power semiconductors technology outlook - 'technology outlook_epsma tc2_2016'.pdf ·...
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Power semiconductors technology outlook
Francesco Di DomenicoPrincipal Application EngineeringInfineon Technologies Austria AG
November 2016
Content
HP SMPS Application Roadmap update
HV power semiconductors outlook
1
2
22016-11-07 Copyright © Infineon Technologies AG 2016. All rights reserved.
How far can the Superjunction concept beexploited in terms of RDSon*A?
CoolMOS C3CoolMOS CP
Other 1Other 2
Other 31.55 Ωmm2
CoolMOS C70.8 Ωmm2
0.01
0.10
1.00
2000 2002 2004 2006 2008 2010 2012 2014 2016 2018 2020
RD
SO
N,
ma
x×
A [Ω
mm
2]
Si Superjunction MOSFET
SiC FET
GaN HEMT
Still a long way until the limit is reached with Si super junction.Si limit potentially lower than 0.5 Ωmm2
Si superjunction limitD. Disney, G. DolnyISPSD 2008
nepi
D
p-
n+
s
ub
G
p+n
p
S
SiC and GaN devices
32016-11-07 Copyright © Infineon Technologies AG 2016. All rights reserved.
88
63
4540
33
0
10
20
30
40
50
60
70
80
90
100
Comp B Comp A C7 650V C7 600V C7 GOLD 650V
Footprint 150mm² Footprint 115mm²
D²PAK TOLL
RD
SO
Nm
ax
in m
Ω
RDSON/Package - D²PAK_TOLL
As a natural consequence:best RDSON/Package
› Infineon already have
the best RDSON in
D²PAK
Now improved again with C7 GOLD and
TOLL package with smaller footprint
CoolMOS™ C7
with the best
RDSON in the world
CoolMOS™
C7 GOLD is
even better
42016-11-07 Copyright © Infineon Technologies AG 2016. All rights reserved.
CoolMOSTM Discrete roadmap –CoolMOSTM 7 family within focus
High power ≤ 190 mΩ
Low power > 190 mΩ
Existing families Topologies
Efficiency,highest frequencies
Ease-of-use
CFD2
C6
E6
CE
in
CP
600V
700V
800V
2012 2013 2014 2015 2016 2017
Roadmap
C7-650V
C7-600V
P7-600V
CFD7-600V
P7-700V
P7-800V
PFC
PFC, LLC
PFC, LLC
ZVS, LLC
PFC, LLC, FB
FB
FB
P6
P7-600V
52016-11-07 Copyright © Infineon Technologies AG 2016. All rights reserved.
P7_600V CoolMOS™ - Applications
Topologies Applications
1. LLC
2. PFC (CCM and DCM PFC)
3. Flyback
TV
Server
High end PC Power
Telecom
Adapter
value
Cost/Performance series. A follower to CoolMOS™ P6 series
Well balance in ease of use and efficiency; Rdson 17mOhm up to 600mOhm
62016-11-07 Copyright © Infineon Technologies AG 2016. All rights reserved.
CoolMOS P7 600V: New portfolio & waves
72016-11-07 Copyright © Infineon Technologies AG 2016. All rights reserved.
P7 600V features & Benefits
Product Features Customer Benefits
Integrated ESD diode whereapplicable
Ensures high quality in customersmanufacturing environment
Rugged Body diodeSame part suitable in both hard switching
and soft switching topologies within the PSU i.e. PFC & LLC circuits.
Optimized Integrated RgEasy for customer to balance ease of use vs efficiency by controlling switching behavior
using external Rg selection.
Wide RDSON portfolio including
both Through Hole & SMD packages available
Suitable for many different applications bothconsumer & Industrial
Well balanced features forPerformance/Ease of Use/Price
Suitable for many different applicationsboth consumer & Industrial
82016-11-07 Copyright © Infineon Technologies AG 2016. All rights reserved.
600V CoolMOS™ CFD7 – Project scope
Telecom
Server
Key
applications
Topology
Resonant topologies:
ZVS Phase Shifted FB
LLC FB/HB
Key facts
› Higher switching frequencies to be reached
› Best-in-class RDS(on) offerings possible in TO and SMD packages
› Reduced switching losses enable improved light-load efficiency
› FOM RDS(on)*QG -40% vs. CFD2
92016-11-07 Copyright © Infineon Technologies AG 2016. All rights reserved.
CoolMOS™ CFD7 Planned Portfolio
Wave 1- leadproducts Wave 2a D9=11.2017 Wave 2b D9=06.2018 Wave 2c D9=04.2019
102016-11-07 Copyright © Infineon Technologies AG 2016. All rights reserved.
250 W
10 W
Du
al
sta
ge f
lyb
ack
Sin
gle
sta
ge f
lyb
ack
75 W
CoolMOSTM P7 800V mainly targets flyback based low power SMPS applications
112016-11-07 Copyright © Infineon Technologies AG 2016. All rights reserved.
Best-in-class efficiency and thermal performance
Best-in-class DPAK RDS(on)
CoolMOSTM P7 800V delivers best-in-class performanceas compared to competitors
Parameter P7 Comp.1 Comp.2 C3
TO-220 FP RDS(on) [Ω]
0.45 0.45 0.4 0.45
Qg [nC] 24 29 43 64
Eoss [uJ] 2.7 6.3 4.9 6.1
Ciss [pF] 770 860 1813 1583
Coss [pF] 14 35 24.7 32
280 mΩ
-56%
P7P7P7
450 mΩ
Comp.2
360 mΩ
850 mΩ
Comp.1
630 mΩBest-in-class DPAK RDS(on)
Customer benefits:
› High power density
› Lower BOM cost
› Less production cost
Customer benefits:
› Lower standby power
› Better efficiency
› Less thermal effort
› 0.5% efficiency gain
› 6°C lower MOSFET temperature
Relative efficiency [%] Relative Temperature [°C]
0.5%
0.3%-6°C
80 W LED driver 230 VAC
Comp.1
P7
Comp.2
C3
Comp.1
P7
Comp.2
C3
80 W LED driver 230 VAC
Dual stage flyback Vout=24-40 V, Iout=2.1 A
122016-11-07 Copyright © Infineon Technologies AG 2016. All rights reserved.
CoolMOSTM P7 800V comes with state-of-the-art ease-of-use as compared to competitors
3 3
4
3,5
1
1.5
2
2.5
3
3.5
4
4.5
5
P7 C3 Comp.1 Comp.2
Customer benefits
Easy to drive
› Avoiding MOSFET linear mode operation
› Allowing lower driving voltage
› Reducing idle loss
Easy to design in
› Increased design freedom due to tighter tolerance
> 1.6 billion parts shipped
All CoolMOSTM
Technologies
0.03 DPM on average
Over 1.6 billion parts shipped only 38 fails
38 fails
Zener
Diode
D
S
G
ESD Protection Mechanism
During ESD event:
› VGS is clamped by Zener Diode
› IGS flows through Zener Diode
› Thus protect gate oxide
S
G
VGS CGS
−
+
IGS
HBM:
› 2 – 4.5 Ω: Class 1C (1 – 2 kV )
› 0.28 – 1.4 Ω: Class 2 (2 - 4 kV )
CDM: Class C3 (≥1 kV)
CoolMOSTM P7 ESD Robustness
Customer Benefits
› Better assembling yield thus less cost
› Less field failure rate
› Higher quality and better reputation
Best-in-Class CoolMOSTM quality and reliability
Integrated Zener Diode ESD protection
Best-in--class VGS(th) and smallest VGS(th) deviation
VGS(th) and its deviation [V]
132016-11-07 Copyright © Infineon Technologies AG 2016. All rights reserved.
CoolMOSTM P7 800V shows similar EMI as compared to market offers tested in a IFX 45 W adapter
› EMI is a system level topic and optimization needs to be done on system level
Plug and play
Conductive EMI (dBµV)
Vertical radiative EMI (dBµV/m)
Horizontal radiative EMI (dBµV/m)
142016-11-07 Copyright © Infineon Technologies AG 2016. All rights reserved.
RDS(on)
[mΩ]
4500
3300
2400
1400
900
750
600
450
360
280
2000
1200
CoolMOSTM P7 offers fully optimized portfolio for target applications
Wave 1 In production Wave 2 QS in Q2 cy17
TO-220 FullPAK
IPA80R1K4P7
IPA80R900P7
IPA80R750P7
IPA80R600P7
IPA80R450P7
IPA80R360P7
IPA80R280P7
IPA80R1K2P7
TO-252 DPAK
IPD80R4K5P7
IPD80R3K3P7
IPD80R2K4P7
IPD80R1k4P7
IPD80R900P7
IPD80R750P7
IPD80R600P7
IPD80R450P7
IPD80R360P7
IPD80R280P7
IPD80R2K0P7
IPD80R1K2P7
TO-220
IPP80R1K4P7
IPP80R900P7
IPP80R750P7
IPP80R600P7
IPP80R450P7
IPP80R360P7
IPP80R280P7
IPP80R1K2P7
TO-247
IPW80R360P7
IPW80R280P7
TO-251 IPAK SL
IPS80R2K4P7
IPS80R900P7
IPS80R750P7
IPS80R600P7
IPS80R1K4P7
IPS80R2K0P7
IPS80R1K2P7
TO-251 IPAK LL
IPU80R4K5P7
IPU80R3K3P7
IPU80R2K4P7
IPU80R1K4P7
IPU80R900P7
IPU80R750P7
IPU80R600P7
IPU80R2K0P7
IPU80R1K2P7
800 V SJ MOSFET fully optimized portfolio with 12 different RDS(on)s and 6 packages
2
1C
ESD class
› Fine RDS(on) granularity
› Easy to choose right parts for fine tuning of designs
152016-11-07 Copyright © Infineon Technologies AG 2016. All rights reserved.
CoolMOSTM package roadmap
High power
Low power
2012 2013 2014 2015 2016 2017Product families Focus topic
Roadmap
TO-247 – 4 pin P6,C7 Low turn-on loss via Kelvin source
CP, P6, C7, P7 Small form factorThin PAK 8 x 8
G7 SMD replacement of TO247, wave solderability
TOLL
C7, P7 Topside coolingDouble DPAK/QDPAK
C7, P7 Lowest on-state resistance of 9 mΩTO-247 max
C6, E6, P7 Small form factorThinPAK 5x6
CE Cost reduction vs. DPAKSOT-223
CE/P7 Improved creepage behavior (4 mm creepage)
TO-220 wide-creepage
TO-247 – 4 pin TOLL Double DPAK SOT-223Thin PAK TO-220 wide-creepage
162016-11-07 Copyright © Infineon Technologies AG 2016. All rights reserved.
SMD packages as high performance enabler:TOLL vs. D²PAK
2.3mm
11.7mm9.9mm
Footprint: 115 mm²
4.4mm
Footprint: 150 mm²
30%
Footprint
Reduction
10.0mm15mm
50%
Height
Reduction
60%
Space
reduction
5nH inductance 1nH inductance
172016-11-07 Copyright © Infineon Technologies AG 2016. All rights reserved.
SMD packages as high performance enabler:DDPAK & QDPAK – Thermal Characteristics
QD-Pak
DD-PakTO220
TO247
182016-11-07 Copyright © Infineon Technologies AG 2016. All rights reserved.
1-channel Driver ICs 2-channel Driver ICs
2EDI Family
› 2x 4/8Apeak or 2x 1/2Apeak
› Isolation: Functional/Basic/Reinforced
› CMTI: > 100V/ns dyn.
› 55ns typ. propagation delay
› 4V & 8V UVLO options
› -10V robustness of inputs
› 5A reverse current robustness
› 16-pin DSO 150 / 300mil, 14-pin LGA
2EDI Family
› 2x 4/8Apeak or 2x 1/2Apeak
› Isolation: Functional/Basic/Reinforced
› CMTI: > 100V/ns dyn.
› 55ns typ. propagation delay
› 4V & 8V UVLO options
› -10V robustness of inputs
› 5A reverse current robustness
› 16-pin DSO 150 / 300mil, 14-pin LGA
1EDI-Compact
› 1x 4A or 10A versions
› Separate source / sink
› Isolation: Functional
› CMTI: 100V/ns (dyn.)
› 105 ns typ. prop. delay
› 9V UVLO
› 8-pin DSO (4.2 mm, 1.27 mm)
No
n-i
so
late
d
1EDN Family
› 4A source/8A sink low ohmic outputs
› Separate source / sink outputs
› 19ns typ. prop. delay (max 10ns IC2IC)
› 4V & 8V UVLO options
› -10V robustness of inputs
› 5A reverse current robustness
› 5-/6-pin SOT-23 & WSON
Galv
an
icall
yIso
late
d
2EDN Family
› 2x 5Apeak low impedance outputs
› 19ns typ. prop. delay (max 10ns IC2IC)
› 4V & 8V UVLO options
› - 10V robustness of inputs
› 5A reverse current robustness
› 8-pin DSO & TSSOP & WSON
2EDN Family
› 2x 5Apeak low impedance outputs
› 19ns typ. prop. delay (max 10ns IC2IC)
› 4V & 8V UVLO options
› - 10V robustness of inputs
› 5A reverse current robustness
› 8-pin DSO & TSSOP & WSON
2016/17Shipping
EiceDRIVERTM IC OverviewProduct Roadmap for SMPS and Industrial
ShippingSampling
192016-11-07 Copyright © Infineon Technologies AG 2016. All rights reserved.
1-channel Driver ICs 2-channel Driver ICs
2EDI Family 1EDI-Compact (IPC product)
No
n-i
so
late
d
1EDN Family
Galv
an
icall
yIso
late
d
2EDN Family
In R&DIn R&DShippingShipping
EiceDRIVERTM IC OverviewProduct Roadmap for SMPS
ShippingShippingSamplingSampling
Note: Packages are not drawn to scale
SOT23-5pins
SOT23-6pins
WSON DSO WSONTSSOP
202016-11-07 Copyright © Infineon Technologies AG 2016. All rights reserved.