powerflex 753 and powerflex 755 pre-engineered...

User Manual

PowerFlex 753 and PowerFlex 755 Pre-engineered FasTrac Packaged DrivesCatalog Numbers 24F, 24G

Summary of Changes

This publication contains new and updated information as indicated in the following table.

Topic Page

Summary of Changes 1

Product Overview 2

Catalog Number Explanation 3

Specifications 7

Options 9

Drawings 14

Maintenance 14

Enclosure Information 14

Mechanical Installation 32

Electrical Installation 34

Output Power Wiring 38

Additional Resources 41

Topic Page

Added Fahrenheit to NEMA / UL Type 12 ambient temperature design 6

PowerFlex 753 and PowerFlex 755 Pre-engineered FasTrac Packaged Drives

Product OverviewRockwell Automation® PowerFlex™ 753 and 755 drives are now available in a Pre-engineered FasTrac Packaged Drive program. The Pre-engineered FasTrac Packaged Drives program provides PowerFlex 750-Series drives packaged with a much larger offering of factory-mounted options than what is normally available with a standard drive product. With the Pre-engineered FasTrac program, you receive packaged PowerFlex 753 and 755 drives in as little as 20 business days.

The Pre-engineered FasTrac program is a separate, centrally managed program. It combines the capabilities of Rockwell Automation low voltage drives with the Local Solution Centers. As orders are received, they are immediately released to a manufacturing location based on capacity.

Benefits:• A proven and tested design• Quality drives and quick turnaround • Pre-engineered packages to deliver sizing, wiring, and calculations• Some ratings meet CSA requirements (contact Rockwell Automation for clarification). Available only in Canada.• Available in an assortment of environmental protection enclosures: NEMA 1, 12, 3R, or 4X (indoor and outdoor)

This document contains information that is related to the Rockwell Automation PowerFlex 750-Series Pre-engineered FasTrac Packaged Drives program. The document is intended to provide drive catalog numbers, specifications, options and accessories, enclosures, and dimension information.

IMPORTANT This information can be useful when specifying an application of a Pre-engineered FasTrac Packaged PowerFlex 750-Series AC drive. Be advised that this information is for reference only and subject to change at any time.

2 Rockwell Automation Publication 750-TD002E-EN-P - March 2018


Catalog Number Explanation

The following catalog information is for PowerFlex 750-Series Drives Pre-engineered FasTrac packaged drives. Contact your Rockwell Automation representative for product option rules.

aDrive

Code Type

24F PowerFlex 753

24G PowerFlex 755

bInput Type

Code Type

1 AC & DC Input with Precharge

A AC Input w/ precharge, no DC terminals

cEnclosure Type and Conformal Coating

Code Enclosure Rating Frame EnclosureStyle

ConformalCoating

I NEMA 1 / IP20 1 Single drive Yes

A NEMA 1 / IP20 2…7 Single drive Yes

J NEMA 12 / IP54 (fan and filter) 1 Single drive Yes

H NEMA 12 / IP54 (fan and filter) 2…7 Single drive Yes

S NEMA 3R / IP24 1 Single drive Yes

R NEMA 3R / IP24 2…7 Single drive Yes

X (indoor) NEMA 4X / IP66 (non-vented) 2…5 Single drive Yes

C (outdoor) NEMA 4X / IP66 (fan and filter) 2…5 Single drive Yes

dVersion and Voltage Rating

Code Input Voltage Source Type DC Precharge

D 480V AC 3 PH No

E 600V AC(1)

(1) Only available in Canada.

3 PH No

eOutput amps, Hp ratings @ 480V AC Input

Code Amps ND Hp HD Hp Frame Size

2P1 2.1 1 0.75 1 or 2

3P4 3.4 2 1.5 1 or 2

5P0 5 3 3 1 or 2

8P0 8 5 5 1 or 2

011 11 7.5 5 1 or 2

014 14 10 7.5 1 or 2

022 22 15 10 2

027 27 20 15 3

034 34 25 20 3

040 40 30 25 3

052 52 40 30 4

065 65 50 40 4

077 77 60 50 5

096 96 75 60 5

125 125 100 75 6

156 156 125 100 6

186 186 150 125 6

248 248 200 150 6

302 302 250 200 7

361 361 300 250 7

415 415 350 300 7

477 477 400 7(1)

(1) PowerFlex 755 only.

Position

1…3 4 5 6 7 8…10 11 12 13 14 15 16 17

24G 1 1 R D 096 A A 0 N N N N - ND - P3…a b c d e f g h i

Rockwell Automation Publication 750-TD002E-EN-P - March 2018 3


e (cont’d) Output amps, Hp ratings @ 600V AC Input(1)

(1) 600V AC rating is only available in Canada.

Code Amps ND Hp HD Hp Frame Size

1P7 1.7 1 3

2P7 2.7 2 1 3

3P9 3.9 3 2 3

6P1 6.1 5 3 3

009 9 7.5 5 3

011 11 10 7.5 3

017 17 15 10 3

022 22 20 15 3

027 27 25 20 4

032 32 30 25 4

041 41 40 30 5

052 52 50 40 5

063 63 60 50 6

077 77 75 60 6

099 99 100 75 6

125 125 125 100 6

144 144 150 125 6

192 192 200 150 7

242 242 250 200 7

289 289 300 250 7

fFiltering and Common Mode Capacitor Configuration

Code Filtering Default CM Cap Connection

A Yes Jumper removed

J Filtered, CN jumper installed

gDynamic Braking

Code Internal Resistor Internal Transistor

A No Yes

N No No

hHIM

Code Version

0 No HIM - Blank plastic inserted (drive mounted)

3 Full numeric LCD HIM (drive mounted)

5 Programmer only LCD HIM (drive mounted)

6 Door mounted full numeric LCD HIM

7 Door mounted Programmer only LCD HIM

i

Code Options

-ND Normal duty

-HD Heavy duty

Input Devices

-P3 Circuit breaker

-P4 Drive/Bypass mode circuit breaker

-P6 Fused disconnect

-P7 Drive/Bypass mode fused disconnect

P13 Circuit breaker (65 kA)

P14 Drive/Bypass mode circuit breaker (65 kA)

Reactors

-L1 Input reactor, 3%

-L2 Output reactor, 3%

-L3 Input reactor, 5%

-L4 Output reactor, 5%

Enclosure Options

-H1 Lexan HIM cover (with a viewing window)

-H2 Metallic HIM cover (solid door, no window)

-E5 Enclosure space heater

LK12 12 in. enclosure leg kitAvailable on frames 1…5 only.

LK18 18 in. enclosure leg kit Available on Frames 1…4 only.

LK24 24 in. enclosure leg kitAvailable on Frames 1…4 only.

PH4 4 in. Plinth for frame 6 & 7, Frame 7with bypass and NEMA 1, 12, and 3R only

PH4A 4 in. Plinth for frame 7only without bypass and NEMA 1, 12, and 3R only



i (cont’d)Options

Code Option

Bypass

-B0 No bypass

-B1 Manual bypass

Control Power

-C1 Drive only control power, 60 Hz only

Power Filtering

-F5 Transient voltage surge suppressor

HF Externally mounted harmonic filter

Operator Devices

-S51 Hand/Off/Auto selector switch(start/stop/speed reference)

-S59W Run pilot light (white)

-S59G Run pilot light (green)

-S59R Run pilot light (red)

-S60R Drive fault pilot light (red)

-S60A Drive fault pilot light (amber)

-S68 Speed potentiometer (1 Turn)

-S53 Control power on pilot light (white)

-S54 Drive and bypass mode pilot lights (amber)

-S55 Local start/stop push buttons

-S57 Drive reset push button

-S66 Drive/Bypass (B1, if present) disable mushroom push button

-S85 Local stop start push buttons

ETM1 Elapse time meter

ETM2 Elapse time meter

i (cont’d)Control Interface

PS1 24V DC power supply

S56 Local / remote SEL SW

STO PowerFlex 750 Safe Torque Off card

S67 Motor high temp circuit

S87 Motor high temp circuit

J4 Run relay with Aux that is wired to terms(8 A contacts)

J42 Run relay with Aux that is wired to terms(8 A contacts)

J2 FLT relay with Aux that is wired to terms(8 A contacts)

J22 FLT relay with Aux that is wired to terms(8 A contacts)

RS Emergency stop circuit W/Safe Torque Off

SIB SCADA interface I/O option

SIA SCADA interface I/O option

AP Approval Drawings

Feedback

-F0 None

-F1 Standard encoder

I/O

N None

-IA Standard

-IB Standard

Communication

-MN None

-MD DeviceNet

-MC ControlNet (coax)

-MF ControlNet (fiber)

-MS RS-485 DF1

-MH RS-485 HVAC

-MP PROFIBUS DPV1

-MI INTERBUS

-ME EtherNet/IP

-MB BACnet/IP

-MT Dual-port EtherNet/IP



Additional Catalog Number Notes

For Position 6/c enclosure types, pre-engineered FasTrac packaged drives are assembled in NEMA / UL Type 1, 12, 3R, or 4X (indoor) enclosures. Each enclosure type lends itself to a particular type of protection and environment. The enclosures that are detailed here do not normally help protect electrical equipment from condensation, corrosion, or contamination. These conditions can occur within the enclosure or enter via the conduit or unsealed openings. Make adequate provisions to safeguard against such conditions to help protect equipment properly.

NEMA / UL Type 1 enclosures are intended for indoor use. Primarily, to provide a degree of protection against contact with the enclosed equipment in locations where unusual service conditions do not exist. The enclosures are designed to meet the rod entry and rust resistance design tests. Openings in the enclosure door or sides and/or fans on the doors or sides allow for free exchange of inside and outside air. Design is based on 0…40 °C (32…104 °F) ambient temperature during operation. For 400 Hp ND/477 A drive, 0…34 ° C (32…93 °F) ambient temperature during operation. See the PowerFlex 750-Series drive specifications for storage requirements.

• A = NEMA / UL Type 1 - with fans if needed (frames 2…7)• I = NEMA / UL Type 1 - with fans if needed (frame 1)

NEMA / UL Type 12 enclosures are intended for indoor use primarily to provide a degree of protection against dust, dirt that is falling, and noncorrosive liquids that are dripping. They are designed to meet drip, dust, and rust resistance tests. There can be ventilation openings on the enclosure to allow free exchange of inside and outside air. Closed-loop auxiliary cooling can be required for higher horsepower ratings. Review the specifications for NEMA / UL Type 12 ventilated enclosures with the factory. Design is based on 0…40 °C (32…104 °F) ambient temperature during operation. Or for 400 HP ND/477 A drive, 0…34 ° C (32 °F…93 °F) ambient temperature during operation. See the PowerFlex 750-Series drive specifications for storage requirements.

• H = NEMA / UL Type 12 Ventilated - with fans if needed (frames 2…7)• J = NEMA / UL Type 12 Ventilated - with fans if needed (frame 1)

NEMA / UL Type 3R enclosures are intended for outdoor use. Primarily, to provide a degree of protection against rain, and to reduce potential damage from the formation of ice on the enclosure(1). They are designed to meet rod entry, rain(2), external icing(3), and rust-resistance design tests. They are not intended to provide protection against conditions such as dust, internal condensation, or internal icing. Design is based on -30…+40 °C (-22°F…+104 °F) ambient temperature range with power applied and disconnect on. A cabinet space heater is supplied as an option.

• R = NEMA / UL Type 3R - with shrouded fan if necessary (frames 2…7)• S = NEMA / UL Type 3R - with shrouded fan if necessary (frame 1)

NEMA / UL Type 4X enclosures are intended for indoor or outdoor use primarily to provide a degree of protection against corrosion, dust, splashed water, and hose-directed water. Design is based on 0…40 °C (32 °F… 104 °F) ambient temperature during operation.

• X = NEMA / UL Type 4X (indoor) - with shrouded fan if necessary (frames 2…5)• C= NEMA /UL Type 4X (outdoor) - with shrouded fan if necessary (frames 2...5)

(1) Evaluation criteria: No water has entered the enclosure during the specified test.(2) Evaluation criteria: No water can have reached live parts, insulation, or mechanisms.(3) Evaluation criteria: The enclosure is undamaged after ice, which accumulates during the specified test, has melted. (Note: The drive is not required to be operable while ice-laden).



Specifications

In most cases, the general specifications of a packaged drive package match the specifications of a standalone drive. See Additional Resources on page 41 for further information. Also, see Agency Certification - Codes and Standards on page 8.

Short Circuit Current Rating

Short circuit current rating (SCCR) of the package. The short circuit current capability of any drive package is based on the specific combination of the options that are chosen as shown in this table.

Rating No Bypass With Bypass

Hp Duty CB ISC Fuse D/S ISC CB ISC Fuse D/S

ISC

1 ND

35,000 100,0005,000

100,000

1 HD

2 ND

2 HD

3 ND

3 HD

5 ND

5 HD

7.5 ND

7.5 HD

10 ND

10 HD

15 ND

15 HD

20 ND

20 HD

25 ND

25 HD

30 ND

30 HD

40 ND 35,000

40 HD

35,000

100,000

35,000

100,000

50 ND

50 HD 10,000

60 ND

60 HD

75 ND

75 HD

100 ND 35,000

100 HD

125 ND 10,000

125 HD

150 ND

150 HD

200 ND 35,000

200 HD

250 ND 50,000

250 HD

50,000

300 ND

300 HD

350 ND

400 ND 42,000 30,000

Rating No Bypass With Bypass

Hp Duty CB ISC Fuse D/S ISC CB ISC Fuse D/S

ISC



Duty Cycle

• ND = Normal Duty Rated.– 100% continuous current– 110% current for 1 minute– 150% for 3 seconds

• HD = Heavy Duty Rated.– 100% continuous current– 150% current for 1 minute– 180% for 3 seconds

Ambient Temperature Rating

• NEMA / UL Type 1, 12, 4X: 0…40 °C (32…104 °F). For 400 Hp, ND 0…34 °C (32…93 °F)• NEMA / UL Type 3R: -30…40 °C (86…104 °F) ambient-temperature range with power applied and disconnect

on Type 3R enclosures that are rated for exposure to direct sunlight.

Agency Certification - Codes and Standards

IMPORTANT

The packaged drive duty cycle rating is on the drive ‘System’ data nameplate. The standard drive is used as a component in the enclosure and can indicate ratings on its nameplate that differ from the ‘System’ data nameplate. Components that are sized for NEC/typical motor ratings can limit the packaged drive system rating. In all cases, the system nameplate data supersedes any component nameplate information. Unless otherwise stated, Normal Duty Rated packaged drives cannot be used on heavy duty applications.

Agency Description

CSA CSA Standards (only available in Canada)

UL UL508A Standards



Options

The following options are available for PowerFlex 753 and PowerFlex 755 Pre-engineered FasTrac packaged drives.

Sample Power Distribution Schemes

The power distribution schemes that are shown are for typical configurations. Actual specified configurations can vary with accepted design practices or code restrictions.

Circuit Breaker(Option P3)

Fused Disconnect(Option P6)

Drive/BypassCircuit Breaker(Option P4)

Drive/BypassFused Disconnect(Option P7)

PowerFlex750-Series

DrivePowerFlex750-Series

Drive

PowerFlex750-Series

DrivePowerFlex750-Series

Drive

ACMotor

ACMotor

ACMotor

ACMotor

Bypass(Option B1)

Bypass(Option B1)



Input Devices

Reactors

In general, PowerFlex 750-Series drives are suitable for direct connection to a correct voltage AC line. The line must have a minimum impedance of 0.5% relative to the rated drive input kVA. If the line has lower impedance, a line reactor or isolation transformer must be added in front of the drive to increase line impedance. If the line impedance is too low, transient voltage spikes or interruptions can create excessive current spikes. The spikes can cause nuisance input fuse blowing or damage the drive power structure, or both.

The basic rules for determining if a line reactor or isolation type transformer is required are as follows:• If the AC input power system is not solidly grounded, for example high resistive ground or ungrounded, an

isolation transformer with the neutral of the secondary grounded is highly recommended. If the line-to-ground voltages on any phase can exceed 125% of the nominal line-to-line voltage, an isolation transformer with the neutral of the secondary grounded, is always required.

• If the AC line that is supplying the drive has power factor correction capacitors that are switched in and out, an isolation transformer is recommended between the capacitors and drive. If the capacitors are permanently connected and not switched, the general rules for impedance mismatch that is previously mentioned apply.

• An isolation transformer or input line reactor is recommended. Line reactors can be ordered installed in the drive enclosure. Isolation transformers are typically installed external to the enclosure.

Option Description

P3 Drive Circuit Breaker This option is for the disconnecting of drive power only. All ratings use a thermal magnetic type breaker. All mechanisms are through the door and include handle operators, door interlocks and are pad-lockable.

P4 Drive/Bypass Mode Circuit Breaker

This option is for disconnecting all input power to the cabinet. Most ratings use a thermal magnetic type breaker. All mechanisms are through the door and include handle operators, door interlocks and are pad-lockable.

P6 Drive Disconnect Switch and Fuses This option is for the disconnecting of drive power only. A through-the-door pad-lockable disconnect switch with fuses is provided.

P7 Drive/Bypass Mode FusedDisconnect Switch This option is for disconnecting all input power to the cabinet. A through-the-door pad-lockable disconnect switch with fuses is provided.

P13 Drive Circuit Breaker This option is for the disconnecting all input power to the cabinet. All ratings use a 65 kA rated circuit breaker. All mechanisms are through the door and include handle operators, door interlocks and are pad-lockable.

P14 Drive/Bypass Mode Circuit Breaker

This option is for disconnecting all input power to the cabinet. Most ratings use a 65 key rated circuit breaker. All mechanisms are through the door and include handle operators, door interlocks and are pad-lockable.

Option Description

L1 3% Input Line Reactor This option provides an open core drive-input line reactor that mounts inside the drive enclosure. Typical impedance is 3%.

L2 3% Output Load Reactor This option provides an open core drive-output load reactor, which mounts inside the drive enclosure. Typical impedance is 3%.

L3 5% Input Reactor This option provides an open core drive-input line reactor that mounts inside the drive enclosure. Typical impedance is 5%.

L4 5% Output Reactor This option provides an open core drive-output load reactor, which mounts inside the drive enclosure. Typical impedance is 5%.



Enclosure Options

Bypass

Control Power

Power Filtering

Output Devices

Common mode output cores are provided as standard on all ratings.

Option Description

H1 Lexan HIM Cover This option provides a Lexan cover for the door-mounted HIM. This cover contains a viewing window.

H2 Metallic HIM Cover This option provides a metallic cover for the door-mounted HIM. This cover does not contain a viewing window.

E5 Enclosure Space Heater This option provides an enclosure space heater to maintain temperature in the enclosure when drive is not running. Available on type 3R enclosures only.

LK12 12 in. Enclosure Leg Kit This option provides a 12 in. leg kit to the enclosure. Available on frames 1…5 only.

LK18 18 in. Enclosure Leg Kit This option provides an 18 in. leg kit to the enclosure. Available on frames 1…4 only.

LK24 24 in. Enclosure Leg Kit This option provides a 24 in. leg kit to the enclosure. Available on frames 1…4 only.

PH4 4 in. Plinth Frames 6 and 7, Frame 7 with Bypass and NEMA 1, 12, 3R only.

PH4A 4 in. Plinth Frame 7 only without bypass and NEMA 1, 12, and 3R only.

Option Description

B0 No bypass –

B1 Manual bypass(1)

(1) Bypass option includes the required 120V AC control power.

This option provides a means to switch a motor manually from drive control to bypass (across the line) operation. Separate contactors are provided for drive output and bypass operation. An electronic or bimetallic motor overload is provided for motor protection while operating in the bypass mode. A door-mounted “Drive/Off/Bypass” selector switch is included.

ATTENTION: The bypass operation capability is not intended for maintenance of the drive. Do not enter the enclosure with power applied while operating in the bypass mode.

Option Description

C1 Drive Only Control PowerThis option provides a fused (two primary and one secondary) control power transformer that is mounted and wired inside the drive enclosure. The transformer is rated for drive and options power only. There is no additional capacity for customer use. Note: 60 Hz only.

Option Description

HF Externally Mounted Harmonic Filter This option provides a harmonic filter in its own, separately mounted NEMA 3R enclosure. Filter includes capacitor cut-out contactor.



Operator Devices

Code Option Also Requires Description

S51 Hand/Off/Autoselector switch IB

This selector switch is door-mounted. For NEMA 3R enclosures with optional HIM cover, the selector switch is located under the cover to the left of the HIM.The drive runs when the switch is in the Hand position and stops when the switch is in Off position. In the Auto position, the drive runs/stops based on the closure of a remote dry contact. For the drive to run, enable, or auxiliary stop/fault reset inputs (if used) must be present.If a drive connected HIM is present, the HIM “stop” stops the drive regardless of the selector switch position (the HIM “start” button is non-functional).The Hand/Off/Auto selector switch also determines the origin of the speed reference. Factory default is Hand = HIM (unless door-mounted pot option is provided), and Auto = remote analog reference (the default can be changed to communication option by the customer).

S54 Drive and bypass mode pilot lights B1

These amber pilot lights are door-mounted. For NEMA 3R enclosures with optional HIM cover, the pilot lights are located outside of the cover. When the Drive/Off/Bypass selector switch is in the Drive position, the Drive light illuminates. When the Drive/Off/Bypass selector switch is in the bypass position, the bypass light illuminates.

S55 Local start/stop push buttons

IB The two push buttons are door-mounted. When selected as start/stop only, the push buttons are wired directly to the drive inputs as a 3-wire control. When selected with HOA, they would be functional in “Local” control only. The HOA would be moved from the drive inputs to a relay control circuit. A contact from the run relay is wired to the drive input terminals which acts as the start/stop command.

S57 Drive reset push buttons

IA or IB This push button is door-mounted and serves multiple functions including but not limited to Drive Reset and Motor Over Temperature Reset, when specified.

S59G Run pilot light IB This green pilot light is door-mounted. For NEMA 3R enclosures with optional HIM cover, the pilot light is located outside of the cover. It illuminates when the drive option board relay 0 indicates that the drive is in Run mode.

S59R Run Pilot Light IB This red pilot light is door-mounted. For NEMA 3R enclosures with optional HIM cover, the pilot light is located outside of the cover. It illuminates when the drive option board relay 0 indicates that the drive is in Run mode.

S59W Run Pilot Light IB This white pilot light is door-mounted. For NEMA 3R enclosures with optional HIM cover, the pilot light is located outside of the cover. It illuminates when the drive option board relay 0 indicates that the drive is in Run mode.

S60A Fault Pilot Light IB This amber pilot light is door-mounted. For NEMA 3R enclosures with optional HIM cover, the pilot light is located outside of the cover. It illuminates when the drive option board relay r1 indicates that the drive has faulted.

S60R Fault Pilot Light IB This red pilot light is door-mounted. For NEMA 3R enclosures with optional HIM cover, the pilot light is located outside of the cover. It illuminates when the drive option board relay r1 indicates that the drive has faulted.

S66 Drive/Bypass Disable Mushroom Pull Button S66 This push button is door-mounted. For NEMA 3R enclosures with optional HIM cover, the button is located outside of the cover.

When the button is pressed, the drive enable input, drive output contactor, and bypass contactor are disabled/opened.

S68 Speed Potentiometer(1 Turn) IB, S51 This potentiometer is door-mounted. For NEMA 3R enclosures with optional HIM cover, the potentiometer is located outside of

the cover. When the Hand/Off/Auto selector switch is in the Hand position, this pot provides the speed reference (unipolar only).

S85 Local stop start Push Buttons

IA, PS1 The two push buttons are door-mounted. When selected as start/stop only, the push buttons are wired directly to the drive inputs as a 3-wire control. When selected with HOA, they would be functional in “Local” control only. The HOA would be moved from the drive inputs to a relay control circuit. A drive run relay is used to close the contactor and timer to run and stop the drive.

ETM1 Elapse time meter IB This meter is door-mounted and only monitors the time that the drive is running.

ETM2 Elapse time meter IA, PS1 This meter is door-mounted and only monitors the time that the drive is running.

TIP Pilot lights are incandescent transformer type.



Control Interface

Drive Parameter Settings for Operator Devices

If certain operator devices are selected, the associated drive parameters must be configured as directed in this table to be sure that the drive operates correctly.

Code Option Also Requires Description

PS1 24V DC power supply — This option includes a 24V DC, 3.3 A power supply.

S56 Local / remote SEL SW — This two position selector switch is door-mounted and wired to the drive option board D2. It consists of one contact that is open in Local and closed in Remote.

STO PF750 Safe Torque Off card PS1 This stop function includes the drive Safe Torque Off module. Must select S66, Disable PB, if customer stop contacts are not

provided.

S67 Motor high temp circuit IBThe signal comes from a thermistor in the motor winding. This device is Normally Closed and opens on the rise in temperature. Once this signal comes in, it must shut down the motor and give an indication of the fault. The circuit is designed so that it does not come on during power-up of the unit. The reset button clears the fault.

S87 Motor high temp circuit IA and PS1

The signal comes from a thermistor in the motor winding. This device is Normally Closed and opens on the rise in temperature. Once this signal comes in, it must shut down the motor and give an indication of the fault. The circuit is designed so that it does not come on during power-up of the unit. The reset button clears the fault.

J4Run relay with Aux that is wired to terms(8 A contacts)

IBThis function provides a plug-in style relay that is wired to the drive option board relay r0 that indicates the drive is in run mode. If the Run Pilot light has been selected, the relay is wired in parallel with the Pilot Light. In addition, a Run Relay form C contact is wired to terminal boards for customer use.

J42Run relay with Aux that is wired to terms(8 A contacts)

IA and PS1

This function provides a plug-in style relay that is wired to the drive option board relay r0 that indicates that the drive is in run. If the Run Pilot light has been selected, the relay is wired in parallel with the Pilot Light. In addition, a Run Relay form C contact is wired to terminal boards for customer use.

J2FLT relay with Aux that is wired to terms(8 A contacts)

IBThis function provides a plug-in style relay that is wired to the drive option board relay r1 that indicates that the drive has faulted. If the Fault Pilot light has been selected, the relay is wired in parallel with the Pilot Light. In addition, a Fault Relay form C contact is wired to terminal boards for customer use.

J22FLT relay with Aux that is wired to terms(8 A contacts)

IA and PS1

This function provides a plug-in style relay that is wired to the drive option board relay r1 that indicates that the drive has faulted. If the Fault Pilot light has been selected, the relay is wired in parallel with the Pilot Light. In addition, a Fault Relay form C contact is wired to terminal boards for customer use.

RS Emergency stop circuit W/Safe Torque Off PS1 This option includes an E-stop push button that is door-mounted and includes a drive Safe Torque Off module, safety relay, and

expansion module. Must select S66, Disable PB, if customer stop contacts are not provided.

SIB SCADA interface I/O option — This option provides a dedicated I/O module (20-750-2262D-2R) with all I/O wired to terminals. The customer must configure

this module r to meet the needs of the site-specific SCADA system.

SIA SCADA interface I/O option PS1 This option provides a dedicated I/O module (20-750-2262C-2R) with all I/O wired to terminals. The customer must configure

this module to meet the needs of the site-specific SCADA system.

AP Approval DrawingsThis option provides drawings for customer review and approval of the engineering design, before a release to manufacturing. Changes to initial design can impact the price and delivery. Delivery date is established upon receipt of returned approved drawings from the customer.

Option Code Port Parameter Value Description

S51

0 (Drive)

P163 5000100 Digital Input Run = Port 5 DIO

P174 5000102 Digital Input Speed Sel 1 = Port 5 DIO

P550 500050 Speed Ref B Sel = Analog 0 For Auto

P545 872 Speed Ref A Sel = Door HIM

S68 P545 500060 Speed Ref A Sel = Potentiometer

S51, Not 3, 5, 6, or 7 P545 500050 Speed Ref A Sel = Analog 0 for Hand-held HIM

S595

P10 93501 Drive Active

S60 P20 93507 Drive Fault



Drawings

One set of schematics [279 x 432 mm (11 x 17 in.)] is shipped in the cabinet. PDF and AutoCAD versions are available upon request.

Maintenance

Variable speed drive equipment must be inspected periodically. Base inspection intervals on environmental and operating conditions and adjust as indicated by experience. An initial inspection within 3 or 4 months after installation is suggested. See National Electrical Manufacturers Association (NEMA) Standard No. ICS 1.3, Preventive Maintenance of Industrial Control and Systems Equipment, for general guidelines for creating a periodic maintenance program.

Inspect blowers and fans that are used for forced air cooling. Replace any that have bent, chipped, or missing blades, or if the shaft does not turn freely. Apply power momentarily to check operation. If unit does not operate, check and replace wiring, fuse, blower or fan motor as appropriate. Clean or change air filters annually or more often if atmospheric conditions cause an airflow reduction of greater than 10%.

Enclosure Information

This section details guidelines, approximate dimensions, and weights of the various frame types and options that are available.

Guidelines

The information in this document can be useful when making some pre-installation decisions.

Consider the following factors:• Enclosure type (environment) • Enclosure size (mounting area available and mounting convention)• Panel layouts (customer wiring connection locations and extra customer mounting area)• Terminal block descriptions, and catalog number definition.

Approximate Dimensions

This section details the dimensions for the following models:• NEMA / UL Type 3R, 1 Hp Normal Duty…15 Hp Normal Duty (Frames 1 and 2)• NEMA / UL Type 3R, 15 Hp Heavy Duty…30 Hp Normal Duty (Frame 3)• NEMA / UL Type 3R, 30 Hp Heavy Duty…50 Hp Normal Duty (Frame 4)• NEMA / UL Type 3R, 50 Hp Normal Duty…75 Hp Heavy Duty (Frame 5)• NEMA / UL Type 3R, 100 Hp Normal Duty…200 Hp Normal Duty (Frame 6)• NEMA / UL Type 3R, 250 Hp Heavy Duty…350 Hp Normal Duty (Frame 7)



NEMA / UL Type 3R, 1 Hp Normal Duty…15 Hp Normal Duty (Frames 1 and 2)

NEMA / UL Type 3R, 15 Hp Heavy Duty…30 Hp Normal Duty (Frame 3)

760 mm(29.94 in.)

600 mm(23.64 in.)

721 mm(28.40 in.)

278 mm(10.97 in.)

392 mm(15.43 in.)

760 mm(29.94 in.)

883.1 mm(34.77 in.)

300 mm(11.81 in.)

278.4 mm(10.96 in.)

416.6 mm(16.40 in.)

900 mm(35.43 in.)




1022.13 mm(40.24 in.)

895 mm(35.24 in.)299.9 mm

(11.81 in.)

277.9 mm(10.94 in.)

416.6 mm(16.40 in.)

1050 mm(41.34 in.)



NEMA / UL Type 3R, 50 Hp Normal Duty…75 Hp Heavy Duty (Frame 5)

1016.6 mm(40.1 in.)

900 mm(35.5 in.)

400 mm(15.8 in.)

1500 mm(59.1 in.)

516.5 mm(20.3 in.)



NEMA / UL Type 3R, 100 Hp Normal Duty…200 Hp Normal Duty (Frame 6)

1230.2 mm(48.43 in.)

63 mm(2.48 in.)

605 mm(23.82 in.)

2002 mm(78.82 in.)

997 mm(39.25 in.)

116.6 mm(4.59 in.)

503.5 mm(19.82 in.)Usable Depth




2030 mm(79.9 in.)

1800 mm(70.8 in.)

116.6 mm(4.59 in.)

2200 mm(86.8 in.)

605 mm(23.8 in.)63 mm

(2.48 in.)



NEMA / UL Type 1 and 12, 1 Hp Normal Duty…15 Hp Normal Duty (Frames 1 and 2)

300 mm(11.82 in.)

278 mm(10.97 in.)

600 mm(23.64 in.)

760 mm(29.94 in.)

Right Side



NEMA / UL Type 1 and 12, 15 Hp Heavy Duty…30 Hp Normal Duty (Frame 3)

790.7 mm(31.13 in.)

270 mm(10.6 in.)

Usable Depth

760 mm(29.92 in.)

300 mm(11.81 in.)

278.4 mm(10.96 in.)

323.1 mm(12.72 in.)

900 mm(35.43 in.)



NEMA / UL Type 1 and 12, 30 Hp Heavy Duty…50 Hp Normal Duty (Frame 4)

927.4 mm(36.51 in.)

895 mm(35.24 in.)

299.9 mm(11.81 in.)

277.9 mm(10.94 in.)

1050 mm(41.34 in.)

322.9 mm(12.71 in.)



NEMA / UL Type 1 and 12, 50 Hp Normal Duty…75 Hp Heavy Duty (Frame 5)

900 mm(35.5 in.)

1500 mm(59.1 in.)

400 mm(15.8 in.)

437.6 mm(17.2 in.)



NEMA / UL Type 1 and 12, 100 Hp Normal…200 Hp Normal Duty (Frame 6)

2005 mm(79 in.)

997 mm(39.27 in.)

505 mm(19.9 in.)

556 mm(21.9 in.)



NEMA / UL Type 1 and 12, 250 Hp Heavy Duty…350 Hp Normal Duty (Frame 7) with Bypass

92.96 mm(3.66 in.)Approx.

19.69 mm(0.78 in.)

86.61 mm(3.41 in.)

39.37 mm(1.55 in.)

31.5 mm(1.24 in.)

40.47 mm(1.59 in.)

Side ViewFront View

Top View



NEMA / UL Type 1 and 12, 250 Hp Heavy Duty…350 Hp Normal Duty (Frame 7) without Bypass

NEMA 1 Type Enclosure

2206.24 x1400.7 x 50012 mm

(86.61 x 55.4 x 19.69 in.)

Side View

Top View

Front View



NEMA / UL Type 4X, 1 Hp Heavy Duty…15 Hp Normal Duty (Frame 2)

64 mm(2.51 in.)

300 mm(11.84 in.)300 mm

(11.84 in.)

562 mm(22.14 in.)562 mm

(22.14 in.)25 mm

(1.00 in.)25 mm

(1.00 in.)

913 mm(35.97 in.)

764 mm(30.11 in.)

600 mm(23.64 in.)

100 mm(3.94 in.)

718 mm(28.31 in.)

Top View

Front View Side View




85 mm(3.33 in.) 301 mm

(11.86 in.)301 mm

(11.86 in.)

732 mm(28.47 in.)732 mm

(28.47 in.)

25.4 mm(1.00 in.)25.4 mm(1.00 in.)

1054 mm(41.52 in.)

895 mm(35.26 in.)

761 mm(29.96 in.)

100 mm(3.94 in.)

859 mm(33.83 in.)

Top View





83 mm(3.25 in.) 301 mm

(11.86 in.)301 mm

(11.86 in.)

862 mm(33.96 in.)862 mm

(33.96 in.)

25.4 mm(1.00 in.)25.4 mm(1.00 in.)

1204 mm(47.44 in.)

1055 mm(41.58 in.)

900 mm(35.46 in.)

100 mm(3.94 in.)

1009 mm(39.74 in.)

Top View





85 mm(3.33 in.) 401 mm

(15.80 in.)401 mm

(15.80 in.)

863 mm(33.98 in.)863 mm

(33.98 in.)25.4 mm(1.00 in.)25.4 mm(1.00 in.)

1690 mm(66.60 in.)

1495 mm(58.90 in.)

901 mm(35.48 in.)

1371 mm(54.02 in.)

1459 mm(57.47 in.)

100 mm(3.94 in.)

Top View

Front ViewSide View



Weights

Table 1 and Table 2 list weights for the PowerFlex 750 Pre-engineered FasTrac Packaged Drives. All weights are approximate.

Table 1 - Drive Weights for Enclosures 1, 12, and 3R

Hp Enclosure Weightkg (lb)

Input Reactor (Add Weight)kg (lb)

Output Reactor (Add Weight)kg (lb)

0.5 102.05 (225) 1.81 (4) 1.81 (4)

0.75 102.05 (225) 1.81 (4) 1.81 (4)

1 102.05 (225) 1.81 (4) 1.81 (4)

1.5 102.05 (225) 1.81 (4) 2.72 (6)

2 102.05 (225) 1.81 (4) 2.72 (6)

3 102.05 (225) 4.98 (11) 5.89 (13)

5 102.05 (225) 3.62 (8) 4.98 (11)

7.5 102.05 (225) 4.53 (10) 8.16 (18)

10 102.05 (225) 5.44 (12) 7.25 (16)

15 102.05 (225) 6.35 (14) 9.07 (20)

20 136.07 (300) 7.25 (16) 9.07 (20)

25 136.07 (300) 7.25 (16) 13.6 (20)

30 136.07 (300) 12.7 (28) 17.69 (39)

40 181.43 (400) 11.79 (26) 15.87 (35)

50 181.43 (400) 14.96 (33) 27.66 (61)

60 226.79 (500) 14.96 (33) 27.66 (61)

75 226.79 (500) 16.78 (37) 33.56 (74)

100 340.19 (750) 19.5 (43) 29.02 (64)

125 340.19 (750) 22.67 (50) 30.39 (67)

150 340.19 (750) 45.35 (100) 45.35 (100)

200 340.19 (750) 36.38 (80) 56.69 (125)

250 589.67 (1300) 46.26 (102) 72.57 (160)

300 589.67 (1300) 67.58 (149) 67.58 (149)

350 589.67 (1300) 95.25 (210) 95.25 (210)

400 589.67 (1300) 95.25 (210) 95.25 (210)

Table 2 - Drive Weights for Enclosure 4X

Hp Enclosure Weightkg (lb)

Input Reactor (Add Weight)kg (lb)

Output Reactor (Add Weight)kg (lb)

0.5 102.05 (225) 1.81 (4) 1.81 (4)

0.75 102.05 (225) 1.81 (4) 1.81 (4)

1 102.05 (225) 1.81 (4) 1.81 (4)

1.5 102.05 (225) 1.81 (4) 2.72 (6)

2 102.05 (225) 1.81 (4) 2.72 (6)

3 102.05 (225) 4.98 (11) 5.89 (13)

5 102.05 (225) 3.62 (8) 4.98 (11)

7.5 102.05 (225) 4.53 (10) 8.16 (18)

10 102.05 (225) 5.44 (12) 7.25 (16)

15 102.05 (225) 6.35 (14) 9.07 (20)

20 136.07 (300) 7.25 (16) 9.07 (20)

25 136.07 (300) 7.25 (16) 13.6 (20)

30 136.07 (300) 12.7 (28) 17.69 (39)

40 181.43 (400) 11.79 (26) 15.87 (35)

50 181.43 (400) 14.96 (33) 27.66 (61)

60 226.79 (500) 14.96 (33) 27.66 (61)

75 226.79 (500) 16.78 (37) 33.56 (74)

75 226.79 (500) 16.78 (37) 33.56 (74)



Mechanical Installation

This section contains information about minimum mounting clearances and watt loss data for PowerFlex 753 and PowerFlex 755 Pre-engineered FasTrac Packaged Drives.

Minimum Mounting Clearances

Type 1, 12, and 4X

Type 3R

IMPORTANT The 12 in. clearance for Type 1, 12, 4X, and 3R is for wall mounted units only.

304.8 mm(12 in.)

304.8 mm(12 in.)

304.8 mm(12 in.)

304.8 mm(12 in.)

203.2 mm(8 in.)

304.8 mm(12 in.)

203.2 mm(8 in.)

304.8 mm(12 in.)



Watt Loss

Table 3 lists watt loss data for PowerFlex 753 and PowerFlex 755 Pre-engineered FasTrac Packaged Drives. The drives are running at full load, full speed, and at factory default PWM frequency of 4 kHz.

Table 3 - Watt Loss at Full Load, Full Speed, 460V AC, 4 kHz

Hp Base Watt (-L1)3% Input Line Reactor

(-L2)3% Output Reactor

(-L3)5% Input Line Reactor

(-L4)5% Output Reactor

0.5 117 7.5 16 7.5 11.3

0.75 117 7.5 16 7.5 11.3

1.0 117 7.5 11.3 7.5 11.3

1.5 117 20 21 20 21

2 138 20 21 20 21

3 156 25.3 28 25.3 28

5 208 29 25.3 29 25.3

7.5 241 31 41 31 41

10 268 43 43 43 43

15 363 52 61 52 61

20 409 54 61 54 61

25 518 54 54 54 54

30 664 62 65 62 65

40 582 67 71 67 71

50 738 86 96 86 96

60 874 86 96 86 96

75 1114 84 108 84 108

100 1478 180 128 180 128

125 1663 149 138 149 138

150 2146 168 146 146 146

200 2946 231 219 231 219

250 3335 264 351 264 351

300 4155 333 293 333 293

350 4427 340 422 340 422



Electrical Installation

This section contains information about input and output wiring sizes, specifications, and torque values.

Input Power Wiring

Use 75 °C (167 °F) crated copper conductor only for customer power wiring. See the PowerFlex 750-Series AC Drives Programming Manual, publication 750-PM001, for additional information and recommendations for input power wiring and selection.

To connect AC input power to the drive package:

1. Select the proper wire size according to NEC and all applicable local codes and standards.2. Punch openings in the option cabinet for the desired conduit size. Follow NEC and all applicable local codes.

See Table 4 through Table 6 for power terminal lug specifications. Depending on the option selected.3. Connect the three-phase AC input power leads (three-wire V AC) to the terminals L1, L2, and L3 on the fused

disconnect switch or circuit breaker.4. Tighten the AC input terminal power terminal lugs to the proper torque according to the drive type.

See Table 4 through Table 6.

ATTENTION: Protect the contents of the options cabinet from metal chips and other debris while drilling the conduit openings. Failure to observe this precaution could result in damage to, or destruction of, the equipment.

ATTENTION: Do not route signal and control wiring with power wiring in the same conduit. If routed in the same conduit, it can cause interference with drive operation. Failure to observe this precaution could result in damage to, or destruction of, the equipment.


http://literature.rockwellautomation.com/idc/groups/literature/documents/pm/750-pm001_-en-p.pdf


Table 4 - 460V AC Input Power Terminal Lug Specifications for -P3 Option

Hp (ND) Hp (HD) Wire Size, Max (1)

(1) Maximum/minimum sizes that the terminal block accepts - these sizes are not recommendations. If national or local codes require sizes outside the range, lugs can be used.

Wire Size, Min (1) Recommended Torquelb•in (N•m)

1 0.75 (6) 2 AWG (35 mm2) (6) 14 AWG (2.5 mm2) 61.95 (7)

2 1.5 (6) 2 AWG (35 mm2) (6) 14 AWG (2.5 mm2) 61.95 (7)

3 3 (6) 2 AWG (35 mm2) (6) 14 AWG (2.5 mm2) 61.95 (7)

5 5 (6) 2 AWG (35 mm2) (6) 14 AWG (2.5 mm2) 61.95 (7)

7.5 5 (6) 2 AWG (35 mm2) (6) 14 AWG (2.5 mm2) 61.95 (7)

10 7.5 (6) 2 AWG (35 mm2) (6) 14 AWG (2.5 mm2) 61.95 (7)

15 10 (6) 2 AWG (35 mm2) (6) 14 AWG (2.5 mm2) 61.95 (7)

20 15 (6) 2 AWG (35 mm2) (6) 14 AWG (2.5 mm2) 61.95 (7)

25 20 (6) 2 AWG (35 mm2) (6) 14 AWG (2.5 mm2) 61.95 (7)

30 25 (6) 2 AWG (35 mm2) (6) 14 AWG (2.5 mm2) 61.95 (7)

40 30 (6) 2 AWG (35 mm2) (6) 14 AWG (2.5 mm2) 61.95 (7)

50 40 (6) 2 AWG (35 mm2) (6) 14 AWG (2.5 mm2) 61.95 (7)

60 50 (6) 2 AWG (35 mm2) (6) 14 AWG (2.5 mm2) 61.95 (7)

75 60 (6) 2 AWG (35 mm2) (6) 14 AWG (2.5 mm2) 61.95 (7)

— 75 (6) 2 AWG (35 mm2) (6) 14 AWG (2.5 mm2) 61.95 (7)

100 — (6) 1/0 AWG (50 mm2) (6) 6 AWG (16 mm2) 61.95 (7)

— 100 (6) 1/0 AWG (50 mm2) (6) 6 AWG (16 mm2) 61.95 (7)

125 — (2) 250 MCM (120 mm2) (2) 2/0 AWG (95 mm2) 274 (31)

150 125 (2) 250 MCM (120 mm2) (2) 2/0 AWG (95 mm2) 274 (31)

200 150 (2) 250 MCM (120 mm2) (2) 2/0 AWG (95 mm2) 274 (31)

250 200 (2) 250 MCM (120 mm2) (2) 2/0 AWG (95 mm2) 274 (31)

300 250 (3) 400 MCM (185 mm2) (3) 2/0 AWG (70 mm2) 380.58 (43)

350 300 (3) 400 MCM (185 mm2) (3) 2/0 AWG (70 mm2) 380.58 (43)

400 — (3) 400 MCM (185 mm2) (3) 2/0 AWG (70 mm2) 380.58 (43)

Table 5 - 460V AC Input Power Terminal Lug Specifications for -P4 Option

Hp (ND) Hp (HD) Wire Size, Max (1) Wire Size, Min (1) Recommended Torquelb•in (N•m)

1 0.75 (6) 2 AWG (35 mm2) (6) 14 AWG (2.5 mm2) 61.95 (7)

2 1.5 (6) 2 AWG (35 mm2) (6) 14 AWG (2.5 mm2) 61.95 (7)

3 3 (6) 2 AWG (35 mm2) (6) 14 AWG (2.5 mm2) 61.95 (7)

5 5 (6) 2 AWG (35 mm2) (6) 14 AWG (2.5 mm2) 61.95 (7)

7.5 5 (6) 2 AWG (35 mm2) (6) 14 AWG (2.5 mm2) 61.95 (7)

10 7.5 (6) 2 AWG (35 mm2) (6) 14 AWG (2.5 mm2) 61.95 (7)

15 10 (6) 2 AWG (35 mm2) (6) 14 AWG (2.5 mm2) 61.95 (7)

20 15 (6) 2 AWG (35 mm2) (6) 14 AWG (2.5 mm2) 61.95 (7)

25 20 (6) 2 AWG (35 mm2) (6) 14 AWG (2.5 mm2) 61.95 (7)



30 25 (6) 2 AWG (35 mm2) (6) 14 AWG (2.5 mm2) 61.95 (7)

40 30 (6) 2 AWG (35 mm2) (6) 14 AWG (2.5 mm2) 61.95 (7)

50 40 (6) 2 AWG (35 mm2) (6) 14 AWG (2.5 mm2) 61.95 (7)

60 50 (6) 2 AWG (35 mm2) (6) 14 AWG (2.5 mm2) 61.95 (7)

75 60 (6) 2 AWG (35 mm2) (6) 14 AWG (2.5 mm2) 61.95 (7)

— 75 (6) 2 AWG (35 mm2) (6) 14 AWG (2.5 mm2) 61.95 (7)

100 — (6) 1/0 AWG (50 mm2) (6) 6 AWG (16 mm2) 61.95 (7)

— 100 (6) 1/0 AWG (50 mm2) (6) 6 AWG (16 mm2) 61.95 (7)

125 — (2) 250 MCM (120 mm2) (2) 2/0 AWG (95 mm2) 274 (31)

150 125 (2) 250 MCM (120 mm2) (2) 2/0 AWG (95 mm2) 274 (31)

200 150 (2) 250 MCM (120 mm2) (2) 2/0 AWG (95 mm2) 274 (31)

250 200 (2) 250 MCM (120 mm2) (2) 2/0 AWG (95 mm2) 274 (31)

300 250 (3) 400 MCM (185 mm2) (3) 2/0 AWG (70 mm2) 380.58 (43)

350 300 (3) 400 MCM (185 mm2) (3) 2/0 AWG (70 mm2) 380.58 (43)

400 — (3) 400 MCM (185 mm2) (3) 2/0 AWG (70 mm2) 380.58 (43)

(1) Maximum/minimum sizes that the terminal block accepts - these sizes are not recommendations. If national or local codes require sizes outside the range, lugs can be used.

Table 5 - 460V AC Input Power Terminal Lug Specifications for -P4 Option (Continued)

Hp (ND) Hp (HD) Wire Size, Max (1) Wire Size, Min (1) Recommended Torquelb•in (N•m)



Table 6 - 460V AC Input Power Terminal Lug Specifications for -P6 and -P7 Options

Enclosure Type Hp (ND) Hp (HD) Wire Size, Max(1) Wire Size, Min(1) Torque, Maxlb•in (N•m)

1, 12, 3R, 4X 1 0.75 8 AWG (10 mm2) 14 AWG (2.5 mm2) 14 (1.6)

1, 12, 3R, 4X 2 1.5 8 AWG (10 mm2) 14 AWG (2.5 mm2) 14 (1.6)

1, 12, 3R, 4X 3 3 8 AWG (10 mm2) 14 AWG (2.5 mm2) 14 (1.6)

1, 12, 3R, 4X 5 5 8 AWG (10 mm2) 14 AWG (2.5 mm2) 14 (1.6)

1, 12, 3R, 4X 7.5 5 8 AWG (10 mm2) 14 AWG (2.5 mm2) 14 (1.6)

1, 12, 3R, 4X 10 7.5 8 AWG (10 mm2) 14 AWG (2.5 mm2) 14 (1.6)

1, 12, 3R, 4X 15 10 8 AWG (10 mm2) 14 AWG (2.5 mm2) 14 (1.6)

1, 12, 3R, 4X 20 15 4 AWG (25 mm2) 14 AWG (2.5 mm2) 25 (2.8)

1, 12, 3R, 4X 25 20 4 AWG (25 mm2) 14 AWG (2.5 mm2) 25 (2.8)

1, 12, 3R, 4X 30 25 4 AWG (25 mm2) 14 AWG (2.5 mm2) 25 (2.8)

1, 12, 3R, 4X — 30 4 AWG (25 mm2) 14 AWG (2.5 mm2) 25 (2.8)

1, 12, 3R, 4X 40 — 1 AWG (42 mm2) 10 AWG (5.2 mm2) 35.4 (4)

1, 12, 3R, 4X 50 40 1 AWG (42 mm2) 10 AWG (5.2 mm2) 35.4 (4)

1, 12, 3R, 4X 50 1 AWG (42 mm2) 10 AWG (5.2 mm2) 35.4 (4)

1, 12, 3R, 4X (P6) 60 — 1 AWG (42 mm2) 10 AWG (5.2 mm2) 35.4 (4)

1, 12, 3R, 4X (P7) 60 — 300 MCM (152 mm2) #6 AWG (13.3 mm2) 200 (22.5)

1, 12, 3R, 4X 75 60 300 MCM (152 mm2) #6 AWG (13.3 mm2) 200 (22.5)

1, 12, 3R, 4X — 75 300 MCM (152 mm2) #6 AWG (13.3 mm2) 200 (22.5)

1, 12 100 — #4/0 AWG (107.2 mm2) #6 AWG (13.3 mm2) 275 lb•in(31)

3R 100 — 300 MCM (152 mm2) #6 AWG (13.3 mm2) 200 (22.5)

1, 12 — 100 #4/0 AWG (107.2 mm2) #6AWG (13.3 mm2) 275 lb•in(31)

3R — 100 300 MCM (152 mm2) #6 AWG (13.3 mm2) 200 (22.5)

1, 12 125 — 250 MCM (120 mm2)(2) #1/0AWG (53.4 mm2)(2) 303 lb•in(34)

3R (P6) 125 — 300 MCM (152 mm2) #6 AWG (13.3 mm2) 200 (22.5)

3R (P7) 125 — 600 MCM (304 mm2) #4 AWG (21.1 mm2) 310 (45)

1, 12 150 125 250 MCM (120 mm2)(2) #1/0 AWG (53.4 mm2)(2) 303 (34)

3R (P6) — 125 300 MCM (152 mm2) #6 AWG (13.3 mm2) 200 (22.5)

3R (P7) 150 125 600 MCM (304 mm2) #4 AWG (21.1 mm2) 310 (45)

1, 12 — 150 250 MCM (120 mm2)(2) #1/0 AWG (53.4 mm2)(2) 303 (34)

3R — 150 600 MCM (304 mm2) #4 AWG (21.1 mm2) 310 (45)

1, 12 200 — 250 MCM (120 mm2)(2) #1/0 AWG (53.4 mm2)(2) 303 (34)

1, 12 — 200 250 MCM (120 mm2)(2) #1/0 AWG (53.4 mm2)(2) 303 (34)

3R 200 — 600 MCM (304 mm2) #4 AWG (21.1 mm2) 310 (45)

3R — 200 600 MCM (304 mm2) #4 AWG (21.1 mm2) 310 (45)

1, 12 250 — 350MCM [(2)177 mm2](2) #1/0 AWG (53.4 mm2)(2) 325 (36.7)

1, 12 — 250 350MCM [(2)177 mm2](2) #1/0 AWG (53.4 mm2)(2) 325 (36.7)

3R 250 — 600 MCM (304 mm2) #4 AWG (21.1 mm2) 310 (45)

3R — 250 600 MCM (304 mm2) #2 AWG (33.6 mm2) 500 (56.5)



Output Power Wiring

See publication 750-PM001 for additional information about the output power wiring recommendations and selection.

Follow this procedure to connect AC output power wiring from the drive to the motor.

1. Wire the three-phase AC output power motor leads by routing them according to the drive option type.

To minimize crosstalk, do not route more than three sets of motor leads through a conduit. More than three sets of motor leads could reduce the effectiveness of noise reduction methods. If more than three drive/motor connections per conduit are required, use shielded cable. Only one set of motor leads per conduit is recommended

1, 12 300 — 350 MCM [(2)177 mm2](2) #1/0 AWG (53.4 mm2)(2) 325 (36.7)

1, 12 — 300 350 MCM [(2)177 mm2](2) #1/0 AWG (53.4 mm2)(2) 325 (36.7)

3R 300 — 600 MCM (304 mm2) #2 AWG (33.6 mm2) 500 (56.5)

3R — 300 600 MCM (304 mm2) #2 AWG (33.6 mm2) 500 (56.5)

1, 12 350 — 350 MCM [(2)177 mm2](2) #1/0 AWG (53.4 mm2)(2) 325 (36.7)

1, 12 — 350 350 MCM [(2)177 mm2](2) #1/0 AWG (53.4 mm2)(2) 325 (36.7)

3R (P6) 350 — 600 MCM (304 mm2) #2 AWG (33.6 mm2) 500 (56.5)

3R (P7) 350 — 600 MCM (304 mm2) #2 AWG (33.6 mm2) 500 (56.5)

1, 12 400 — 350 MCM [(2)177 mm2](2) #1/0 AWG (53.4 mm2)(2) 325 (36.7)

3R (P6) 400 — 600 MCM (304 mm2) #2 AWG (33.6 mm2) 500 (56.5)

3R (P7) 400 — 600 MCM (304 mm2) #2 AWG (33.6 mm2) 500 (56.5)

(1) Maximum/minimum sizes that the terminal block accepts - these sizes are not recommendations. If national or local codes require sizes outside the range, lugs can be used.(2) Mechanical lugs are not supplied. You are responsible for selecting a lug that accommodates the specific bolt size.

ATTENTION: Unused wires in conduit must be grounded at both ends to avoid induced voltages that are a possible shock hazard. If a drive that shares a conduit is being installed or serviced, disable all drives that are using this conduit to avoid the possible shock hazard from cross-coupled motor leads. Failure to observe these precautions could result in bodily injury.

ATTENTION: Do not route signal and control wiring with power wiring in the same conduit. Wiring that is routed this way can cause interference with drive operation. Failure to observe this precaution could result in damage to, or destruction of, the equipment.

IMPORTANT You must punch openings in the option cabinet of the desired conduit size. Follow NEC and all applicable local codes and standards. See Table 4 through Table 6 for the output power terminal block specifications.

Table 6 - 460V AC Input Power Terminal Lug Specifications for -P6 and -P7 Options (Continued)

Enclosure Type Hp (ND) Hp (HD) Wire Size, Max(1) Wire Size, Min(1) Torque, Maxlb•in (N•m)




2. If there is no line reactor and no bypass, connect the three-phase AC output power motor leads to terminals U, V, W (T1, T2, T3) on the power terminal block on the drive. See Table 9.If there is a bypass, terminate the motor connection on T1, T2, or T3 on the output contactor. See Table 8.If there is a line reactor with no bypass, terminate the motor connection on A2, B2, or C2. See Table 7.

3. Tighten the three-phase AC output power terminals to the proper torque according to the drive type shown in Table 4 through Table 6.

Table 7 - 460V AC Output Wiring Specifications with Reactor (-L2) or (-L4)

Hp (-L2) (-L4) Hole Diameter

1…5 ND 2.1 mm2 (14 AWG) 0.3 mm2 (22 AWG)

Compression Fitting

5 HD…15 ND 16.0 mm2 (5 AWG) 0.3 mm2 (22 AWG)

15 HD…25 ND 16.0 mm2 (5 AWG) 0.3 mm2 (22 AWG)

25 HD…30 ND 21.2 mm2 (4 AWG) 0.8 mm2 (18 AWG)

30 HD…50 ND 50.0 mm2 (0 AWG) 10.0 mm2 (6 AWG)

50 HD…60 ND 50.0 mm2 (0 AWG) 10.0 mm2 (6 AWG)

75 ND 120.0 mm2 (0 AWG) 27.0 mm2 (2 AWG)

75 HD 120.0 mm2 (0 AWG) 27.0 mm2 (2 AWG)

100 ND 120.0 mm2 (0 AWG) 27.0 mm2 (2 AWG)

100 HD 120.0 mm2 (0 AWG) 27.0 mm2 (2 AWG)

125 ND 120.0 mm2 (0 AWG) 27.0 mm2 (2 AWG)

125 HD 120.0 mm2 (0 AWG) 27.0 mm2 (2 AWG)

150 ND

Copper Tab terminal

10.36 mm (0.408 in.)

150 HD 10.36 mm (0.408 in.)

200 ND 10.31 mm (0.406 in.)

200 HD 10.31 mm (0.406 in.)

250 ND 10.31 mm (0.406 in.)

250 HD 10.31 mm (0.406 in.)

300 ND 13.49 mm & 6.35 mm (0.531 in. & 0.25 in.)

300 HD 13.49 mm & 6.35 mm (0.531 in. & 0.25 in.)

350 ND 13.49 mm & 6.35 mm (0.531 in. & 0.25 in.)

400 13.49 mm & 6.35 mm (0.531 in. & 0.25 in.)



Table 8 - 460V AC Output Wiring Specifications with Bypass

Hp Wire Size Max/Min Recommended Torque

1…15 ND 1.5…4 mm2 (24…10 AWG) 13.1…17.7 lb•in (1.5...2.0 N•m)

20 ND…25 HD 2.5…10 mm2 (14… 8 AWG) 22…31 lb•in (2.5 N•m)

30 ND…30 HD 2.5…10 mm2 (14…8 AWG) 22…31 lb•in (2.5 N•m)

40 ND…60 HD 2.5…25 mm2 (14… 3 AWG) 40…53 lb•in (4.5…6 N•m)

75 ND…125 HD 6 AWG…300 MCM 88…106 lb•in (9.9…12.0 N•m)

150 ND…400 ND (2) 4 AWG…350 MCM 375 lb•in (42.4 N•m)

Table 9 - 460V AC Output Wiring Specifications with No Reactor or Bypass

HpNo Reactor or Bypass

Bolt SizeMin (Max)

1…5 ND 0.2…4.0 mm2 (24…10 AWG)

Compression fitting

5 HD…15 ND 0.2…4.0 mm2 (24…10 AWG)

15 HD…25 ND 0.5…16.0 mm2 (20…6 AWG)

25 HD…30 ND 0.5…16.0 mm2 (20…6 AWG)

30 HD…50 ND 2.5…25.0 mm2 (14…3 AWG)

50 HD…60 ND 10.0…35.0 mm2 (8…1 AWG)

75 ND 10.0…35.0 mm2 (8…1 AWG)

75 HD

Terminal Bolt

M8 x 1.25

100 ND M8 x 1.26

100 HD M8 x 1.27

125 ND M8 x 1.28

125 HD M8 x 1.29

150 ND M8 x 1.30

150 HD M8 x 1.31

200 ND M8 x 1.32

200 HD M8 x 1.33

250 ND M8 x 1.34

250 HD M8 x 1.35

300 ND M8 x 1.36

300 HD M8 x 1.37

350 ND M8 x 1.38

400 ND



Control and Signal Wiring

See publication 750-UM001 for additional information about control and signal wiring.

The Pre-engineered FasTrac Packaged Drives have been designed to accommodate an “Auto Run” contact and a“4-20 mA Auto Reference.”

To connect control and signal wiring to the drive package, do the following procedure.

1. Wire the “Auto Run” to terminals 9 and 10 on the control terminal block.2. Wire the “4-20 mA Auto Reference” to terminals AIO+ and AIO- on TB1 on the VFD.3. Tighten the I/O terminals to the proper torque according to the drive type as shown in I/O Terminal Block

Specifications.

Additional ResourcesThese documents contain additional information concerning related products from Rockwell Automation.

You can view or download publications at http://www.rockwellautomation.com/global/literature-library/overview.page. Order paper copies of technical documentation by contacting your local Allen-Bradley distributor or Rockwell Automation® sales representative.

Table 10 - I/O Terminal Block Specifications

Voltage Signal Wire Size Max, Approx

Wire SizeMin, Approx Torque, Max

460…600V AC Auto Speed Reference 2.5 mm2 (14 AWG) 0.3 mm2 (28 AWG) 0.25 N•m (2.2 lb•in)

600V AC Auto Run 4 mm2 (10 AWG) 22 AWG 1.0 N•m (9.0 lb•in)

Resource Description

PowerFlex 750-Series AC Drives Technical Data, publication 750-TD001

Provides detailed information on:• Drive specifications• Option specifications• Fuse and circuit breaker ratings

PowerFlex 750-Series AC Drives Installation Instructions, publication 750-IN001 Provides steps for mechanical installation and for connecting incoming power, the motor, and basic I/O to the PowerFlex® 750-Series Adjustable Frequency AC drive.

PowerFlex 750-Series AC Drives Programming Manual, publication 750-PM001

Provides detailed information on:• I/O, control, and feedback options• Parameters and programming• Faults, alarms, and troubleshooting

Enhanced PowerFlex 7-Class Human Interface Module (HIM) User Manual, publication 20HIM-UM001 Provides detailed information on how to use the HIM.

Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN001 Provides basic information to properly wire and ground PWM AC drives.

Preventive Maintenance of Industrial Control and Drive System Equipment, publication DRIVES-TD001 Provides a guide on how to perform preventive maintenance.

Safety Guidelines for the Application, Installation, and Maintenance of Solid State Control, publication SGI-1.1

Provides general guidelines for the application, installation, and maintenance of solid-state control.

Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1 Provides general guidelines for installing a Rockwell Automation industrial system.

Product Certifications website, http://www.rockwellautomation.com/global/certification/overview.page Provides declarations of conformity, certificates, and other certification details.


http://literature.rockwellautomation.com/idc/groups/literature/documents/td/750-td001_-en-p.pdf

http://literature.rockwellautomation.com/idc/groups/literature/documents/in/750-in001_-en-p.pdf


http://literature.rockwellautomation.com/idc/groups/literature/documents/um/20him-um001_-en-p.pdf

http://literature.rockwellautomation.com/idc/groups/literature/documents/in/drives-in001_-en-p.pdf

http://literature.rockwellautomation.com/idc/groups/literature/documents/td/drives-td001_-en-p.pdf

http://literature.rockwellautomation.com/idc/groups/literature/documents/in/sgi-in001_-en-p.pdf

http://literature.rockwellautomation.com/idc/groups/literature/documents/in/1770-in041_-en-p.pdf


http://www.rockwellautomation.com/global/certification/overview.page

http://www.rockwellautomation.com/global/certification/overview.page

http://www.rockwellautomation.com/global/literature-library/overview.page

http://www.rockwellautomation.com/global/literature-library/overview.page

Allen-Bradley, PowerFlex, LISTEN. THINK. SOLVE., Rockwell Automation, and Rockwell Software are trademarks of Rockwell Automation, Inc.Trademarks not belonging to Rockwell Automation are property of their respective companies.

Publication 750-TD002E-EN-P - March 2018

Rockwell Automation SupportUse the following resources to access support information.

Documentation FeedbackYour comments will help us serve your documentation needs better. If you have any suggestions on how to improve this document, complete the

Technical Support Center Knowledgebase Articles, How-to Videos, FAQs, Chat, User Forums, and Product Notification Updates. www.rockwellautomation.com/knowledgebase

Local Technical Support Phone Numbers Locate the phone number for your country. www.rockwellautomation.com/global/support/get-support-now.page

Direct Dial CodesFind the Direct Dial Code for your product. Use the code to route your call directly to a technical support engineer.

www.rockwellautomation.com/global/support/direct-dial.page

Literature Library Installation Instructions, Manuals, Brochures, and Technical Data. www.rockwellautomation.com/literature

Product Compatibility and Download Center (PCDC)

Get help determining how products interact, check features and capabilities, and find associated firmware.

www.rockwellautomation.com/global/support/pcdc.page

Rockwell Otomasyon Ticaret A.Ş., Kar Plaza İş Merkezi E Blok Kat:6 34752 İçerenköy, İstanbul, Tel: +90 (216) 5698400

Rockwell Automation maintains current product environmental information on its website at http://www.rockwellautomation.com/rockwellautomation/about-us/sustainability-ethics/product-environmental-compliance.page.

Supersedes Publication 750-TD002D-EN-P - January 2018 Copyright © 2018 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.

http://www.rockwellautomation.com/rockwellautomation/about-us/sustainability-ethics/product-environmental-compliance.page

powerflex 753 and powerflex 755 pre-engineered...

Documents