powerflex 6000 medium voltage ac drives -...

PowerFlex 6000 Medium Voltage AC DrivesSimple. More Reliable. Easy-to-use.

PRELIMINARY INFORMATION

The PowerFlex® 6000 drive is a cost-effective solution for applications ranging from 2.3 ... 11 kV. These drives are easy-to-use, maintain and include various communication options to integrate into any control system.

By accessing our global infrastructure of support centers and subject matter authorities, you can better protect your automation investment. You can get real-time access to our global network of technical support engineers and on-line resources. Services can be performed at your site to supplement maintenance and engineering activities while keeping your facilities up and running.

When you choose PowerFlex 6000 drives, you chose a solution that is backed by the expertise, services and support of Rockwell Automation, a global industry leader in medium voltage motor control.

User-friendly Control for Variable and Constant Torque Applications Cost-effective solutions for new and retrofit, variable and constant torque applications such as fans, pumps and compressors. Now available up to 11 kV, 11 MW (15,000 Hp). • Controls speed, stopping and starting

of existing or new MV motors. • 100% starting torque with sensorless

vector control. • Simple, air-cooled design at all voltage

and power ratings.• Faster commissioning and operation

with standard AOIs and faceplates.• Integrally mounted multi-pulse

isolation transformer helps ensure low line-side harmonics.

• Automatic power cell bypass helps minimize downtime in your critical applications.

• Common modular power cells that are designed for easy removal, minimizing Mean Time To Repair.

• On-line UPS is standard for control power backup.

• Internally powered cooling fans reduce customer supplied control power requirements.

• Key and electromechanical interlocks help protect personnel from exposure to medium voltage, for added safety.

Our comprehensive experience and support capabilities uniquely qualifies us to help maximize your investment and achieve plant-wide optimization.

Cascaded “H” Bridge (CHB) Topology

The proven CHB topology combines an integrally mounted phase shifting isolation transformer and series-connected power cells for each phase.

In addition to stepping down the input voltage, the isolation transformer also provides two other principal functions:

• Mitigate common mode voltage stress so motors with standard insulation levels can be used.

• Reduce Total Harmonic Distortion (THD), due to the phase shifting of its secondary windings, so input side harmonics don’t negatively impact the plant or utility power grid.

A number of identical low voltage power cells are series-connected (cascaded) together to produce the medium voltage levels required to operate the motor. The voltage step for each cell is relatively small. A Pulse Width Modulation (PWM) switching pattern is used so output harmonics and torque pulsations at the motor are minimal, even at lower speeds. This technology allows standard motors to be used for new applications and it is ideal for retrofitting existing motors. This allows for longer motor cable lengths, without the requirement for output filtering.

This power cell concept makes maintenance quick and easy. Each cell has built- in diagnostics to identify and isolate a cell needing replacement, in the unlikely event of a failure. This minimizes power cell replacement time, so process uptime is maximized. A number of system bypass options are also available.

Automatic Power Cell Bypass In the unlikely event of a power cell failure, the automatic power cell bypass option allows the PowerFlex 6000 drive to bypass that power cell, along with the corresponding cells in the other two phases, so that the drive remains running at a reduced capacity, providing time to plan for a scheduled shut-down.

• Helps minimize downtime in your critical applications

• Solid-state bypass circuit reduces process interruption time (faster than traditional DC contactor bypass method)

M

A1B1

B2

B3

B4

C1

C2

C3

C4

A2

A3

A4

B5C5

A5

B6C6

A6

INPUT POWER3 PHASE ACANY VOLTAGE

Drive Topology, 6600V AC

Standard Power Cell

Maximum Voltage Power Rating

18000

16000

14000

12000

10000

8000

6000

4000

2000

2300 3300 4160 6000 6600 10000 110000

Motor Voltage (V)

Powe

r (kW

/HP)

kW HP

Phase Current

Phase Voltage

6.6kV Input (36 Pulse)

Motor friendly current and voltage waveforms - suitable for operation with new or existing standard motors. Inverter duty motors not required.

U Phase Current U-V Phase Voltage6.6 kV Output

PowerFlex 6000 Line Side Harmonics

U Phase CurrentU-V Phase Voltage

6.6kV Output Phase Current L-L Voltage6.6kV Input (36 Pulse)

Power System Friendly input current and voltage waveforms - complies with IEEE 519 Harmonic Guidelines.

Motor Waveforms

PowerFlex 6000 Drive Dimensions

2.4kV Output

Normal Duty Rating Width** Depth Height

(excluding fans)*Standards

Compliance

137-470 kW 200-650 Hp

3550 mm 139.8 inches

1362 mm 53.6 inches

2300 mm 90.5 inches

UL

470-700 kW 650-950 Hp


1362 mm 53.6 inches

2300 mm 90.5 inches

700-800 kW 950-1060 Hp

3810 mm 150 inches

1400 mm 55 inches

2328 mm 92 inches

800-1230 kW 1060-1650 Hp

4110 mm 162 inches

1400 mm 55 inches

2328 mm 92 inches

1230-1770 kW 1650-2370 Hp


1400 mm 55 inches

2328 mm 92 inches

1770-2400 kW 2370-3200 Hp

5010 mm 197 inches

1400 mm 55 inches

2328 mm 92 inches

3kV Output

Normal Duty Rating

Width** Depth Height (excluding fans)*

Standards Compliance

160-600 kW 200-800 Hp


1362 mm 53.6 inches

2300 mm 90.5 inches

IEC

600-880 kW 800-1200 Hp


1362 mm 53.6 inches

2300 mm 90.5 inches

880-1540 kW 1200-2065 Hp

4110 mm 162 inches

1400 mm 55 inches

2328 mm 92 inches

1540-1920 kW 2065-2575 Hp


1400 mm 55 inches

2328 mm 92 inches

1920-2990 kW 2575-4010 Hp

5010 mm 197 inches

1400 mm 55 inches

2328 mm 92 inches

3.3kV Output

Normal Duty Rating



175-660 kW 235-885 Hp


1362 mm 53.6 inches

2300 mm 90.5 inches

IEC

660-880 kW 885-1180 Hp


1362 mm 53.6 inches

2300 mm 90.5 inches

880-1690 kW 1180-2260 Hp

4110 mm 162 inches

1400 mm 55 inches

2328 mm 92 inches

1690-1930 kW 2260-2590 Hp


1400 mm 55 inches

2328 mm 92 inches

1930-3030 kW 2590-4060 Hp

5010 mm 197 inches

1400 mm 55 inches

2328 mm 92 inches

3030-3280 kW 4060-4400 Hp

5410 mm 213 inches

1400 mm 55 inches

2328 mm 92 inches

4.16kV Output

Normal Duty Rating



225-880 kW 300-1200 Hp


1362 mm 53.6 inches

2300 mm 90.5 inches

UL880-1220 kW 1200-1650 Hp


1362 mm 53.6 inches

2300 mm 90.5 inches

225-830 kW 300-1115 Hp


1362 mm 53.6 inches

2300 mm 90.5 inches

IEC830-1220 kW 1115-1650 Hp


1362 mm 53.6 inches

2300 mm 90.5 inches

1220-1940 kW 1650-2600 Hp


1400 mm 55 inches

2328 mm 92 inches UL/IEC

1940-2130 kW 2600-2850 Hp

4910 mm 193 inches

1400 mm 55 inches


2130-2830 kW 2850-3800 Hp

5410 mm 213 inches

1400 mm 55 inches


2830-4140 kW 3800-5550 Hp


1400 mm 55 inches


6kV Output

Normal Duty Rating



300-880 kW 400-1200 Hp


1362 mm 53.6 inches

2300 mm 90.5 inches

UL880-1300 kW 1200-1750 Hp

4520 mm 177.94 inches

1362 mm 53.6 inches

2300 mm 90.5 inches

1300-1750 kW 1750 Hp-2350 Hp


1362 mm 53.6 inches

2300 mm 90.5 inches

200-800 kW 270-1075 Hp


1362 mm 53.6 inches

2400 mm 94.4 inches

IEC800-1200 kW 1075-1610 Hp


1362 mm 53.6 inches

2400 mm 94.4 inches

1200-1600 kW 1610-2160 Hp


1362 mm 53.6 inches

2400 mm 94.4 inches

1600-2030 kW 2160-2720 Hp


1400 mm 55 inches


2030-3070 kW 2720-4115 Hp

5160 mm 203 inches

1400 mm 55 inches


3070-3180 kW 4115-4260 Hp


1400 mm 55 inches


3180-4360 kW 4260-5845 Hp


1400 mm 55 inches


4360-5300 kW 5845-7100 Hp

6610 mm 260 inches

1400 mm 55 inches


5300-5570 kW 7100-7470 Hp

8410 mm 331 inches

1400 mm 55 inches


5570-5970 kW 7470-8000 Hp


1400 mm 55 inches


* Add up to 500 mm for fans**Dimensions include transformer cabinet, power cell cabinet and control cabinetContact factory for Heavy Duty ratingsInformation is subject to change. Please contact factory for any requirements not shown.

* Add up to 500 mm for fans**Dimensions include transformer cabinet, power cell cabinet and control cabinetContact factory for Heavy Duty ratingsInformation is subject to change. Please contact factory for any requirements not shown.

6.3/6.kV Output

Normal Duty Rating



300-820 kW 400-1100 Hp


1362 mm 53.6 inches

2300 mm 90.5 inches

UL820-1300 kW 1100-1750 Hp

4520 mm 177.94 inches

1362 mm 53.6 inches

2300 mm 90.5 inches

1300-1940 kW 1750-2600 Hp


1362 mm 53.6 inches

2300 mm 90.5 inches

220-780 kW 295-1045 Hp


1362 mm 53.6 inches

2400 mm 94.4 inches

IEC780-1320 kW 1045-1770 Hp


1362 mm 53.6 inches

2400 mm 94.4 inches

1320-1760 kW 1770-2360 Hp


1362 mm 53.6 inches

2400 mm 94.4 inches

1760-3070 kW 2720-4115 Hp

5410 mm 213 inches

1400 mm 55 inches


3070-3380 kW 2360-4530 Hp


1400 mm 55 inches


3380-4230 kW 4530-5670 Hp

6810 mm 268 inches

1400 mm 55 inches


4230-4870 kW 5670-6530 Hp

7010 mm 276 inches

1400 mm 55 inches


4870-6050 kW 6530-8110 Hp


1400 mm 55 inches


6050-6570 kW 8110-8810 Hp


1400 mm 55 inches


6.9kV Output

Normal Duty Rating



300-2130 kW 400-4130 Hp

contact factory

contact factory contact factory

UL

2130-3080 kW 2855-4130 Hp

5410 mm 213 inches

1400 mm 55 inches

2328 mm 92 inches

3080-3530 kW 4130-4730 Hp


1400 mm 55 inches

2328 mm 92 inches

3530-3740 kW 4730-5015 Hp

6810 mm 268 inches

1400 mm 55 inches

2328 mm 92 inches

3740-5090 kW 5015-6825 Hp

7010 mm 276 inches

1400 mm 55 inches

2328 mm 92 inches

5090-5930 kW 6825-7950 Hp


1400 mm 55 inches

2328 mm 92 inches

5930-6870 kW 7950-9210 Hp


1400 mm 55 inches

2328 mm 92 inches

10kV Output

Normal Duty Rating



200-800 kW 270-1075 Hp


1362 mm 53.6 inches

2400 mm 94.4 inches

IEC

800-2000 kW 1075-2680 Hp


1362 mm 53.6 inches

2400 mm 94.4 inches

2000-2800 kW 2680-3590 Hp


1362 mm 53.6 inches

2400 mm 94.4 inches

2800-3200 kW 3590-4290 Hp


1400 mm 55 inches

2328 mm 92 inches

3200-4460 kW 4290-5980 Hp


1400 mm 55 inches

2328 mm 92 inches

4460-5120 kW 5980-6865 Hp

6760 mm 266 inches

1400 mm 55 inches

2328 mm 92 inches

5120-6410 kW 6865-8600 Hp


1400 mm 55 inches

2328 mm 92 inches

6410-8840 kW 8600-11,850 Hp

10,610 mm 417.7 inches

1400 mm 55 inches

2328 mm 92 inches

8840-9950 kW 11,850-13,340 Hp

11,010 mm 433.4 inches

1400 mm 55 inches

2328 mm 92 inches

11kV Output

Normal Duty Rating



300-2130 kW 400-4130 Hp

contact factory


IEC

3390-4180 kW 4545-5600 Hp

6810 mm 268 inches

1400 mm 55 inches

2328 mm 92 inches

4180-5120 kW 5600-6865 Hp

7010 mm 276 inches

1400 mm 55 inches

2328 mm 92 inches

5120-5630 kW 6865-7550 Hp


1400 mm 55 inches

2328 mm 92 inches

5630-6430 kW 7550-8620 Hp

10,810 mm 425.6 inches

1400 mm 55 inches

2328 mm 92 inches

6430-7490 kW 8620-10,045 Hp

11,210 mm 441.3 inches

1400 mm 55 inches

2328 mm 92 inches

7490-9010 kW 10,045-12,080 Hp

11,410 mm 449.2 inches

1400 mm 55 inches

2328 mm 92 inches

9010-10,950 kW 12,080-14,680 Hp

contact factory


Publication 6000-PP003C-EN-P – May 2017 Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. Printed in USA. Supersedes Publication 6000-PP003B-EN-P – October 2015

Technical Specifications PowerFlex 6000 AC Drive

Input Voltages (kV)* 2.4, 4.16, 6, 6.3, 6.6, 7.2 (UL/cULus) 3.3, 4.16, 6, 6.3, 6.6, 10, 11 (IEC)

Typical Applications Variable torque and Constant torque

Rectifier Configuration

• 18-Pulse (2300/3300 V)

• 24-Pulse (4160 V)

• 30-Pulse (6000 V)

• 36-Pulse (6300/6600/6900 V)

• 48-Pulse (10 kV)

• 54-Pulse (11 kV)

Cooling Type Air-cooled

Cooling Fan Design Eco-design fan

Motor Current Rating up to 680 amps

Motor Types Induction

Input Harmonics Meets IEEE 519-1992, GB/T 14549-1993, EN 61000-2/3‡

Input Power Factor >.95

Automatic Power Cell Bypass Option Up to 680 A

IM 7˝ WinCE Color Touch Screen

Drive Control V/Hz, or Sensorless Vector Control

Motor Cable Lengths Up to 400 m (1300 ft) without dv/dt filter

Enclosure Rating Type 1/IP31

Certification IEC/CE , UL/CSA

Communication Protocols EtherNet/IP, Modbus RTU RS-485, Modbus-TCP, Modbus-PLUS RS-485, PROFIBUS RS-485

Control Power Back-up UPS with 30 minute battery backup (Standard feature)

Regenerative Braking No

VFD Efficiency >96.5% (with high efficiency transformer)

Output Frequency Range 1.0 ... 75.0 Hz

VFD Noise Level < 85 dBA

Information is subject to change. Please contact factory for any requirements not shown.* Contact factory for higher voltages. ‡ In most cases

Allen-Bradley, Listen. Think. Solve., PowerFlex and Rockwell Software are trademarks of Rockwell Automation. Trademarks not belonging to Rockwell Automation are property of their respective companies.

powerflex 6000 medium voltage ac drives -...

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