ppap-temp1.xls

8/14/2019 ppap-temp1.xls

1/30

PPAP Submission

Date Initiated:

Part Name

Part Number

Purchase Order #

Engineering Change Level

Engineering Change Level Date

Supplier Name

Street Address

City

State

ip

Ph!ne Number

Supplier C!ntact


2/30

PPAP Submission Level Guide

Quick reference

evel 4 - Will be defined by ACTIA during te PPAP re!uest

evel 4" - Predetermined by ACTIA

evel 4b - Predetermined by ACTIA

Te "ddition"l comments belo# "re only "n ACTIA summ"ry of AIAG m"nu"l$

%efer to AIAG &"nu"l current edition for com'lete inform"tion$

Level(

Level)

Level*

Level4

Level4"

Level4b

Level+ Addition"l Comments

" $ AC%IA PS& !nly

' $

( $

) $

* Design +,EA- $

. $

/ Pr!cess +,EA $

0 C!ntr!l Plan $

,lement

-rder

PPAP%e!uirementsAIAG PPAP.ourt ,dition

%e!uired/ocuments

Part Submissi!n&arrant 1PS&2

3p!n c!mpleti!n !4 all PPAP re5uirements- the !rgani6ati!n shall c!mthe Part submissi!n 7arrant 1PS&28

I4 pr!ducti!n parts 7ill be pr!duced 4r!m m!re than !ne cavity- m!ld- t!pattern- !r Pr!ducti!n pr!cess e8g8- line !r cell- the !rgani6ati!n sh

c!mplete a dimensi!nal evaluati!n !n !ne part 4r!m each 8 %hese specavities- m!lds- line- etc888- shall then be identi4ied in the

9,!ldCavityPr!ducti!n Pr!cess9 line !n a PS&- !r in a PS& attachmresp!nsible !44icial !4 the !rgani6ati!n shall appr!ve the PS& and pr!

c!ntact in4!rmati!n8

Design ;ec!rds Dc!mpliant D+,EA8

%he pr!duct designresp!nsible !rgani6ati!n shall devel!p a Design +acc!rdance 7ith and c!mpliant t!- cust!mer speci4ied re5uirements8

p!tential +ailure ,!de and E44ects Analysis re4erence manual2

Pr!cess +l!7Diagrams Any standard 4l!7chart4!rmat8

%he !rgani6ati!n shall have a pr!cess 4l!7 diagram in an !rgani6atspeci4ied 4!rmat that clearly describes the pr!ducti!n pr!cess steps

se5uence- as appr!priate- and meets the speci4ied cust!mer needre5uirements and eBpectati!ns 1e8g8- Advanced Pr!duct uality PlanniC!ntr!l Plan re4erence manual28 +!r bul? materials- an e5uivalent t

pr!cess +l!7 Diagram is a Pr!cess +l!7 Descripti!n8

Can be AC%IA P+,EA+!rmat !r an AIA>c!mpliant P+,EA8

%he !rgani6ati!n shall devel!p a pr!cess +,EA in acc!rdance 7ith c!mpliant t!- cust!merspeci4ied re5uirements- 1e8g8- P!tential +ailure

and E44ects Analysis re4erence manual2

Can be AC%IA 4!rmat !rAIA> c!mpliant 4!rmat8

%he !rgani6ati!n shall have a c!ntr!l plan that de4ines all meth!ds uspr!cess c!ntr!l and c!mplies 7ith cust!merspeci4ied re5uirements 1

Advanced Pr!duct uality Planning and C!ntr!l Plan re4erence man


3/30

$ N!t re5uired by AC%IA

" Dimensi!nal ;esults $

""" $

""' $

"' $

"( $

,easurementSystem Analysis

Studies

%he !rgani6ati!n shall have applicable ,easurement Systestudies- e8g8- gage ; c!mpliant4!rmat

4!r dimenti!n rep!rt

%he !rgani6ati!n shall pr!vide evidence that dimensi!nal vre5uired by the design rec!rd and the C!ntr!l Plan have been result indicate c!mpliance 7ith speci4ied re5uirements8 %he !rghave dimensi!nal results 4!r each uni5ue manu4acturing pr!ce!r pr!ducti!n lines and all cavities- m!lds- patterns !r dies8 %h

shall rec!rd - 7ith the actual results : all dimensi!ns 1eBcepdimensi!ns2- characteristics- and speci4icati!ns as n!ted !n the

and C!ntr!l Plan8 %he !rgani6ati!n shall identi4y the parts

,aterial %est ;esultsand Per4!rmance

test result andrelated design n!tes

Industry Standard rep!rts!r test result 4!rmats

designated by AC%IA8

,aterial test results shall indicate and include :"2 %he design rec!rd change level !4 the parts test

'2 Any auth!ri6ed engineering change d!cuments that n!inc!rp!rated in the design rec!rdF

(2 %he number- date- and change level !4 the speci4icati!n t! 7as testedF

)2 the date !n 7hich the testing t!!? placeF*2 the 5uantity testedF.2 the actual resultsF

/2 %he material supplierGs name and- 7hen re5uired by the ccust!merassigned suppliervend!r c!de8

Per4!rmance %est;esults

Industry Standard rep!rts

!r test result 4!rmatsdesignated by AC%IA 8

%he !rgani6ati!n shall per4!rm tests 4!r all part1s2 !r pr!duct mper4!rmance !r 4uncti!nal re5uirements are speci4ied by the de

C!ntr!l Plan8 Per4!rmance test results shall indicate and "2 %he design rec!rd change level !4 the parts test

'2 Any auth!ri6ed engineering change d!cuments that n!

inc!rp!rated in the design rec!rdF(2 %he number- date- and change level !4 the speci4icati!n t!

7as testedF)2 the date !n 7hich the testing t!!? placeF

*2 the 5uantity testedF.2 the actual resultsF

Initial Pr!cess Study1Cp?2 CapabilityStudies

Pr!cess Capability Study

using any statisticalpac?age !r AC%IACapability +!rm8

%he level !4 initial pr!cess capability !r per4!rmance shall be be acceptable pri!r t! submissi!n 4!r all Special Characteristi

by the cust!mer !r !rgani6ati!n8 %he !rgani6ati!n shall !btac!ncurrence !n the indeB 4!r estimating initial pr!cess capa

submissi!n8 &here n! special characteristics have been identi4ied- the cu

the right t! re5uire dem!nstrati!n !4 initial pr!cess capabilcharacteristics8

IndeB H "8./ : the pr!cess currently meets the acceptanc"8((J IndeB J "8./ : the pr!cess may be acceptable8 Cauth!ri6ed cust!mer representative 4!r revie7 !4 the stud

IndeB J"8(( : Pr!cess d!es n!t currently meet the acceptaC!ntact the auth!ri6ed cust!mer representative 4!r a revie7 !

uali4ied Lab!rat!ryD!cumentati!n

Lab Sc!pe and !utside labpr!!4 !4 accreditati!n8

Inspecti!n and testing 4!r PPAP shall be per4!rmed by 5uali4iede4ined by cust!mer re5uirements 1e8g8 an accredited lab!

5uali4ied lab!rat!ry 1internal !r eBternal t! the !rgani6ati!n2 lab!rat!ry sc!pe and d!cumentati!n sh!7ing that the lab!rat

4!r the type !4 measurements !r tests c!nducted&hen an eBternalC!mmercial lab!rat!ry is used- the !rgan

submit the test results !n the lab!rat!ry letterhead !r the n!rm

rep!rt 4!rmat8 %he name !4 the lab!rat!ry that per4!rmed thdate1s2 !4 the tests- and the standards used t! run the tes

identi4ied8


4/30

") $

"* $ 3p!n AC%IA re5uirements %he !rgani6ati!n shall pr!vide sample pr!duct as speci4ied by

". ,aster Samples $ 3pp!n Actia re5uirements

"/ Chec?ing aids $

"0 $

AppearanceAppr!val

;ep!rt

AC%IA 4!rmat !r AIA>4!rmat

A separate Appearance Appr!val ;ep!rt 1AA;2 shall be c!mppart !r series !4 part i4 the pr!ductpart has appearance re5uire

design rec!rd83p!n satis4act!ry c!mpleti!n !4 all re5uired criteria- the !rga

rec!rd the re5uired in4!rmati!n !n the AA;8 %he c!mpletedrepresentative pr!ducti!n pr!ductpart shall be submitted t!

speci4ied by the cust!mer t! receive disp!siti!n8 AA;s 1c!mpdisp!siti!n and auth!ri6ed cust!mer representative signatur

acc!mpany the PS& at the time !4 4inal submissi!n basedsubmissi!n level re5uested8

Sample Pr!ductParts

%he !rgani6ati!n shall retain a master sample 4!r the same ppr!ducti!n part appr!val rec!rds- !r a2 until a ne7 master

pr!duced 4!r the same cust!mer part number 4!r cust!mer ap7here a master sample is re5uired by the design rec!rd- C!

inspecti!n criteria- as a re4erence !r standard8 %he master sa

identi4ied as such- and shall sh!7 the cust!mer appr!val date %he !rgani6ati!n shall retain a master sample 4!r each p!siti!

cavity die- m!ld t!!l !r pattern- !r pr!ducti!n pr!cess unlessspeci4ied by the cust!mer8

&hen part si6e - sheet v!lume !4 parts- etc8 ma?es st!ragesample di44icult- the sample retenti!n re5uirements may be

7aived in 7riting by auth!ri6ed cust!mer representa

Part speci4ic assembly !rchec?ing aids

I4 re5uested by cust!mer- the !rgani6ati!n shall submit 7ithsubmissi!n any pert speci4ic assembly !r c!mp!nent che

Cust!mer speci4icre5uirements

%! submit 4!r PCAsuppliers !nly

%he !rgani6ati!n shall have rec!rds !4 c!mpliance t! all applicaspeci4ic re5uirements8 +!r bul? materials- applicable cust!mre5uirements shall be d!cumented !n the =ul? ,aterial ;e

Chec?list8


5/30

PPAP SA&PL, PA%TS - LA0,L

PPAP SAMPLE PARTSINSPECTION VERIFICATION REQUIRED

Purchase Order#:

0Part Number: 0

Revision Level: 0

Supplier Name: 0

Send identified sample(s). ach sample used for PP!P must be clearl" identified ith their identificationnumber correspondin$ ith data.

Please complete% print in color and attach this pa$e on the outside of each pac&a$e in plain vie of a for&lift'material handler'operator. Put the Pac&in$ slip poc&et near the label.

n the event parts are Loose* shipped% a label should be placed on each part. +his ould appl" to partsla"in$ on pallets also. Label on a Painted Part must be ire tied or attached in a a" painted surface isprotected from label adhesion.


6/30

P"rt Submission W"rPart Name Part Number

Sa4ety and!r

>!vernment ;egulati!n Kes N! Engineering Dra7ing Change Level Dated

Additi!nal Engineering Changes Dated

Sh!7n !n Dra7ing n!8 Purchase !rder N!8 &eight 1?g2

Chec?ing Aid N!8 Engineering Change Level Dated

%GA1I2ATI1 &A13.ACT3%I1G I1.%&ATI1 C3ST&,% S30&ITTAL I1.%&ATI1

Cust!mer Name Divisi!n

Supplier Name =uyer NameC!de

Applicati!n

Street Address

City State ip

N!te: /oes tis '"rt cont"in "ny restricted or re'ort"ble subst"nces Kes N! NA

Are 'l"stic '"rts identified #it "''ro'ri"te IS m"rking codes Kes N! NA

%,AS1 .% S30&ISSI1

Initial Submissi!n Change t! Opti!nal C!nstructi!n !r ,aterial

Engineering Change1s2 SubSupplier !r ,aterial S!urce Change

%!!ling: %rans4er- ;eplacement- ;e4urbishment- !r additi!nal Change in Part pr!cessing

C!rrecti!n !4 Discrepancy Parts Pr!duced at Additi!nal L!cati!n

%!!ling Inactive H than " year Other please speci4y

%,Q3,ST,/ S30&ISSI1 L,,L 5Ceck one6

Level " &arrant- !nly 1and 4!r designated items- an Appearance Appr!val ;ep!rt2 submitted t! cust!mer8

Level ' &arrant 7ith pr!duct samples and limited supp!rting data submitted t! cust!mer8

Level ( &arrant 7ith pr!duct samples and c!mplete supp!rting data submitted t! cust!mer8

Level ) &arrant and !ther re5uirements as de4ined by cust!mer8 Include Level 1)a2 and 1)b2 prede4ined in 1c!mpany2 pr!cedure8

1Chec?2

Level * &arrant 7ith pr!duct samples and c!mplete supp!rting data revie7ed at supplierGs manu4acturing l!cati!n8

S30&ISSI1 %,S3LTS

%he results 4!r dimensi!nal measurements material and 4uncti!nal tests appearance criteria statistical pr!cess pac?age

%hese results meet all dra7ing and speci4 icati!n re5uirements: Kes N! 1I4 9N!9 EBplanati!n ;e5uired2

,!ld Cavity Pr!ducti!n Pr!cess:

/,CLA%ATI1

I hereby a44irm that the samples represented by this 7arrant are representative !4 !ur parts and have been made t! the applicable

Pr!ducti!n Part Appr!val Pr!cess ,anual )th Editi!n ;e5uirements8 I 4urther 7arrant these samples 7ere

pr!duced at the pr!ducti!n rate !4 0 h!urs8 I have n!ted any deviati!ns 4r!m this declarati!n bel!78

EPLANA%IONCO,,EN%S:

Print Name %itle Ph!ne N!8 +A N!8

Supplier Auth!ri6ed Signature Date

Part &arrant Disp!siti!n:

;eecti!nOther C!mments:

.% ACTIA 3S, 1L7 5I. APPLICA0L,6

APPROVE REJECT OTH


7/30

Cust!mer Name Cust!mer Signature Date


8/30

P"rt : .&,A 1umber

P"rt 1"me Pre'"red 0y

%ev : .&,A /"te 5rig$6

Process %es'onsibility .&,A /"te

1otes ; Ple"se refer to te #orkseet


9/30

P"rt : .&,A 1umber


%ev : .&,A /"te 5rig$6




10/30

Process flo#P"rt : Control 'l"n 1umber


%ev : Control 'l"n /"te 5rig$6

Control 'l"n /"te

Operati!n %ransp!rt Inspect St!re I

"

'

(

)

*

.

Process%es'onsibility

Pr!cessN!8


11/30

P"rt : Control 'l"n 1umber


%ev : Control 'l"n /"te 5rig$6

Control 'l"n /"te

Operati!n %ransp!rt Inspect St!re I

Process%es'onsibility

Pr!cessN!8


12/30

P"rt : .&,A 1umber


%ev : .&,A /"te 5rig$6




13/30

P"rt : .&,A 1umber


%ev : .&,A /"te 5rig$6




14/30

Control Pl"n

Control Pl"n 1umber ey Cont"ct ? Pone /"te 5rig$6 Current

P"rt 1umber L"test C"nge 5%ev6 Level P"rt /escri'tion Pl"nt Lo

Core Te"m Su''lier 1"me Qu"lity /

CMA;AC%E;IS%ICS,E%MO

NO8 P;OD3C% P;OCESSPA;%:

P;OCESS

N3,=E; P;OCESS

NA,E OPE;A%ION

DESC;IP%ION

,ACMINE DE@ICES I> %OOLS +O;

,AN3+AC%3;IN>SPECIAL

CMA;8CLASS

P;OD3C% P;OCESS

SPECI+ICA%ION %OLE;ANCE

E@AL,EAS3

%ECM

Prototype Pre-La!"# Pro$"t%o!


15/30

DIMENSIONAL RESULT

P"rt n"me Tooling num

P"rt number; 9 C"vity :

%evision : S"m'le siBe ;

C"vity number; Ceck by;

+otal # of measurements ta&en , 0

+otal # of measurements ithin in spec , 0

% of measurements meeting se! " #DIV$&

0ubble:

S'ecific"tionActu"l me"surements

%esult

S"m'le ( S"m'le ) S"m'le *

G"ugeTy'e

Lo#$tol$

3''$tol$

Ins'Pts

:outoftol


16/30

0ubble:


%esult


G"ugeTy'e

Lo#$tol$

3''$tol$

Ins'Pts

:outoftol


17/30

0ubble:


%esult


G"ugeTy'e

Lo#$tol$

3''$tol$

Ins'Pts

:outoftol


18/30

comment


19/30

comment


20/30

comment


21/30

Production P"rt A''rov"l

&"teri"l Test %esults "nd %el"ted /esign %ecord 1otes

PA;% N3,=E;: DESI>N ;ECO;D CMAN>E LE@EL:

PA;% NA,E: EN>INEE;IN> CMAN>E DOC3,EN%S date: "'("0

1A&, of LA0%AT%7;

,A%E;IAL SPEC8 NO8 ;E@ DA%ES3PPLIE; %ES% ;ES3L%S 1DA%A2 O

=lan?et statements !4 c!n4!rmance are unacceptable 4!r any tes

SI>NA%3;E %I%LE DA%E

=ubble#

SPECI+ICA%ION LI,I%S

%ES%DA%E

%K8%ES%ED


22/30

Production P"rt A''rov"l

Perform"nce Test %esults "nd %el"ted /esign %ecord 1otes

PA;% N3,=E;: DESI>N ;ECO;D CMAN>E LE@EL:

PA;% NA,E: EN>INEE;IN> CMAN>E DOC3,EN%S DA%E: "'("0

%ES% SPECI+ICA%ION ;E@ DA%E S3PPLIE; %ES% ;ES3L%S 1DA%A2 %ES% CONDI%IONS O

SI>NA%3;E %I%LE DA%E

=ubble#

SPECI+ICA%ION LI,I%S

%ES%DA%E

%K8%ES%ED


23/30

INITIAL SAMPLES CAPABILITY REPORT

P"rt 1"me ;

P"rt number ; %evision :

/r"#ing number ;

Tool number ;

C"vity number ;

Ceck by ;

Ins'ection d"te ;

G"uge ty'e

9 9( "

1 /"t" C' C'k Aver"ge

( )

*

4&"Di$ &ini %"nge

+

E 8 8 8

F

8

@

(9

((

()

(*(4

(+

(E

(F

(8

(@

)9

)(

))

)*

)4

)+

)E

)F

)8

)@

*9

Comments :

1omin"l$dim$

Lo#$tol$

3''$tol$

Lo#$dim$

3''$dim$

S"m'lesiBe

C"t$nbr$

kut

Std$devi"tion

ut ofs'ec$

#DI@#DI@

#DI@#DI@

#DI@

8"

8'

8(

8)

8*

8.

8/

80

8

"

8Q

'8Q

)8Q

.8Q

08Q

"8Q

"'8Q

Histogram

;!7

LSL

3SL

N!minal

;!7 '(

&!"#

'T

(


24/30


25/30

(company) Corporation

APP,A%A1C, APP%AL %,P%T

P"rt 1"me 9 P"rt number 9

%evision level 9 9

Su''lier n"me 9

PPAP ,L,&,1TS

APPLICA0L,

ACC,PT,/

C&&,1TS

" CL% 1?A

' 0%ILLA1C, 1?A

( GLSS 1?A

) G%AI1 1?A

* T%A1SPA%,1C7 1?A

. SI1 &A% 1?A

/ W,L/I1G LI1,S 1?A

0 I1,CTI1 GAT, 1?A

1IT LI1, &A% 1?A

" ,,CT% &A%S 1?A

"" PAI1T 1?A

"' &A%I1G A1/ /,C%ATI1 5Silk-screen 'rinting> P"d 'rinting6 1?A

") A''roved S"m'le &"tced 1?A

,C1 c"ngelevel d"te


26/30

Su''lier 9 P"rt n"me 9

P"rt : 9 %evision level 9

5com'"ny6 S'eci"l re!uirement0ill f &"teri"l revie# 5A''lic"ble for PCA only6

0ubble1umber on

0&

Is com'onent'resentH

Is com'onentorient"tioncorrectH

0ubble1umber on

0&

Is com'onent'resentH

Is com'onentorient"tioncorrectH


27/30+!rm )8/8" ;evisi!n C .'("

D!cument Number:

SUPPLIER DEVIATION REQUEST(company) SUPPLIER TO COPLETE

Supplier Name: Part Number: Part Name:

9 9 9

Date: P8O8# P8O ty ty Pr!duced Scheduled Delivery Date C!ntact Name:

E,AIL:

%ype !4 deviati!n:

uantity: POGs a44ected:

+r!m: %!: POGs a44ected:

M!7 d!es this deviati!n a44ect the scheduled delivery date !4 the pr!ductR

Date appr!val needed t! meet scheduled delivery dateR

S!"mit t#is $%&iation r%'!%st to (company) P!rc#asing

(company) PURCHASIN TO COPLETE

Date pr!duct needed t! meet !rder datesR

uantity needed t! meet !rder datesR

(company) ENINEERIN AND QUALIT TO COPLETE

Appr!ved by: Name: Date:

Engineering:

uality:

=y: Date:

Submitted:

Add reas!n bel!7:

Appr!ved by: Name: Date:

** P+%as% pro&i$% t#% c!stom%r appro&a+ ,or t#is $%&iation- Engineering:

uality:

(company) ENINEERIN TO COPLETE

;eas!n:

=y: Date:

uantity: POGs a44ected:

+r!m: %!: POGs a44ected:

ECN #:

C!mments:

R%t!rn t#is comp+%t%$ $oc!m%nt to (company) P!rc#asing-

(company) PURCHASIN .OR/ARD THIS COPLETED DOCUENT TO THE SUPPLIER

;eas!n: 1Please include a physical sample !r picture depicting the deviati!n t! be appr!ved82

A$$ t#% $oc!m%nt n!m"%r an$ ,or0ar$ to(company) Engin%%ring an$ Q!a+ity-

N! 1c!mpany2 cust!mer appr!val re5uired N!cust!mer speci4icati!n !r dra7ing re5uirements8

1c!mpany2 cust!mer appr!valPPAP submissi!nre5uired8

* T#is appro&a+ is grant%$ !pon t#% !n$%rstan$ing t#at it is a$&isory in nat!r% an$ in no mann%r c#ang%s t#% S%++%rsorigina+ r%sponsi"i+ity ,or ins!ring t#at a++ c#aract%ristics1 $%signat%$ in t#% app+ica"+% %ngin%%ring sp%ci,ications

an$2or in#%r%nt in t#% samp+%s as origina++y t%st%$ an$ appro&%$1 ar% maintain%$-

L%)%te$ 'tyL%)%te$ T%)e

Per)a!e!t

APPROVED*

REJECTED

L%)%te$ 'ty

L%)%te$ T%)e

Per)a!e!t

(e+

,o


28/30

P.&,A LISTS 4t ,dition /.&,AS,,%IT7 SCAL, S,,%IT7

" N!nc!mpliance t! a g!vernment regulati!n " A44ect

A sa4ety ha6ard A44ects

0 &ill result in cust!mer c!mplaint and return !4 pr!duct 0 L!ss !4

/ ,ay cause pr!ducti!n disrupti!n !r 4ailure !4 sales speci4icati!n8 / Degrada

. &ill be caught at subse5uent pr!cessing8 . L!ss !4

* &ill be caught during pr!cessing * Degrada

) Li?ely t! be caught by cust!mer at inc!ming inspecti!n ) Appeara

( Only a slight inc!nvenience 7ith pr!duct !r pr!cessing n!ticed ( Appeara

' Li?ely t! cause !nly a slight cust!mer ann!yance ' Appeara

" N!t li?ely t! cause any e44ect !r t! be n!ticed by cust!mer " N! disce

CC3%%,1C, SCAL, CC3%%

" Migh 4re5uency- N! =ac?gr!und " Ne7 te

Migh 4re5uency- Assumpti!n +ailure i

0 Migh 4re5uency- Similar EBperience 0 +ailure i

/ Migh 4re5uency- Actual EBperience / +ailure i

. ,!derate +re5uency- Assumpti!n . +re5uen

* ,!derate +re5uency- Similar EBperience * Occasi!

) ,!derate +re5uency- Actual EBperience ) Is!lated

( L!7 +re5uency- Assumpti!n ( Only is!l

' L!7 +re5uency- Similar EBperience ' N! !bse

" L!7 +re5uency- Actual EBperience " +ailure i

/,T,CTI1 SCAL, /,T,CTI

" Abs!lute certainty !4 N!ndetecti!n8 " N! curr

@ery l!7 li?elih!!d !4 detecti!n8

0 C!ntr!ls may detect at end !4 cust!mer pr!ducti!n8

/ C!ntr!ls may detect eBistence during cust!mer pr!ducti!n8

. C!ntr!ls li?ely t! detect de4ect in l!t inspecti!n but higher variability8

* C!ntr!ls li?ely t! detect de4ect in l!t inspecti!n8

) C!ntr!ls have a g!!d chance !4 detecting de4ect at end !4 current pr!cess step8

( C!ntr!ls have a g!!d chance !4 detecting de4ect be4!re end !4 current pr!cess step8

' C!ntr!ls alm!st certainly de4ect be4!re neBt pr!cess8

" C!ntr!ls detect de4ect be4!re neBt pr!cess8 " N!t Appl

Design a

0 Pr!duct

/ Pr!duct

. Pr!duct

* Pr!duct

) Pr!duct

( Pr!duct

' @irtual a


29/30

LISTS 4t ,ditionSCAL,

sa4e vehicle !perati!n and!r n!nc!mpliance t! a g!vernment regulati!n 7ith!ut 7arning8

a4e vehicle !perati!n and!r n!nc!mpliance t! a g!vernment regulati!n 7ith 7arning8

rimary 4uncti!n 1vehicle in!perable but d!es n!t a44ect sa4e vehicle !perati!n8

ti!n !4 Primary 4uncti!n 1vehicle !perable but at a reduced level !4 per4!rmance2

ec!ndary 4uncti!n 1vehicle !peratable but c!mp!rt c!nvenience 4uncti!ns in!perable8

ti!n !4 sec!ndary 4uncti!n 1vehicle !peratable but c!m4!rt c!nvenience 4uncti!ns in!perable8

nce !4 audible n!ise- vehicle !perable- item d!es n!t c!n4!rm- and n!ticed by m!st cust!mers 1/*Q28

nce !4 audible n!ise- vehicle !perable- item d!es n!t c!n4!rm- and n!ticed by many cust!mers 1*Q28

nce !4 audible n!ise- vehicle !perable- item d!es n!t c!n4!rm- and n!ticed by discriminating cust!mers

rnible a44ect8

1C, SCAL,

chn!l!gyne7 design 7ith n! hist!ry8

inevitable 7ith ne7 design- ne7 applicati!n- !r change in duty cycle!perating c!nditi!ns8

li?ely 7ith ne7 design- ne7 applicati!n- !r change in duty cycle!perating c!nditi!ns8

uncertain 7ith ne7 design- ne7 applicati!n- !r change in duty cycle!perating c!nditi!ns8

t 4ailures ass!ciated 7ith similar designs !r in design simulati!n and testing8

al 4ailures ass!ciated 7ith similar designs !r in design simulati!n and testing8

4ailures ass!ciated 7ith similar designs !r in design simulati!n and testing8

ated 4ailures ass!ciated 7ith alm!st identical design !r in design simulati!n !r testing8

rved 4ailures ass!ciated 7ith alm!st identical design !r in design simulati!n !r testing8

eliminated thr!ugh preventative c!ntr!l8

1 SCAL,

ent design c!ntr!lF Cann!t detect !r is n!t analy6ed8

icable8 +ailure is 4ully prevented thr!ugh design s!luti!ns 1e8g8 pr!ven design standard- best practices

nalysisdetecti!n c!ntr!ls have a 7ea? detecti!n capabilityF @irtual Analysis 1e8g8 CAE- +EA etc82 is no

veri4icati!n a4ter design 4ree6e and pri!r t! launch 7ith '"ss?f"il testing 1Subsystem !r system testing

veri4icati!n a4ter design 4ree6e and pri!r t! launch 7ith test to f"iluretesting 1Subsystem !r system tes

veri4icati!n a4ter design 4ree6e and pri!r t! launch 7ith degr"d"tiontesting 1Subsystem !r system testi

validati!n 1reliability testing- devel!pment !r validati!n tests2 pri!r t! design 4ree6e using '"ss?f"iltesti

validati!n 1reliability testing- devel!pment !r validati!n tests2 pri!r t! design 4ree6e usingtest to f"ilur

validati!n 1reliability testing- devel!pment !r validati!n tests2 pri!r t! design 4ree6e using degr"d"tion

nalysis c!rrelated8 Design analysis detecti!n c!ntr!ls have a str!ng detecti!n capability and is igly


30/30

1'*Q28

- !r c!mm!n material- etc82

correl"tedt! eBpected !r actual !perating c!nditi!ns8 N!t li?ely t! detect at any stage

ith acceptance criteria such as ride and handling - shipping evaluati!n etc82

ting until 4ailure !ccurs- testing !4 interacti!ns etc82

ng a4ter durability test e8g8 4uncti!nal test8

g 1e8g88 acceptance criteria 4!r per4!rmance 4uncti!nal chec?s etc82

1e8g8 until lea?s- yields !r crac?s etc82

1e8g8 data trends- be4!rea4ter values etc82

correl"ted7ith actual !r eBpected !perating c!nditi!ns8

ppap-temp1.xls

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