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Your partner for individual intra logistics systems
Hörmann Logistik GmbH
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Sense and Sensibility
Founded in 1987
International system house
Intersectoral problem solver
SAP WM-LSR certified
Oracle OEM partner
Microsoft certified professional
Profiling
Our highly qualified and well-experienced staff designs and realizes
your individual intra logistics solution.
Employees
QM-system certified by ISO 9001
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Customized solutions for your intra logistics requirements
Business Activities
As your prime contractor we operate with know-how, creativity and
engagement and take full resonsibility regardless if erecting a new plant
or upgrading your existing plant.
Your benefit
we offer one-stop activities including
design, realization, training and service
one face to the customer from the first word
until turnkey commissioning
cost-effective solutions with full
accountability
state-of-the-art and future-proof
technologies secure ideal functionality
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Conception
Individual Concepts
Our performance
as-is analysis
needs assessment
concept design for alternative systems
determination of budgetary prices
tender management
Your benefit
optimised flow of materials
transparent flow of information
reduction of lead times
reduction of stock on hand
well-experienced professionals
provide security
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Realization – New Facilities
We take full responsibility for your new plant
Our performance
prime contracting
responsibility for functionality and output
one-stop project management
cost and progress supervision
evaluation of suppliers
Your benefit
one face to the customer
most economic solution
ideal interaction of all components
reliability in operation and budget
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Re-engineering
State-of-the-art upgrade of your existing plant
Our performance
analysis of modernization requirements
deallocation of the best possible solution
modernization of technology
modernization of control systems
modernization of computer systems
well-experienced project management
Your benefit
maintenance of running operations
process optimization for increased
plant efficiency
securing of maintainability
state-of-the-art plant upgrade
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Customer Support
Quality and commitment
Our performance
preventive maintenance
continuous system improvement
preventive system monitoring
24/7 hotline
spare part management
training
Your benefit
highest possible plant availability
online access to failure data base
optimized overall cost
lifetime partnership
one-stop realization, training and
service
Our service team is at your beck and call – day and night, 365 days per year
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Automated high-bay warehouses
transport units
pallets
reels
stapels
special carriers
etc.
storage methods
single deep
double deep
multi deep
s/r machines
1 mast construction
2 mast construction
lifting device
telescopic fork
channel shuttle vehicle
The customers requirements is the basis for our design of economic warehouse
systems with highest performance and availabilitiy
Products
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Automated miniload systems
Highest requirements for performance, sequences and ergonomics are fulfilled in
our miniload systems
Products
transport units
boxes/bins
cardboard boxes
trays
etc.
storage methods
single deep
double deep
multi deep
s/r machines
1 mast construction
2 mast construction
lifting device
combi telescopic fork
push technology
grip technology
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AutoStore® – Groundbraking warehouse solution for consumables
Your advantages
optimal space utilization
highest dynamics and
availability
plain and flexibel integration
into existing building structure
modular structure
full scalability and adjustment
of capacitiy
low consumption
Hi LIS AS – perfect fitted
WMS for AutoStore®
Stacking of containers for consumables for optimized space utilization, dynamics,
energy efficiency, expandability, rack steel construction and picking makes
AutoStore stand out of the crowd
grid
bin column
robots
consignment modules
Products
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WMS and Control Software
Hörmann intra Logistics System
The Hi LIS modules
Hi LIS_LINK Host link-up
(SAP, Oracle, Baan, Pro Alpha, Navision)
Hi LIS_WMS Warehouse Management System
warehouse management/
inventory management
order processing
picking/one-stop
shipment
Hi LIS_VISU visualization
Hi LIS_CONTROL Control Center
Hi LIS_MFC material flow control
Hi LIS_PLC SPS communication
Hi LIS_MOBILE Mobile Systeme
Hi LIS_AS WMS for AutoStore®
Hi LIS_App
Total online management, control and monitoring of all system
zones and functionalities: Hi LIS. Flexible interfaces provide
highest transparency and system availability.
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WMS and Control Software
Features
Software
Architektur Intranet
Netzwerk Ethernet
Betriebssystem Server Windows 2012
Betriebssystem Clients Windows 7, 8, 10
Betriebssystem mobile Clients Windows CE Net 6.0
Datenbank Oracle 12c / MS SQL Server
Programmiersprache Dialoge JAVA
Service-Verbindung zu Hörmann Logistik VPN site to site (IPSec Tunnel)
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Operation system
IOS und Android
Dashboard
Reports
LHM Scans
Video functionality
Push messages
Role based
Hi LIS App
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References
Automotive
Electric
Paper/Packaging Chemistry/
Pharmacy
Food/
Beverage
Mechanical
Engineering
Trade/Others
Be
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SOMMER CABLE GmbH, Straubenhardt
AutoStore® for storing and picking small parts for audio, video,
studio, media use
Dimensions: 12,7 x 10,1 x 4,4 m (l x w x h)
5 robots
3 ports for goods-in and picking
3.100 bins in 13 levels
Bin size: 649 mm x 449 mm x 330 mm
20 goods-in positions / h
50 picking positions / h
The performance and availability from AutoStore®, the possibility to minimize expenditure of time,
failures and space for the warehouse were the reasons for Sommer Cable to decide for AutoStore®
and Hörmann Logistik.
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AutoStore® for small parts to supply the assembly department
Dimensions: 26,5 x 12,1 x 5,4 m (l x w x h)
6 robots
3 ports für goods-in and picking
14.000 bins in 16 levels
Bin size: 649 mm x 449 mm x 330 mm
60 goods-in positions / h
90 picking positions / h
AutoStore® is used from Theegarten to store small parts in bins with several seperators, to pick
the parts and to supply the assembly department.
Theegarten-Pactec GmbH & Co. KG, Dresden
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AutoStore® for small part storage and picking
One of the strength of AutoStore was very important for the design of this system. AutoStore
allows easy adaption to existing building structures.
Dimensions: 29,4 x 9,4 x 5,4 m (l x w x h)
8 robots
2 ports für goods-in and 4 ports for picking
11.500 bins in 24 levels
Bin size: 649 mm x 449 mm x 220 mm
Grid in some areas on plattforms to keep streets
on the floor
38 goods-in positions / h
94 picking positions / h
Novopress GmbH,
Pressen und Presswerkzeuge & Co. KG, Neuss
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AutoStore® with flexible bin separators for different sections and articles in one bin.
Dimensions: 9,8 x 20,6 x 5,4 m (l x w x h)
7 robots
3 Ports für goods-in und picking
8.000 bins in 16 levels
Bin size: 649 mm x 449 mm x 330 mm
100 goods-in positions / h
80 picking positions / h
WMS with HiLIS AS with interface to
HOST-System
SKYLOTEC GmbH, Neuwied
AutoStore® for storage and picking of tools and finished
goods for climbing equipment
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Hörmann intra Logistics System Moduls: LINK, WMS, MFC, PLC, VISU
2-aisle automated warehouse for raw material stacks of corrugated
board without load securing and without pallets
2-aisle high-bay warehouse
Dimensions 60 x 18 x 11 m (l x w x h)
1-4 stacks per shelf
752 stack positions in rack
Max. size load unit 3,7 x 2,6 x 1,85 m (l x w x h)
Max. weight load unit 3.000 kg
Storage performance 49 lu/h
Retrieval performance 33 lu/h
2-mast s/r machines with 11 telescopic forks
Flexible large shelves for stacks with different sizes.
As a buffer between corrugator and converting.
Zerhusen Kartonagen GmbH, Damme
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Hörmann intra Logistics System Moduls: LINK, WMS, MFC, PLC, VISU
Milchhof Meran Gen.u.landw.Ges., I-Meran
Modernisation of a 4-aisle high-bay warehouse with extension for
fresh products on pallets
4-aisle high-bay warehouse with two curve running s/r machines
New aisle with double deep pallet storage, integrated in whole
logistic system
Dimensions: new aisle 45 x 7 x 12 m (l x w x h)
1.220+1.716 pallet positions in new/existing aisles
Performance new aisle 21 pallets in and out/h
Temperature 4°C
Picking with pick-by-voice System
Full automated connection with conveyors between production,
pallet check, goods-in, picking, dispatch
Replacement of existing control systems for conveyors and s/r machines and replacement of
existing WMS in running producion.
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Hörmann intra Logistics System Moduls: LINK, WMS, MFC, PLC, VISU
Andechser Molkerei Scheitz GmbH, Andechs
2-aisle high-bay warehouse with double deep pallet storage,
picking zone and dispatch area
2-aisle high-bay warehouse in rack supported
construction with double deep pallet storage
Dimensions 81 x 15 x 18 m (l x w x h)
3.900 pallet positions for fresh milk products
Input/output performance 96 pal/h
2-mast s/r machines each with two pairs of
telescopic forks
Temperature 4°C
Picking zone for 74 articles with automated
replenishment from HBW
Manuel picking zone for 227 articles
Picking with Pick-by-Voice system
Automated connection from production, goods
in, pallet check machine, dispatch area
Steel rack construction, s/r machines ,
conveyors, cladding, pallet check machine,
label applicator in contract
Warehouse for fresh milk products. Highest requirements in dynamics and date of expiry. Pallet
retrieval in dispatch area in sequence. Architecture style by Hundertwasser .
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New High-bay warehouse for paper reels and pallets with direct
connection to paper machine, converting, slitting area and dispatch
2-aisles high-bay channel warehouse with
multi deep pallet storage
Multi flexible storage for paper reels and
different pallets with finished goods
Dimensions 176 x 22 x 25 m (l x w x h)
3 S/R machines each with two shuttle cars on
board
Locations 12.700
Max. weight load unit 4,6 tons
5 automated cranes for roll handling in
3 different constructions
Conveyor system for roll and pallet transport
AGV System with 3 probe vehicles for
hanging roll transport
AGV System with 4 vehicles for lying roll
transport
New Stretcher line
Transfer cars with powercap technology
Green Bay Packaging Inc, Wisconsin USA
Warehouse provides raw material to new converting machine for producing adhesive material.
Connnection to paper machine, slitting area and dispatch with AGV vehicles.
Hörmann intra Logistics System
Moduls: LINK, WMS, MFC, PLC, VISU
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Liebensteiner Kartonagen GmbH, Plössberg
New 3 aisles automated warehouse for raw material stacks of
corrugated board without load securing and without pallets
Used as a buffer between corrugator and converting area.
3-aisles high-bay warehouse
Dimensions 97 x 25 x 13 m (l x w x h)
Max. size load unit 3.05 x 2,5 x 1,9 m (l x w x h)
Max. weight load unit 2 tons
3 S/R machines each with eight telescopic forks
Steel construction with perfect support to avoid damage
of corrugated board
Replaces 3 km of plastic chain conveyors
Storage and retrieval performance 79 lu/h
Hörmann intra Logistics System
Moduls: LINK, WMS, MFC, PLC, VISU
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Hörmann intra Logistics System Moduls: PLC, VISU
VICTOR REINZ GmbH, Neu-Ulm
New automated miniload system with 3-s/r
machines in rack supported construction
3-aisle miniload warehouse in rack supported construction
Dimensions 66 x 9,4 x 19 m (l x w x h)
3 high dynamic s/r machines with grip load handling unit
load unit dimensions 800 x 600 x 320 mm (l x w x h)
17.000 rack positions
Input/output performance. 240 LU/h
5 picking stations integrated by conveyors
Extension of existing pallet warehouse. Includes conveyor
system and picking stations. Warehouse as a distribution
center for sealings.
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Hörmann intra Logistics System Moduls: LINK, MFC, PLC, VISU, WMS
Kern GmbH, Balingen
New 2-aisle miniload warehouse for different cardboards and
plastic boxes and 1-aisle high-bay warehouse for pallets
2-aisle miniload system - rack supported
Dimensions 90 x 13 x 25 m (l x w x h)
Up to 75.000 locations for cardboards and boxes
Flexible usage of shelves
Up to 4-deep cardboard storage
Input/output performance 300 LU/h
1-aisle high-bay warehouse for pallets, rack supported
Dimensions 90 x 8,5 x 25 m (l x w x h)
3.480 pallet positions
Double deep pallet storage
Multi flexible miniload warehouse for load units in different sizes and in great height.
Flexible shelf usage in subjection to the load sizes.
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Hörmann intra Logistics System Moduls: LINK, WMS, MFC, PLC, VISU
Volkswagen AG OTC 1, Kassel
New 9-aisle high-bay warehouse with picking zone for world wide
spare part distribution
9-aisle high-bay warehouse in rack
supported construction with 1-/2 deep
steelbox storage
Dimensions 89 x 50 x 35 m (l x w x h)
40.000 pallet positions for steel boxes
Input/output performance 400 pal/h
9 pieces of 1-mast s/r machines with
2 pairs of telescopic forks
Picking zone with 8 picking stations
Highest requirements in dynamics and
sequencing
Conveyors for silent and save transport of
steel boxes realized only with chain
conveyors
Over 600 motors in conveyors
S/R machines, conveyors, pneumatic
handling cranes, PLC and WMS in contract
High-bay warehouse Warehouse and conveyors for steel boxes in one deep or two deep or mixed
storage.
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Hörmann intra Logistics System Moduls: LINK, WMS, MFC, PLC, VISU
Bischof + Klein SE & Co. KG, Konzell
New 2-aisle high-bay warehouse for foil reels with conveyor bridge
and connection to two production bulidings
2-aisle high-bay warehouse with double
deep storage in rack supported construction
Dimensions 52 x 13 x 20 m (l x w x h)
1.760 pallet positions
Input/output performance 60 pal/h
1-mast s/r machine with telescopic forks
Different sizes of load units
Max. weight of load unit 1,5 t
Load retrieval for further production steps in
in sequence
Conveyors with chain-, roll conveyors,
transfer cars, lifts
Steel rack, s/r machine, cladding,
sprinklering system, PLC and WMS in
contract
High-bay warehouse as a buffer for raw material. Storage of foil reels hanging in steel frames.
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Hörmann intra Logistics System
Moduls: LINK, WMS, MFC, PLC, VISU
Milchwerke Berchtesgadener Land Chiemgau eG, Piding
New 6-aisles rack-supported high-bay warehouse with new
picking zone and dispatch area
6-aisles fully automated high-bay warehouse
with double deep pallet storage
Dimensions 65 x 45 x 28 m (l x w x h)
10.700 pallet positions for milk products and raw
materials
Storage/Retrieval 200/200 load units/h
Two temperature zones 4°C/15°C,
separated with thermo wall
Fully automated connection from production, pallet
check machines, goods in, picking zones, sorting,
dispatch and existing high-bay warehouses
Connection to existing areas with a bridge for
overhead monorail system (OMS)
OMS with 610 m rail, 16 deflectors, 59 vehicles
Prime contractor for steel construction, bridge,
S/R machines, conveyors, cladding, pallet check,
fire protection, stretcher
Third high-bay warehouse with two temperature zones at the bavarian Piding with direct
connection to the existing areas with a bridge for overhead monorail system.
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Hörmann intra Logistics System
Moduls: LINK, WMS, MFC, PLC, VISU
SalzburgMilch GmbH, A-Lamprechtshausen
3-aisles rack-supported high-bay warehouse
for double deep pallet storage
Dimensions 46 x 23 x 26 m (l x w x h)
3 two-mast S/R machines with tooth-belt technology
5.270 pallet positions
Two different temperature zones
4°C/15°C for fresh products and raw material
Connection to goods in, picking zone, sorting
and dispatch with automated conveyor system
S/R machines, conveyors, PLC, WMS in contract
3-aisle high-bay warehouse for new cheese manufacture factory
of SalzburMilch in Lamprechtshausen
High-bay warehouse for storage of fresh milk products
with direct connection to picking zone and dispatch area.
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Hörmann intra Logistics System
Moduls: LINK, WMS, MFC, PLC, VISU
Golfkarton Soenen NV, B-Hooglede
New high-bay warehouse for full flexible storage of corrugated
board products with 59.000 pallet positions
6-aisles rack-supported high-bay
warehouse with four deep pallet storage
Dimensions 216 x 71 x 36,5 m (l x w x h)
59.000 pallet positions
6 S/R machines with two telescopic forks,
each for two pallets
Transport of 4 pallets on each SRM
Overhead monorail system with
25 vehicles, each for two pallets
Storage 240 pallets/h
Retrieval 300 pallets/h
Steel-belt conveyor at the end of each
dispatch lane for crosswise and lengthwise
pallet drop off
RFID technology starting at production up
to truck loading for pallet loading control
Prime contractor for rack, cladding, S/R,
conveyors, sprinklering system, heating,
RFID, controls, IT
Storage of finished products and empty pallets with different pallet formats. Direct connection
to production and dispatch area. Implementation of RFID in the whole factory.
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Hörmann intra Logistics System
Moduls: LINK, WMS, MFC, PLC, VISU
f.a.n. frankenstolz GmbH & Co. KG, Oschatz
Fully automated high-bay warehouse for mattresses and slatted
frames
5-aisles rack-supported high-bay
warehouse
Dimensions 66 x 41 x 14 m (l x w x h)
Delivery to dispatch area in sequence
Automated pair sorting from mattresses
with same order number for common
transport and storage
Double deep storage of mattresses with
standard dimensions
Single deep storage of mattresses with
big dimensions
Throughput of 5.000 units/d
Monorail system as central transport
device for the connection of production,
warehouse and dispatch area
Special warehouse technology for storing mattresses with different dimensions and slatted
frames without any system pallet.
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Hörmann intra Logistics System
Moduls: LINK, WMS, MFC, PLC, VISU
Kohrener Landmolkerei GmbH, Penig
Cooled high-bay warehouse with multi-deep storage technology
1-aisle fully automated warehouse
Dimensions 50 x 18 x 14 m (l x w x h)
2.544 pallet postitions for fresh milk
products
Multi-deep channel technology
Two-mast S/R machine
Accu driven channel shuttle vehicle
Direct connection to production and
dispatch area
Throughput 30 pallets/h
Inhouse rack with up to 8-deep pallet storage incl. connection to production and dispatch area.
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Hörmann intra Logistics System
Moduls: LINK, WMS, MFC, PLC, VISU
Automotive Supplier, Germany
12-aisles rack-supported high-bay warehouse
Dimensions 77 x 87 x 22 m (l x w x h)
Connection to existing buildings with conveyor bridge
in two levels
Connection to different factory locations with high
performed and smooth driving overhead monorail system
(OMS)
OMS with approx. 2,5 km rail, 65 deflectors, 20 hoists
and 146 vehicles
12 fully-automated S/R machines with
Hi LIS_Eco-Powermanagement
Storage/Retrieval 635/635 load units/h
Installation during running production
Highest requirements in availability and performance
for 24/7 production time
Hi LIS controls and manages conveyor/storage technology
Complete new redesign of inhouse logistic system for an
automotive supplier with 12-aisles high-bay warehouse and high
performed overhead monorail system
Fully automated material flow system with connection to production, paint shop and assembly
with highest requirements in performance and sequence.
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Hörmann intra Logistics System
Moduls: SAP, PLC, VISU
Renk AG, Augsburg
Extension and retrofit of existing logistic center Augsburg
Reconstruction aisles 1 - 4 for pallets with
4 new S/R machines and new conveyor system
incl. two picking stations
Reconstruction aisles 5 - 6 from manuell rack to
fully automated tray warehouse with new S/R
machines, conveyors and 2 picking stations
Tray-dimensions 925 x 610 mm
Tray-weight 150 kg
New 1-aisle rack-supported high-bay warehouse
with double deep pallet storage
Reconstruction during normal business times
Two new shuttle towers with 120 trays
Warehousemanagement system with SAP
and direct connection to S7 plcs
Capacities:
existing pallet warehouse: 4.800 positions
new pallet warehouse: 2.700 positions
tray warehouse: 8.000 positions
Dimensions 50 x 25 x 15/24 m (L x W x H)
Change of picking method from „Man-to-goods“ to „Goods-to-man“.
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Hörmann intra Logistics System
Moduls: LINK, WMS, MFC, PLC, VISU
HASCO Hasenclever GmbH & Co.KG, Lüdenscheid
Double-deep high bay warehouse with AGV transport
connection
1-aisle fully automated pallet storage for specific
pallets
Dimensions: 35 x 4,5 x 16,5 m (l x w x h)
3.120 pallet positions
Supply of the input and output stations by AGV
Double-mast S/R machine
Fully automated unstacking and stacking of the
pallets in triples
Buffer conveyor for pallets with different
dimensions
Hi LIS controls and manages the conveyor- and
storage technology
Interface to SAP and AGV
Automatic warehouse with double deep storage of
pallets, unstacking-/stacking function and direct
production- and delivery supply by AGV.
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Hörmann intra Logistics System
Moduls: LINK, WMS, MFC, PLC, VISU
Continental AG, RO-Timisoara
Production warehouse for rubber compound for tire-production
1-aisle warehouse for steel-pallets and
boxes for chemicals
Dimensions: 77 x 5 x 23 m (l x w x h)
1.236 pallet positions
Maximum pallet weight 1.400 kg
Double mast stacker crane, pulled by
means of a tooth belt
Access over conveyors secured by
means of safety light barriers with
muting-function, fences and safety nets
Data-transfer with RFID-technology
Data base MS-SQL
1-aisle inhouse warehouse as production buffer for the single deep storage of client specific
steel-pallets.
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Hörmann intra Logistics System
Moduls: LINK, WMS, MFC, PLC, VISU
Sempell AG, Korschenbroich
Channel warehouse with multifunctional working places
1-aisle channel warehouse with a battery
supplied channel vehicle (AKF)
Dimensions 52 x 8 x 8 m (l x w x h)
1.654 pallet positions
Supply of the 20 working places by AKF
Double-mast-stacker crane pulled by means
of a tooth belt
„full floating“ centering aid on the AKF
Access over conveyor technology is secured
by means of of safety light barriers with
muting-function, fences and safety nets
HiLIS is controlling and managing the
conveyor- and the warehouse technology
Interface to SAP
Inhouse warehouse with up to 3-times deep storage of pallets. Picking places
connected by channel vehicle.
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Hörmann intra Logistics System
Moduls: LINK, WMS, MFC, PLC, VISU
Litec Battery GmbH, Kamenz
Integrated Intralogistik System for New Production Plant
for Li-Ion Cells in the automotive branch
Conveyor system with connection to several production
machines in a special dry room
Cell handling with 3 robots
Shelf boards for 6 - 15 cells
Cleaning machine for shelf boards with optical
measurement of the contamination
1-aisle automatic warehouse for shelf boards with
heating- and oxy reduction system with dimensions of
14 x 4 x 6 m (LxWxH)
Special dry room atmosphere
Automatic connection to charging-/controll- and checking
processes
3-aisles warehouse for 63.200 shelf boards with the
dimensions of 43 x 12 x 12 m (l x w x h)
Production capacity for 3.000.000 cells/a
Hi LIS controlls warehouse, conveyor system and
production processes
Connection to SAP
Li-Ion cell production for automotive use in a joint-
venture company from Evonik and Daimler.
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Hörmann intra Logistics System
Moduls: LINK, WMS, MFC, PLC, VISU
Bavarian Red Cross, Wiesentheid
Storage of blood preservations with a temperature of -40°C
for the supply of research institutes and hospitals
New bio data-base for the administration of blood
samples with charactaristics of deseases
Replacement of the existing
warehousemanagement-system and
implementation of the new warehouse-
management-system Hi LIS with material-flow-
control during running without interruption of the
working operations
Replacement of the S5 plc for conveyor
technology and stacker cranes and
implementation of new S7 plcs without
interruption of the working operations
Replacement of the H1-Bus communication to
the warehouse-management-system by means of
Ethernet TCP/IP
New plant visualisation for conveyor technology
and stacker cranes based on ZenOn
Retrofit of a two-aisles automatic deep freeze warehouse for shelf boards.
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FRIPA Papierfabrik Albert Friedrich KG, Miltenberg
New high-bay warehouse for Tissue products and
Retrofit of an existing high-bay warehouse
Hörmann intra Logistics System
Moduls: LINK, WMS, MFC, PLC, VISU
High-bay warehouse with four deep palett storage, direct connection to the production and
dispatch. Monorail system in to the warehouse. Conveyor bridge to the existing warehouse.
New construction HRL 2
4-aisles rack-supported high-bay
warehouse with four deep pallet storage
4 S/R machines 2-mast construction
Dimensions 110 x 45 x 38 m (l x w x h)
21.500 pallet positions
Pallets arranged by pairs on the S/R Mach.
Storage and retrieval capacitiy up to 210
pallets per hour
Monorail system in front of the warehouse
Large conveyor system for the connection
to the production and dispatch zone
Modernization HRL 1
3-aisle shuttle warehouse
6.500 pallet positions
replacement of WMS- and control system
mechanical improvements
44 HLFirmenpraesentation_engl.ppt
Zerhusen Kartonagen GmbH, Damme
New high-bay warehouse for storing packages
of corrugated board
3-aisles rack-supported high-bay warehouse
Dimensions 155 x 30 x 38 m (l x w x h)
20.600 pallet positions
Pallet sizes, min.0,8 x 1,2 m
max. 1,6 x 3,0 m with up to 3 pallets
Up to triple-deep pallet storage
S/R machines transports single pallets or
pallets arranged by pairs or triple according to
the pallet sizes
Sorter for accumulate pairs or triples
Storage and retrieval capacitiy up to 100 and
150 pallets per hour
Viewing platform at the top of the warehouse
Hörmann intra Logistics System
Moduls: LINK, WMS, MFC, PLC, VISU
High-bay warehouse for storing finished goods
with direct connection to the production.
Flexible concept for high performance and storing
different sizes of pallets.
45 HLFirmenpraesentation_engl.ppt
Hörmann intra Logistics System
Moduls: LINK, WMS, MFC, PLC, VISU
Wegmann automotive GmbH & Co. KG, Veitshöchheim
New warehouse for production and distribution
for packed and not packed finished products
2-aisles inhouse rack for mono- and double-
deep pallet storage (fourfold deep for half-
pallets)
Dimensions 67 x 12 x 7,8 m (l x w x h)
3.140 pallet positions
Storage of steel boxes for bulk goods as well
as Euro- and halfpallets for packed finished
goods (balanced weights)
Administration of multiple articles per load unit
Transfer carriage for transport connection of
the packaging, picking area and distribution
Picking order per radio transmission at lift
truck terminals at the manual supermarket,
fresh supply from the high-bay warehouse
Consolidation of multiple picking orders at the
dispatch zone
Direct connection to SAP
Warehouse for supply of packaging, picking and distribution.
46 HLFirmenpraesentation_engl.ppt
MAHLE Filtersysteme Austria GmbH, A-St. Michael
New 10-aisle high-bay warehouse
for differently sized large load carriers
Hörmann intra Logistics System
Moduls: LINK, WMS, MFC, PLC, VISU
High-bay warehouse as the core of the
new groundbreaking „build-to-order“ plant
concept for multisupplier storage of large
load carriers for different filter types.
10-aisles rack-supported high-bay warehouse
Dimensions 117 x 45 x 33 m (l x w x h)
38.700 pallet storage positions
45 different pallet types in wood, plastic and
metal
Continuous conveyors in different storage/
retrieval levels
Hi LIS intelligent warehouse management
system with direct linkup to customer SAP
High-bay warehouse with direct connection
to production and JIT supply of BTO and
shipment
47 HLFirmenpraesentation_engl.ppt
wire manufacturer, Germany
New 3-aisles warehouse for wire reels with transport connection
to the wire winder using conveyor technology and robots
3-aisles inhouse racks
Dimensions 53 x 12,5 x 7,5 m (l x w x h)
1.836 pallet positions
Special load units for different kinds of wire
reels
Automatic supply and disposal of the wire
winder with empty reels using conveyors and
robots
Two 4-axes-articulated robots moveable on a
linear axis („7. axis“) for the supply of 6 wire
winders
Three kinds of reels with a diameter of 450 to
760 mm and a gross weight up to 580 kg
Hörmann intra Logistics System
Moduls: LINK, WMS, MFC, PLC, VISU
Pathbreaking into the production integrated
logistic concept in the cable industry with an
automatic warehouse and robots handling of
different kinds of reels.
48 HLFirmenpraesentation_engl.ppt
Liebensteiner Kartonagen GmbH, Plößberg
Modernization and additional new high-bay warehouse
for storing packages of corrugated board
New construction HBW 3
5-aisles rack-supported high-bay warehouse
Dimensions 270 x 46 x 33 m (l x w x h)
52.000 pallet positions
Pallet sizes, min. 0,8 x 1,2 m, max. 2,2 x 2,8 m with up to 3 pallets
Up to triple-deep pallet storage
S/R-machines transports single pallets
or pallets arranged by pairs or by triple
Storage and retrieval capacity up to
300 pallets per hour
Modernization HBW 1 and HBW 2
Replacement of WMS- and control system
Mechanical improvements
HRL 1: 3-aisles warehouse,
double-deep storage, 12.300 pallets
HRL 2: 2-aisles channel warehouse,
storage up to 5-deep, 10.300 pallets
Hörmann intra Logistics System
Moduls: LINK, WMS, MFC, PLC, VISU
Modernization of two existing and installation of a third new high-bay
warehouse by using special technologies for corrugated board handling.
Modernization of
HRL 1 and HRL 2
New construction
HRL 3
49 HLFirmenpraesentation_engl.ppt
4-aisles rack-supported high-bay warehouse for
paper rolls
Dimensions 165 x 39 x 39 m (l x w x h)
13.000 paper roll positions
All-over tonnage 37.000 t
Roll diameter 1,2 – 2,1 m
roll widths 0,5 – 2,8 m
roll weights up to 3,5 t
Storage on roll gentle prisms
Four S/R-machines with
special telescopic forks
Connecting by using moulded
slat conveyor
Fully automated truck loading
and unloading of cargo without
manual fixations
Weig Logistik GmbH, Mayen
The world's largest, fully automated
warehouse for plasterboard and testliner
Hörmann intra Logistics System
Moduls: LINK, WMS, MFC, PLC, VISU
Production
New warehouse 6 km far away, connected to paper machine
with automated loaded trucks.
50 HLFirmenpraesentation_engl.ppt
Moduls: PLC, VISU
Hörmann intra Logistics System
Victor Reinz GmbH, Neu-Ulm
Transportation of Euro-, Industrial- and
box pallets
Integration of six commissioning locations
type „goods to man“
Integrated sorting stations for pallet
sequenzing
Design allowes 300.000 pick positions
per year
Automatic signal and data interface
between conveyor system and forklift
trucks
Direct connection to SAP
Pre-zone connecting pallet warehouse,
with storage-, removal- and commissioning
zone.
Automated pre zone
of a 8-aisles pallet storage
51 HLFirmenpraesentation_engl.ppt
Third fully automated warehouse for
Prowell with direct connection to the
corrugater.
Moduls: LINK, WMS, MFC, PLC, VISU
Hörmann intra Logistics System
Prowell Sp.z.o.o, PL-Strykow
High-bay warehouse in one of the biggest
corrugated board plant in Europe
3-aisles rack-supported high-bay
warehouse with channel technology and
split-lot transfer
Dimensions 59 x 40 x 29 m (l x w x h)
max. 13.000 spots
Highly accurate stack positioning in the
channels
Lengthwise and transversal storage for
optimized packing density
Stack sizes, min. 1,2 x 0,8 m,
max. 2,5 x 1,8 m with up to 3 pallets
or even without pallet
Stack heights up to 2,2 m
Cutting edge camera system for accurate
exact x-/y-positioning
24/7 operation
52 HLFirmenpraesentation_engl.ppt
Fuchs Lubritech GmbH, Kaiserslautern
High-bay warehouse with Ex-protection zone,
commissioning and production supply
Hörmann intra Logistics System
Moduls: LINK, WMS, MFC, PLC, VISU
3-aisles rack-supported high-bay warehouse
Dimensions 78 x 22 x 25 m (l x w x h)
10.000 pallet positions
Fire prevention by using of
oxygen reduction and additional
CO2 flooding with a very leak proof wall
and roof cladding
Double-deep pallet storage
by using different types of pallet
(Euro, Chemical, Barrel pallet)
Special designend S/R-machines
devices for explosion protection
in the bottom shelf level
Comprehensive pallet conveying
system handling of goods-to-man
commissioning, production and
shipping
Special requirements in ex-protection for motors, sensorics and
constructions.
53 HLFirmenpraesentation_engl.ppt
Borealis AG, A-Linz
Hörmann intra Logistics System
Moduls: LINK, WMS, MFC, PLC, VISU
Rack-supported high-bay warehouse with
channel technology
1-aisle rack-supported high-bay
warehouse
Dimensions 50 x 10 x 22 m (l x w x h)
1.540 pallet positions
Fire protection by using a smoke
suctioning system and water cannon
Triple-deep pallet storage
Pallet handling by channel car
First time using a cableless, battery
operating channel car
Retrieval capacity up to 50 pallets per
hour
Pallet storage by using different types
of pallet (Euro, Chemical, Barrel pallet)
Pallet weight up to 1,4 t
Special S/R-machine in two mast
construction – lattice design
Warehouse designed for storing pallets loaded with
chemical raw materials such as plastic pallets or powder.
54 HLFirmenpraesentation_engl.ppt
Moduls: PLC, VISU
Hörmann intra Logistics System
Fischerwerke GmbH & Co. KG, Waldachtal
4 aisle high-bay warehouse
for double-deep storage
4-aisles rack supported high-bay warehouse
Dimensions 75 x 30 x 21 m (l x w x h)
14.300 pallet positions
Double-deep pallet storage
Comprehensive new low-profile conveying system
(total height: 300 mm)
Goods-to-man commissioning
Integration of existing conveyors into the new control and visualization system
Direct connection to SAP-LES
55 HLFirmenpraesentation_engl.ppt
Hörmann intra Logistics System
Moduls: LINK, WMS, MFC, PLC, VISU
Edscha Cabrio-Dachsysteme GmbH, Regensburg
New Warehouse Buffer for Car-Sets with car body parts
in the production process of hard-top cabrio-roofs
1-aisle inhouse rack with 216 pallet positions
Dimensions 27 x 5,5 x 10 m (l x w x h)
Storage of steel-transport containers
1,7 x 1,0 x 1,2 m (l x w x h) for freshly coated
auto body parts
Warehouse connection to coating area via
maintenance area using platform carriage-puller
Transfer of the transport containers to the
warehouse conveyor technic without any
auxiliary means; manual pulling on reel rails
with an even level
Optical positioning aid for the driver of the
platform carriage puller
Cycle demanding disposal of the glue roboter
Monitoring of the 120 min. drying time and
delivery for further manufacture
Data handling with transponder at container
For the automatic intermediate storage
of freshly glued back windows under
consideration of the glue cycle of the
roboter as well as the further processing.
56 HLFirmenpraesentation_engl.ppt
Herma GmbH, Filderstadt
Fully automated highbay warehouse for green-ware, semi-finished
and finished goods with direct connection to the new coating plant.
New high-bay warehouse for 5 ton-rolls
and pallets with integrated conveying system
for production supply
Moduls: LINK, WMS, MFC, PLC, VISU, MOBILE
Hörmann intra Logistics System
1-aisle rack-supported high-bay
warehouse with channel technology
Dimensions 67 x 10,5 x 29 m (l x w x h)
Storage positions for 1.350 reels or
4.410 one way pallets
Roll weight up to 5 t
One-way pallets 800 x 800
up to 1.000 x 1.200 mm
Multi-deep storage
2 S/R-machines per aisle for higher
performance and redundancy
Portal handling devices for roll transport
without pallet in 3 different versions
Unpacking stations
Special mother-daughter-
transfer car
57 HLFirmenpraesentation_engl.ppt
Logistic Centre Dubai Duty Free, Dubai
Moduls: LINK, WMS, MFC, PLC, VISU, MOBILE
Hörmann intra Logistics System
Dubai Duty Free Shop Logistic Centre
11-aisles pallet high-bay warehouse with 8.160 pallet
positions and integrated man-to-goods picking
tunnels and stationary goods-to-man-picking spots
with dimensions 60 x 73 x 17 m (l x w x h)
8-aisles small parts warehouse with 10.400 tote
positions with dimensions 32 x 19 x 7,5 m (l x w x h)
26.000 articles in store
Integrated cooling zone for food
28 stationary picking spots
Comprehensive use of hand held terminals for
consolidation and shipment
Automatic pallet warehouse and small parts
warehouse with extensive picking area for the
new distribution centre in Dubai.
58 HLFirmenpraesentation_engl.ppt
Moduls: PLC, VISU
Hörmann intra Logistics System
Wacker Chemie AG, Burghausen
Modernization and extension
of logistic centre
Modernization of existing 8-aisles high-bay
warehouse with 2 S/R-machines and
2 transfer units
Upgrade from S5 to S7, integration into
overall plant visualization
New 6-aisles rack-supported high-bay
warehouse for 11.000 pallets
Dimensions 84 x 28 x 33 m (l x w x h)
Very leak proof roof and wall cladding with
oxy-reduction system for fire protection
Comprehensive pallet conveying system for
integration of stock receipt, picking, goods
issue and the existing high-bay warehouse
1 2
3
4
existing (old) 8-aisle high-bay warehouse
new 6-aisle high-bay warehouse
stock receipt / goods issue
picking zone
59 HLFirmenpraesentation_engl.ppt
Elring Klinger AG, Langenzenn
New 2-aisle high-bay warehouse
for most different loadung units
2-aisles rack-supported high-bay warehouse
for 5.900 pallets
Dimensions 76 x 15 x 22 m (l x w x h)
Double-deep pallet storage
Many different automotive pallet types
Automatic system pallet cycle
Modular pallet conveying system
Moduls: PLC, VISU
Hörmann intra Logistics System
60 HLFirmenpraesentation_engl.ppt
Prowell GmbH, Offenbach
High-bay warehouse for Europe‘s
biggest plant for heavy corrugated board
Second fully automated warehouse for
finished goods in the board industry with
direct connection to the corrugator.
3-aisles rack-supported high-bay warehouse
with channel technology and split-lot transfer
Dimensions 60 x 41 x 34,5 m (l x w x h)
Max. 13.000 spots
High-speed S/R machines with a speed of 2
m/s in vertical
Highly accurate stack positioning in the
channels in millimeters
Lengthwise and transversal storage for
optimized packing density
Stack sizes, min. 1,2 x 0,8 m,
max. 4,2 x 2,5 m with up to 9 pallets
or even without pallet
Stack heights up to 2,2 m
Camera system for accurate exact positioning
24/7 operation
Moduls: LINK, WMS, MFC, PLC, VISU
Hörmann intra Logistics System
61 HLFirmenpraesentation_engl.ppt
High-bay warehouse for Europe‘s
biggest corrugated board plant
3-aisle rack supported high-bay warehouse
with channel technology and split-lot transfer
Dimensions 58 x 40 x 33 m (l x w x h)
Max. 13.000 pallet positions
Highly accurate stack positioning in the
channels in millimeters
Lengthwise and transversal storage for
optimized packing density
Stack sizes, min. 1,2 x 0,8 m,
max. 2,5 x 1,8 m with up to 3 pallets
or even without pallet
Stack heights up to 2,2 m
Camera system for accurate exact x-/y-
positioning
24/7 operation
First fully automated warehouse
for sheets in the board industry with
direct connection to the corrugater.
Prowell GmbH, Schüttorf
Moduls: LINK, WMS, MFC, PLC, VISU
Hörmann intra Logistics System
62 HLFirmenpraesentation_engl.ppt
Logistics Centre Hausmening
New distribution concept with 10-aisle
warehouse for finished goods. Moduls: LINK, WMS, MFC, PLC, VISU, MOBILE
Hörmann intra Logistics System
Mondi Neusiedler GmbH, A-Hausmening
10-aisles rack-supported high-bay warehouse
Dimensions 104 x 51 x 32 m (l x w x h)
High-bay warehouse with 23.300 spots,
10 aisles on 16 levels
Route-friendly loading performance for
80 trucks per day
Storage and handling of 80 different
pallet types
Small pallet handling in pairs
Retrieval capacity of 340
pallets per hour
Production link-up with
29 overhead monorail
carriers
24/7 operation
63 HLFirmenpraesentation_engl.ppt
Moduls: LINK, WMS, MFC, PLC, VISU, MOBILE
Hörmann intra Logistics System
Intra Logistics System Hausmening Flex 05
Flexible production and distribution
in the paper converting industry.
3-aisles rack-supported high-bay warehouse
with 6.000 channels for parent rolls
Dimensions 142 x 26 x 34 m (l x w x h)
Max. roll weight 4,4 t
All-over tonnage 26.000 t
AGV system with 10 AGV‘s for just-in-time
delivery of parent rolls to 6 cross cutters
Package conveying system with
a throughput performance of
7.000 units per hour
Automatic palletizing with
4 robots with a capacity
of 8.000 boxes per hour
2-aisles rack-supported
high-bay warehouse
for 80 different types of
empty pallets and
packaging materials
2 robots for automatic
feeding of empty pallets
24/7 operation
Mondi Neusiedler GmbH, A-Hausmening
64 HLFirmenpraesentation_engl.ppt
New JIT and JIS Assembly Plant for the Automotive Industry
Modine Wackersdorf GmbH, Wackersdorf
3-aisles roll-in buffer with S/R-machine
with 2.200 spots for pallet cages
Dimensions 70 x 8,5 x 7,2 m (l x w x h)
Overhead monorail system with
45 carriers for picking of assembly
parts
„Pick-by-Light“ picking system
RFID state-of-the-art data manage-
ment and identification
SWAT dependent process control
2-aisles sequential buffer for
850 modules
Complete traceability
Mobile VISU with tray-PC
Control of fork lift transports by
innovative ground transponder
Stacker routing systems
More than 60 emergency processes
for highest plant availability
Complete production control
Just-in-time and just-in-sequence assembly
and dispatch of 900.000 cooling systems per
year. Moduls: LINK_SAP, WMS, MFC, PLC, VISU,
MOBILE
Hörmann intra Logistics System
65 HLFirmenpraesentation_engl.ppt
container handling for transport and picking of:
- small parts for assembly lines
- finished parts for shipment
automatic small parts warehouse for
10.000 items with 10.260 spots
automatic pallet storage for
production supply
careful material handling
tray technology with up to
8 items per tray
330 storages/retrievals
per hour AKL
APL
WE/WA
WE
assembly
shipment
AKL: 3 aisles with 10.260 spots
for 3 different container sizes with
a maximum of 8 articles each
APL: 1 aisle with 477 spots
for pallets and pallet cages
SATA Farbspritztechnik GmbH & Co.KG, Kornwestheim
Logistic Centre Kornwestheim
Flexible and order related goods disposal,
assembly and dispatch. Moduls: LINK, WMS, MFC, PLC, VISU
Hörmann intra Logistics System
66 HLFirmenpraesentation_engl.ppt
Voith Paper GmbH, A-St. Pölten
Automatic miniload store
for assembly supply
Moduls: LINK_SAP, WMS, MFC, PLC, VISU
Hörmann intra Logistics System
1-aisle automatic miniload store with up to
2.268 trays
trays with up to 60 compartments
administration of multiple articles per tray
including visualization
ergonomical goods-to-man picking spot
S/R machine shaft extractor for performance
of 68 DS/h
New automatic miniload store for replacement
of existing warehouse.
67 HLFirmenpraesentation_engl.ppt
Voith Paper GmbH, Heidenheim
Two-aisle pallet warehouse for assembly supply
Moduls: LINK_SAP, WMS, MFC, PLC, VISU
Hörmann intra Logistics System
two-aisle high-bay warehouse
for single deep storage
administration of up to 30 articles
per loading unit
4 picking spots
on-demand priority modification authority
administration of several manual warehouses
High-bay warehouse with picking spots for
effective upstream supply of pre-assembly
and assembly lines. Just-in-time and
just-in-sequence.
68 HLFirmenpraesentation_engl.ppt
Pelikan Hardcopy Deutschland GmbH, Niederzier
Modernization of logistic centre Niederzier
Moduls: PLC, VISU
Hörmann intra Logistics System
supply of three new S/R machines
supply of new pallet and container conveyors
for the extensive 16-spots picking area
disassembly of old S/R machines with
transposition bridge
installation of new control system for existing
pallet conveyor system during full operation
Modernization and extension for increased
capacity and performance during full
operation.
69 HLFirmenpraesentation_engl.ppt
OSRAM GmbH, Berlin
Moduls: PLC, VISU
Hörmann intra Logistics System
Modernization of high-bay warehouse during full operation
Modernization of 4-aisle pallet high-bay
warehouse with 2 curved S/R machines,
conveyor- and monorail system.
complete S/R machine drive exchange
installation of new control system for S/R-
machines, conveyors and monorail during
full operation
new barcode positioning system for carriage
and lifting unit
70 HLFirmenpraesentation_engl.ppt
bulk warehouse with 14.256 spots
odd lot warehouse with 1.000 spots
paternoster with 507 spots
radio controlled picking system
mobile data terminals for combination
of picked goods
Warehouse logistics system (garments)
for the Federal Armed Forces
Moduls: LINK, WMS, MFC, PLC, VISU
Hörmann intra Logistics System
Federal Armed Forces, Wildflecken
Fully automatic bulk warehouse with
4 curve-running S/R machines in 8 aisles.
71 HLFirmenpraesentation_engl.ppt
five-aisle high-bay warehouse
double-deep storage of 15.900 pallets above
picking level
picking straight from the rack storing positions
bufferless S/R-machines
picking capacity 11.000 items per day
OSRAM S.A.S., F- Molsheim
Distribution centre for Western Europe
OSRAM‘s new concept for Europe requires
reorganization of the distribution centre with
serious increase in capacity and performance.
Moduls: PLC, VISU
Hörmann intra Logistics System
72 HLFirmenpraesentation_engl.ppt
shipment
identification
point
order
picking
mechanical modernization of rack feeders
and material handling equipment
80 % performance improvement
SAP link-up
reorganization during uninterrupted running
operation
exchange of control and warehouse
management system computer
system simulation
SIKA Deutschland GmbH, Stuttgart
Modernization Logistics centre
Re-engineering of high-bay warehouse
and picking.
Moduls: LINK_SAP, WMS, MFC, PLC, VISU
Hörmann intra Logistics System
73 HLFirmenpraesentation_engl.ppt
picking of 120.000 items
handling of 45.000 order positions per day
15 container types
several different conveyor systems
high-bay warehouse with 11 aisles
pallet picking with 27 aisles
Volkswagen AG, Kassel
OEM spare parts centre Kassel
Logistics Centre for worldwide spare part
distribution.
Moduls: LINK_SAP, WMS, MFC, PLC, VISU,
MOBILE
Hörmann intra Logistics System
74 HLFirmenpraesentation_engl.ppt
raw material warehouse for tubs
warehouse for semi-finished products
(dark room operation)
direct link-up to progress technology
4 warehouses in uninterrupted production
process
Fuji Photo Film B.V. Holland, NL-Tilburg
Stores for production and consignment,
partially darkroom operated
Moduls: LINK, WMS, MFC, PLC, VISU
Hörmann intra Logistics System