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POSCO POSCO Gwangyang Gwangyang Project for Project for Substitute Natural Gas (SNG) Substitute Natural Gas (SNG) Cliff Keeler, E Cliff Keeler, E - - Gas Gas Product Manager Product Manager Tom Lynch, E Tom Lynch, E - - Gas Gas POSCO Project Manager POSCO Project Manager Gasification Technologies Conference Gasification Technologies Conference Washington, D.C. Washington, D.C. November 2, 2010 November 2, 2010

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Page 1: POSCO Gwangyang Project for Substitute Natural Gas (SNG) · PDF filePOSCO Drivers for SNG Project World natural gas demand will increase steadily at 1.8% annual growth rate.(IEA,2008)

POSCO POSCO GwangyangGwangyang Project for Project for Substitute Natural Gas (SNG)Substitute Natural Gas (SNG)

Cliff Keeler, ECliff Keeler, E--GasGas™™ Product ManagerProduct ManagerTom Lynch, ETom Lynch, E--GasGas™™ POSCO Project ManagerPOSCO Project Manager

Gasification Technologies ConferenceGasification Technologies ConferenceWashington, D.C.Washington, D.C.November 2, 2010November 2, 2010

Page 2: POSCO Gwangyang Project for Substitute Natural Gas (SNG) · PDF filePOSCO Drivers for SNG Project World natural gas demand will increase steadily at 1.8% annual growth rate.(IEA,2008)

Introduction to POSCO

Infra-Structure

Operate 4,610MW at 20 POSCO owned power plants- 1,650MW using blast furnace gas and coke oven gas- 2 LNG power plants (500MW at Gwangyang, 345 MW at Pohang)- IPP Power Plant 1,800MW (POSCO-POWER)

Experience

Three decades of steel making experienceExpertise in coal use (20 MM tpy), gas treatment, and ASU EPC, owner, operator of LNG re-gas terminalDirect LNG purchase for POSCO useIPP business through POSCO-POWER

RelatedSubsidiaries

POSCO-POWER : Power plant operations, fuel-cell marketingdeveloped first and largest Korean IPP

POSCO-ICT : EIC engineering, control/power systemPOSCO E&C : Integrated constructionRIST & POSTECH : R&D on power system

Manpower more than 1,000 experienced personnel in energy sector

POSCO is the 4th largest steel company in the worldPOSCO also has a strong presence in the Energy Sector

Slide courtesy of POSCO 2

Page 3: POSCO Gwangyang Project for Substitute Natural Gas (SNG) · PDF filePOSCO Drivers for SNG Project World natural gas demand will increase steadily at 1.8% annual growth rate.(IEA,2008)

POSCO Drivers for SNG ProjectWorld natural gas demand will increase steadily at 1.8% annual growth rate.(IEA,2008)- Emerging markets such as China, India : Around 4.0% AGR

The gas consumption in Korea is continuously increasing ( 3.7% AGR by 2022)

Increase in oil price and demand has caused the fluctuation of Korean gas price and increased the anxiety of securing energy resources in the market

Government support for Clean Coal Technology, as Korea’s new growth engine-Classified as Renewable Energy (2009) : Investment Tax Incentives 20%

In the long term, POSCO can expand their business portfolio into new areas- Wholesale gas market, electric power generation (IGCC), Production of chemicals & oil- Participate in the engineering and construction market for gasification plants

Nuclear Power

LNG

Oil

Coal

Annual Growth Rate of Korean LNG Compared to Other Energy Sources

Korean Energy Prices

Slide courtesy of POSCO3

Page 4: POSCO Gwangyang Project for Substitute Natural Gas (SNG) · PDF filePOSCO Drivers for SNG Project World natural gas demand will increase steadily at 1.8% annual growth rate.(IEA,2008)

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POSCO SNG Project Overview

Location : POSCO Gwangyang Steel Works 400,000㎡ (including 2nd Phase)Capacity : SNG 0.5 MM tpy (78 MMSCFD, phase 1)Feedstock : 5,500 tpd sub-bituminous coal, up to 20% petcoke blendMarket : New demands for power generation and steel makingSchedule : Land reclamation & design (2010-2011), construction (2011-2013)

COAL YARD

For Steel

LNGTerminalK-Power

SNG Silo Area

2nd Phase

1st Phase

Gwangyang Steel Works

Source: POSCO

Page 5: POSCO Gwangyang Project for Substitute Natural Gas (SNG) · PDF filePOSCO Drivers for SNG Project World natural gas demand will increase steadily at 1.8% annual growth rate.(IEA,2008)

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Project Owner: POSCO

EPC Contractor : POSCO E&C

POSCO SNG Project Participants

Gasification Contractor

ConocoPhillips

E-Gas™ Technology

Gas Treatment Contractor

Linde

Rectisol®

Methanation Contractor(including catalyst)

Haldor TopsoeTREMP™

Source: POSCO

Front End Engineering Design (FEED) Contractor: Jacobs

Detailed Engineering Design (DED) Contractor: Daewoo Engineering

Project Location: Gwangyang, South Korea

Page 6: POSCO Gwangyang Project for Substitute Natural Gas (SNG) · PDF filePOSCO Drivers for SNG Project World natural gas demand will increase steadily at 1.8% annual growth rate.(IEA,2008)

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E-Gas™ Technology Advantages for POSCO

• Methane production in 2nd stage results in smaller shift, AGR & methanation units

• HP steam coupled with process heat from methanation enhances thermal efficiency

• Long operating experience with petroleum coke and sub-bituminous coal at world scale

• Low start-up emissions

• Higher capacity trains

• Lower carbon slag product

• Leverages KY NewGas design experience

SlurryOxygen

SlurrySlurry

Oxygen

Raw Syngas~ 1900F

Slag

CharRecycle

First Stage 2600 FSlag QuenchWater

2nd

Stage

KEY FEATURESTwo stage design

Slurry fedOxygen blownEntrained flow

Refractory lined

ADVANTAGESContinuous slag removal – No lockhoppers

Dry char recycle - No grey water, low carbon Loss Fire-tube syngas cooler

Installed NG start-up burners

Page 7: POSCO Gwangyang Project for Substitute Natural Gas (SNG) · PDF filePOSCO Drivers for SNG Project World natural gas demand will increase steadily at 1.8% annual growth rate.(IEA,2008)

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POSCO SNG Process Overview

Recycle Solids

Dry Solids

Removal

SulfurRecovery

Unit

MethanationUnit

LiquidSulfur

SyngasCooler

CO ShiftUnit Acid Gas

Removal

Slag Product

SlurryPlant

Oxygen Plant

Oxygen

Oxygen Slurry

Slurry

Raw Syngas

Solid Free Syngas

Clean Syngas

Steam

Steam

Water

Coal

CleanSNG

Natural GasPipe Line

CO2Sulfur Rich Gas

Page 8: POSCO Gwangyang Project for Substitute Natural Gas (SNG) · PDF filePOSCO Drivers for SNG Project World natural gas demand will increase steadily at 1.8% annual growth rate.(IEA,2008)

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E-Gas™ Enhancements for SNG Offering

2nd stage optimized to maximize CH4

content

Higher reactor pressure minimizes pipeline

compression

Improved Syngas Cooler availabilityImproved quenching systemNew tubesheet ferrule design

More accurate temperature control

extends refractory life Improved slag processing

Heat integration across process

units

CFD modeling to improve design and mitigate riskDynamic modeling of mutli-train start-up

SyngasCooler

Page 9: POSCO Gwangyang Project for Substitute Natural Gas (SNG) · PDF filePOSCO Drivers for SNG Project World natural gas demand will increase steadily at 1.8% annual growth rate.(IEA,2008)

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Near Term Schedule for POSCO SNG Project

Gasification PDP

Shift•AGR•SRU•Methanation PDP

2010 20112Q 3Q 4Q 1Q 2Q 3Q 4Q

Detailed Engineering

BEDD Front End Engineering Design

Long Lead Procurement

3D Modeling

Construction

PDP

FEED

Detailed Eng.

Land reclamation and permitting underway

Pilings

Start-up Scheduled for 2013

Source: POSCO

Page 10: POSCO Gwangyang Project for Substitute Natural Gas (SNG) · PDF filePOSCO Drivers for SNG Project World natural gas demand will increase steadily at 1.8% annual growth rate.(IEA,2008)

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Scope of ConocoPhillips’ Post PDP Services

Technical support during FEEDAnd detailed design

Control and automation support

Equipment procurement & inspection support services

Commissioning & start-up support

Operator training

Page 11: POSCO Gwangyang Project for Substitute Natural Gas (SNG) · PDF filePOSCO Drivers for SNG Project World natural gas demand will increase steadily at 1.8% annual growth rate.(IEA,2008)

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Summary

SNG from coal/coke offers secure and competitive energy diversification for key markets

E-Gas™ Technology enhancements improve SNG project economics• Builds on lengthy E-Gas™ operating experience processing

petcoke, sub-bituminous coal and bituminous coal

Gwangyang SNG project using E-Gas™ Technology positions POSCO for success under South Korea’s ambition to use clean coal as a New Growth Engine

Page 12: POSCO Gwangyang Project for Substitute Natural Gas (SNG) · PDF filePOSCO Drivers for SNG Project World natural gas demand will increase steadily at 1.8% annual growth rate.(IEA,2008)

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Thank you !POSCO SNG Plant

Slide courtesy of POSCO