ppfa-case-study

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    Page 1Composite Progressive Ply Failure Analysis Test Case Plate with a Hole 19.03.2008

    NEiNastran Composite Progressive Failure Test Case

    Subject:Composite Progressive Ply Failure Analysis Test Case Plate with a Hole

    References:Ref. 1: Failure Analysis Laminated Composite.pdf Ref. 2: NEiNastran Reference Manual

    CAD geometry update:27.02.2008

    FE Model update:17.03.2008

    FE Model format:NEiNastran V9.2beta

    Prepared by:Simone [email protected]

    Checked by:Luca [email protected]

    Filename:PPFA-case-study.pptx

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    Page 2Composite Progressive Ply Failure Analysis Test Case Plate with a Hole 19.03.2008

    Test Case Definition [Ref. 1]

    Material Properties

    Material Name

    Cured PlyThickness

    Elastic Moduli Strength Data

    t mm (in)

    E11GPa(msi)

    E22GPa(msi)

    G12GPa(msi)

    [-]Xt MPa

    (ksi)

    XcMPa(ksi)

    Yt MPa(ksi)

    YcMPa(ksi)

    ScMPa(ksi)

    T300/1034-C0.131

    (0.00515)146.9(21.3)

    11.38(1.65)

    6.185(8.97)

    0.31731(251)

    1379(200)

    66.5(9.65)

    268.2(38.9)

    133.7(19.4)

    Plate Geometry L = 8in (203.2mm)

    W = 1in (25.4mm)

    d = 0.25in (6.35mm)

    dL

    W

    Layup Sequence and Total Thickness

    Layup: [0 / (45) 3 / 90 3]s

    Total n. of plies = 20

    Total thickness = 0.103in (2.61mm)

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    Page 3Composite Progressive Ply Failure Analysis Test Case Plate with a Hole 19.03.2008

    Boundary Conditions and Literature Results [Ref. 1]

    ConstrainedEdge

    Y-enforced

    motion edge

    Load vs. Displacement Curve

    Failure Model

    First-ply-Failure Last-ply-Failure

    N(lbf)

    N(lbf)

    Experimental Test -15670(3523)

    Hashin6761

    (1520)14290(3212)

    Christensen6761

    (1520)14510(3261)

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    Page 4Composite Progressive Ply Failure Analysis Test Case Plate with a Hole 19.03.2008

    NEiNastran PPFA Setup [Ref. 2]

    E1RSF, E2RSF, G12RSF, G1ZRSF, G2ZRSF :Lamina stiffness reduction factors uponfailure

    Bulk Data Card for non-linear composite ply behavior activation

    Failure theory selection

    Ply stiffnessreduction factors

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    Page 5Composite Progressive Ply Failure Analysis Test Case Plate with a Hole 19.03.2008

    NEiNastran PPFA Results and Literature CorrelationFailure Model

    First-ply-Failure Last-ply-Failure

    N N

    Experimental Test [Ref. 1] - 15670

    Hashin [Ref. 1] 6761 14290 (-8.8%)

    Christensen [Ref. 1] 6761 14510 (-7.4%)

    LaRC02 (NEiNastran) 6700 14017 (-10.5%)

    Puck PCP (NEiNastran) 6700 13589 (-13.3%)

    Tsai-Wu (NEiNastran) 6400 13166 (-16%)

    Max. Stress (NEiNastran) 6600 17000 (+8.5%)

    First-ply-failure(about 0.5mm)

    Uy = 0.7mm U y = 0.8mm U y = 0.9mm

    Uy = 1.0mm Uy = 1.1mm

    Last-ply-failure(about 1.22mm)