SAMES KREMLIN Siège Social et Etablissement principal : 13, chemin de Malacher - CS70086 - 38243 Meylan Cedex FranceSAS au capital de 12.720.000 euros | RCS Grenoble : 572 051 688 | Code : APE 2829B | TVA intracom : FR36 572051688Tél. : +33 (0)4 76 41 60 60 | Fax : +33 (0)4 76 41 60 90 | info@sames-kremlin.com | www.sames-kremlin.comEtablissement de Stains: 150, avenue de Stalingrad - CS60001 - 93245 Stains Cedex France | Tél.: +33 (0)1 49 40 25 25 | Fax : +33(0)1 48 26 07 16

Société d’EXEL Industries

LINE AUDITSPowder and liquid technical analysis

Inscribed in a technical support program for our customers using SAMES KREMLIN equipment in electrostatic powdering and painting, the line audit approach is designed to help you optimize and control your production process.Our network of SAMES KREMLIN experts is continuously trained and qualified to provide our customers with technical expertise on powder or liquid installations in which our equipment is integrated. The overall environment of your production line will be taken into account in this technical survey.

Line audit visits allow to:

• Identify critical points that may affect the reliability or mechanical integrity of the SAMES KREMLIN equipment;

• Identify and contain any changes of the system from its original operating;• Identify all wear parts and first emergency parts necessary for the continuity of your

production;• Develop a Preventive Maintenance Plan* (P.M.P.) personalized and adapted to your

production environment;• Provide on site technical advice appropriate to the situation and define training allowing a

professionalisation of your operating staff;• Identify corrective actions and their degree of urgency.

Line audit visits are scheduled in accordance with your production so as not to disrupt it. The audit of lines is above all a technical assistance.

To allow you to maintain sustainable technical performance of your production equipment in an industrial environment constantly changing and benefit from our expertise over time, SAMES KREMLIN also provides preventive maintenance contracts..

(*) Preventive Maintenance Plan (P.M.P.): Issued from SAMES KREMLIN technical instructions, the Preventive Maintenance Plan identifies for each subassembly constituting a specific installation, operations monitoring and verification to achieve depending an accurate periodicity.

What controls do we realise on your facilities?Proposed technical services

manual and automatic paint sprayers (new and old generation) inspection of the following points:• general condition of the device;• wear and cleanliness of bell cups;• sealing of quick disconnect plate

and condition of O-rings;• injector fouling;• presence of paint return in the air

chambers of the turbines;• sealing of pneumatic, paint and

solvent connections;• Spraying parameters (current

consumption, high voltage, fault history and safety parameters on high voltage generator GNM200).

We verify ...

We found that in 95% of the cases, the internal preventive maintenance of the robots (reciprocators) was not carried out. During a production shutdown, we propose to open the covers to check the mechanical components of the RFV robots, the mechanical adjustment and to check the following points:• the main and secondary chain tension;• wear of the upper wheel gear and motor gear;• lubrication, seizing and wear of chains;• Load balancing;• the mechanical position of the median stroke ;• mechanical clearance of the trolley and counterweight rollers;• status of connections; • grounding of the frame and the equipment potentiality of the tubular structures.

your daily production in the presence of the drivers of line to analyze together the possible problems encountered and offer you solutions for improvement and optimization of performance. These visual controls can be supplemented if necessary by measurements of earth continuity between the conveyor and the parts to be painted, high-voltage measurements and control of the airflow in the cabin using regularly calibrated equipment.

manual and automatic powder projectors (new and old generation) and visually perform the following checkpoints:• general condition of the device;• fouling of high-voltage nozzles and

contact points;• wear of the nozzles and deflectors;• status of the electrical connection;• sealing of pneumatic and powder

connections;• wear of powder pipes;• spraying parameters (current

consumption, high voltage clipping, injection and dilution values);

• the stroke of the projectors and the covering of the parts.

We control ...

We will follow with you ...

We share with you our experience!

High voltagegeneratorGNM200

ModuleCRN457

LIQUID

POWDER

High voltage unitUHT108

Connection box

Automatic powder projectorMach-jet FCC

Atomizer with rotative bell cupPPH308

Electrostatic gun wiht cableTRP501 00D

HV measuring deviceHVP 125/500

GNM 200

HV

P-12

5

NOT FOR USE IN HAZARDOUS ATMOPHERE

NE PAS UTILISER EN ATMOSPHERE EXPLOSIVE

FOFOR USE INE IN HAZARDOUS ATS ATMOPHER

FOFOR UUSE IN HAAZARDOUS AATMOPHER

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RollerHanging trolleyTrolley guideRotation drive chain

Sprocket wheel of rotation

Bearing

Anti-spraying flap

Gas bottle to be painted

Gas bottle hanging tools

Powder turbine Inobell

Fixed automatic powder projectorMach-jet

RECOMMENDEDMAXIMUM VALUE RECOMMENDED

MAXIMUM VALUE

Conveyor structure

HA

NG

ING

TO

PH

AN

GIN

G L

OW

ER

LIM

IT O

F PR

OTE

CTI

ON

PRO

FIL

BO

OTH

Rail conveyor

ChainHolding pin

BR

US

HIN

G A

RE

A

Holding pin

Hook axis

Hook

Extension arm

Roller bracket assemblyRoller

C1

C5

C4

C6

C8

C9

C7

C2

C3C2

C3

C1

C4

C5

<1MΩ500V

<1MΩ500V

<1MΩ500V

Dial conveyor:5 minimum contact pointsmaterialized by C1 to C5

Chain-to-trolley conveyor:9 minimum contact pointsmaterialized by C1 to C9

Expertise of equipment

High voltage measurement

Grounding continuity measurement

A R C T I C O C E A NA R C T I C O C E A NA R C T I CO C E A N

S O U T H E R N O C E A N

N O R T H

A T L A N T I C

O C E A N

N O R T H

P A C I F I C

O C E A N

S O U T H

P A C I F I C

O C E A N

I N D I A N

O C E A NS O U T H

A T L A N T I C

O C E A N

Black Sea

PhilippineSea

Coral Sea

TasmanSea

Bay ofBengal

SouthChinaSea

Sea ofJapan

Arabian Sea

Beaufort Sea

Caribbean Sea

Gulf ofMexico

LabradorSea

HudsonBay

CaspianSea

BaffinBay

Gulf ofAlaska

RedSea

Sea ofOkhotsk

Mediterranean Sea

CelebesSea

NorwegianSea

GreenlandSea

Banda Sea

MozambiqueChannel

Scotia Sea

Barents Sea

NorthSea

Java Sea

AndamanSea

YellowSea

EastChinaSea

ChukchiSea

ArafuraSeaTimor Sea

Gulf ofThailand

Kara Sea Laptev SeaEast Siberian Sea

DrakePassage

BeringSea

SargassoSea

GreatAustralian

Bight

Gulf of Aden

Gulf of Oman

BismarckSea

SolomonSea

Gulf of Maine

GreatBarrier

Reef

AFGHANISTAN

ANGOLA

UNITEDARAB

EMIRATES

ARGENTINA

AUSTRALIA

AZER-BAIJAN

BENIN

BURKINAFASO

BULGARIA

BELARUS

BOLIVIA

BRAZIL

BHUTAN

BOTSWANA

CENTRALAFRICANREPUBLIC

CANADA

CHILE

CHINA

IVORYCOAST

CAMEROON

DEMOCRATICREPUBLIC OFTHE CONGO

REPUBLICOF CONGO

COLOMBIA

COSTARICA

CUBA

GERMANY

ALGERIA

ECUADOR

EGYPT

ERITREA

SPAIN

ESTONIA

ETHIOPIA

FINLAND

FIJI

FRANCE

GABON

UNITEDKINGDOM

GEORGIA

GHANA

GUINEA

GREECE

GREENLAND

GUYANA

HONDURAS

INDONESIA

INDIA

IRELAND

IRANIRAQ

ICELAND

ITALY

JORDAN

JAPAN

KAZAKHSTAN

KENYA

KYRGYZSTAN

CAMBODIA

SOUTHKOREA

LAOS

LIBERIA

LIBYA

SRI LANKA

LITHUANIA

LATVIA

MOROCCO

MADAGASCAR

MEXICO

MALI

MYANMAR

MONGOLIA

MOZAMBIQUE

MAURITANIA

MALAYSIA

NAMIBIA

NIGER

NIGERIA

NICARAGUA

NORWAY

NEPAL

NEWZEALAND

OMAN

PAKISTAN

PANAMA

PERU

PAPUANEW

GUINEA

POLAND

NORTHKOREA

PARAGUAY

ROMANIA

RUSSIAN FEDERATION

WESTERNSAHARA SAUDI

ARABIA

SUDAN

SOUTHSUDAN

SENEGAL

SIERRALEONE

SOMALI-LAND

SOMALIA

SERBIA

SURI-NAME

FRENCHGUIANA

SLOVAKIA

SWEDEN

SYRIA

CHADTHAILAND

TAJIKISTANTURKMENISTAN

TUNISIA

TURKEY

TANZANIA

UGANDA

UKRAINE

URUGUAY

UNITED STATESOF AMERICA

UZBEKISTAN

VENEZUELA

VIETNAM

YEMEN

SOUTHAFRICA

ZAMBIA

ZIMBABWE

ARUBA

ANGUILLA

ALAND

ANDORRA

ARMENIA

ANTIGUA AND BARBUDA

BURUNDI

BANGLADESH

BAHRAIN

THEBAHAMAS

MIAMI

BOSNIA ANDHERZEGOVINA

SAINT BARTHELEMYBELIZE

BERMUDA

HAWAIIANISLANDS

BARBADOS

BRUNEI

SWITZERLAND

COMOROS

CAPEVERDE

CURAÇAO

CAYMANISLANDS

CYPRUS

DJIBOUTI

DOMINICA

DENMARK

FEDERATED STATESOF MICRONESIA

GAMBIA

GUINEA BISSAU

EQUATORIAL GUINEA

GRENADA

HAITI

BRITISH INDIANOCEAN TERRITORY

ISRAEL

JAMAICA

SAINT KITTS AND NEVIS

KUWAIT

LEBANON

SAINT LUCIA

LIECHTENSTEIN

LESOTHO

LUXEMBOURG

MACAU

SAINT MARTIN GUADELOUPE

MONACO

MOLDOVA

MALDIVES

MALTA

MONTENEGRO

MONTSERRAT

MAURITIUS

MALAWI

NEWCALEDONIA

PHILIPPINES

PALAU

PUERTO RICO

PORTUGAL

PALESTINE

QATAR

RWANDA

SINGAPORE

SOLOMONISLANDS

EL SALVADOR

SANMARINO

SAINT PIERREAND MIQUELON

SAO TOME AND PRINCIPE

SLOVENIA

SWAZILAND

MARTINIQUE

SEYCHELLES

TURKS AND CAICOS ISLANDS

TOGO

EAST TIMOR

TRINIDAD AND TOBAGO

TAIWAN

VATICAN

SAINT VINCENT AND THE GRENADINES

BRITISH VIRGIN ISLANDS

VIRGIN ISLANDSANTILLES

VANUATU

GUATEMALA

DOMINICANREPUBLIC

HUNGARY

CROATIA

CZECHREPUBLIC

AUSTRIA

ALBANIA

MACEDONIAKOSOVO

BELGIUM

NETHER-LANDS

HONG KONG

SAMES KREMLIN13, chemin de MalacherCS70086 - 38243 Meylan Cedex FrancePh: +33 (0)4 76 41 60 60 | Fax: +33 (0)4 76 41 60 90 www.sames-kremlin.com

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Price scale of audit services.EndUser price World grid by geographical area

Geographical area Mission proposed

End User Price

for 1 day (€ HT)

End User Price

Addit. day (€ HT)

Additional costs

Hotel / Catering / Transport

Direct customer France1 audit day on customer plant during day shift (8:30 AM to 5:00 PM, except weekends and public holidays).

1 000 800 IncludedSubsidiary area EMEA 2 000 1 000 Included

Subsidiary area Rest of the world 2 000 1 000 To be

added