positive displacement injector (pdi) system for large ... · installation hole air inlet 120 160...

Positive Displacement Injector (PDI) System for Large Machines

Low cost, Compact System for Small Machines

Continuous (Recirculation) System for Small- Large Machines

General CatalogCentralized Lubrication Systems

Oil systemRight time, Right amount, Right lubricant

Automatic intermittent gear pump　AMZ-Ⅲ［CE］　PM　AMO-ⅢDS　AMO-Ⅱ-150S　AMI-300S・AMI-1000S


【Pump】

93

95

97

99

101

　AMZ- Ⅲ［CE］

AMI-300S

AMO- Ⅲ DS

PM

93 94

Po

sitive Disp

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DI) S

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for Large M

achines

AMZ-Ⅲ［CE］

Automatic intermittent gear pump

A lightweight and compact pump unit withoutcontroller. Conforming to European Safety Standard. Oil level and pressure switches are standard equipment.

AMZ Ⅲ

AC100Vφ1AC200Vφ1

12

Voltage

1.8ℓResin reservoirs3ℓResin reservoirs3ℓMetal reservoirs4ℓMetal reservoirs8ℓMetal reservoirs

Blank3304080

Reservoir capacity

ResinFoot MountWall Mount

BlankFB

Reservoir Mounting Poition

※Metalreservoir only

※Pump is installed on the right side, if a metal reservoir is selected.

• This pump unit requires a separate control circuit to operate.• Do not remove the oil strainer to keep the pump clear of foreign matter.• Oil viscosity varies with oil temperature. Be sure to use oil within the

working viscosity range. Refer to the viscosity table.• Oil viscosity varies with oil temperature. Be sure to use oil within

specified working viscosity range. • Do not use any special additive-contained oil, water soluble oil and

solvent.• Periodically check the oil in the reservoir for impurities. Replace it, if

necessary, with fresh oil immediately. Be sure to clean the reservoir before oil change.

• Make sure that proper voltage and pressure are proper.• Do not over tighten the discharge joint. Refer to the tightening torque table.• Low-oil viscosity versions are available. Contact us for information.

How to order Specifications

［1.8ℓ］［3ℓ］

※ Should the pump malfunction, contact us for immediate response with substitution.

Dimensional drawing

Wiring diagramHydraulic circuit drawing

（256）

171

147

16617

M10×1

120 54

（262）

177

234

270

35

135

63

OS-1

OC-4

SF-11 SF-11

OS-1

Wiring port Wiring port

Discharge port M10×1Discharge port

Oil fill cap

OC-4Oil fill cap

2×M6Installation hole

2×M6Installation hole

Strainer

Suction filter set Suction filter set

PCOYX

〒

PRESS. SW

OIL LEVEL. SW

POWER

EMG. OUT

E Thermal protector

P・SW

RV

M

［1.8ℓ］［3ℓ］

Improper handling can result in a death or serious injury Electrical shock may be received under certain conditions Be sure to ground.

Directions for use

Pump

Discharge volume

90mℓ/min (50Hz), 110mℓ/min (60Hz)

Discharge pressure 1.5MPa (safety valve set pressure)

MortorVoltage / current

AC100Vφ1/1.5A, AC200Vφ1/0.8A (50Hz)AC100Vφ1/1.3A, AC200Vφ1/0.7A (60Hz)

Output 19W (50Hz), 18W (60Hz) Shading motor

Abnormality detection

Oil level pressureOil level switch

Contact type A contact (NO) ON at low levelContact capacity 0.5A, AC DC200V/30W smaller

Prerssure switch

Contact type A contact (NO)Operating pressure: 1.3M ONReset pressure: 0.9MPa OFF

Contact capacity AC DC250V/2AOperation rating

MAX. discharge time:1 min.Min.interval time:3 min.

Working viscosity range 50～1300mm2/S (50Hz)

Reservoir capacity 1.8ℓ,3ℓ (plastic) 3ℓ,4ℓ,8ℓ (sheet metal)

Weight 1.8ℓ: 2.7kg 3ℓ: 3.6kgExternal fuse 100V/2.0A, 200V/1.0A

● Related parts　A use valve junction and related parts should look at the following page.

Pressure gauge：P.162

Tubing：P.171

Reservoirs：P.148

Compression parts：P.169

Adapters：P.175

F-3D Filter：P.159

MOS Metering valve：P.109

PVS Junction：P.109

For MOS Valve

PV Junction：P.108

For MO Valve

MO Metering valve：P.107

MIX・MIX-AMetering valve：P.113

JVPA Junction：P.106

For MO2(C) Valve

MO2(C) Metering valve：P.105

95 96

Po

sitive Disp

lacemen

t In

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DI) S

ystem

for Large M

achines



Tubing：P.171

Reservoirs：P.148


Adapters：P.175

F-3D Filter：P.159



For MOS Valve

PV Junction：P.108

For MO Valve




For MO2(C) Valve


• When the pump is used for any special liquid compounds, contact us for consultation.• See the instruction manual. * Should the pump malfunction, contact us for immediate response with substitution


Directions for use

PMOil spraying system for cutting tool

Use of metering valve provides extensive use of this pump.

［PM-8S］

SpecificationsHOW to order

PM 8SBlankWith (A contact)

BlankL

Oil level switch

※Specify the pump location (right or left) if 13L reservoir is.

※1


1.8ℓResinFoot MountWall Mount

BlankFB


※Metalreservoir only1.8ℓResin reservoirs3ℓResin reservoirs3ℓMetal reservoirs4ℓMetal reservoirs8ℓMetal reservoirs

Blank3304080

Reservoir capacity

Hydraulic circuit drawing

P AR

Air source

Regulator

Air pressure gauge

Discharge pressure gauge

Three-way solenoid valve

Release mechanism Suction filter

Pneumatic pump

Discharge port

Dimensional drawing

［PM-8S型］

Rc1/8

Discharge port

Suction filter set

M10×1

72.5

30

27

72.53-φ6.5

Installation hole

Air inlet

120

160

184

174

SF-11

Pump ratio 1:5 (under air pressure of 0.5MPa)Discharge volume 8mℓ/shot (6mℓ, 7mℓ: Available on order)

Working viscosity

Spray method: Oil shot 10～100cStOil/air mist 10～1800cSt

Contact us when a special lubricant is used.Air pressure vs.air consumption

0.4MPa - 0.27Nl/shot; 0.5MPa - 0.3Nl/shotTotal valve discharge: Approx. 5mℓ

Spray amount When using 0.5mℓ valve, lubrication points can be up to 10 points.

Reservoir capacity

1.8ℓ, 3ℓ resin reservoir (standard)3ℓ resin reservoir, 3ℓ, 4ℓ, 81 metal reservoir (optional)

Option

3-way solenoid valve

Voltage: AC100V, AC200V, DC24V

Oil level swith A contact (NO) ON at low level

Contact capacityAC, DC200V 30W or resistance load 0.5A, whichever smaller

Weight 1.8ℓ reservoir: 1.2 kg, 8ℓ reservoir: 11.0kg

97 98

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DI) S

ystem

for Large M

achines



Tubing：P.171

Reservoirs：P.148


Adapters：P.175

F-3D Filter：P.159



For MOS Valve

PV Junction：P.108

For MO Valve




For MO2(C) Valve


AMO-ⅢDSAutomatic intermittent gear pump

Capable of operation over a wide working viscosity range Digital display tells how the pump is doing on sight.Control by timer and counter is selectable.

AMO ⅢDS

AC100Vφ1AC200Vφ1

12

Voltage


Blank3304080

Reservoir capacity


BlankFB





［1.8ℓ］［3ℓ］

271

172

Installation hole

Installation hole

2-φ6.5

170

167

190

124 88.5

Discharge portRc1/8 Rc1/8

withP/S

143.5

89

234275

279

174

2-φ9

withP/S

Pressure gauge installation portRc1/8Rc1/8

Pressure gauge installation port

Suction filter set　SF-11


StrainerOS-1 OS-1

Strainer

Oil fill capOil fill capOC-4OC-4

Discharge portDischarge port

Dimensional drawing

Wiring diagram


Power E Emergencyoutput

Cont in(Only count in model)

P・SW

RV

M

Exterior features of the controller

［1.8ℓ］［3ℓ］

LCD shows the below:

INTERVAL　→ INTDISCHARGE→ DISALARM　　　→ Low oil level　OILLEVEL ERR Low pressure　PRESSURE ERR

LCD

“RESET & FEED”key

“Enter” key

“UP” key

“DOWN” key

Operation panel of the controller

• Do not remove the oil strainer to keep the pump clear of foreign matter.• Replace or clean the suction filter at least once a year. • Oil viscosity varies with oil temperature. Be sure to use oil within

specified working viscosity range.• Do not use any special additive-contained oil, water soluble oil and

solvent.• Periodically check the oil in the reservoir for impurities. Replace it, if

necessary, with fresh oil immediately. Be sure to clean the reservoir before oil change.


Directions for use


Pump

Discharge volume 150mℓ /min (50Hz), 180mℓ /min (60Hz)

Discharge pressure 2.0MPa (safety valve setting)

MortorPower AC100Vφ1/0.83A, AC200Vφ10.41A (50Hz)

AC100Vφ1/0.64A, AC200Vφ1/0.33A (60Hz)Output 20W (50Hz/ 60Hz) Capacitor motor

Controller

TimerDischarge time adjustable range: 1～99 secondsInterval time adjustable range: 1 to 9999 minutes

1 to 9999 counts

Abnormal output

Contact type A contact (NO)Contact capacity AC250V 1.5A



Contact type A contact (NO) ON at low level

Prerssure switch

Contact type B contact (NC)Operating pressure: 1.7MPa OFFReset pressure: 0.9MPa ON

Liquid crystal display

INTERVAL display 'INT'DISCHARGE display 'DIS'

ALARMWhen oil side decreases,display 'OILLEVEL ERR'When pressure is abnormal,display 'PRESSURE ERR'


Reservoir capacity 1.8ℓ, 3ℓ (plastic) 3ℓ, 4ℓ, 8ℓ (sheet metal)

Weight 1.8ℓ Reservoirs: 3.2kg 3ℓ Reservoirs: 4kg


99 100

Po

sitive Disp

lacemen

t In

jec

tor (P

DI) S

ystem

for Large M

achines



Tubing：P.171

Reservoirs：P.148


Adapters：P.175

F-3D Filter：P.159



For MOS Valve

PV Junction：P.108

For MO Valve




For MO2(C) Valve


AMO 150SⅡ

AC100Vφ1AC200Vφ1

12

Voltage

Pressure Switch


Blank3304080

Reservoir capacity


BlankFB


Blank (With Pressure Switch)Blank (Without Pressure Switch)

BlankP



AMO-Ⅱ-150SAutomatic intermittent gear pump

Automatic interval pump for a wide range of the oil viscosities


［1.8ℓ］［3ℓ］

170

167

190

124

88.5

261

172

Installation hole

Discharge port

Rc1/8Pressure gauge installation portPressure gauge installation port Oil fill cap

OC-4

Wiring port

2-φ6.5

Rc1/8

Suction filter setSF-11

LUBE

MPa0

1

2

5

0

3

4

Option / Pressure gaugePB-50B

StrainerOS-1

264

174

Installation hole2-φ9

143.5

234

275

Discharge portRC1/8

RC1/8

Wiring port

Pressure gauge installation port Oil fill capOC-4

89

Suction filter set

SF-11

LUBE

MPa0

1

2

5

0

3

4

Option / Pressure gauge

StrainerOS-1

PB-50B

Dimensional drawing


E OL COM P/SWPower

1 2 3 4 5 6

Emergency output　

［1.8ℓ］［3ℓ］

P・SW

OL・SW

RV

PG

M



Pump

Discharge volume

150mℓ/ min (50Hz), 180mℓ/ min (60Hz)

Discharge pressure 2.0Mpa(15kgf/cm2) 284psi

Mortor

Voltage / current

AC100Vφ1/0.83A, AC200Vφ1/0.41A (50Hz)AC100Vφ1/0.64A, AC200Vφ1/0.33A (60Hz)

Output 20W (50Hz/ 60Hz) Condenser Mortor

Emergency detection

Oil level pressure

Oil level switch

Contact type A contact (NO) ON at low levelContact capacity 0.5A AC DC200V/30W smaller

Prerssure switch

Contact type A contact (NC)Operating pressure: 1.7MPa OFFReset pressure: 0.9MPa ONContact capacity AC DC250V/3A

Discharge time Max. Discharge time:99secMin. Interval time:1min


Reservoir capacity

1.8ℓ, 3ℓ (plastic) 3ℓ, 4ℓ, 8ℓ (sheet metal)

Weight 1.8ℓ Reservoirs: 3.2kg 3ℓ Reservoirs: 4kg(plastic)

• This pump unit requires a separate control circuit to operate.• Do not remove the oil strainer to keep the pump clear of foreign

matter.• Replace or clean the suction filter at least once a year. • Oil viscosity varies with oil temperature. Be sure to use oil within

the working viscosity range.• Oil viscosity varies with oil temperature. Be sure to use oil within

specified working viscosity range.• Do not use any special additive-contained oil, water soluble oil and

solvent.• Periodically check the oil in the reservoir for impurities. Replace

it, if necessary, with fresh oil immediately. Be sure to clean the reservoir before oil change.


Directions for use

101 102

Po

sitive Disp

lacemen

t In

jec

tor (P

DI) S

ystem

for Large M

achines



Tubing：P.171

Reservoirs：P.148


Adapters：P.175

F-3D Filter：P.159



For MOS Valve

PV Junction：P.108

For MO Valve




For MO2(C) Valve


［AMI-300S］［AMI-1000S］

AMI-300S・AMI-1000SAutomatic intermittent gear pump

Specifications

HOW to order

AMI S

AC100Vφ1AC200Vφ3

12

Voltage

300mℓ/min1000mℓ/min

3001000

Discharge volume

※Except 2L reservoir.

※If the controller is used, 　please select “With”.

Resin reservoirsFoot MountWall Mount

BlankFB

Reservoir Mounting Position

BlankWith (Meca-tron)

BlankC

Controller

BlankWith

BlankL

Oil level switch

Pump potision-LeftPump potision-Right

LR

Pump Position

2ℓMetal3ℓResin reservoirs3ℓMetal reservoirs4ℓMetal reservoirs8ℓMetal reservoirs

23304080

Reservoir capacity


P・SW

RV

M

Option

Wiring diagram

Three-phase connection

U V WSingle phase connection

Power

UCV W

PowerAC100V

14μF


U V WSingle phase connection

Power

UCV W

PowerAC100V

20μF

［AMI-300S］［AMI-1000S］

Discharge port for φ6 tubing

4-φ6.5

φ100

14

83

140

292

φ91

φ21

φ66Suction filter setSF-08

15Flange

φ68φ68

Motor

Relief valve

Pressure relief valve

Wiring port

Rotary directionRotary direction

Installation hole

95φ112

303

140

Wiring port　φ21

Relief valve

Pressure relief valve


4－φ6.5

φ120φ120


Installation hole

Discharge port for φ6 tubing

Dimensional drawing (AMI-300S) Dimensional drawing (AMI-1000S)

Directions for use

• Replace or clean the suction filter at least once a year.

• Oil viscosity varies with oil temperature. Be sure to use oil within specified working viscosity range.

• Do not use any special additive-contained oil, water soluble oil and solvent.

• Periodically check the oil in the reservoir for impurities. Replace it, if necessary, with fresh oil immediately. Be sure to clean the reservoir before oil change.

• Make sure that proper voltage and pressure are proper.

• Do not over tighten the discharge joint. Refer to the tightening torque table.



AMI-300S AMI-1000S

PumpDischarge volume 300mℓ/min (50Hz)

330mℓ/min (60Hz)1000mℓ/min (50Hz)1100mℓ/min (60Hz)

Discharge pressure 2.5MPa (25kgf/cm2) 217.5psi

MortorPower

AC100Vφ1/1.4A(condenser 14 µF)AC200Vφ3/0.35A

AC100Vφ1/1.4A (50Hz)(condenser 20 µF)

AC200Vφ3/0.56A (50Hz)Output 50W Induction motor 75W Induction motor

Operation rate Max. Discharge time :3min Min. Interval time : 3min

Working viscosity range 65～1300mm2/S (50Hz)Reservoir capacity Standard reservoir up to 50 liters available.Weight 4.4kg 7.1kg

OthersWith Pressure relief mechanism,Motor rotary direction: Clockwise

Meca-tron controller is available for controlling purpose.External fuse 100V/2A 200V/1A 100V/3A 200V/1A

Metering valve　MO2・MO2C

Junction for MO2 and MO2C valve　JVPA

Metering valve　MO

Junction for MO valve　PV

Compact metering valve　MOS

Junction for compact metering valve　PVS

Junction for main tubing　PJ　JV

Air-oil metering valve　MIX・MIX-A

【Valve】105

106

107

108

109

111

111

112

113

MO

MOS

MIX

MIX-A

MO2・MO2C


105 106

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for Large M

achines

MO2・MO2CMetering valve

Easier assembly to Junction and tail tubing connection due to straight thread and push-to-connect fittings.

Specifications Model

［MO2］

Dimensional drawing

［MO2］

Operation Sequence

M12×1

O-ring

M8×1

L

HEX12

□10

3 3A

Discharge volume

Manufacturing date

［MO2C］

M12×1

O-ring

φ4Nylon tubing

LHEX12

□10

3 3A

Discharge volume

Manufacturing date

［MO2C］

Grouping

※Grouping indication means 　grease valve

Junction for MO valve

For MO2 valve installation

Dimensional drawing

M12×1

O ringRc1/8

24HEX12

M12×1

O ring5 14

Model

Plug assembly

Connector assembly

12-M12×1

L2L1

L2L1

2ーφ7

16 16

16

16 16 16

2-M12×1

2ーφ7

10.5

17.57

202-Rc1/8

1135

15

202-Rc1/8

1125

15

Junction

Junction

Start of pump operation

Start of pressure rise

Valve opens

Pressure starts rising beforedischarge of grease

①Before the discharge(Start of pressure rise)

②Pump pressurizingCompletion of discharge (under pressure)

③Measuring(piston returning)

Valve begins todischargeDischarge

O-ringCollarA

Check valve

Inner pressure discharged

Depressed

Pump operation Pump stops

Pump relief opens

Pump stops


Return of valve piston

Finish

O-ring and collar go up and push up the grease (oil) in the measuring chamber.

Spring starts pushing down O-ring and collar. In the meantime, the path (A) opens up and the rip of the check valve seals the path from the junction. Grease (oil) moves to the measuring chamber.


AMZ- Ⅲ：P.93

AMO- Ⅲ DS：P.97

AMO- Ⅱ -150S：P.99

AMI-300S・1000S：P.101

Pressure switch：P.163

Tubing：P.171


Adapters：P.175

Push-in Fitting ：P.182

Ludo-sensor：P.164

Discharge volume 0.03, 0.05, 0.1, 0.2, 0.3, 0.5 mℓ/stroke

Operating pressure 1.0MPaReset pressure 0.3MPa

Model Part Number Didcharge volume (mℓ) L (mm) MarkMO2-3 205761 0.03

483

HEX12

MO2-5 205762 0.05 5MO2-10 205763 0.1 10MO2-20 205764 0.2

6420

MO2-30 205765 0.3 30MO2-50 205766 0.5 50MO2C-3 205751 0.03

53.53

MO2C-5 205752 0.05 5MO2C-10 205753 0.1 10MO2C-20 205754 0.2

69.520

MO2C-30 205755 0.3 30MO2C-50 205756 0.5 50

Model Part NumberSCP 619803

●Material brass BS C3604

Model Part NumberBPP 619802

●Material Steel SUM24

Model Part Number Specifilcation L1 L2

JVPA- 1S 216001 Single type for 1 port 33 22JVPA- 2S 216002 Single type for 2 ports 49 38JVPA- 3S 216003 Single type for 3 ports 65 54JVPA- 4S 216004 Single type for 4 ports 81 70JVPA- 5S 216005 Single type for 5 ports 97 86JVPA- 6S 216006 Single type for 6 ports 113 102JVPA- 7S 216007 Single type for 7 ports 129 118JVPA- 8S 216008 Single type for 8 ports 145 134JVPA- 9S 216009 Single type for 9 ports 161 150JVPA-10S 216010 Single type for 10 ports 177 166JVPA-11S 216011 Single type for 11 ports 193 182JVPA-12S 216012 Single type for 12 ports 209 198

Model Part Number Specifilcation L1 L2

JVPA- 2D 216021 Double type for 2 ports 33 11JVPA- 4D 216022 Double type for 4 ports 49 38JVPA- 6D 216023 Double type for 6 ports 65 54JVPA- 8D 216024 Double type for 8 ports 81 70JVPA-10D 216025 Double type for 10 ports 97 86JVPA-12D 216026 Double type for 12 ports 113 102JVPA-14D 216027 Double type for 14 ports 129 118JVPA-16D 216028 Double type for 16 ports 145 134

●Material Aluminum A6063S-T5

107 108

Po

sitive Disp

lacemen

t In

jec

tor (P

DI) S

ystem

for Large M

achines


AMZ- Ⅲ：P.93

AMO- Ⅲ DS：P.97

AMO- Ⅱ -150S：P.99

AMI-300S・1000S：P.101


Tubing：P.171


Adapters：P.175


Ludo-sensor：P.164

Positive displacement injectors (PDI) for oil. Up to nine different outputs per stroke are available. Can select proper discharge volume for all of your needs.

MOMetering valve

How to order

Specifications

Model

• When installing the valve on a junction side, screw it into place with a wrench applied to the valve body

• When connecting the valve to piping, turn bushing holding nipple with a wrench.

Nipple

Thread(Use sealing material)

Body

［MO］

R1/8

LB

M8×18

Dimensional drawing

PV

MO

PV 4 100 B 20 30MO

①

①

100

Junction ModelValve Marking (From Left to Right)

B PLUG

VALVE

② ③ ④…

② ③

20

④

30

Example）

B PLUG

33

8

20.5

12.5

2-M10×1

16.5

Rc1/8

φ7

φ16

φ11

ModelDimensional drawing

20.512.5

10.52-M10×1

16

16

L2L1

2ーφ7 Rc1/8

φ11

35 10.5

15

20

11

33

2-Rc1/82-M10×1

φ7

35 10.5

16 15

20

Rc1/8

2-M10×1

2ーφ7

L2

L1

Junction for MO valveFor MO2 valve installation

［PV-4D］

［PV-7］

Fill the blanks with the valve marking from the left to right.(If a double-junction is used, atart from the left as well for the bottom side.)※Markings designate discharge volume. (ex: 50→0.5mℓ/ stroke)Note: 100 and 150 can not be installed on a junction side by side. Skip every other hole of the junction and plug the skipped holes with the blanking plug BP-1.

Directions for use

Model Part Number Didcharge volume (mℓ) L (mm) Mark BMO-1 205070 0.01

44.5

1

HEX12

MO-3 205071 0.03 3MO-5 205072 0.05 5MO-10 205073 0.1 10MO-20 205074 0.2

53.520

MO-30 205075 0.3 30MO-50 205076 0.5 65 50MO-100 205077 1

74.5100

HEX19MO-150 205078 1.5 150

Discharge volume 0.01,0.03,0.05,0.1,0.2,0.3,0.5,1.0,1.5mℓ/stroke

Operating pressure 1.0MPaReset pressure 0.3MPa

Model Part Number SpecificationsPV-1 206481 Single type for 1 port

●Meterial: Zinc Die Casting (ZDC)

Model Part Number Specifications L1 L2

PV-2 206482 Single type for 2 ports 49 38PV-3 206483 Single type for 3 ports 65 54PV-4 206484 Single type for 4 ports 81 70PV-5 206485 Single type for 5 ports 97 86PV-6 206486 Single type for 6 ports 113 102PV-7 206487 Single type for 7 ports 129 118PV-8 206489 Single type for 8 ports 145 134

●Material: Zinc Die Casting (ZDC)

Model Part Number SpecificationsPV-2D 206491 Single type for 1 port

●Material brass C3604


PV-4D 206492 Double type for 4 ports 49 38PV-6D 206493 Double type for 6 ports 65 54PV-8D 206494 Double type for 8 ports 81 70PV-10D 206495 Double type for 10 ports 97 86PV-12D 206496 Double type for 12 ports 113 102

●Material brass C3604

109 110

Po

sitive Disp

lacemen

t In

jec

tor (P

DI) S

ystem

for Large M

achines


AMZ- Ⅲ：P.93

AMO- Ⅲ DS：P.97

AMO- Ⅱ -150S：P.99

AMI-300S・1000S：P.101


Tubing：P.171


Adapters：P.175


Ludo-sensor：P.164

Model Part Number Didcharge volume (ℓ) MarkMOS-1 205300 0.01 1MOS-3 205301 0.03 3MOS-5 205302 0.05 5MOS-10 205303 0.1 10

Discharge volume 0.01、0.03、0.05、0.1mℓ/StrokeOperating pressure 0.9MPaReset pressure 0.3MPa

• When installing the valve on a junction side, screw it into place with a wrench applied to the valve body (Tightening torque : 50kgf·cm )

• When connecting the valve to piping, turn bushing holding nipple with a wrench.

MOSCompact metering valve

MOS metering valve is the compact version of MO valve. Up to four different outputs are available.

How to order

Specifications

Model

■ Adapters（SAS）

■ Plug（BPS）Nipple

Thread

Body

619293

619219

PVS

MOS

PVS 3S 1 3 5MOS

①

①

1

② ③ …

②

3

③

5

Junction ModelValve Marking (From Left to Right)

VALVEExample）

M10×1

21HEX10

Start of pump operation

Start of pressure rise

Valve opens

Pressure starts rising beforedischarge of grease

①Before the discharge(Start of pressure rise)

②Pump pressurizingCompletion of discharge (under pressure)

③Measuring(piston returning)

Valve begins todischargeDischarge

O-ringCollarA

Check valve


Depressed

Pump operation Pump stops

Pump relief opens

Pump stops


Return of valve piston

Finish

O-ring and collar go up and push up the grease (oil) in the measuring chamber.

Spring starts pushing down O-ring and collar. In the meantime, the path (A) opens up and the rip of the check valve seals the path from the junction. Grease (oil) moves to the measuring chamber.

Dimensional drawing

M8×1

1041 M10×1

Mark

Sample tubing. (This is just an example.)

07_MOS

EA4-20Elbow adapter

CB-4-8Compression Bushing




CS-4Compression sleeve





SASAdapter

TI-4Tube insert

TI-4Tube insert

BPSPlug

CP-4Closure plug

PVS Junction

ST-4Zφ4 Steel tubing

NT-4φ4Nylon tubing

SA4-16Straight adapter

A

B

Operation Sequence

Use an appropriate sealant where mark shown.

Mark denote tightening torque. See the tightening torque list.

Directions for use

Fill the blanks with the valve marking from the left to right.(If a double-junction is used, atart from the left as well for the bottom side.)※Markings designate discharge volume. (ex: 50→0.5mℓ/ stroke)

M10×1

M8×1

25HEX10

111 112

Po

sitive Disp

lacemen

t In

jec

tor (P

DI) S

ystem

for Large M

achines

Valve installation ports are threaded in M10x1 specially for MOS valves.Plug the installation ports not in use with Blanking Plug (BPS). When connecting tubing, use the adapter (SAS).

Junction for compact metering valve

16.510

3310

3310

2-M8×1

2-M10×1バルブ取付口

φ12

φ13

φ6.5

1 1

16.5

φ13

2-M8×1

R3.25

3-M10×1

10

L2

L1 16

φ12

15

16

15

1 1

16.5

R3.25

33

2-M8×1

4-M10×1

4734

φ12

Dimensional drawing Model

［PVS-3S］

20.5

8

292-M10×1

φ7

φ16

φ11

12.5

3320.5

8

16.5

3-M10×1

φ11

φ16

φ7 12.5


PJ2-6

PJ3-6

Junction for main tubing

For 6mm O.D tubing

33

33

20.5

4-M10×1

φ7

φ16

φ11

12.5

20.5

12.5

10.5

φ16

16.5

4-M10×12ーφ7

φ11

49

3816

PJ4-6

PJ4S-6

Example of connecting nylon tubing NT-6.

CB-6 TI-6

NT-6

CS-6

20.58

2-Rc1/8

29

φ16

φ7

φ118

2-Rc1 8／

33

φ16

8

20.5

φ7

3-Rc1/8

16.5

24.5

35 10.5

φ74-Rc1/8

33

11

1520

φ11

20.5

8

4-Rc1/8

10.5

16

φ11

16.5

φ16

2-φ7

L2L1

35 10.5

16 16

1620

2ーφ7 8-RC 18／

L2L1

φ11


JunctionFor MG valve installation / 6mm / 8mm O.D tubing

［JV-4S］

［JV-8D］

［JV-6S］

Dimensional drawing


PVS-2S 206572 Single type for 2 ports 47 34PVS-3S 206573 Single type for 3 ports 63 50PVS-4S 206574 Single type for 4 ports 78 65PVS-5S 206575 Single type for 5 ports 93 80PVS-6S 206576 Single type for 6 ports 108 95PVS-7S 206577 Single type for 7 ports 123 110PVS-8S 206578 Single type for 8 ports 138 125

●Material Zinc Die Casting (ZDC)


JV- 4S 206472 Single type for 2 ports 49 38JV- 5S 206473 Single type for 3 ports 65 54JV- 6S 206474 Single type for 4 ports 81 70JV- 7S 206475 Single type for 5 ports 97 86JV- 8S 206476 Single type for 6 ports 113 102JV- 9S 206479 Single type for 7 ports 129 118JV-10S 206543 Single type for 8 ports 145 134



JV- 6D 206465 Double type for 4 ports 49 38JV- 8D 206466 Double type for 6 ports 65 54JV-10D 206467 Double type for 8 ports 81 70JV-12D 206468 Double type for 10 ports 97 86JV-14D 206469 Double type for 12 ports 113 102

●Material brass (C3604)

Model Part Number SpecificationsPVS-2D 206554 Double type 2ports


Model Part Number SpecificationsPVS-4D 206557 Double type 4ports


Model Part Number SpecificationsJV-3 206471 Single type for 1 port


Model Part Number SpecificationsJV-4D 206464 Double type for 2 ports

●Material brass (C3604)

Model Part NumberJV-2 206470


Model Part Number SpecificationsPJ2-6 206452 Two-wayPJ3-6 206453 Three-wayPJ4-6 206454

Four-wayPJ4S-6 206461


External diameter

113 114

Po

sitive Disp

lacemen

t In

jec

tor (P

DI) S

ystem

for Large M

achines

MIX・MIX-AAir-oil metering valve

Valve for Air-oil lubrication.Small size Discharge detection through pin movement Low pressure discharge by spring force

Specifications

Combination dimension list

MIX 3 5 10…

MIX-P 3

3

3 5 10…

Maximum port is 10.

Valve marking (From left to right)Discharge port

Example）

Maximum port is 10.

Valve marking (From left to right)Discharge port

Example）

Pipe Nozzle

Check valve

Metering valve

Air Oil system

HOW to order

［MIX］

［MIX-A］

Model

STA

ND

AR

D P

RO

DU

CT

INQ

UIR

Y&

OR

DE

R S

HE

ET

LU

BE

OIL

/ AIR

MIX

ING

Va

lve

　　　年　　　　　月　　　　　　日　　

Visitor order affi

rmation

LUBE affirmation

sign

sign

619821

619822

619823

619824

619825

619826

CODE No.

CODE No.

1口

619804619805619806619807619808

2口

3口

4口

5口

6口

Valve assem

blyBlock assem

bly

Valve block assem

bly

Namber of port

Namber of port

Namber of port

Discharge volum

e

L1

L1

L2

2020

2020

20Discharge port

Tubing air inRc1/4

Tubing oil INM10×1

（For φ

4 tubing）M8×1

φ6.5　

Code

L2

28

No.

（mℓ）

05 115 3 5

0.0050.010.0150.030.05 C

ustom made

LUBE writing

Mounting pitch

Size（mm）

mm

1口

2口

3口

4口

5口

6口

2040

2040

6080

1口

2口

3口

4口

5口

6口

7050

90110

130150

4020

2040

6080

×PCS

×PCS

×PCS

×PCS

×PCS

×PCS

L-M

IX-A

C

OD

E N

O. S

L4

01

0

Mounting

AccessoryC

B-4-8

CS-4

106253

106254

（Article C

heck Number）

Model

①②

③④

⑤⑥

①②

③④

⑤⑥

CODE No.

Jet nozzle：P.187

Ludo-sensor：P.169


AMZ- Ⅲ：P.93

AMO- Ⅱ -150S：P.99


Tubing：P.171


Adapters：P.175


AMO- Ⅲ DS：P.97

• Please make sure to read Operation Manual before operation.

Directions for use

MIX MIX-ADischarge volume (ｍℓ) Mark Model Model

0.005 5 — MIX-A-050.01 1 MIX-1 MIX-A-10.015 1.5 — MIX-A-1.50.03 3 MIX-3 MIX-A-30.05 5 MIX-5 MIX-A-50.1 10 MIX-10 —0.2 20 MIX-20 —

Discharge volume

MIX：0.01、0.03、0.05、0.1、0.2MIX-A：0005、0.01、0.015、0.03、0.05ｍℓ/Stroke

Operating pressure 1.0MPaReset pressure 0.2MPa（0.15MPa：MIX-A）

MIXNumber of port 1 port 2 ports 3 ports 4 ports 5 ports 6 ports

L1 — 50 70 90 110 130L2 — 40 60 40 60 80

● Material Aluminum

MIX-ANumber of port 1 port 2 ports 3 ports 4 ports 5 ports 6 ports

L1 50 70 90 110 130 150L2 20 40 20 40 60 80

● Material Aluminum die casting

Fill the blanks with the valve marking from the left to right.※Markings designate discharge volume. (Ex:5→0.05ｍℓ/ stroke)

115 116

Po

sitive Disp

lacemen

t In

jec

tor (P

DI) S

ystem

for Large M

achines

Air inlet

Oil inlet

Compression bushing φ4

φ8 tubing

2-φ6.5

（M8×1）

20

エアー用ニードルバルブ

L2L1

Mark35

63.575

［MIX］

Example of connecting

5

5

5

5

04_MIX

CP-6Closure plug

BP-2Blanking plug

EA4-20Elbow adapter

CB-4-10Compression bushing


CB-8Compression bushing



CB-6Compression bushing





OTS-4Push-to-connect Fitting Straight

J02、J05、J08Jet nozzle

TI-4Tube insert

TI-8Tube insert

TI-6Tube insert


NT-6φ6 Nylon tubing



A

A

T

E

C

［MIX］



Dimensional drawing Dimensional drawing

［MIX-A］

（71）

（52）

45

L1

20Discharge port

Air inlet

M8×1

Rc1/4

Oil inletM10×1

φ6.5　Mounting

Mark

20

L2

20 20

26

20

AMR- Ⅲ DS

MLZ

MMXL- Ⅲ

MMX- Ⅱ

Automatic intermittent piston pump　MLZ

Automatic intermittent piston pump　MMXL-Ⅲ　MMX-Ⅱ

Automatic intermittent gear pump　AMR-ⅢDS

【Pump】119

121

123

125

Low cost, Compact system for small machine

119 120

Low co

st, Co

mp

act system

for sm

all m

achine

MLZAutomatic intermittent piston pump

Compact version of MMXL-III. Ideal for small machines with limited installation space

［CE］［Standard］

Specifications


HOW to order

Replacement Motor Model

MLZ

StanderdCE type

6min15min30min60min120min

ABCDE

Interval（50Hz）AC100V φ1AC200V φ1

12

Voltage

BlankWith

BlankL

BlankCE

Oil level switch

M

M

OL OLVU

Power input Contact output

M

OL OLV

E

U


［Standard］

［CE］

Dimensional drawing

190.5

17126

126

Installation hole3ーφ6.5


190.5

17

パッキン

89.5

47

125

35 65

125

35 65

（G1/2）

Discharge portM8×1

Oil fill capOC-3

Oil fill capOC-3Instant feed button Instant feed button

Ground terminal（M3）

Ground mark

Wiring port（G1/2）Wiring port

（φ4Tubing）

Discharge portM8×1

（φ4Tubing）

89.5

47

Ground terminal（M3）

Ground mark

12.5 12.5

41 41



Wiring diagramDischarge Volume Adjustment


［Oil volume adjustment knob］

Reference position 2.5mℓ 2.0mℓ 1.5mℓ

Impossibility

Loosen lock-nut by turning it counter-clockwise.After loosening lock-nut, turn and adjust the connecting rod to the desired discharge volume and tighten lock-nut.Turn clockwise to increase discharge and turn counter-clockwise to decrease discharge.Adjusting scale is shown below.

1.2.

3.

4.Piston rod

Connecting rod

Lock nut

Decrease Increase

Directions for use

• Oil viscosity varies with oil temperature. Be sure to use oil within the working viscosity range. Refer to the viscosity table.

• Oil viscosity varies with oil temperature. Be sure to use oil within specified working viscosity range. Click here to view the viscsity list.



• Make sure that proper voltage and pressure are proper.• Do not over tighten the discharge joint. Refer to the tightening

torque table.• Do not press the discharge volume adjusting knob down by force.• Adjust discharge volume only when the piston is fully relaxed (The

knob is at the lowest position.).* Should the pump malfunction, contact us for immediate response

with substitution.


PumpDischarge volume 1.5～2.5mℓ/strokeDischarge pressure 0.3MPa

MortorVoltage / current

AC100Vφ1/50mA, AC200Vφ1/25mA (50Hz)AC100Vφ1/42mA, AC200Vφ1/18mA(60Hz)

Output 3W Synchronous

Emergency detection

Oil levelOil level switch


Operation rating ContinuousWorking viscosity range 30～1300mm2/SReservoir capacity 0.8ℓWeight 1.2kgProtection class IP54 (CE Approved type)


Interval 6min 15min 30min 60min 120minMortor RPM (50Hz) 10 4 2 1 1/2


100V M-B1 M-C1 M-D1 M-E1 M-F1200V M-B2 M-C2 M-D2 M-E2 M-F2


Flow unit：P.129

PJ junction：P.141


FilterFX-1：P.159

FilterFY-20：P.159


Reservoir：P.146

Tubing：P.171


Adapters：P.175

121 122

Low co

st, Co

mp

act system

for sm

all m

achine


Flow unit：P.129

PJ junction：P.141


FilterFX-1：P.159

FilterFY-20：P.159


Reservoir：P.146

Tubing：P.171


Adapters：P.175

M

Incorporating an energy-saving motor, economical and realizing intermittent lubrication by simply turning the power ON. Automatic intermittent pump incorporating a small motor, hence an economical model.Widely used for small machines in many industries.

MMXL-ⅢAutomatic intermittent piston pump


HOW to order Specifications



ⅢMMXL

AC100V φ1AC200V φ1

12

Voltage

1mℓ2.5mℓ5.5mℓ

125

Discharge volume

3min6min15min30min60min120min

Interval（50Hz）

StanderdCE type

BlankCE

ABCDEF Blank

WithBlank

L

Oil level switch1.8ℓResin reservoirs3ℓResin reservoirs3ℓMetal reservoirs4ℓMetal reservoirs8ℓMetal reservoirs

Blank3

304080

Reservoir capacity


BlankFB



LR

Pump Position


Dimensional drawing

Discharge Volume Adjustment

218

72.5 72.5

Installationhole

3-φ6.5

28145

Installationhole

3-φ6.5

16616

Ground terminalGround mark

124

Discharge port M8×1

Instant feed buttonOil fill capOC-4

Oil fill capOC-4

Wiring port

Ground mark

Wiring port

（φ4Tubing）

Discharge port M8×1（φ4Tubing）

56

72.5 72.5

28145

G1/2

218

パッキン

端子台（カバー付）

124

56

16616

Ground terminal

Instant feed button

OS-1



Strainer StrainerOS-1


Reference position 1.0mℓ 0.8mℓ 0.6mℓ 0.4mℓ 0.2mℓ


Reference position 5.5mℓ 4.5mℓ 3.5mℓ 2.5mℓ



1.2.

3.

4.Piston rod

Connecting rod

Lock nut

Decrease Increase

Directions for use





• Make sure that proper voltage and pressure are proper.• Do not over tighten the discharge joint. Refer to the tightening torque table.• Do not press the discharge volume adjusting knob down by force.• Adjust discharge volume only when the piston is fully relaxed (The

knob is at the lowest position.).* Should the pump malfunction, contact us for immediate response

with substitution.


Pump

Discharge volume

0.2～1.0mℓ/stroke1.5～2.5mℓ/stroke2.5～5.5mℓ/stroke

Discharge pressure 0.3MPa

Mortor(Other voltages available.)

Power AC100Vφ1/50mA, AC200Vφ1/25mA (50Hz)AC100Vφ1/42mA, AC200Vφ1/18mA(60Hz)

Output 3W Synchronous Mortor

Emergency detection

ContinuousOil level switch


Operation rating ContinuousWorking viscosity range 30～1300mm2/SReservoir capacity 0.8ℓ, 3ℓ (plastic) 3ℓ, 4ℓ, 8ℓ (sheet metal)Weight 1.8kg (With 1.8ℓ Reservoirs )Protection class IP54 (CE Approved type)

Interval 3min 6min 15min 30min 60min 120minMortor RPM (50Hz) 20 10 4 2 1 1/2


100V M-A1 M-B1 M-C1 M-D1 M-E1 M-F1200V M-A2 M-B2 M-C2 M-D2 M-E2 M-F2


M

OL OLVU


M

OL OLV

E

U


［Standard］

［CE］

Wiring diagram

123 124

Low co

st, Co

mp

act system

for sm

all m

achine


Flow unit：P.129

PJ junction：P.141


FilterFX-1：P.159

FilterFY-20：P.159


Reservoir：P.146

Tubing：P.171


Adapters：P.175

MMX-ⅡAutomatic intermittent piston pump

Automatic intermittent pump with years of proven success and reputation.

Specifications


HOW to order

Replacement Motor ModelModel

1min. 25sec.3min. 45sec.7min. 30sec.15min30min60min120min

ABCDEFG

ⅡMMX

AC100Vφ1AC200Vφ3

12

Voltage

2.5mℓ5.5mℓ

25

Discharge volume

Interval（50Hz）

BlankWith

BlankL

Oil level switch


Blank3304080

Reservoir capacity


BlankFB



LR

Pump Position



Dimensional drawing

Wiring diagramDischarge Volume Adjustment

143

28


Wiring port 240

16672.5 72.5

20518

124

39

Terminal boxMotor

Discharge port

M8×1

Instant feed button

Oil fill capOC-4

（φ4Tubing）

32


StrainerOS-1



Reference position 5.5mℓ 4.5mℓ 3.5mℓ 2.5mℓ



1.2.

3.

4.

Piston rod

Connectingrod

Lock nut

Decrease Increase

Three-phaseconnection

U V W

Single-phaseconnection

Power100Vφ1Power200Vφ3

U

C

V W

OL OL

U V

V V

W

W

OL OL

Oil level switch

Motor

Power inputOil level switchSignal output

2μF

Directions for use

• Do not remove the oil strainer to keep the pump clear of foreign matter.





• Make sure that proper voltage and pressure are proper.• Do not over tighten the discharge joint. Refer to the tightening torque table.• Do not press the discharge volume adjusting knob down by force.• Adjust discharge volume only when the piston is fully relaxed (The

knob is at the lowest position.).• Make sure motor Rotary direction.

Pump

Discharge volume

1.5～2.5mℓ/stroke2.5～5.5mℓ/stroke

Discharge pressure 0.4MPa


Power AC100Vφ1/0.23A, AC200Vφ3/0.11A (50Hz)AC100Vφ1/0.23A, AC200Vφ3/0.10A (60Hz)

Output 5W MInduction motor, E class

Oil level switchLoading 0.5A, AC DC200V/30WContact type A contact (ON at low level)

Operation rating ContinuousWorking viscosity range 30～1300mm2/SReservoir capacity 0.8ℓ, 3ℓ (plastic) 3ℓ, 4ℓ, 8ℓ (sheet metal)Weight 3kg (1.8l plastic)

OthersRotary directions : Clockwise A 2µF condenser for the 100V motor is integrated into the terminal box.

Model Part Number VoltageN-02 679320 AC100Vφ1/5WN-10 679324 AC100Vφ3/5WN-08 679323 AC200Vφ1/5W


M

125 126

Low co

st, Co

mp

act system

for sm

all m

achine


Flow unit：P.129

PJ junction：P.141


FilterFX-1：P.159

FilterFY-20：P.159


Reservoir：P.146

Tubing：P.171


Adapters：P.175

AMR-ⅢDSAutomatic intermittent gear pump

Capable of operation over a wide working viscosity range. Digital display tells how the pump is doing on sight. Control by timer and counter is selectable.

Specifications

ⅢDSAMR

AC100Vφ1AC200Vφ1

12

Voltage


※4L, 8L reservoir only.

LR

Pump Position


BlankFB


※Metalreservoir only1.8ℓResin reservoirs3ℓResin reservoirs3ℓMetal reservoirs4ℓMetal reservoirs8ℓMetal reservoirs

Blank3304080

Reservoir capacity

HOW to order

［1.8ℓ Reservoir type］［3ℓReservoir type］

RV

M

271

172

Installation hole

Installation hole

2-φ6.5

170

167

190

124 88.5

Discharge portRc1/8 Rc1/8

withP/S

143.5

89

234275

279

174

2-φ9

withP/S

Pressure gauge installation portRc1/8Rc1/8

Pressure gauge installation port



StrainerOS-1 OS-1

Strainer

Oil fill capOil fill capOC-4OC-4

Discharge portDischarge port

Dimensional drawing

Wiring diagram


Power E Emergencyoutput

Cont in(Only count in model)

Exterior features of the controller

［1.8ℓ reservoir type］［3ℓ reservoir type］

LCD shows the below:

INTERVAL　→ INTDISCHARGE→ DISALARM　　　→ Low oil level　OILLEVEL ERR Low pressure　PRESSURE ERR

LCD

“RESET & FEED”key

“Enter” key

“UP” key

“DOWN” key

Operation panel of the controller


Directions for use

• Do not remove the oil strainer to keep the pump clear of foreign matter.

• Replace or clean the suction filter at least once a year. Click here to view the service list.




• Make sure that proper voltage and pressure are proper.• Do not over tighten the discharge joint. Refer to the tightening torque table. * Should the pump malfunction, contact us for immediate response with

substitution.

Pump

Discharge volume 150mℓ/min (50Hz) 180mℓ/min (60Hz)

Discharge pressure 0.8MPa (safety valve set pressure)

MortorPower AC100Vφ1/0.83A, AC200Vφ1/0.41A (50Hz)

AC100Vφ1/0.64A, AC200Vφ1/0.33A (60Hz)Output 20W (50Hz/60Hz) Capacitor motor

Oil level switch(option)

TimerDischarge time adjustable range: 1～99 seconds(2.5～247.5mℓ) 50Hz, (3～297mℓ) 60HzInterval time adjustable range: 1 to 9999 minutes

1 to 9999 counts

Abnormal output

Contact type A contact (NO)Contact capacity AC250V 1.5A




Prerssure switch


Liquid crystal display

INTERVAL display 'INT'DISCHARGE display 'DIS'

ALARMWhen oil side decreases,display 'OILLEVEL ERR'When pressure is abnormal,display 'PRESSURE ERR'

Working viscosity range 68～1300mm2/S(50Hz)


Weight 1.8ℓ Reservoirs: 3.2kg, 3ℓ Reservoirs: 4kg


Low cost, Compact system for small machines

Resistance type valve　Flow unit

【Valve】129

HSA-1

HTU-02

HJB-1

129 130

Low co

st, Co

mp

act system

for sm

all m

achine

Flow unitResistance type valve

Internal construction

Model No. & Flow rateFlow directionHSA1

Inlet

Flow direction

Filter

Rod

Body

Check valve seat

Spring

Clasp

Specifications

CP-4Closure plug

HTG

EA4-20Elbow adapter

EC1-22Elbow connector




HJB


CN-4Compression nut

HSA

TI-4Tube insert



PJ-4SJunction


T

T

JA

H

Q

B

B

apable of

Tubing connection (This is just an example.)



［HSA-1］［HTU-02］［HJB-1］

HSA

HJB

HTU

0302012345030201234503020123450302012345

0302012345030201234503020123450302012345

Model ModelDimensional drawing Dimensional drawing

HTA

HTD

HTC

HTB

HTK

HTG

HTH

HTL

TA

2-M8×1

R1/8

38

30

3-M8×1

R1/8

TK

47

15

2-M8×1

R1/8

38

TD

15

3-M8×1

R1/8

TG

38

30

2-M8×1

47

R1/8

TC

15

R1/8

TB

3-M8×1

46

30

4-M8×1

R1/8

47

□28

14

4-M8×1□28

R1/8

39

R1/825HEX10

M8×123HEX10R1/8R1/8

29.5

M8×1 M8×1HEX10

03020123450302012345

105501105001105002105003105004105005105006105007105502105008105009105010105011105012105013105014

0302012345

Model Parts NO. 105513105072105073105074105075105076105077105078

Parts NO.

105503105015105016105017105018105019105020105021105504105022105023105024105025105026105027105028105505105029105030105031105032105033105034105035105506105036105037105038105039105040105041105042

Parts NO. 105507105043105044105045105046105047105048105049105508105051105052105053105054105055105056105057105009105058105059105060105061105062105063105064105510105065105066105067105068105069105070105071

Parts NO.

ModelDimensional drawing Dimensional drawing

RoHS compliant products are also available. Please contact us for details.

Directions for use

• Please conform the flow direction and thread size to connect to the junction.

Normal working pressure Under 0.8 MPa

Automatic small discharge volume gear pump　AMS

Motor driven continuous gear pump　ACM-Ⅱ・AMI-300・AMI-1000

【Pump】133

135

AMS

AMI-300

AMI-1000

Continuous (Recirculation) system for small- large machines

133 134

Continuous

(Recirculation) system

for sm

all- large machines

主配管脱圧作動型

定量バルブ


定量バルブ

圧力進行作動型

定量バルブシステム

リューベ

オリジナルグリース

配管部品

周辺機器

リューベハイブリッド

集中潤滑システムＬＨＬ


AMSAutomatic small discharge volume gear pump

Motor driven gear pump for continuous micro-volume lubrication used with a resistance type centralized lubrication equipment


AMS

AC100V φ1AC200V φ1

12

Voltage

1.25/1.5mℓ/min2.5/3mℓ/min15/18mℓ/min

Discharge volume (50Hz / 60Hz)1315

1.8ℓ Resin reservoirs3ℓ Resin reservoirs3ℓ Metal reservoirs4ℓ Metal reservoirs8ℓ Metal reservoirs

Blank3304080

Reservoir capacity

Resin reservoirsFoot MountWall Mount

BlankFB


Pump position-LeftPump Position-Right

※Except 1.8ℓ Resin reservoir

※Metal reservoir only

LR

Pump Position

BlankWith

BlankL

Oil level switch

Dimensional drawing


M1 2

C

Power input

3OL OLVU


RV

MOL・SW

Option

72.5 72.5

10

3-φ6.5

16025

30

120

Discharge port（M8×1） Discharge port（M8×1）φ4 Tubingφ4 Tubing

Oil volume adjusting screwOil volume adjusting screw

Oil fill capOC-2

267

173

Suction filterSF-A

Wiring port

203

148

35

72.5 72.5

25

3-φ6.5Installation hole

160

120

Wiring portDischargeport (M8×1)

Oil volume adjusting screw

Oil fill capOC-2

（φ4 Tubing）

25

30

Suction filterSF-A

［AMS-1、3］［AMS-15］

［AMS-1、3］［AMS-15］

Replacement Motor ModelSpecifications


AMS-1, AMS-3

Pump Discharge volume

AMS-1: 1.25ｍℓ/min (50Hz) 1.5ｍℓ/min (60Hz)AMS-1: 1.25ｍℓ/min (50Hz) 1.5ｍℓ/min (60Hz)

Discharge pressure 0.8MPa (safety valve setting)


PowerAC100Vφ1/50mA, AC200Vφ1/25mA (50Hz)AC100Vφ1/42mA, AC200Vφ1/18mA (60Hz)

Output 3W Synclonous Motor

Emergency detection

Oil level

Oil level switch


Operation rate ContinuousWorking viscosity range 32～1300mm2/S


Weight 1.8kg

AMS-15

PumpDischarge volume 15ｍℓ/min (60Hz)Discharge pressure 0.8MPa (safety valve setting)


Power AC100Vφ10.25A (50/60Hz) 200Vφ1

Output 5.0W Accessory - Condesor 3,.0 F

Gear Head Speed Reduction Ratio: 1/25Working viscosity range 32～1300mm2/SReservoir capacity 0.8ℓ, 3ℓ (plastic) 3ℓ, 4ℓ, 8ℓ (sheet metal)Weight 2.3kg

Pump Voltage Replacement Motor Model

AMS-1100V M-B1200V M-B2

AMS-3100V M-A1200V M-A2

Directions for use

• Oil viscosity varies with oil temperature. Be sure to use oil within the working viscosity range. Refer to the viscosity table.• Oil viscosity varies with oil temperature. Be sure to use oil within specified working viscosity range. Click here to view the

viscsity list.• Do not use any special additive-contained oil, water soluble oil and solvent.• Periodically check the oil in the reservoir for impurities. Replace it, if necessary, with fresh oil immediately. Be sure to clean

the reservoir before oil change.• Make sure that proper voltage and pressure are proper.• Do not over tighten the discharge joint. Refer to the tightening torque table.

Reservoir：P.146


Flow unit：P.129

PJ junction：P.141


FilterFX-1：P.159

FilterFY-20：P.159


Tubing：P.171


Adapters：P.175

135 136

Continuous


for sm

all- large machines


定量バルブ


定量バルブ



リューベ


配管部品

周辺機器



Reservoir：P.146


Flow unit：P.129

PJ junction：P.141


FilterFX-1：P.159

FilterFY-20：P.159


Tubing：P.171


Adapters：P.175

Discharge port

Installation hole

φ6 Tubing

4-φ6.5

φ100

14

83

140

292

91φ

φ21

φ66Suction filter setSF-08

15Flange

φ68

Motor

Relief valve

Wiring port

　A↓

（Rotary direction）（Rotary direction）

ACM-Ⅱ・AMI-300・AMI-1000Motor driven continuous gear pump

Specifications

［AMI-300］［AMI-1000］

HOW to order

［ACM-Ⅱ］


※AC200V φ3 Needle valve available only with AMI-1000

ACMAMI 300AMI 1000

Ⅱ

AC100V φ1AC200V φ3AC200V φ3With needle valve

Voltage

3ℓ Metal reservoirs4ℓ Metal reservoirs8ℓ Metal reservoirs

304080

Reservoir capacity

Resin reservoirsFoot amountWall amount

BlankFB


Pump position-LeftPump Position-Right

LR

BlankWith

BlankL

Oil level switch12

3

Installation hole4－φ6.5

φ120

95φ112

303

140

Wiring port　φ21Discharge

port　φ6 Tubing

Relief valve



　A↓


U V WSingle-phase connection

Power

U5μF

V W

Power［ACM-Ⅱ］

［AMI-300］

［AMI-1000］

100V



Power

U V W

Power

C

8μF

AC100V



Power

U V W

Power

C

12μF

AC100V

Dimensional drawing

85

φ120

4-φ6.3Installation hole

M8×1

Discharge port

Oil fill capOC-2

280

148

Oil volume adjusting screw


（φ4 Tubing）

　A↓


Wiring diagram


AMI-1000 with 8L reservoir

［ACM- Ⅱ］［AMI-300］

［AMI-1000］

RV

MOL・SW

Option



ACM-II AMI-300 AMI-1000

PumpDischarge volume 60ｍℓ/min (50Hz)

70ｍℓ/min (60Hz)300ｍℓ/min (50Hz)330ｍℓ/min (60Hz)

1000ｍℓ/min (50Hz)1100ｍℓ/min (60Hz)

Discharge pressure 0.8MPa(safety valve setting)

0.8MPa(safety valve setting)

0.8MPa(safety valve setting)

Mortor( Other voltages available.)

Voltage / CurrentAC100Vφ1/0.6A(Condenser: 5µF)AC200Vφ3/0.3A

AC100Vφ1/1.4A(Condenser: 8µF)

AC200Vφ3/0.35A

AC100Vφ1/2.0A(Condenser 12µF)AC200Vφ3/0.8A

Output 30WInduction motor

50WInduction motor

75WInduction motor

Operation rate ContinuousWorking viscosity range 32～1300mm2/S 65～1300mm2/SReservoir capacity 2ℓ, 3ℓ, 4ℓ, 8ℓ (sheet metal)Weight 4.0kg 4.4kg 7.1kg

Other Motor rotary direction: Counter- clockwise

Motor rotary direction: Clockwise

Motor rotary direction:Counter- clockwise

External fuse 100V/1A200V/0.5A

100V/2A200V/1A

100V/3A200V/1A

Directions for use


• Oil viscosity varies with oil temperature. Be sure to use oil within specified working viscosity range. View the viscsity list.



• Make sure that proper voltage and pressure are proper.• Do not over tighten the discharge joint. Refer to the tightening torque table.

Single line residence valve (continuous) control unit　Control unit

Junction for main tubing　PJ

Flow unit, Flow unit junction PJ　PJ

Junction header

【Valve】

139

141

142

143

CSA-04

CTU-2

CJB-04

PJ-2

TG

Continuous (Recirculation) system for small- large machines

139 140

Continuous


for sm

all- large machines


定量バルブ


定量バルブ



リューベ


配管部品

周辺機器



Tubing connection (This is just an example.)

control unitSingle line residence valve (continuous)

Internal construction

Inlet

Taper pin

Helical restrictor

Body

Clasp

Model No. & Flow rateFlow directionCSA04

Specifications

CP-4Closure plug

EA4-20Elbow adapter

EC1-22Elbow connector



CJB

CB-4-10　　　Compression bushing

CN-4　　　Compression nut

CB-4-10　　　Compression bushing

CSA

TI-4Tube insert


PJ-4SJunction


CTG


T

T

JA

H

Q

B

B

［CSA-04］［CTU-2］［CJB-04］

CSA

CJB

CTU

05040302012345

105201105202105203105204105205105206105207105208105209105210105211105212105213105214105215105216105217105218105219105220

05040302012345

05040302012345

Model Parts NO.105321105322105323105324105325105326105327105328105329105330

Parts NO.

コードNO. コードNO.

ModelDimensional drawing Dimensional drawing

25R1/8

HEX10 M8×123HEX10R1/8R1/8

HEX10M8×1 M8×129.5

05040302012345050403020123450504030201234505040302012345

05040302012345050403020123450504030201234505040302012345

Model ModelDimensional drawing Dimensional drawing

CTA

CTD

CTC

CTB

CTK

CTG

CTH

CTL

TA

2-M8×1

R1/8

38

30

3-M8×1

R1/8

TK

47

15

2-M8×1

38

R1/8

TD

15

3-M8×1

R1/8

38

TG30

2-M8×1

47

R1/8

TC

15

CTU 05

4-M8×1

R1/8

39

□28

R1/8

TB

3-M8×1

46

30

4-M8×1

R1/8

47

28

14

105221105222105223105224105225105226105227105228105229105230105231105232105233105234105235105236105237105238105239105240105241105242105243105244105245105246105247105248105249105250105251105252105253105254105255105256105257105258105259105260

Parts NO.105261105262105263105264105265105266105267105268105269105270105271105272105273105274105275105276105277105278105279105280105281105282105283105284105285105286105287105288105289105290105291105292105293105294105295105296105297105298105299105300

Parts NO.

Directions for use

• Please confirm the flow direction and thread size to connect to the Junction.



Normal working pressure Under 0.8 MPa

141 142

Continuous


for sm

all- large machines


定量バルブ


定量バルブ



リューベ


配管部品

周辺機器



For Flow unit/ Control unit installation Φ4


PJ-4S 106401 Single type for 2 ports 47 34PJ-5S 106402 Single type for 3 ports 63 50PJ-6S 106403 Single type for 4 ports 79 66PJ-7S 106404 Single type for 5 ports 95 82PJ-8S 106405 Single type for 6 ports 111 98PJ-9S 106406 Single type for 7 ports 127 114PJ-10S 106407 Single type for 8 ports 146 130PJ-12S 106408 Single type for 10 ports 175 162

●Material : ZDC


PJ-6D 106411 Single type for 4 ports 47 34PJ-8D 106412 Single type for 6 ports 63 50PJ-10D 106413 Single type for 8 ports 79 66

●Material : ZDC


PJ-12D 106414 Single type for 10 ports 82 94PJ-14D 106415 Single type for 12 ports 98 110PJ-16D 106416 Single type for 14 ports 114 126

●Material : Brass (BS Material C3604)

30

7

φ6.5

2-M8×1

16

φ12

φ12

12

27

12

15

2-M8×1

φ12

φ6.2

15

30

157

3-M8×1 φ12

16φ6.5

12

2712

30

φ6.2

3-M8×1

15

4-M8×1

30

9

9 φ1216

φ6.5

φ12

Junction

Junction for main tubing PJ

Junction

For Flow unit/ Control unit installation

ModelDimensional drawing ModelDimensional drawing

16

16.5

7-M8×1

R3.2516 16 16 16

1 1L2L1

φ12

16

16

1 1

16.5

R3.25

33

6-M8×1 L2

L1

φ12

［PJ-7S］

［PJ-6D］

Model Part Number SpecificationsPJ-2F 106424 Two-way

●Material : ZDC

Model Part Number SpecificationsPJ-3 106420 Three-way

●Material : ZDC

Model Part Number SpecificationsPJ-3F 106425 Three-way

●Material : ZDC

Model Part Number SpecificationsPJ-4 106423 Four-way

●Material : ZDC

Model Part Number SpecificationsPJ-2 106421 Two-way

●Material : ZDC

For 4mm O.D. tubing

143

Junction header

For use with Flow and Control unit

T

30

2014

φ12

2-M8×1

A

Rc1/8T

30

14

φ12

TB

TB

3-M8×1

Rc1/8

29

B

T14

φ12

TC

TC

Rc1/8

29

2-M8×1

C T14

φ12

Rc1/8

20

15 2-M8×1

D

15

T

30

2014

Rc1/8

φ12

15

3-M8×1

G

2012

φ16

□28

4-M8×1

Rc1/8

6

T14

φ12

Rc1/8

2915

φ12

3-M8×1

K

2012

φ16

□28

4-M8×1

Rc1/8

6

ModelDimensional drawing ModelDimensional drawing

Resin reservoirs　0.2・0.4ℓ　0.8・1.8ℓ　3ℓ

Metal reservoirs　2ℓ　3ℓ　4ℓ　8ℓ

145

146

147

148

149

151

153

Reservoir (Resin) 0.2 L

Reservoir (Resin) 3L

Reservoir (Metal) 2L



Model Part NumberTA 106431

●Material : ZDC

Model Part NumberTC 106433

●Material : ZDC

Model Part NumberTG 106435

●Material : ZDC

Model Part NumberTK 106437

●Material : ZDC

Model Part NumberTB 106432

●Material : ZDC

Model Part NumberTD 106434

●Material : ZDC

Model Part NumberTH 106436

●Material : ZDC

Model Part NumberTL 106438

●Material : ZDC

Reservoirs

145 146

Reservoirs

Applicable pump Model Part Number Useful capacity Total capacity

L8 MLZ T-8LP 254102 0.8ℓ 1.0ℓ

AMZ-III, AMZ100S, AMO, MMXL-III, MMX-II, EX, AMR-III-150, L20, AMS

T-18LP 609005 1.8ℓ 2.0ℓ

●Material : Cellulose Acetate

Applicable pump Model Part Number Useful capacity Total capacityL3 T-2LP 254104 0.2ℓ 0.22ℓ

EX-5 L5 T-4LP 254106 0.4ℓ 0.5ℓ●Material : Cellulose Acetate

Dimensional drawing

LOW

64

55

645574.5

4ーφ4.2

Top view

A←

8068

8068

Low Level

100

80

4-M5Tapping screw

Top view

A←

［T-2LP］254104

［T-4LP］254106

0.2・0.4ℓResin reservoirs

Model

［T-2LP］［T-4LP］

Dimensional drawing

8067

107

120

131

（118）Top view

Top view

A←

4-M5 Tapping screw

4-M5 Tapping screw

155

148

147

97 110

160

A←

［T-8LP］254102

［T-18LP］609005

0.8・1.8ℓResin reservoirs

Model

［T-8LP］［T-18LP］

Directions for use

• Do not use solvents.• Clean at least once a year.• For details, see the instruction manual.* Should the pump malfunction, contact us for immediate response with substitution.

147 148

Reservoirs

Applicable pump Model Part Number Mounting

ACM-II, AM, ADMT-20L-AF 104301 FootT-20L-AB 104401 Back

AMI-300S, AMI-300T-20L-HF 104303 FootT-20L-HB 104301 Back

AMI-1000S, AMI-1000T-20L-KF 104401 FootT-20L-KB 104303 Back

● Material : SPCC Total capacity : 3.2L Useful capacity : 2.1L Coating color : Silver

Applicable pump Model Part Number Pump position

AMZ100S, AMO, MMXL-III, MMX-II, AMR-III-150

T-30LP 609006 —T-30LP-LX 104657 LeftT-30LP-RX 104658 Right

●Material : Cellulose Acetate Useful capacity: 3L Total capacity: 4L

Dimensional drawing

270

257

18.5

18.5

200×100

152

130

6-M5 Tapping screw

117

A←

Top view

270

147

150

200×100

156

152

13097

102

Top view

A↓

［T-30LP］609006

［T-30LP-LX］104657

Model

3ℓResin reservoirs

［T-30LP］

Dimensional drawing

210195

17.5

158

160

100

200

Top view

A←

φ116P.C.D120

M8BoltInstallation hole

PCD100 160

200

170

154

110

210190 M8Bolt

Installation hole

Oil fill capOil fill cap

φ70

Top view

A←

210195

17.5

φ116PCD120

174

158

160

100

200

Top view

A←

M8BoltInstallation hole

［T-20L-AF］104301

［T-20L-KF］104302

［T-20L-HB］104403

2ℓMetal reservoirs

Model

149 150

Reservoirs

Applicable pump Model Part Number Pump position Mounting Oil level switch

AMZ100S, AMOAMR-III-150

T-30L-AOF 104326 Right Foot —T-30L-AOB 104426 Right Back —

MMXL-III MMX-IIAMS

T-30L-LXF 104313 Left Foot —T-30L-LXB 104413 Left Back —T-30L-RXF 104314 Right Foot —T-30L-RXB 104414 Right Back —

AMI-300SAMI-300

T-30L-LHF 104318 Left Foot WithoutT-30L-LHB 104418 Left Back WithoutT-30L-RHF 104319 Right Foot WithoutT-30L-RHB 104419 Right Back WithoutT-30L-OLHF 104324 Left Foot WithT-30L-OLHB 104424 Left Back WithT-30L-ORHF 104325 Right Foot WithT-30L-ORHB 104425 Right Back With

AMI-1000SAMI-1000

T-30L-LKF 104316 Left Foot WithoutT-30L-LKB 104416 Left Back WithoutT-30L-RKF 104317 Right Foot Without T-30L-RKB 104417 Right Back Without T-30L-OLKF 104322 Left Foot —T-30L-OLKB 104422 Left Back —T-30L-ORKF 104323 Right Foot WithT-30L-ORKB 104423 Right Back With

ACM-IIAM

ADM

T-30L-LAF 104311 Left Foot WithoutT-30L-LAB 104411 Left Back WithoutT-30L-RAF 104312 Right Foot WithoutT-30L-RAB 104412 Right Back Without T-30L-OLAF 104320 Left Foot WithT-30L-OLAB 104420 Left Back WithT-30L-ORAF 104321 Right Foot WithT-30L-ORAB 104421 Right Back With


Model

●Material : SPCC Total capacity : 3.2L Useful capacity : 2.1L Coating color : Silver

Dimensional drawing

160

300280

154

23110

M8 BoltInstallation hole

97

147

Top view

A←

290

160

100102

97

158

290300285

150

147M8 BoltInstallation hole

Top view

A←

290300285


φ120φ116203

158

Top view

A←

100

160

160

100PCD10

0

203

158

300285

M8 BoltInstallation hole Top view

A←

φ70

290

［T-30L-AOB］104426

［T-30L-LXF］104313

［T-30L-ORAF］104321

［T-30L-OLHF］104324

［T-30L-OLH］

151 152

Reservoirs




MMXL-III MMX-IIAMS


AMI-300SAMI-300

T-40L-LHF 104348 Left Foot WithoutT-40L-LHB 104448 Left Back WithoutT-40L-RHF 104349 Right Foot WithoutT-40L-RHB 104449 Right Back WithoutT-40L-OLHF 104354 Left Foot WithT-40L-OLHB 104454 Left Back WithT-40L-ORHF 104355 Right Foot WithT-40L-ORHB 104455 Right Back With

AMI-1000SAMI-1000

T-40L-LKF 104346 Left Foot WithoutT-40L-LKB 104446 Left Back WithoutT-40L-RKF 104347 Right Foot WithoutT-40L-RKB 104447 Right Back WithoutT-40L-OLKF 104352 Left Foot WithT-40L-OLKB 104452 Left Back WithT-40L-ORKF 104353 Right Foot WithT-40L-ORKB 104453 Right Back With

ACM-IIAM

ADM

T-40L-LAF 104341 Left Foot WithoutT-40L-LAB 104441 Left Back WithoutT-40L-RAF 104342 Right Foot WithoutT-40L-RAB 104442 Right Back WithoutT-40L-OLAF 104350 Left Foot WithT-40L-OLAB 104450 Left Back WithT-40L-ORAF 104351 Right Foot WithT-40L-ORAB 104451 Right Back With

Model Dimensional drawing

285300

200

150

290

203

158

P.C.D 120 φ116


Top view

A←

PCD100

285300

200

150

290

Oil fill cap

203

158


φ70

Top view

A←

200

290

150

147

102 97

154

23110

300280


Top view

A←

300285

200

150

290

158


97

147

Top view

A←

［T-40L-OLAF］104350

［T-40L-OLHF］104354

［T-40L-LXB］104443

［T-40L-AOF］104356


●Material : SPCC Total capacity : 6.3L Useful capacity : 4.2L Coating color : Silver

153 154

Reservoirs




MMXL-III MMX-IIAMS


AMI-300SAMI-300

T-80L-LHF 104378 Left Foot WithoutT-80L-LHB 104478 Left Back Without T-80L-RHF 104379 Right Foot WithoutT-80L-RHB 104479 Right Back Without T-80L-OLHF 104384 Left Foot WithT-80L-OLHB 104484 Left Back WithT-80L-ORHF 104385 Right Foot WithT-80L-ORHB 104485 Right Back With

AMI-1000SAMI-1000

T-80L-LKF 104376 Left Foot WithoutT-80L-LKB 104476 Left Back WithoutT-80L-RKF 104377 Right Foot WithoutT-80L-RKB 104477 Right Back Without T-80L-OLKF 104382 Left Foot WithT-80L-OLKB 104482 Left Back WithT-80L-ORKF 104383 Right Foot WithT-80L-ORKB 104483 Right Back With

ACM-IIAM

ADM

T-80L-LAF 104371 Left Foot WithoutT-80L-LAB 104471 Left Back WithoutT-80L-RAF 104372 Right Foot Without T-80L-RAB 104472 Right Back Without T-80L-OLAF 104380 Left Foot WithT-80L-OLAB 104480 Left Back WithT-80L-ORAF 104381 Right Foot WithT-80L-ORAB 104481 Right Back With

Model Dimensional drawing

200

150102

97158

147

150

530540525 M8 Bolt

Installation hole

Top view

A←

200

150

530540525

P.C.D 120 φ116

203158


Top view

A←

200PCD100199

154

110

530540520

55

23


φ70

Top view

A←

200154

23110

540520

530


97 102

147

150

Top view

A←

［T-80L-LXF］104373

［T-80L-OLAF］104380

［T-80L-OLHB］104484

［T-80L-AOB］104486


●Material : SPCC Total capacity : 12.3L Useful capacity : 80L Coating color : Silver

Oil level switchFilter/ StrainerEliminatorPressure gaugePressure switchLudo-sensorAir-Oil sensorAir-Oil system & Sensing system

157

159

161

162

163

164

166

167

Oil level switch

Filter/ Strainer

Pressure gauge

Pressure switch

Ludo-sensor

Accessories

157 158


定量バルブ

マルチポート

集中給脂システム


定量バルブ



リューベ


配管部品

周辺機器



Accessories

Model Part Number terminal boxWL-100-U30BS 109221

—

WL-105-U32BS 109222WL-120-U50BS 109223WL-150-U35BS 109224WL-150-U50BS 109225WL-160-U80BS 109226WL-190-U80BS 109227WL-210-U50BS 109228

WTL-100-U30BS 109271

○

WTL-105-U32BS 109272WTL-120-U50BS 109273WTL-150-U35BS 109274WTL-150-U50BS 109275WTL-160-U80BS 109276WTL-190-U80BS 109277WTL-210-U50BS 109278

Oil level switch

Use for oil level detection.Specifications

Model

［W-105B］［W-105-02］

Examples for using oil level switch

Lead switch

Float

Magnet

100V or 200V

Output terminal

Buzzer or lamp

Power relay

W L U BS

Terminal box

Contact point for lower limitOperating position unit / mm

Contact point for upper limitOperating position unit / mm

Contact point for lower limitOperating position unit / mm

Contact point for upper limitOperating position unit / mm

Type of contact point for lower limit

Type of contact point for upper limit

Type of contact point for lower limit

Type of contact point for upper limit

Without markingT

Non existenceExistence

Terminal box

Without markingT

Non existenceExistence

Without marking Contact point A B Contact point B

S Contact point B

●1 Float

●2 Float

W L U

Without markingB

Contact point A（N・O）Contact point B（N・C）

Without markingB

Contact point A（N・O）Contact point B（N・C）

Dimensional drawing

30

φ50

66

□90

94□

φ60

60

6P

φ22

60

2-φ6.5145

±2

30

Lower limit position

Upper limit position

Upper limit position

Wiring port Terminal

Terminal

Wiring port

30

φ50

30

1 Float2 Float

10114

147

M8×1

200

5

φ18

ON

7.7

［W-105-02］［WTL］

Lower limit position

White Red Black

Example : 2 floatExample : 1 float

WL105-U35

White Red Black

WL105B-U35

White Red Black

Upper limitposition

Lower limitposition

Lower limit position Lower limit positionLower limit position Lower limit position

Upper limitposition

Upper limitposition

WL105-U35BS

35105

OFF

ON ON

ONON

ON 35105

35105

Contact type A contact (NO) ON at low levelContact capacity 0.5A,AC DC200V/30W smallerWorking tempeature range

-10～80℃(limited to liquid nonfreezing condition)

Working liguid specific gravity over 0.7Max. pressure 0.1MPa

Model Part Number Contact type SpecificationW-105-02 109704 A contact Without terminal box

Cord length 20cmW-105-02 (B) 109705 B contactW-105B 109706 A contact

With terminal boxW-105B (B) 109707 B contact

159 160


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Accessories

22

42

11

8φ7

IN Rc1/8OUT Rc1/8

1540 25.5

4-M6×1Depth12

7011

25

φ45

38

Connecting port（OUT）

Connecting port（IN）

2-φ7

φ36

M8×1

M8×1

25.5

25.5

14

φ 49

IN M10×1

OUT M10×1

4-M6×1

122

8467

40.5

（14）

SAB-30

SHUT O

PEN

TOKYO ROKA KOGYO CHO.CO

dd1p

LH

D

65

4

φ12.2

φ30

20

φ10φ8

［Element/ Strainer］［Strainer］

［Line filter］

［Recirculation filter］

Replacement filter element［F3E-125・F3E-40・

F3E-10］

Sintered strainer

［FY-20］［RF-250］［SAB-30］

［FX1-4］

［FY20］

［F3-6-125］

9076216

86130

742φ45

Filter

Rc1/2

Returningport

Magnet

φ52

φ82 4-φ6.5

Filter/ Strainer

In-Line oil filters help eliminate clogged flow units and MO-valves

Model

［FX1-4］［FY20］

［RF-250］［F3-6-125］

Connecting parts

CB-4 CS-4 SA4-16

R1/8

CB-6 CS-6 SA6-20

R1/8

［φ4 Tubing］

［φ6 Tubing］

Dimensional drawing

Line Filter

Model Part Number

Connecting port

Normal working pressure (MPa)

Pressure Loss

Filtration rating

FX1-4 109311 M8×11.0

0.1

40µFX1-6 209311 M10×1F3-4-125 109308 M8×1

Max.2.9125µ

F3-6-125 209308M10×1F3-6-40 209310 40µ

F3-6-10 209309 0.15 10µFY20 109313 Rc1/8 2.5 0.1 20µ

Replacement Filter Element

Sintered Strainer

Recirculation Filte

Strainer

Model Part Number Filtration ratingFXE 259304 40µF3E-125 259311 125µF3E-40 259312 40µF3E-10 259313 10µ

Model Part Number Filtration rating MaterialFYE 650147 20µ BC3

Model Part Number Filtration ratingRF-250 109317 250µ

Model Part Number D H L d d1 P Installation ScrewSAB-30 259353 56 33 44 30 35 48

4-M4SAB-40 259354 65 34 69 40 45 57SAB-50 259355 80 34 135 50 56 75 4-M5SAB-70 259358 108 70 120 70 80 100 6-M6

161 162


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Filtration Particles down to 1 micron in sizeMax. working atmosphere Plastic bowl=1.0MPa Metal bowl=1.7MPaMax. working temperature Plastic bowl=52℃ Metal bowl=80℃Applicable flow rate 76ℓ/min.～19,800ℓ/min

Model Part Number Pressure range (MPa) Connection Installation pin

PB-7 109166 0.7

R1/8 AvailablePB-15 109167 1.5PB-50 109161

5PB-50B 109162TAF-7 109154 0.7

M8×1 —TAF-15 109155 1.5TAF-50 209117 5 M10×1 AvailablePB-35 209136

3.5 R1/8 Not availablePB-35B 209137

Eliminator

・ Removes impurity particles down to 1 micron in size.・ Vaporizes water completely.・ Provided with auto drain as standard equipment to

automatically drain removed impurities.・ Very easy to maintain. (Instantly removable bowl, quick-change cartridge).

Pressure gauge

A must for monitoring discharge pressure to keep pump in normal operation.

Specifications

Model

Dimensional drawing

［PB-7］［PB-50］［PB-35］

［PB-15］

［TAF-50］

Accuracy ±3%F.STemperature range 15℃～40℃

MaterialBourdon tube C6872T (Min.10MPa C5191T)Frame SPCC steel plate

Pressure gauge

Pressure gauge fitting plateModel Part Number

PP 109102* Not usable for PB-35 and PB-35B

Directions for use

• Use care not to drop or exert other strong impact.• Do not apply pressure beyond specified range.

Specifications

Principle of operation and feature

Model. Specifications. Dimension.

ModelFlow rate (l/min)

Bore (Rc)Outside dimension (mm)

Weight (kg)Material

Max. Min. Overall height Overall width Depth Head Bowl

Plastic bowl type

3P-020-PT2-Fi 560 1701/4

190 76 76 1.5

Zinc diecast Poly-carbonate

3P-035-PT2-Fi 980300 290 95 95 1.5

3P-060-PT4-Fi 1,750 1/23P-090-PT6-Fi 2,450 850 3/4

390 127 127 2.53P-150-PT8-Fi 4,250 1,275 1

Metal bowl type

3P-020-PT2-Fi 560 1701/4

190 75 66 1Zinc

diecast

Aluminum

3P-035-MT2-Fi 980 300290 95 95 1.5

3P-060-MT4-Fi 1.75 300 1/23P-090-MT6-Fi 2,450 850 3/4

490 127 127 2.5Aluminum diecast

3P-150-MT8-Fi 4,250 1,275 13M-400-M12-Fi 11,300 3,400 1-1/2

770 217 217 2173M-700-M16-Fi 19,600 5,950 2

1. Efficient separation As air flows, forced to change its direction in the bowl, moisture, oil and dirt

particles in it are coagulated and accumulated on the bottom of bowl and intermittently drained.

2. Coagulation Air entering stainless steel filter is rubbed by stainless steel mesh screen and

rid of foreign particles down to 2 microns in size.

3. 1-micron filtration Submicron particles in the air are separated by cotton/polyester filter.

4. Vaporization Air pressure is reduced to a minimal level at the final point of filter medium,

where air temperature is slightly increased by friction between air and filter medium to heat and vaporize micro-drops of moisture left in the air.

Cotton/ Stainless/ Polyester

Down flow

Double-layeredfilter

Auto-drain

High speed vortex Effect

Stainless wavy filter

Up-flow, Quick change in flow direction

**

MPa0

1

2

5

φ52

（3）（29.5）

3

4

1710

14

R1/8

Installation pin

MPa0

0.1

0.2

0.3 0.4

0.5

0.6

0.7

25

55

33

2-M8×1For φ4 tubing

2-φ6.2

41 18

φ52

Installation pin

φ52

25

33

2-M10×1

4118

MPa

0

1

2

5

0

3

4

57.5

For φ6 tubing

Installation pin

［TAF-50］

［PB-50B］

［TAF-7］

0

0.5

1

1.5 2　

2.5

3

3.5LUBE

25

8

R1/8

39.5

□12

9

φ43

0

0.5

1

1.5 2　

2.5

3

3.5LUBE

R1/8

□12

φ43

91525

187

3825

21

35.5

2-φ3.5

2-φ6.28.4 1.6

［PB-35］［PB-35B］ Pressure gauge fitting plate［PP］

163 164


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② Blue③ Black

① Red24 21

122

537

62

φ51

60

26

50

50

2-φ3.8

1.2

16312-φ5

4-φ5.6φ42

φ31

PlateModel：SPS-T

Pressure switch

Installed on main piping to detect any abnormal pressure in the whole system.

Specifications

Model

Specifications

Model

HEX14

Ｒ1/8

35.7

11 6

8

φ26

9

［SPS］［PS］

［SPS］［PS］　

Dimensional drawingDimensional drawing

SPS PS

Electrical ratingsAC120/240V 135VA(AC250V for non-electrical appliance application) DC28V 2A

Operating pressure See list below.Proof pressure 4.4MPaBurst Pressure 14.7MPa

Model Part Number

Contact type

Upper limit pressure(MPa)

Lower limit pressure(MPa)

PS-B170 209170 NC 1.667±0.049 0.883±0.147PS-A170 209171 NO 1.667±0.049 0.882±0.147PS-B014 209172

NC

0.137±0.029 0.069±0.029PS-B150 209173 1.471±0.049 0.883±0.147PS-B021 209174 0.206±0.029 0.147±0.029PS-A015 209175 0.147±0.029 0.098±0.029PS-A115 209176

NO

1.128±0.049 0.441±0.098PS-A011 209177 0.108±0.029 0.049±0.029PS-A150 209178 1.471±0.049 0.883±0.147PS-A014 209203 0.137±0.029 0.069±0.029PS-A180 209204 1.765±0.049 0.883±0.147PS-A110 209205 1.079±0.049 0.558±0.147

Rating 250V,5A 125V,10AContact type

Switch OFF on pressure rise in red-blue circuitSwitch ON on pressure rise in red-black circuit

Model Part Number Upper limit pressure(MPa)

Lower limit pressure(MPa)

SPS-8TP-17/14-3/8 209181 1.7 1.4SPS-8T-1.0/0.5-1/4 109181 0.1 0.05SPS-8T-2.5/2.0-1/4 109182 0.25 0.2SPS-8T-4.0/3.5-1/4 109183 0.4 0.35SPS-8T-12/9-1/4 109184 1.2 0.9

* Use PS pressure switches in combination with junction PV-1.

Directions for use

• Use care not to drop or exert other strong impact.

Controller

Interface

LUDO-sensor

Metering valve

Sensor cable

Main tubing

Main tubing

Pump

LUDO-sensor

For monitoring oil flows to lubrication points on tubing beyond metering valve in lubrication system.

Specifications HOW to order

LS MThe length of cable (1m step)

■ LUDO-sensor

IF 8CH■ Interface

TK M

The length of cable (1m step)

■ Multi core cable

With connector at one end : 1With connectors at two ends: 2

System Planning

LUDO-sensorDetection capacity Min. 1ｍℓ/min (working viscosity 65mm2/s)Working viscosity range 65～1300mm2/s

Directions for use

• See the instruction manual.

AMZ- Ⅲ：P.93

AMO- Ⅱ-150S：P.99

AMI-300S・1000S：P.101


PVSPVS Junction：P.111

For MOSMetering valve

PV Junction：P.108

For MOMetering valve

MOMOS Metering valve：P.107

AMO- Ⅲ DS：P.97



For MO2(C) Valve


165 166


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Sensor cable

IN（M8×1）

36 17

（48）

φ4.2

17

33

OUT（RC1/8）

Dimensional drawing

［LUDO-sensor］

［Interface］

1P2P3P

1P2P3P

4P5P6P7P8P

1P2P3P4P5P6P7P8P

1P2P3P4P5P6P7P8P

1P2P3P4P5P6P7P8P

（33）

75 65

113

105

4－φ3.5

Sensor input terminal 3Sensor out put

Sensor input terminal 2Sensor input terminal 1

Sensor flame groundPower input

Air-Oil sensor mounting panel

System planning

OA- ⅠAir-Oil Sensor

Integral element of oil/air lubrication system. (suitable for detection on oil tubing beyond mixing valve)

Specifications

Sealed wiringLubrication points

Branch tubing

Air tubing

Main tubing

Machinecontrol panel

Air-Oil metering valve

Solenoid valveFilter regulator

Eliminator

Air compressor

Pump Air-Oil Sensor

Dimensional drawing

Tubing connection（φ4）

LED（Red）

187

168 94

99110

5000

30 40 66

28

202

1 Port2 Ports3 Ports4 Ports5 Ports6 Ports

123456

φ4φ6

46

OA-Ⅰ-

Model

Model Model

4-φ5.5

L1L2

4066

Power/Voltage DC24±10%Abnormal output Photo coupler (open collector)Working tempeature range 0～+50℃ (no sweating)Working ambient humidity 35～85%RH

Part Number Pipe O.D (φ)420031 4420032 6

Sequential number L1 L2 Part Number

1 60 44 6130112 88 72 6130123 116 100 6130134 144 128 6130145 172 156 6130156 200 184 613016

167

Tubing Parts

50 100 150

16012080400

50 100 150

16012080400

50 100 150

16012080400

When huge ups and downs are observed:

Stable oil flow, no up and down and no “0” flow.

MIX-A

When the values are low in general :

Air Oil sensor / logger

Sensing

Store the data obtained when the machine is operating in fine conditions and use it as the standard data for the comparison.

Air Oil sensor

Machine tool

Stamping machine

Cutting machine

Lathe

Loader

Element parts

Count

Count

Count

sec

sec

sec

Air Oil sensing system

Air Oil sensor / loggerCompressed air carries a metered volume of oil discharged from the mixing block to each lubrication point.

Tubing Parts　Compression partsClosure plugs/ Sealing washers　Closure plugs, Blanking plugTubingPipe clipsFlexible hose　For low pressure　For moderate and high pressureAdapters　Straight adapter　Elbow adapter/ T-adapterConnectorsCouplersPush-in fitting Fitting for limited space/ BrushWire brush/ Swivel elbowFitting　Fitting for steel tubing　Fitting for copper tubing For oilBanjo elbow, Jet nozzle, Nozzle adapterSight feedStraight tube end, Check valveReplacement parts

169

170

171

172

173

174

175

175

177

179

181

182

183

184

185

186

187

188

189

190

Compression parts

Flexible hose

Adapters

Connectors

positive displacement injector (pdi) system for large ... · installation hole air inlet 120 160...

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