side-LockTypeAnnularCuttercannotbeused.)
SpecificationsModel AO-5575
PowerSupply(SinglePhase) 220-240 V AC 50/60Hz
DrillMotor
RatedPowerConsumption 1150WRatedCurrent 5.4ANo-loadSpeed 350/650min-1LoadSpeed 250/450min-1
MagnetPowerConsumption 50W
HoleCapacityJETBROACHOne-touchtype Max.HoleDiameter55mmdia.
Max.PlateThickness75mmHI-BROACHOne-touchtypeAUSTBROACH
Max.HoleDiameter50mmdia.Max.PlateThickness50mm
MagnetHoldingPower 10kNMagnetSize 86×170mmWeight 18kgShort-CircuitCurrentRating 5kA
OriginalInstructions
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ThefollowingSafetynotationsareusedthroughoutthemanualtohighlightsafetyprecautionsfortheuserandforthemachine.
DANGER: Indicatesanimminentlyhazardoussituationwhich,ifnotavoidedbyfollowingtheinstructionsgiven,willresultindeathorseriousinjury.
WARNING: Indicatesapotentiallyhazardoussituationwhich, ifnotavoidedbyfollowingtheinstructionsgiven,couldresultindeathorseriousinjury.
CAUTION: Indicatesapotentiallyhazardoussituationwhich, ifnotavoidedbyfollowingtheinstructionsgiven,couldresultininjuryormaterialdamage.
Caution: Importantprecautionsformachineortoolsetup,operationandmaintenance.
Thank you very much for yourpurchaseofNitto Kohki product.Beforeusingyourmachine,pleasereadthismanualcarefullysothatyoumayuse itproperly toget themostoutofit.Please keep the manual handy - so you can use it whenever necessary.
CONTENTS pageGENERALSAFETYRULES ………………………………… 2POWERTOOLSAFETY ……………………………………… 3ABOUTYOURNITTOPORTABLEMAGNETICDRILLINGMACINE ………………………………………… 4 1.APPLICATION …………………………………………… 7 2.RECEIVINGINSPECTION ……………………………… 7 3.PARTNAMES …………………………………………… 8 4.FUNCTIONSOFELECTRONICCONTROL ………… 9 5.MACHINESETUP ……………………………………… 9 6.MACHINEOPERATION ……………………………… 12 7.TROUBLESHOOTING ……………………………… 15 8.MAINTENANCE/SERVICE…………………………… 16 9.OPTIONALPARTS …………………………………… 1710.ORDERINGPARTS …………………………………… 1911.EXPLODEDDIAGRAM:MACHINE ………………… 2012.EXPLODEDDIAGRAM:DRILLMOTOR …………… 22
PICTOGRAMWarning: Itmightbedangeroustooperate thepower
tooliftheinstructionssuppliedarenotfollowed.Donotallowthemainbodyorthepowersourcetoget
wetasitwillcauseelectricshockandleakage.Usingthistoolimproperlycouldresultinseriousinjury.
Readtheinstructionmanualbeforeusing.
Alwayswearsuitableeyeprotection.
Alwayswearsuitablehearingprotection.
Alwayswearrespiratoryprotectiveequipment(PPE).
・SoundPressureLevel :Maximum85dB(A)accordingtoClause1.7.4(f),AnnexI,MachineryDirective.
・SoundPowerLevel :Maximum98dB(A)・OperatingTemperature :5˚C 〜 40˚C・OperatingHumidity :Maximum90%at25˚C・Over-voltageCategory :CategoryⅡaccordingto
IEC664-1・PollutionDegree :Degree3accordingtoIEC664-1・WiringDiagramNo. :TZW0101
・English :Pleaseaskyourdealerordistributorforinstructionmanualinlocallanguage(s).
・German :BittefragenSielhrenHändlernacheineBetriebsanleitunginLandessprache.
・French :S'ilvousplait,veuillezdemandezávotrefoumisseurdemanuelinstructionenlanguelocale.
・Spanish :Porfavor,cantacteconsudistribuidorparaelmanualdeinstruccionesenespañol.
・Portuguese:Porfavorpessaaoseoagenteoudistribuidoromanualdeinstruccesihlinguagenlocal.
・Italian :PerManualelstruzioniinlingualocaleVipreghiamodirivolgervialrivenditoreodistributore.
・Dutch :Vraaguwhandelaaromeennederladstaligegebruiksaanwijzing.
・Swedish :BeerlokalaÅtreförsäljareellerdistributörommanualerpásvenska.
・Danish :VenligsthenvendDemtildendanskedistributørforinstructionsmanualer.
・Polish :Proszepytacswojegodealeralubdystrybutoraoinstrukcjeobslugiwjezykulocalnym.
・中文 :
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GENERAL SAFETY RULES
WARNINGTO OPERATORS
Always Wear Proper Clothing●Donotwear looseclothing. Looseclothing canbecomecaught in thedrillingmachine.Thiscouldcausesevereinjuries.Becarefulthatlooseclothingdoesnotcomeintocontactwiththemachine.
●Wearnon-skid footwear. Ifyou loseyour footing,youcouldcontactmovingportionsof themachine.Thiscouldcausesevereinjuries.Alwayswearnon-skidfootwearandremainbalancedwhenusingthedrillingmachine.
●Becarefulof longhair.Wearahatorahairnet tocontain longhair.Longhaircanbecomecaught inthedrillingmachine.Thiswillcausesevereinjuries.Becarefulthatlonghairdoesnotcomeintocontactwiththedrillingmachine.
Always Wear Suitable Eye Protection●Alwayswearsuitableeyeprotection.Theoperationofyourdrillingmachinewillcauseflyingchipsandparticles.Thesewillcausesevereeye injuries.Youmustalwayswearsuitableeyeprotection.
● Notallglassesaresuitableeyeprotection.Wearonlysuitableeyeprotection thatcomplywithANSIstandards.Notallofthelensesareshockresistant.Ordinaryglasseswill not provide sufficient eyeprotection.
Always Wear Suitable Hearing Protection●Alwayswear suitable hearing protection. Theoperationofyourdrillingmachinewillcausebigsoundoccurs.Thesewillcauseseverehearinglossinjuries.Youmustalwayswearsuitablehearingprotection
Always Wear respiratory protective equipment (PPE)●AlwaysWear respiratory protective equipment(PPE)whenworking inanenvironmentwheredustparticlesaregeneratedinoperation.
Maintain Good Posture●Alwayswearnon-skid footwearandmaintaingoodposture.Donotusethedrillingmachinewhenyouare tired.Fatigueor lossofbalancecouldcauseyoutolosecontrolofthemachine.Thiscouldcausesevere injuries.Alwaysstaybalanced.Alwayskeepgoodposture.Stopusing themachine if youaretired.
Never Touch the Cutting Tip●Nevertouchthemovingorcuttingtip.Contactwiththemoving tipwill causesevere injuries.Alwayskeepallpartsofyourbodyawayfromthecuttingtip.Alwayskeepyourhandandclothingawayfromthecuttingtip.
ABOUT THE WORK AREAKeep Work Area Clean●Alwayskeepyourworkareaclean.Clutteredworkareascauseaccidents.Alwayskeepclearofotherobjects.
● Neverusethemagneticdrillingmachinewhen it iswet.Alwaysusethedrillingmachine inadryarea.Donotuse thedrillingmachine in the rain. Ifyouusethemachinewhenitiswetyoucangetelectricshock. Ifyouuse themachine in therainyoucangetanelectricshock.
● Alwaysuse thedrillingmachine inawell-lightedarea.Donotusethedrillingmachineinthedark.
● Avoidall flammablematerials.Useof thedrillingmachinemaycauseasparkthatcould igniteafireoranexplosion.Neveruse themachinenearanyflammablematerial.
● Keepaway fromchildren.Alwayskeep thedrillingmachineawayfromchildren.Donotoperatedrillingmachinewhenchildrenarepresent.
BEFORE OPERATIONMake sure that all parts are free from damage● Make sure that the drillingmachine is in goodoperating condition.Operation of a damagedmachinecould result in severe injuries. If thereis any damage to themachine, do not use themachine. If there isanydamage to themachine,takeittoanauthorizedNittodealerforrepair.
● Donot attempt service or repair of the drillingmachine.AllserviceorrepairshouldbedonebyanauthorizedNittodealer.
Secure Your Work● Alwayssecureyourworkpiece.Improperlymountedworkcanbecome loose.Thiscancausesevereinjuries.Alwayssecureallwork.
● Alwaysuseaviceoraclamp.Donotattempt toholdanyworkpiecewithyourhand.Attempting toholdaworkpiecewithyourhandmaycausesevereinjuries.Alwaysuseaviceorclamptoholdtheworkpiece.
● Alwayssecureyourdrillingmachine. Improperlymounteddrillingmachinecancomeloose.Thiscancausesevere injuries.Alwayssecure thedrillingmachine.
Avoid Clutter● Alwaysstayclearofotherobjects.Clutteredworkareascauseaccidents.Alwayskeepacleanworkareaandstayawayfromotherobjects.
A l w a y s R e m o v e S p a n n e r Wr e n c h e s a n d Adjustment Tools● Alwaysremovespannerwrenchesandadjustment
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tools after adjustmentshavebeenmade to thedrillingmachine.Alwaysremovealladjustmenttoolsbeforeusingthedrillingmachine.
Always Use a Cutter that is Appropriate for Your Work● AlwaysuseaCutter that isappropriate for yourwork.Avoidheavy-dutyworkthat is thebeyondthecapacityofyourdrillingmachine.Iftheworkexceedsthecapacityofyourdrillingmachine,thiscancauseaccidents and severe injuries.Always use thedrillingmachine inaccordancewith itsperformancespecifications.
SAFE HANDLING● Never leave the magnet ic dr i l l ing machineunattendedwhile it is running.When themachineisunattended,disconnect thepowersource.Donotleavetheworkareauntilthemachinecomestoacompletestop.Operating themachinewhile it isunattendedcancaseaccidents thatmay result insevereinjuries.
HOW TO STORE YOUR MAGNETIC DRILLING MACHINE● Alwaysstorethemachineinadryarea.● Always keep themachine out of the reach ofchildren.
HOW TO CARRY YOUR MAGNETIC DRILLING MACHINE● Disconnect thepowerand turnoff themachinewheneveryoucarrythemachine.
MAINTENANCEDo not take apart or modify your magnetic drilling machine.● Donot attempt to disassemble ormodify yourmagneticdrillingmachine.
● Donotmodify yourmagnetic drillingmachine.Modifications can cause accident and severeinjuries.
● Allserviceand repairsmustbeperformedbyanauthorizedNittodealer.Anyattempt toserviceorrepairthemachineyourselfmayresultinanaccidentandsevereinjuries.
Check all Parts for Damage.● Alwaysinspectthemagneticdrillingmachinebeforeuse.
● Alwayscheck that thepilotpinandcutterare ingoodcondition.Useof themachinewithwornpilotpinsorworncuttercancauseaccidentsandsevereinjuries.
● Inspect all cutter before you put them on themagneticdrillingmachine.
● Donotoperatethemagneticdrillingmachinewitha
damagedorworncutter.Donotoperatethemachinewithadamagedorwornpilotpin.Donotoperatethemachinewithanydamagedaccessory.Operatingthemachinewithanydamagedpartoraccessorycancauseaccidentsandsevere injuries. If there isanydamagetothemagneticdrillingmachinedonotoperatethemachine.Take it toanauthorizedNittoDealerforrepair.
● Alwayshavethemagneticdrillingmachinerepairedat an authorizedNitto dealer.Always take themagneticdrillingmachine toanauthorizedNittodealer forservice, repairandreplacementparts. Ifyoucannot locateanauthorizedNittodealernearyou,pleasecontactyoursalesrepresentative.
● AlwaysuseNittogenuineparts.Theuseofimproperornon-Nittopartscancauseaccidentsandsevereinjuries.Neveruseunauthorizedparts.ToobtaingenuineNittoparts,contactyoursalesagent.
● Donotremoveanynameplate fromyourmagneticdrillingmachine.Donot removeany labels fromyourmagnetic drillingmachine. If any label ornameplateisdamagedcontactyoursalesagentforareplacement.
POWER TOOL SAFETY
WARNING● Alwaysmakesure that themachine is properlygrounded. If themachine isnotproperlygrounded,someonecangetanelectricshock.
● If you have any doubt about the grounding ofthemagneticdrillingmachine,contacta licensedelectrician.
● Neverconnect thegroundingconductor toagaspipe.Thiswill result inanexplosionandsevereinjuriesordeath.
● Alwayscheckthegroundingconductor. Ifyouhaveanydoubtsaboutthegroundingconductorcontactalicensedelectrician.
● Wiringconnections toagroundingrodrequire theexpertiseofa licensedelectrician.Donotattemptthewire connectionsyourself.Alwayscontactalicensedelectrician.
● Donotabuse thepowercord.Adamagedpowercordcancauseanelectrocution.Adamagedpowercordcancausefires.Alwaysinspectthecord.Ifthecord isdamaged,donotuse themagneticdrillingmachine.
● Donotcarry themachineby thecord.Donotpullthecordtodisconnectitfromasocket.
● Thecordcanbecomedamagedfromheat,contactwithsharpobjectsor frombeing twisted.Always
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inspectthecord.Donotusethemachineifthecordisdamaged.
● Alwaysuseagroundfaultcircuitinterrupter.Theuseofagroundfaultcircuit interruptermayberequiredbygovernment regulations.The failure touseagroundfaultcircuit interruptermayresult inelectricshock.
● Avoidstartingthemagneticdrillingmachineabruptlyorunintentionally.
● Alwaysmakesurethattheswitchisturnedoffbeforeconnectingthepowersource.
● Alwaysdisconnect thepowersourceand turnofftheswitchbeforesettingup forworkoperations.Always disconnect the power and turn off theswitchwhen inspectingwork.Alwaysdisconnectthepowerandturnoff theswitchbeforeattemptinganymaintenance.Failure todisconnect thepowerand turnoff theswitchduringsetup, inspectionormaintenancecancauseaccidentsandsevereinjuries.
ABOUT YOUR NITTO PORTABLE MAGNETIC DRILLING MACHINE
DANGERDo not use your portable drilling machine on the ceiling.● Useof theportabledrillingmachineon theceilingisdangerous.Themachinecould fall.The fallingmachinecouldcausesevereinjuriesordeath.(Fig.1)
Fig.1
WARNINGDo not use the Magnet for more than five hours.● Morethanfivehoursofuninterruptedoperationmaycausea fire.Fivehoursofuninterruptedoperationgeneratesextremeheat in theMagnet.Thisheatcancausea fire.Donot touch theMagnet.When
theMagnet ishot, touching itwillcauseasevereburn injury.Neveruse theMagnet formore thanfivecontinuoushours.WhenyouarenotusingtheMagnet,turntheswitchtotheOFFpositionandpullthePlugoutofthepowersource.
Do not use the Drill Motor for over 30 minutes.● UninterruptedoperationoftheDrillMotorforover30minutesgeneratesheat.Thisheatcancauseafire.NeverusetheDrillMotorforover30minutes.WhenyouarenotusingtheDrillMotor, turntheswitchtotheOFFpositionandpull thePlugfromthepowersource.
Use only on magnetic materials.● Your portable drillingmachine cannot be usedonnon-magneticmaterials, suchas aluminum,stainlesssteel,copperoralloys.TheMagnetwillnotworkonnon-magneticmaterials.AttemptingtousetheMagnetonnon-magneticmaterialscouldcauseanaccident.
Use caution during wall operation.● Whenusingyourportablemagneticdrillingmachineonamagneticwall,alwaysusecaution.
● Neverstandunderthemachine. *Neverallowanyonetostandunderthemachine. * Never put any part of your body under themachine.
*Ifthemachinefalls,itcouldresult insevereinjuryordeath.
● Always removeCuttingOil from theTankbeforeusing themachineonawall.YoumustmanuallyapplyCuttingOiltothecuttingtool.
Always use a work piece that is at least 9 mm thick.● Theworkpiecemustbeat least9mmthick. Ifaworkpiece is too thin, themagneticpowerofyourmachinewilldecrease.Thiswillcausethemachinetomoveduringoperation.Thiscould result inanaccident.(Fig.2)
Not less than 9mm
Fig.2
Use an iron back-up plate.● If theworkpiece is lessthan9mmthick,youmustuseanironback-upplatethat ismorethan10mmin thickness.Thesurfaceareaof the ironback-upplatemusthegreater thanthesurfaceareaof themagnet.Anappropriateback-upplate isnecessary
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toboosttheholdingpoweroftheMagnet.(Fig.3) Useofan inappropriateback-upplatecanresult inanaccident,Iftheback-upplateisnotthickenoughorbigenough, themachinewillcomelooseduringoperation.Thiscanresultinanaccidentandsevereinjuries.
Less than 9mm (3/8”) Place 10mm (13/32”) ormore thick piece iron
Fig.3
Always keep surfaces clean.● AlwayskeeptheMagnetsurfaceclean.Alwayskeeptheworkpiecesurfaceclean.Ifthereareanyforeignobjectsbetween theMagnetand theworkpiecesurfaces,thiswillreducemagneticpower.Thiscouldcausethemachinetomoveduringoperation.Thiscanresultinanaccident.Keepallsurfacescleanofrust,chipsorotherforeignmaterial.
Do not place the machine over a hole.● Donotattempt topositiontheMagnetoverahole.Attemptingtostraddleaholewill reducethepowerof theMagnet.Thiswill cause theworkpiece tocome looseduringoperationandcancauseanaccident.
Always use a chain to secure the machine.● If themachine falls, it cancausesevere injuries.There isalwaysapossibility thatmagneticpowercanbe lostorreducedbecauseofapowerfailure.Magneticpowercanbelostonroughsurfaces.Youmusttakeprecautionstopreventthemachinefromfalling.
● Thismachinecomeswithachain.Thechainistobeusedtofastenthemachinetotheworkpiece.Ifyoudonotusethechain,itispossiblethatthemachinemayfall.(Fig.4)
● Ifuseof thechain isnotpossiblebecauseof thesizeoftheworkpiece,youmustuseanothermethodofsecuringthemachine.UseaSupportingMagnetAssytopreventthemachinefromfalling.
● TheuseofaSupportingMagnetAssy is shownbelow.(Fig.5)
Shackle
Chain
Supporting Magnet Assy
Fig.4
Shackle
Chain
Supporting Magnet Assy
Fig.5
Always set the Magnet in the proper position.● Alwaysset theMagnetparallel to the longitudinaldirectionofthematerial.FailuretosettheMagnetintheproperpositionmayresult inreducedmagneticpower.This can cause themachine tomove inoperation.Thiscancauseanaccident resulting insevereinjuries.
● WhenusingonH-sectionsteel,asshown in thefigurebelow,set theMagnet inadirectionparalleltothelongitudinaldirectionofthematerial.Thiswillensure that theMagnet is in thebestposition formagneticattraction.(Fig.6)
● Poormagneticpowermayresult indamageto thecutterordamagetotheworkpiece.
Fig.6
Be careful about chips.● Keepyourhandsawayfromthecuttingareaatalltimes.Duringdrilling, therewillbechips.Thechipsaresharp.Thechipsarerotatingwiththecutter.Anycontactwiththechipscancausesevereinjuries.
Do not touch the slug.● Donot touch theslug.Theslug isveryhot. Itwillcausesevereburns.Makesurethatnoonetouchestheslug.Makesurethat there isnoonebelowtheworkareaduringoperation.Hotslugswill fall.Hotslugscancausesevereburns,othersevereinjuries,orevendeath.Alwayswearprotectiveequipment,
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including protective headgear, eye protection,hearingprotection,andgloves.Donotallowanypersonwithoutprotectiveequipment tocomenearthemachine.
Do not use your hands to remove chips.● Chipshave sharpedges.Usea screwdriver toremovechips. If youuseyourhands to removechips,youcanbe injured,even ifyouarewearinggloves.Donotuseyourhands to removechipsunderanycircumstances.
The cutting edge is sharp.● Alwaysweargloveswhenchangingthecutter.Thecuttingedge issharp. Ifyoudonotweargloves,youwillbecut.Attemptingtochangethecuttercanresultinsevereinjuries.
Do not use Cutting Oil for other purposes.● CuttingOilshouldbeusedonly fordrilling.Pleaserefer to Section 5-5 of thismanual for furtherwarningsandinstructionsaboutCuttingOil.
CAUTIONAlways use a compatible Pilot Pin.● ThePilotPinmustbecompatiblewiththecutter.AnimproperPilotPinmayresult inanaccident.SeeSection5-3 to identifycompatiblePilotPinsandcutters.TheproperPilotPin tobeusedwillvary,dependingonthetypeofcutter,thediameterofthecutter,andthelengthofthecutter.
Do not use power that is generated by an engine-driven welder.● Theuseofanengine-drivenwelderasapowersourcemaycauseyourmagneticdrivenmachinetomalfunction,Powerfromanengine-drivenweldercandamagetheelectroniccircuits inyourportabledrillingmachine.
Use a Proper extension cord.● Donotuseanextensioncord that is too thin.Donotuseanextensioncord that is too long.Donotuseanextensioncordthatiswoundonadrum.Donotshareanextensioncordwithothermotor-driventools.Theseusescancausevoltage todropandcanreducetheholdingpowerofthemagneticbase,causingthemachinetomoveduringoperation.Thiscandecreaseperformanceandmaycausedamagetothemachine.(Fig.7)
Extension Cord
Maxlength Size(nominalcross-sectionareaoftheconductor)
10m Min1.25mm2ormore20m Min2.00mm2ormore30m Min3.50mm2ormore
Fig.7
Don’t use this machine on the steel material being electrically welded.● Whentheelectricwelder isnotproperlygrounded,electricitywill run through theAtraAcemachinev ia i ts Magnet , causing possib le fa i lure ormalfunctioning,whichinturnmaycauseaccident.
Don’t force to feed cutter when drilling manually.● Because theHi-Broach and Jet-Broach haverather thincuttingedgeswith lesscuttingpressureresistanceascomparedtotwistdrill,donotforcetofeedthecutterwhendrillingmanually.
Ifyou feed itwith toomuch force, thecuttermaybreakorendupwithshorterlifethanotherwise.
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1 APPLICATION
This isaportabledrillingmachinewithaMagnet,gearedtodrillingmildsteel(mildsteelorequivalent)usingOne-TouchtypeJet-BroachorHi-Broach.Themachinewill bemountedon theworkpiece tobedrilledwiththeMagnetsecurelyfasteningthemachinetotheworkpiecewhiledrillingtakesplace.
2 RECEIVING INSPECTION
Uponunpacking,check tosee that theshipment iscompletewithoutdamageoroilleakageintransport.Should you find any damage or short-shipment,pleasecontactsalesagent throughwhichyouhavepurchasedyourmachineoranauthorizeddealernearyouforcorrectiveactions.
PackageContents Q’ty CheckATRAACE 1setPilotPin08050 1Hex.SocketScrewKey3 1Hex.SocketScrewKey5 1Spanner8X10 1CuttingOil0.5ℓCan 1SideHandle 1Chain 1Guard 1InstructionManual 1
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3 PART NAMES
Fig.8
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4 FUNCTIONS OF ELECTRONIC CONTROL
4-1. Overload Detecting Function
WARNING● Don't touch the cutter even if the Drill Motor
stops temporarily.WhentheMagnetSwitchisturnedtoON,alamponthesideofmainbodywilllightupingreen.As thedrillingoperation load increases, the lampwillchangeincolorfromgreentoorangetored. Inaddition, if the feeding force is further increased,the lampwill rapidlyblink in redand the rotationof theDrillMotorwill slowdownand finallystoptemporarily.IftheloadisreleasedwhilethelampisblinkinginredtheDrillMotorwillresumeitsrotation.If theloadisnotreleased,theDrillMotorwillcometoacompletestopandthelampwillblinkingreen.ToresumetherotationoftheDrillMotorreleasetheloadandturnontheswitchoftheDrillMotor.
4-2. Lateral-Shifting Detection FunctionThis function stops theDrillMotorwhen lateralshiftingoftheMagnetbaseisdetected.Asthisfunctioncomesintoaction,thelampwillblinkinorange.Tocontinueoperation,turnOFFtheMagnetSwitchand,afterconfirming thedrillingposition, turnONtheMagnetSwitchagain, and turnON theDrillMotorswitchtostartrotationoftheDrillMotor.
4-3. Re-Start Prevention FunctionThe re-startprevention functioncomes intoplaywhenpower failure is restored thathasoccurredduringoperation.Thanks to this feature,whenaplug thathasbeendisconnectedduringoperationisre-pluggedintothereceptacleorwhenpowerfailurethathasoccurredduringoperationisrestored,theDrillMotorwillNOTrestartautomaticallypreventingpossibleaccident--althoughMagnetSwitch lampwillcomeonandmagneticpowerrestored.Toresumeoperation, turnONtheMotorSwitchontherearofthemachinetostarttheDrillMotor.
4-4. Magnet Interlocking FunctionIf themagnet isdisconnected,thelampwillblinkinredandtheDrillMotorwillnotrevolve.WhentheMagnet fails theDrillMotorwillnotstartrevolving.TorepairdefectiveMagnet,pleasecontactsalesagentthroughwhichyouhavepurchasedyourmachineoranauthorizeddealernearyou.
5 MACHINE SETUP
WARNING● When setting up machine, turn off the Magnet
Switch and disconnect the power supply plug from power source.
5-1. Mounting Parts MounttheSideHandleontheDrillMotor.
5-2. Using Cutter
CAUTION● Use One-Touch type cutters only. ● For better workability and safety, do not use
worn or damaged cutters.
5-3. Combination of Cutter and Pilot Pin
CAUTION● Do not use any other combinations than those
shown in the compatibility table.UseaPilotPinappropriateforthecutter.(Fig.9)APilotPintobeusedvariesdependingonthecuttertype,diameter,length(depth).AwrongcombinationofcutterandPilotPinwouldnotallowslug tobeejectedat theendofdrillingand/orpreventCuttingOil from reaching the cuttingpoint, resulting incuttingtooldamage.
06025 PN:TK01167
08025 PN:TJ12696
06050 PN:TK01166
0850 PN:TK00802
HBO 12 to 17 dia.Depth 25 mm
HBO 17.5 to 50 dia.Depth 25 mm
HBO 12 to 18 dia.Depth 50 mm
JBO 17.5 to 40 dia.Depth 35 mm
JBO 12 to 17 dia.Depth 50 mm
JBO 17.5 to 55 dia.Depth 50 mm
JBO 12 to 17 dia.Depth 25 mm
JBO 17.5 to 55 dia.Depth 75 mm
HBO 19 to 50 dia.Depth 50 mm
PILOT PIN HI-BROACH Cutters
PILOT PIN JETBROACH Cutters
08050 PN:TJ16019
08035 PN:TJ15859
06050 PN:TK01166
08050 PN:TJ16019
06025 PN:TK01167
08075 PN:TJ17436
6.35 dia.
6.35 dia.
6.35 dia.
6.35 dia.
8 dia.
100 mm
7 dia.
112 mm8 dia.
91 mm8 dia.
112 mm5 dia.
112 mm8 dia.
81 mm5 dia.
5 dia.
8 dia.
81 mm
76 mm
5 dia.112 mm
133 mm8 dia.
Fig.9
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Spindle Arbor
Sleeve
Pull out Turn the Sleeveto the left
Align
Spindle Arbor
SleeveWhite line
Depression
Pilot pin
Cutter
5-4. Mounting/Removing Cutter
WARNING● Wear safety gloves when replacing cutter.
CAUTION● Do not use any other combinations of Pilot
Pin and cutter than those shown in the compatibility table.
(1) BringtheDrillMotorupbyturningtheRodHandleclockwise.(Fig.10)
Downward Upward
Fig.10
(2) InsertaPilotPin,appropriatefor the cutter size, into thecutter.(Fig.11)
Fig.11(3) Align thedepression in the
cutterwith thewhite lineontheSleeve,andtheninsertthecutter.
When you insert the cutterfar enough the Sleeve willturnclockwiseand lockwithaclickingsound.
*When you find it hard toinsert the cut ter, turn theSleevecounterclockwiseanddoover.(Fig.12) Fig.12
(4) Toremovethecutter, turntheSleevecounterclockwise.Thecutterwillcomeoff.(Fig.13)
Fig.13
5-5. Setting the Change Knob
CAUTION● Change gear only after switching off the line
and stopping rotation.● Slide the Change Knob to the end. If the
Slotted Head Screw projects from the Change Knob, it means the gear change is insufficient and the gears may break. Check this before operation.
Change knob
Slotted head screw
Fig.14
Changethedrillspeedtosuit the typeandsizeofthecutter.(Fig.15)
Fig.15
5-6. Preparation of Cutting OilCuttingOilSafetyPrecautions
WARNING(1) Use●UseCuttingOilforcuttingpurposeonly.Don’tuseitforhouseholdpurposes
(2) Handling Precautions ●TheCuttingOilcontainsamine. Donotmix itupwithrustinhibitor,etc.containingnitrite.
●Wear safety glasses for eye protectionwhenhandlingCuttingOil:eyeinjurymayresultsifitgetsintoyoureyes.
●Wearprotectivegloves forhandprotectionwhenhandlingCuttingOil: skin injurymay result if itcomesintocontactwithyourskin.
●Wear respiratorwhen exposure to respiratoryhazardswith oilmist or vapor is anticipated.Inhalationofoilmistorvapormaymakeyou feel
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sick.●WhendilutingCuttingOil,followtheinstructionspertheOperationManual.
●KeepCuttingOiloutofreachofchildren.●Don’tdrinkCuttingOil.(3) First Aid●IfCuttingOilgetsintoyoureyes, immediatelyopenyoureyelidswithyour fingersandwashyoureyeswithplentyofwaterforat least15minutes.Ifyoureyesfeelirritated,consultwithamedicaldoctorandfollowhis/herinstructions.
●IfCuttingOil comes intocontactwith your skin,immediatelywash itawaywithplentyofwaterandsoap. Takeoffcontaminatedclothes. Clean theclothes ifyouneed towear itagain. Ifyourskinfeels irritated, consultwithamedical doctor formedicalinstructions.
●Ifsomeone inhalesoilmistorvapor, immediatelytakehim/hertoanareawherefreshairisabundantandwrapuphis/herbodywithablanket,etc. tokeep body temperature. Have him/her take arestandconsultwithamedicaldoctor formedicalinstructions.
●If someonedrinksCuttingOil, immediatelymakehim/herdrinkplentyofwaterandvomit it. Consultwithamedicaldoctorformedicalinstructions.Whenunconscious,donotpourwater intohis/hermouthnorinducehim/hertovomit.
(4) Instructions in Case of Fire●Iffirebreaksoutinthevicinity,wearPPE(personalprotectiveequipment)anduse foam,powderorCO2 fireextinguisher toput the fireout from thewindward.
(5) Storage●WhenstoringCuttingOil afteruse,put it intoacontainer and put a lid on for tight sealing sothat dust ormoisture, which is a catalyst forcontamination,maynotgetin.
●Avoiddirectsunlight,rainwaterorthelikeandstoreCuttingOilinadimcoolarea.
(6) Disposal●Fordisposalofconcentratesolutionandusedfluid,requestawaste-disposalcompanytodisposethemasindustrialwasteinaccordancewiththelocallawsandregulations.
●Treat f lushing water through pH adjustment,condensation/sedimentation, activated sludgeprocess, activated carbonadsorption, etc., anddischarge it inaccordancewith the regulationsofyourlocalmunicipalbylaw.
●Residualdrosswill remain inanemptiedcontainer:becarefulwhenhandlinganemptycontainer.
(7) Others●WhenCuttingOil ispoured intoanothercontainerforuse,postchemicaland label informationat thesitewhere it iskept. At thesame time,keep theOperationManualhandysothatitcanbereferredtowhenevernecessary.
●Forfurtherdetails,contactusforproductsafetydatasheet.
●All the informationanddescriptionsthathavebeenprovided are based on the currently availabledocumentsand information,whichmaybereviseduponournewrecognitionand/ordiscovery.
●Theprecautionsprovidedapplytoregularhandling.If special handlingmethod is used, take safetymeasuresthataresuitableforyourapplicationsandusage.
●The information contained herein is for yourreference purpose only, towhichwemake nowarrantyofanykindandforwhichweshallnotbeheldresponsible.
Preparation of Cutting Oil(1-1)Useourgenuine-productCuttingOil (blue).
I f other Cutt ing Oil is used, the cutt ingperformanceandservicelifeofcutterwouldbedecreased.
(1-2)Use tapwater todiluteCuttingOilby8- to10-fold.Donotusewellwater.
(1-3)Theoiltankisofthestationarytype.Remove therubbercapandpourCuttingOilfromtheOilTankinlet.DonotspillCuttingOilonthemachine.
5-7. Position Change of Rod Handles●RodHandlescanbepositionedeitherontherightorleftsideofthemachine,bychangingthePinionShaftinsertdirectionasfollows;
(1)UnscrewHex.Soc.ButtonHeadScrew8x15usingHex.SocketScrewKey5includedintheaccessories.
(2)PulloutthePinionShaftAssywithRodHandlesasshowninthesketchesinFig.16.
Pinion Shaft AssʼyRod Handle
Hex. Soc. Button Head Screw 8X15Washer 30X8.5X3.2
Fig.16
AO-5575E.indd 11 12.11.13 2:51:10 PM
12
Alwayskeepthepinionteethcleanandcoveredwithgrease.
(3) Insert thePinionShaftAssyfromtheothersideoftheshafthole,andputtheScrewback.
5-8. Connecting the Power Supply Plug to Power Source
●Beforeconnectingthepowersupplyplugtopowersource,turnofftheswitch.
Alwaysusethecorrectvoltageforpowersource.
6 MACHINE OPERATION
WARNING● Always Wear Safety Glasses.● Always Wear Hearing Protection.● Wear respiratory protective equipment.
CAUTION● D o n o t u s e h a r d m a t e r i a l s u c h a s a
screwdriver, to operate the Motor Switch. This may damage the panel and switch, which would lead to machine failure.
6-1. Start and Stop● The Drill Motor will not rotate unless a Magnet
is turned on in operating the Motor Switch.(1) Start● Magnet ON (Fig.17)Turning theMagnetSwitchON illuminates theswitchlampandenergizesmagneticpower.
● Drill Motor ON (Fig.18)TurningtheMotorSwitchONstartstheDrillMotor.
MAGNET MOTORpush
push
Fig.17 Fig.18
(2) Stop ● Drill Motor OFF(Fig.19)Turning theMotorSwitchOFFstops theDrillMotor.
● Magnet OFF (Fig.20)Turning theMagnetSwitchOFF turns off theswitchlampandMagnetpower.
MAGNETMOTOR
push
push
Fig.19 Fig.206-2. Drilling Procedure
(1) Punch MarkingPutaratherlargepunchmarkintheworkpiecebydrivingapunchdownwithahammer.Thepunchmarkwillbeusedasaguidefordrillingoperationthat follows, so itmust bemade in accurateposition.(Fig.21)
Punch Mark
Fig.21
(2) Keep the Magnet and Workpiece Contacting Surfaces Clean.
WARNING● Always keep surfaces clean.Alwayskeep theMagnetsurfaceclean.Alwayskeeptheworkpiecesurfaceclean.IfthereareanyforeignobjectsbetweentheMagnetandtheworkpiecesurfaces, thiswill reducemagneticpower.This couldcause themachine tomoveduringoperation.Thiscan result inanaccident.Keepallsurfacescleanof rust,chipsorother foreignmaterial.
(3) Aligning with Punch Mark.TurntheRodHandlecounterclockwisetoslightlylowerthecutterandalignthetipofPilotPintothepunchmark.(Fig.22)
Punch Mark
Fig.22
AO-5575E.indd 12 12.11.13 2:51:12 PM
13
(4) Magnet ON
WARNING● Check to see that Magnetic power is at work. TurnontheMagnetSwitch.Theswitchlampwillglowandmagneticpowerwillcomeon.
(5) Controlling Cutting Oil Flow.OpentheP-ValveandturntheRodHandle.PilotPinwillmoveupallowingCuttingOiltoflow.
(6) Mounting the GuardMountingtheGuardasshown.(Fig.23)
Guard (TB05418)
Fig.23
(7) Oil Flow ControlAfterinstalledcutterandPilotPin,pressthePilotPinonto theworkpiece,andoilflowstartswhenP-Valve isopened.Such flow is recommendedthatthecutterchipsbekeptconstantlywetduringdrillingandfreefromdiscolorationduetooverheatburn.Drillingwithoutenoughoil causes longercycletimeandshortercutterlife.Forverticaloperation,useoptionalJetOilerasshownin9.OPTIONALPARTS.(Fig.24)
Jet Oiler (TQ05273)
Tube 4X7X1000(TQ05275)
Oil ling
Fig.24
(8) Drill Motor ON
WARNING● Don’t touch revolving parts. Press theDrillMotorONSwitch tostart theDrillMotor
(9) Drilling
WARNING● Don't press the Rod Handle strongly or the
Magnet may lift, causing the main body to swing.
CAUTION● Only perform drilling operation when the
Overload Detector Lamp is lit in green and orange. If drilling operation continues while the lamp is lit in red, the Drill Motor may burn out.For the first 2 to 3mm (5/64" - 7/64") of the drilling, operate the drill gradually and only apply a light force to the Rod Handle. (Fig.25)
Feed Slowly2-3mm(5/64"~7/64")
Fig.25
Whenputting a hole throughworkpiecewith ataperedbottomsurfaceorbottomsurfacewitharadius,suchasangle,channel,H-sectionsteel,etc.,uselowfeedrateat thestartaswellastowardtheendofdrillingoperationwherethelikelihoodoftoolchippingishigh.(Fig.26)
R
Fig.26
(10) Finishing Drilling Operation
WARNING● Be careful about chips.● Do not touch the slug. ● Do not use your hands to remove chips.Aftercompletionofdrillingoperation, lift theDrillMotorandturnOFFtheMotorSwitch(Fig.27).WhentheDrillMotorstops, immediately turnOFFtheMagnetSwitch(Fig.28). If theMagnetSwitchiskeptONfora long time, thecontinuouscurrentflowing through theMagnet could shorten theservicelifeoftheMagnet.
AO-5575E.indd 13 12.11.13 2:51:14 PM
14
MAGNETMOTOR
push
push
Fig.27 Fig.28
(11) Removing SlugDon’t proceed to the next operationwithoutremovingtheslugfromtheoperationjustfinished.At theendofdrillingoperationslugwillpopoutautomaticallyejectedbythespring-operatedPilotPin.Shouldaslugleftintheholdsticking,removeit fromtheholeby tapping thecollarof theslugwithaneedlestickorsomething.(Fig.29)
Pilot Pin
Slug (Chips)
Cutter
SlugFlange partThin punch
Fig.29
6-3. Drilling Oblong Hole
CAUTIONAlways drill oblong hole slowly.Drilloblongholeintheorderof① , ② , ③ .Forthesteps ② and ③ ,takecaresothatthecuttermaynotbefedintotheworkpiecewithtoomuchforce.SpacingbetweeneachstepofdrillingoperationsshouldbesoarrangedthatthePilotPinwillalwayshitthematerialyettobemachined.(Fig.30)
File away any excesses
Fig.30
6-4. Drilling Stacked Plates
CAUTION● Remove slug as each plated is finished:
otherwise, being blocked by the slug left unremoved, the cutter cannot cut into the next layer of plate, which results in the Magnet base being pushed up possibly causing accident.
● For stacked plates drilling, always feed and drill slowly and carefully.
● Before drilling stacked plates, securely clamp the plates together in place.
● When drilling stacked plates, retract the cutter as each layer of plate is finished in order to remove slug from the drilling area, then put another hole in the next layer of plate.
AO-5575E.indd 14 12.11.13 2:51:16 PM
15
7 TROUBLESHOOTING
WARNING● Never attempt to repair machine yourself: injury or damage to equipment may result. ● Please feel free to consult the sales agent through which you have purchase your machine or an
authorized dealer, when the following symptoms appear or when you have any questions about our products.
Themachinehaselectroniccontrol.Besuretoturnoffalltheswitches,pulluptheelectricdrill,andthencheckthemachine,whentheoperatorcomeacrosstothefollowingsituationssuchas.
TroubleshootingProblem Causes Solutions
Switch lampdoesn’tcomeonwhenMagnetSwitchisturnedon.
Powersupplyplug isnotconnected tosocket.
Connectpowersupplyplugtosocket.
DrillMotordoesn’tstartwhenMotorSwitchisturnedon.
Redlampblinks:Magnetisdisconnected. Requestforrepair.Orange lampblinks: theworkpiece isdisplacedaftermagnetattraction.
Fixtheworkpiece.
DrillMotorstopsduringdrilling.(Magnet isnotworking withMagnetlampnotilluminating.)
Power failurehasoccurredorpowersupplyplugisdisconnected.
Afterpowerfailure isrestoredorpowersupplyplug is re-connected, turnonMotorSwitchagain.
The rotation of Drill Motorslowsdownandstopsduringdri l l ing. (The lamp rapidlyblinksinred.)
Feedingforceisexcessive. Reducethefeedingforce.
DrillMotorstopsduringdrillingoperation. (Lamp blinks ingreen.)
Feedingforceisexcessive. Reducethefeedingforce.
Lateral shiftingofMagnet isdetected by lateral positionsensor,bringingmachinetoacompetestop.(Lampblinksinorange.)
Workpiecetoothin. Useback-upplate: thickness10mm(13/32”)ormore.
ChipsunderMagnetbase. Cleanitup.Worncuttingedge. Regrindorreplacewithnewone.Effectivemagneticforcetooweak. Askforrepair.
AO-5575E.indd 15 12.11.13 2:51:16 PM
16
8 MAINTENANCE/SERVICE
WARNING ● Always disconnect the power and turn off the
switch before attempting any maintenance. Failure to disconnect the power and turn off the switch during set up, inspection or maintenance can cause accidents and severe injuries.
● Check to see periodically that mounting screws are tight. If you find them loose, retighten.
8-1. Tighten Set Screw When Machine is Not UsedFor thepurposeofsafety,whenyoudon’tuse themachine temporallyorona long-termbasis, raisetheDrillMotorandset it inpositionwith theSetScrewso that itwill not comedownon its ownweight. If you leave themachinealonewith theDrillMotor ina loweredposition, thePilotPinand/orcuttermaybedamagedwhen themachine isrelocated.(Fig.31)
8-2. Grease the Sliding Surfaces from Time to TimeGreasethemachinebodyandSlideBoardfromtimetotime.(Fig.31)
8-3. Slide Board Clearance AdjustmentExcessiveclearancebetween themachinebodyandSlideBoardwoulddeterioratenotonlydrillingperformancebutalsocuttingtoollifetoasubstantialdegree. If you findexcessive clearance,makeadjustmentby tightening5slideboardadjustingscrewsonthesideof themachineusingthesametorqueallroundsothattheDrillMotorwillnotcomedownonitsownweight.(Fig.31)
8-4. Bracket Inspection and OilingAmongotherthings,drillingaccuracyhingesontheBracketthatsupportstheArborBody.Seethatthe(threeHexagonSocket)Bracketmountingboltsaretight,fromtimetotime.(Fig.31)
Fig.31
8-5. Keep the Tip of Pilot Pin SharpWhenthetipofPilotPingetsdull,itsometimesfailstoseat intopunchedhole,causingdrillingaccuracytodeteriorate.Seethatthetipissharpfromtimetotime.Ifyoufindittoodull,regrindorreplaceasrequired.Whenregrindingdosocarefully,forgrindingwithtoomuchforcemaycausethe tip togetdullorsoftenthematerial tosuchadegree that it isno longerusable.(Fig.32)
Pilot Pin
Sharpenthe tip
Optimal angle 70˚
Fig.32
8-6. Recovery Measures When Pilot Pin Gets Jammed
Whenyouchangecutting tool youalso changePilotPin,whichactsasaguidefor thecuttingtool.However thereare timeswhen thepindoesnotcomeoffeasywithcuttingchips in theclearancebetweenthecuttingtoolandpin,causing jamming.Insuchcase,tapthetipofPilotPinwithawoodenhammer,etc.,andpullitoff.(Fig.33)
AO-5575E.indd 16 12.11.13 2:51:18 PM
17
Cutting chips
Pilot Pin
Cutter
Fig.33
8-7. Cutter RegrindingWhenyouneed to regrindcutter,pleasecontactsalesagentthroughwhichyouhavepurchasedyourmachineoranauthorizeddealernearyou.
8-8. Carbon Brushes Inspection and ReplacementCheckCarbonBrushesforwearperiodically.Whenthe lengthofCarbonBrushesgetsasshortas8mm,replaceitwithanewone,for,ifyoudon’t,chancesarethatyou’llhavearectificationproblemwhichmaycausemachinefailure.(Fig.34)(1)Loosenthetapscrewstoremovethecap.(2)TakeouttheCarbonBrushandreplaceitwitha
newone.(3)Put thecoveronandsecurely tighten the tap
screws. When tightening the tapscrews,seethat the tapscrewsarescrewed inalong theexistingscrew threads–withoutcuttingnewthreads.
(4)Afterreplacement,runthemachinewithnoloadforapprox.10minutes.
Fig.34
9 OPTIONAL PARTS9-1. Nitto-Brand Cutting Oil
CAUTIONUse Nitto-brand Cutting Oil for Atra Ace.
Part No. Part NameTB01507 CuttingOil2ℓ(LightBlue)
9-2. Pilot Pin(metric size)Part No. Part Name Depth(mm) Applicable Cutter(mm)
TK01167 PilotPin06025 25Hi-Broach12to17dia.Jetbroach12to17dia.
TJ12696 PilotPin08025 Hi-Broach 17.5to35dia.TJ15859 PilotPin08035 35 Jetbroach 17.5to40dia.
TK01166 PilotPin0605050
Hi-Broach 12to18dia.Jetbroach12to17dia.
TJ16019 PilotPin08050 Hi-Broach 19to50dia.※ (TK00802) PilotPin0850 Jetbroach 17.5to55dia.TJ17436 PilotPin08075 75 Jetbroach 17.5to55dia.
※ ():SpecialOrder
9-3. Supporting Magnet Ass’yPart No. Part NameTB04374 SupportingMagnetAss’y
9-4. Sleeve 6.5 Ass’y for Twist Drills (Fig.35)Part No. Part NameTB02536 Sleeve6.5Ass’y
Hex. Socket Set Screwwith Cup Point 6X5
Sleeve 6.5
Fig.35
9-5. Jet Oiler (Fig.36)Part No. Part NameTQ05273 JetOilerTQ05275 Tube4×7×1000
Jet Oiler
Tube 4×7×1000
Fig.36
AO-5575E.indd 17 12.11.13 2:51:21 PM
18
9-6. Chip BreakerChip Breaker Ass’y
Part No. Part NameTB07474 ChipBreakerAss’y(TQ10787) Blade(TQ10695) BladeBase(TP14178) Hex.SocketHeadCapScrew6×10(TP01945) Hex.SocketHeadCapScrew5×12(TP01939) Hex.SocketScrewKey4(TP04004) Hex.SocketScrewKey5
Thepartnumberwith()areincludeintheAss’ypartswrittenabovethem.
Mounting Chip Breaker
CAUTIONWhen setting Chip Breaker, see that the tip of blade may not come into contact with cutting tool.ChipBreakerbreakscuttingchips formed indrillingintosmallpiecesandfacilitateschipdischarging.
Hex. Socket HeadCap Screw 6×10
Hex. Socket HeadCap Screw 5×12
Blade Base
Blade
0.3~0.5mm
Fig.37
(1)MountBladeBase.(Fig.37)● UseHex. Socket headCapScrews 6 × 10 tomounttheBladeBaseonthefront faceofMagnet. SeethatthebottomfaceoftheBladeBasedoesnotstickoutfromthebottomfaceofMagnet.Whenthebottomfaceof theBladeBasesticksout fromthebottomfaceoftheMagnet,itwilllifttheMagnetanddiminishmagneticattraction.
● Use theHex.SocketheadCapScrews5 × 12 tomountabladetotheBladeBaseinthedirectionasshowninthefigure.
(2)Mountcutter. LoosentheHex.SocketheadCapScrews5 × 12andpull theBladeinthedirectionasshownbythearrowuntil itno longermoves. Andthen,mountacutter.
(3)Settheblade. Set theBlade in theway that thecutterand thebladewill haveaclearanceof0.3mm -0.5mmandfasten itsecurely to theBladeBasewithHex.SocketheadCapScrews5×12.
9-7. Cutter
Jetbroach One-touch Type 25L (metric sizes)Part No. Diameter × Depth(mm) Part No. Diameter × Depth(mm) Part No. Diameter × Depth(mm)TK01148 12×25 TK01150 14×25 TK01152 16×25TK01149 13×25 TK01151 15×25 TK01153 17×25
Jetbroach One-Touch Type 35L(metric sizes)Part No. Diameter × Depth(mm) Part No. Diameter × Depth(mm) Part No. Diameter × Depth(mm) Part No. Diameter × Depth(mm)TK00301 17.5×35 TK00310 22×35 TK00319 27×35 TK00328 35×35TK00302 18×35 TK00311 22.5×35 TK00320 28×35 TK00602 36×35TK00303 18.5×35 TK00312 23×35 TK00321 29×35 TK00603 37×35TK00304 19×35 TK00313 23.5×35 TK00322 30×35 TK00604 38×35TK00305 19.5×35 TK00314 24×35 TK00323 31×35 TK00605 39×35TK00306 20×35 TK00315 24.5×35 TK00324 32×35 TK00606 40×35TK00307 20.5×35 TK00316 25×35 TK00325 33×35TK00308 21×35 TK00317 26×35 TK00326 34×35TK00309 21.5×35 TK00318 26.5×35 TK00327 34.5×35
AO-5575E.indd 18 12.11.13 2:51:22 PM
19
Jetbroach One-Touch Type 50L(metric sizes) Part No. Diameter × Depth(mm) Part No. Diameter × Depth(mm) Part No. Diameter × Depth(mm) Part No. Diameter × Depth(mm)TK01154 12×50 TK00387 21.5×50 TK00400 30×50 TK00413 43×50TK01155 13×50 TK00388 22×50 TK00401 31×50 TK00414 44×50TK01156 14×50 TK00389 22.5×50 TK00402 32×50 TK00415 45×50TK01157 15×50 TK00390 23×50 TK00403 33×50 TK00416 46×50TK01158 16×50 TK00391 23.5×50 TK00404 34×50 TK00417 47×50TK01159 17×50 TK00392 24×50 TK00405 35×50 TK00418 48×50TK00380 17.5×50 TK00393 24.5×50 TK00406 36×50 TK00419 49×50TK00381 18×50 TK00394 25×50 TK00407 37×50 TK00420 50×50TK00382 19×50 TK00395 26×50 TK00408 38×50 TK00442 51×50TK00383 19.5×50 TK00396 26.5×50 TK00409 39×50 TK00443 52×50TK00384 20×50 TK00397 27×50 TK00410 40×50 TK00444 53×50TK00385 20.5×50 TK00398 28×50 TK00411 41×50 TK00445 54×50TK00386 21×50 TK00399 29×50 TK00412 42×50 TK00446 55×50
Jetbroach One-Touch Type 75L(metric sizes)Part No. Diameter × Depth(mm) Part No. Diameter × Depth(mm) Part No. Diameter × Depth(mm) Part No. Diameter × Depth(mm)TK01036 17.5×75 TK01012 27×75 TK01022 37×75 TK01032 47×75TK01003 18×75 TK01013 28×75 TK01023 38×75 TK01033 48×75TK01004 19×75 TK01014 29×75 TK01024 39×75 TK01034 49×75TK01005 20×75 TK01015 30×75 TK01025 40×75 TK01035 50×75TK01006 21×75 TK01016 31×75 TK01026 41×75 TK01112 51×75TK01007 22×75 TK01017 32×75 TK01027 42×75 TK01113 52×75TK01008 23×75 TK01018 33×75 TK01028 43×75 TK01114 53×75TK01009 24×75 TK01019 34×75 TK01029 44×75 TK01115 54×75TK01010 25×75 TK01020 35×75 TK01030 45×75 TK01116 55×75TK01011 26×75 TK01021 36×75 TK01031 46×75
Hi-Broach One-Touch Type 25L(metric sizes)Part No. Diameter × Depth(mm) Part No. Diameter × Depth(mm) Part No. Diameter × Depth(mm) Part No. Diameter × Depth(mm)TK00698 12×25 TK00341 21.5×25 TK00354 30×25 TK00710 42×25TK00699 13×25 TK00342 22×25 TK00355 31×25 TK00711 43×25TK00700 14×25 TK00343 22.5×25 TK00356 32×25 TK00712 44×25TK00701 15×25 TK00344 23×25 TK00357 33×25 TK00713 45×25TK00702 16×25 TK00345 23.5×25 TK00359 34×25 TK00714 46×25TK00703 17×25 TK00346 24×25 TK00361 35×25 TK00715 47×25TK00335 17.5×25 TK00347 24.5×25 TK00704 36×25 TK00716 48×25TK00336 18×25 TK00348 25×25 TK00705 37×25 TK00717 49×25TK00337 19×25 TK00349 26×25 TK00706 38×25 TK00718 50×25TK00338 19.5×25 TK00351 27×25 TK00707 39×25TK00339 20×25 TK00352 28×25 TK00708 40×25TK00340 21×25 TK00353 29×25 TK00709 41×25
Hi-Broach One-Touch Type 50L(metric sizes)Part No. Diameter × Depth(mm) Part No. Diameter × Depth(mm) Part No. Diameter × Depth(mm) Part No. Diameter × Depth(mm)TK00721 12×50 TK00731 22×50 TK00741 32×50 TK00751 42×50TK00722 13×50 TK00732 23×50 TK00742 33×50 TK00752 43×50TK00723 14×50 TK00733 24×50 TK00743 34×50 TK00753 44×50TK00724 15×50 TK00734 25×50 TK00744 35×50 TK00754 45×50TK00725 16×50 TK00735 26×50 TK00745 36×50 TK00755 46×50TK00726 17×50 TK00736 27×50 TK00746 37×50 TK00756 47×50TK00727 18×50 TK00737 28×50 TK00747 38×50 TK00757 48×50TK00728 19×50 TK00738 29×50 TK00748 39×50 TK00758 49×50TK00729 20×50 TK00739 30×50 TK00749 40×50 TK00759 50×50TK00730 21×50 TK00740 31×50 TK00750 41×50
10 Ordering PartsWhenorderingpartsfromsalesagent,pleasebesuretogivethempartnumber,partnameandquantity.
AO-5575E.indd 19 12.11.13 2:51:24 PM
20
TY
PE
: C
-4
TY
PE
: O
TY
PE
: C
-4
Plu
g f
orm
TY
PE
: O
79
84
83
8185
80
82
79
11 E
xplo
ded
Dia
gram
: Mac
hine
WA
RN
ING
Thisdiagram
isforreferenceonly.DonotattempttoserviceorrepairtheNittoPo
rtableMagneticDrillingMachine.D
onottakethemachineapart.Contactanauthorized
Nittodealerfora
llserviceandrepairofthemachine.Improperserviceandre
paircancauseaccidentsandsevereinjuries.Neverattempttomodifythemachine.N
ever
attempttoserviceorrepairthemachineyourself.
AO-5575E.indd 20 12.11.13 2:51:27 PM
21
No.
Part
No.
Part
Nam
eQ
’tyPr
ice
1TB
07564
DrillM
otorAss’y
1set
−(TB0
5187)CarbonBrushAss’y
1set
2TB
02534
SideHandleAss’y
1set
3TB
00496
OilRingSu
bAss’y
1set
4(TP1
4499)OilSe
alGD38×48×4
25
(CP2
1947)Pa
ckingS-4.7×8×0.8
26
(TP1
4500)HoseNipple
27
TP14969
ExternalRetain
ingRingISTW
-38
28
TP12773
Washer38.5×54×1
29
LP10496
Hex.N
utM6
110
TP05469
Hex.So
cketHeadCa
pScrew6×45
111
TB07172
ArborB
odyAss’y
1set
12(TQ10650)
ArborB
ody
113
(TB0
1672)Ba
ll5/16Ass’y
1set
14(TQ10649)
Spring1.4×16.2×135
115
(TQ01895)
PilotS
pacer
116
(TP1
5848)Sp
acer10.5×19×5
117
(TP1
3905)InternalRetainingRingRT
W-19
218
(TB0
1348)WasherA
ss’y
1set
19(TQ01898)
Spring0.8×12×31
120
(TB0
1349)Pu
shRingAss’Y
1set
21(TQ01896)
RotatingSp
ring
122
(TQ01897)
Sleeve
123
(TP1
5239)ExternalRetainingRingC-28
124
TB05407
BracketA
ss’y
1set
25TQ
03346
Hex.SocketHeadC
apScre
w8×30
WithSpring
Washer
326
TP04532
Hex.So
cketHeadCa
pScrew5×30
427
TQ11072
SlideBo
ard
128
TP12776
Rack
129
TQ11027
Shim0.2
130
TP01945
Hex.So
cketHeadCa
pScrew5×12
331
TQ11073
OilRingStopper
132
TP03247
Hex.So
cketHe
adCapScre
w10×15
133
TP08584
Hex.N
utM8
134
TP04857
Hex.B
olt8×25
135
TP12777
SlidePlate
236
TQ06773
Gib
137
TB01098
Tube4×7×3000Ass’y(230m
m)1set
38TP
14495
PvalvePT
I/81
39TQ
04806
Hex.So
cketBu
ttonH
eadS
crew8×15
140
TQ07081
Washer30×8.5×3.2
141
TQ03344
Hex.So
cketHeadCa
pScrew8×20
WithSpring
Washer
342
TB08781
BodySubAss’y
1set
44(TQ12838)
PlateSp
ec.
145
(TP0
5136)DriveRivetN0.2×4.8
446
TP04715
Hex.So
cketHeadCa
pScrew4×8
2
No.
Part
No.
Part
Nam
eQ
’tyPr
ice
47TQ
07089
OilT
ankCover
148
TQ11062
RubberC
ap1
49TQ
07064
OilT
ank
150
TQ06786
RubberP
lug
151
LQ04533
Housing
152
TP02931
SetS
crew
153
TQ00730
Hex.SocketSetScrew
withDog
Point6×20
554
TP07419
Hex.N
utType3M6
555
TB05739
LEDAss’y
1set
56TQ
07088
PackingPo
le1
57TQ
10600
Hex.So
cketHe
adCapScre
w4×18
258
TB01363
SideSlipDetectionFunctionA
ss’y
1set
59TB
07566
SquarePoleAAss’y
1set
60TQ
11074
RackStopper
161
TQ07082
PinionShaft
162
TQ01681
RodHandle
3
63TB
05896
CabtyreCordAss’y(220-240V)
TYPE
C-4(A
)1set
TB04482
CabtyreCordAss’y(220-240V)
TYPE
O(B
)1set
64LP
08489
BindingHeadScrew4×6
265
TP04464
ToothedLockW
asherB
M4
266
TQ11075
CableConnector3247
167
TQ07097
CableConnector3217
168
TP02618
PanHeadScrew4×8
769
TQ00258
SealW
asherM
47
70TQ
07306
RockerS
witch
171
TQ10085
WaterproofingCapBlack
172
TQ10467
WaterproofingCapRed
173
TQ11279
SwitchPlate
174
TQ07085
PackingBo
dy1
75TB
05885
SwitchSW
3Ass’y
176
TB05884
SwitchSW
2Ass’y
177
TB09238
SpareControlBoardAss’y
1set
78TB
07569
SCordAss’y
1set
79TP
06342
Hex.So
ketH
eadC
apScre
w4×10
3Thep
artnu
mbers
with()ar
einclud
eintheAss’ypartswrittenab
ovethem.
No.
Part
No.
Part
Nam
eQ
’tyPr
ice
43(TQ12839)
LabelW
arning
179
(TQ11282)
LabelEarth
180
(TQ11565)
LabelArborW
arning
181
(TQ10647)
LabelC
hangeOperation
182
(TQ10648)
LabelC
hangeWarning
183
LQ04642
LabelC
-TICK(AUST
RAL
IA)
184
TQ11877
LabelG
uarantee
185
(TQ13284)
LabelC
utterS
ize
1
Accessories
No.
Part
No.
Part
Nam
eQ
’tyPr
ice
TP04696
Hex.S
ocketS
crew
Key3
1TP
0400
4Hex.S
ocketS
crew
Key5
1TP
17014
Spanner8×10
1TJ16019
PilotP
in08050
1TA
99027
ChainAss’y
1set
TB02145
CuttingOil0.5LAss’y
1set
TB05418
GuardAss’y
1set
TB07437
CarryingCaseAss’y
1set
TQ12852
InstructionManual
1
Label
AO-5575E.indd 21 12.11.13 2:51:28 PM
22
12 Exploded Diagram: Drill Motor
WARNINGThisdiagramisforreferenceonly.DonotattempttoserviceorrepairtheNittoPortableMagneticDrillingMachine.Donot take themachineapart.ContactanauthorizedNittodealer forallserviceand repairof themachine.Improperserviceandrepaircancauseaccidentsandsevereinjuries.Neverattempttomodifythemachine.Neverattempttoserviceorrepairthemachineyourself.
No. Part No. Part Name Q’ty Price201 TQ06824 CordProtector 1202 TQ06843 ConnectingCable 1203 TQ06819 SelfTappingScrewHC4.8×38 4204 TQ11172 Cap 1205 TQ06850 MotorHousing 1206 TB05193 BrushHolderAss’y 2sets207 TB05187 CarbonBrushAss’y 1set208 TQ06838 ContactWasher 1209 TQ06828 ScrewZM4×12 2210 TQ06820 SpringWasherB4 2211 TQ06851 Condenser 1212 TB07201 StatorAss’y 1set213 TQ06852 InslatingTubing 1214 TQ06849 SelfTappingScrewHC3.9×60 2215 TQ06848 AirGuideingRing 1216 TQ06839 O-Ring22×2.5 1217 TP00468 BallBearing608ZZ 2218 TB07203 ArmatureAss’y 1set219 TP01036 InternalRetainingRingC28 1220 TP00498 BallBearing6001ZZ 1221 TP06390 ExternalRetainingRingC11 1222 TB05479 BearingBracketAss'y 1set
No. Part No. Part Name Q’ty Price223 TQ10648 LabelCautionChange 1224 TQ07076 GearBlock34/40Z 1225 TQ07075 PinionShaft13Z 1226 TQ07077 KeyA5×5×28 1227 TQ06825 GreaseChamber 1228 TQ07069 IntermediateGear34Z 1229 TQ07070 PinionShaft11/17Z 1230 CP04989 ExternalRetainingRingC15 1231 TQ07073 SpindleGear45Z 1232 TQ07074 FittingWasher15×22×0.2 1233 TQ06830 BallBearing6203LLU 2234 TB05399 CouplingBoltAss’y 1set235 TQ06842 NotchedPin4×12 1236 TQ06844 GearCaseSeal 1237 TB05478 GearCaseAss’y 1set238 TB05398 GearChangerAss’y 1set239 TQ10647 LabelChangeKnob 1240 TQ12925 PT-Screw5.0×50 4241 TQ07072 KeyA5×5×12 1242 TQ07071 Spindle 1243 TQ11028 Collar 1
AO-5575E.indd 22 12.11.13 2:51:30 PM
■Overseas Affiliates / Offices
NITTO KOHKI U.S.A ., Inc.
4525 Turnberry Drive, Hanover Park, IL 60133, U.S.A
Tel: (1)-630-924-9323 Fax:(1)-630-924-0303
http://www.nittokohki.com/index.html
NITTO KOHKI EUROPE Co., Ltd.
Unit 21, Empire Centre, Imperial Way,
Watford Hertfordshire, WD24 4TS, United Kingdom
Tel: (44)-01923-239668 Fax:(44)-01923-248815
http://www.nitto.co.uk/
NITTO KOHKI DEUTSCHLAND GmbH
Lerchenstr. 47, D-71144 Steinenbronn, Germany
Tel: (49)-7157-22436 Fax:(49)-7157-22437
http://www.nitto-kohki.de/
NITTO KOHKI AUSTRALIA Pty. Ltd.
77 Brandl Street, Eight Mile Plains QLD 4113,
Australia
Tel: (61)-7-3340-4600 Fax:(61)-7-3340-4640
http://www.nitto-australia.com.au/
NITTO KOHKI Co., Ltd. Singapore Branch
10 Ubi Crescent #01-62, Ubi Techpark Lobby D,
Singapore 408564
Tel: (65)-6227-5360 Fax:(65)-6227-0192
http://www.nitto-kohki.co.jp/e/nksb/
NITTO KOHKI Co., Ltd. Shanghai Representative Office
#1117 Ruijing Building, Maoming South Road,
Shanghai 200020 China
Tel: (86)-21-6415-3935 Fax:(86)-21-6472-6957
http://www.nitto-kohki.cn/
NITTO KOHKI Co., Ltd. Shenzhen Representative Office
#0726 International Culture Building, 3039, Shennan
Zhong Rd., FutianDistrict, Shenzhen, 518003 China
Tel: (86)-755-8375-2185 Fax:(86)-755-8375-2187
http://www.nitto-kohki.cn/
NITTO KOHKI Co., Ltd. Bangkok Representative Office
38Q, House Convent Bldg, 7th Floor, Unit 7A,
Convent Rd, Silom, Bangkok,10500 Thailand
Tel: (66)-2 -632-0307 Fax:(66)-2-632-0308
http://www.nittobkk.com/eng_index.htm
EC DECLARATION OF CONFORMITY
We hereby declare that the following our product conforms with the essential health and safety requirements of EC Directives.
Product: PORTABLE MAGNETIC DRILLING MACHINE
Model: ATRA ACE : AO-5575
Serial No: X X X X X X XXXX Christian era
Consecutive numbers (00001~99999)
Christian era’s last digit (0~9)
Manufacturer: NITTO KOHKI Co., Ltd.
2-9-4, Nakaikegami, Ohta-ku, Tokyo, 146-8555, Japan
Authorised Compiler in the Community:Masatoshi Ogue
President
NITTO KOHKI EUROPE Co., Ltd.
Unit21, Empire Centre, Imperial Way, Watford Hertfordshire, WD24 4TS, UK
Tel:(44)-01923-239668 Fax:(44)-01923-248815
Directive: 98/37/EC and 2006/42/EC Machinery Directive
2006/95/EC Low Voltage Directive
2004/108/EC EMC Directive
The above product has been evaluated for conformity with above directives using the following European standards.
The technical construction file (TCF) for this product is retained and complied at the above manufacturer’s location.
Machinery Directive/ Low Voltage Directive:EN ISO12100-1:2003, EN ISO12100-2:2003, EN ISO14121-1:2007, EN60204-1:2006, others
EMC Directive: EMI EMS
EN55014-1:2006 EN55014-2:1997+A1:2001:Category ⅡEN61000-3-2:2006 EN61000-4-2:1995+A1:1998+A2:2001
EN61000-3-3:1995/A1:2001+A2:2005 EN61000-4-4:2004
EN61000-4-5:1995+A1:2001
EN61000-4-6:1996+A1:2001
EN61000-4-11:2004
Name: K.Kishi
Title: GENERAL MANAGER MACHINE TOOLS DIV.
Being the responsible person appointed and employed the manufacturer.
Printed in JAPAN TQ12852-0 PrintedinJAPANTQ12852-7
AO-5575E.indd 23 12.11.13 2:51:32 PM