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TRANSCRIPT
Slide 1Slide 1Slide 1Slide 1Slide 1Slide 1
Slide 2
© 2013 Invensys. All Rights Reserved. The names, logos, and taglines identifying the products and services of Invensys are proprietary marks of Invensys or its subsidiaries.All third party trademarks and service marks are the proprietary marks of their respective owners.
SS GEN-02 - Business Justification forDynamic Simulation and OperatorTraining Simulator Solutions
Slide 2
© 2013 Invensys. All Rights Reserved. The names, logos, and taglines identifying the products and services of Invensys are proprietary marks of Invensys or its subsidiaries.All third party trademarks and service marks are the proprietary marks of their respective owners.
Alastair Fraser,VP Simulation and Training
Dr Ian Willetts,Global Practice Director
Slide 2
© 2013 Invensys. All Rights Reserved. The names, logos, and taglines identifying the products and services of Invensys are proprietary marks of Invensys or its subsidiaries.All third party trademarks and service marks are the proprietary marks of their respective owners.
Alastair Fraser,VP Simulation and Training
Dr Ian Willetts,Global Practice Director
Slide 2
© 2013 Invensys. All Rights Reserved. The names, logos, and taglines identifying the products and services of Invensys are proprietary marks of Invensys or its subsidiaries.All third party trademarks and service marks are the proprietary marks of their respective owners.
SS GEN-02 - Business Justification forDynamic Simulation and OperatorTraining Simulator Solutions
Slide 2
© 2013 Invensys. All Rights Reserved. The names, logos, and taglines identifying the products and services of Invensys are proprietary marks of Invensys or its subsidiaries.All third party trademarks and service marks are the proprietary marks of their respective owners.Slide 2
© 2013 Invensys. All Rights Reserved. The names, logos, and taglines identifying the products and services of Invensys are proprietary marks of Invensys or its subsidiaries.All third party trademarks and service marks are the proprietary marks of their respective owners.
Slide 3
Agenda
• Industry Trends & Challenges
• Enabling Design and OperationalExcellence
• Benefits Assessment
• Can I Be Confident This Will Work?
• Conclusions
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 3
Agenda
• Industry Trends & Challenges
• Enabling Design and OperationalExcellence
• Benefits Assessment
• Can I Be Confident This Will Work?
• Conclusions
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 3
Agenda
• Industry Trends & Challenges
• Enabling Design and OperationalExcellence
• Benefits Assessment
• Can I Be Confident This Will Work?
• Conclusions
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 3
Agenda
• Industry Trends & Challenges
• Enabling Design and OperationalExcellence
• Benefits Assessment
• Can I Be Confident This Will Work?
• Conclusions
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 3
Agenda
• Industry Trends & Challenges
• Enabling Design and OperationalExcellence
• Benefits Assessment
• Can I Be Confident This Will Work?
• Conclusions
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 3
Agenda
• Industry Trends & Challenges
• Enabling Design and OperationalExcellence
• Benefits Assessment
• Can I Be Confident This Will Work?
• Conclusions
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 4
Trends Challenges
Industry Trends & ChallengesCapital Expenditure Minimization
• Large Investment in new Plantsaround the globe, including manynew plants in the USA to capitalizeon the Shale Gas Boom
• Very competitive bidding for newprojects by all EPCs
• Resource constraints to execute thework are a challenge
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 4
Trends Challenges
Industry Trends & Challenges
• Large Investment in new Plantsaround the globe, including manynew plants in the USA to capitalizeon the Shale Gas Boom
• Very competitive bidding for newprojects by all EPCs
• Resource constraints to execute thework are a challenge
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 4
Industry Trends & ChallengesIndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 4
Trends Challenges
Industry Trends & ChallengesCapital Expenditure Minimization
• How do I verify the sizing of anti-surge valves and hot/cold bypassvalves before committing mycapital?
• How do I know my compressorcan handle all process conditionse.g. gas MW, pressures, turn-down etc?
• My new flare header is muchmore expensive than weanticipated. Is it sized correctly?
• How do I balance over-designversus under-design for todayand the future?
• Large Investment in new Plantsaround the globe, including manynew plants in the USA to capitalizeon the Shale Gas Boom
• Very competitive bidding for newprojects by all EPCs
• Resource constraints to execute thework are a challenge
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 4
Trends Challenges
Industry Trends & Challenges
• How do I verify the sizing of anti-surge valves and hot/cold bypassvalves before committing mycapital?
• How do I know my compressorcan handle all process conditionse.g. gas MW, pressures, turn-down etc?
• My new flare header is muchmore expensive than weanticipated. Is it sized correctly?
• How do I balance over-designversus under-design for todayand the future?
• Large Investment in new Plantsaround the globe, including manynew plants in the USA to capitalizeon the Shale Gas Boom
• Very competitive bidding for newprojects by all EPCs
• Resource constraints to execute thework are a challenge
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 4
Industry Trends & Challenges
• How do I verify the sizing of anti-surge valves and hot/cold bypassvalves before committing mycapital?
• How do I know my compressorcan handle all process conditionse.g. gas MW, pressures, turn-down etc?
• My new flare header is muchmore expensive than weanticipated. Is it sized correctly?
• How do I balance over-designversus under-design for todayand the future?
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 5
Trends Challenges
Industry Trends & ChallengesComplex Process Integration in Large Facilities
• Economies of scale and supply chainintegration is driving theconstruction of larger integratedprocess facilities
• Designs often involve tight process,heat and utility integration
• Utilities, for example could becomethe bottleneck
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 5
Trends Challenges
Industry Trends & Challenges
• Economies of scale and supply chainintegration is driving theconstruction of larger integratedprocess facilities
• Designs often involve tight process,heat and utility integration
• Utilities, for example could becomethe bottleneck
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 5
Industry Trends & Challenges
• Economies of scale and supply chainintegration is driving theconstruction of larger integratedprocess facilities
• Designs often involve tight process,heat and utility integration
• Utilities, for example could becomethe bottleneck
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 5
Trends Challenges
Industry Trends & ChallengesComplex Process Integration in Large Facilities
• Do I have all the start-up lines andequipment I will need to get on-linesooner?
• How do I train my staff to operatesuch a large, integrated facility?
• What steam loading shedding strategyshould I use to maintain my criticalprocesses during abnormalconditions?
• How do I avoid domino trips acrossmy facility?
• Economies of scale and supply chainintegration is driving theconstruction of larger integratedprocess facilities
• Designs often involve tight process,heat and utility integration
• Utilities, for example could becomethe bottleneck
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 5
Trends Challenges
Industry Trends & Challenges
• Do I have all the start-up lines andequipment I will need to get on-linesooner?
• How do I train my staff to operatesuch a large, integrated facility?
• What steam loading shedding strategyshould I use to maintain my criticalprocesses during abnormalconditions?
• How do I avoid domino trips acrossmy facility?
• Economies of scale and supply chainintegration is driving theconstruction of larger integratedprocess facilities
• Designs often involve tight process,heat and utility integration
• Utilities, for example could becomethe bottleneck
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 5
Industry Trends & Challenges
• Do I have all the start-up lines andequipment I will need to get on-linesooner?
• How do I train my staff to operatesuch a large, integrated facility?
• What steam loading shedding strategyshould I use to maintain my criticalprocesses during abnormalconditions?
• How do I avoid domino trips acrossmy facility?
• Economies of scale and supply chainintegration is driving theconstruction of larger integratedprocess facilities
• Designs often involve tight process,heat and utility integration
• Utilities, for example could becomethe bottleneck
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 6
Trends Challenges
Industry Trends & ChallengesOperability and Commissioning
• Highly integrated plant design isimpacting start-up and operability
• Control logic or configuration errorscan dramatically impact time to on-line
• Drive to shorten commissioningtimes?
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 6
Trends Challenges
Industry Trends & Challenges
• Highly integrated plant design isimpacting start-up and operability
• Control logic or configuration errorscan dramatically impact time to on-line
• Drive to shorten commissioningtimes?
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
CEP April 2010
Slide 6
Industry Trends & Challenges
• Highly integrated plant design isimpacting start-up and operability
• Control logic or configuration errorscan dramatically impact time to on-line
• Drive to shorten commissioningtimes?
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 6
Trends Challenges
Industry Trends & ChallengesOperability and Commissioning
• Highly integrated plant design isimpacting start-up and operability
• Control logic or configuration errorscan dramatically impact time to on-line
• Drive to shorten commissioningtimes?
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
• How do I know the plant will operateas designed?
• How do I minimize equipment andcontrols commissioning times?
• How do I verify my standardoperating procedures are detailedand accurate?
• How do I eliminate control logicmistakes before we go live in theplant?
• How do I check-out my compressorcontrol logic before starting up mycritical equipment?
Slide 6
Trends Challenges
Industry Trends & Challenges
• Highly integrated plant design isimpacting start-up and operability
• Control logic or configuration errorscan dramatically impact time to on-line
• Drive to shorten commissioningtimes?
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
• How do I know the plant will operateas designed?
• How do I minimize equipment andcontrols commissioning times?
• How do I verify my standardoperating procedures are detailedand accurate?
• How do I eliminate control logicmistakes before we go live in theplant?
• How do I check-out my compressorcontrol logic before starting up mycritical equipment?
Slide 6
Industry Trends & Challenges
• Highly integrated plant design isimpacting start-up and operability
• Control logic or configuration errorscan dramatically impact time to on-line
• Drive to shorten commissioningtimes?
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
• How do I know the plant will operateas designed?
• How do I minimize equipment andcontrols commissioning times?
• How do I verify my standardoperating procedures are detailedand accurate?
• How do I eliminate control logicmistakes before we go live in theplant?
• How do I check-out my compressorcontrol logic before starting up mycritical equipment?
Slide 7
Trends Challenges
Industry Trends & ChallengesAging Workforce
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 7
Trends Challenges
Industry Trends & ChallengesIndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Strong need for a formal mechanism totrain operators and facilitate knowledgetransfer to the next generation of workers
Slide 7
Industry Trends & Challenges
10,000 Boomerswill retire, onaverage, everyday for the next19 years
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Strong need for a formal mechanism totrain operators and facilitate knowledgetransfer to the next generation of workers
Slide 7
Trends Challenges
Industry Trends & ChallengesAging Workforce
• How do I capture and transfer theknowledge of my most experiencedoperators to the rest of the team?
• What hiring and training plan do Ineed for the next 5 years?
• How do I prepare the operators tohandle abnormal situations only themost experienced staff have seen?
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 7
Trends Challenges
Industry Trends & Challenges
• How do I capture and transfer theknowledge of my most experiencedoperators to the rest of the team?
• What hiring and training plan do Ineed for the next 5 years?
• How do I prepare the operators tohandle abnormal situations only themost experienced staff have seen?
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Strong need for a formal mechanism totrain operators and facilitate knowledgetransfer to the next generation of workers
Slide 7
Industry Trends & Challenges
• How do I capture and transfer theknowledge of my most experiencedoperators to the rest of the team?
• What hiring and training plan do Ineed for the next 5 years?
• How do I prepare the operators tohandle abnormal situations only themost experienced staff have seen?
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Strong need for a formal mechanism totrain operators and facilitate knowledgetransfer to the next generation of workers
Slide 8
Industry Trends & Challenges
Trends Challenges
Drive For High Availability and Operational Excellence
Ever Increasing Control RoomComplexity and Leaner Staff
Drive for revenue and profitabilityis directly impacted by unplannedshutdowns
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 8
Industry Trends & Challenges
Trends ChallengesEver Increasing Control RoomComplexity and Leaner Staff
Drive for revenue and profitabilityis directly impacted by unplannedshutdownsA 2010 ARC Reportindicates thatoperator error is thecause of 42 percent ofunscheduled plantshutdowns
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 8
Industry Trends & Challenges
Ever Increasing Control RoomComplexity and Leaner Staff
Drive for revenue and profitabilityis directly impacted by unplannedshutdownsA 2010 ARC Reportindicates thatoperator error is thecause of 42 percent ofunscheduled plantshutdowns
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 8
Industry Trends & Challenges
Trends Challenges
Drive For High Availability and Operational Excellence
• How do I increase the effectiveness ofall my operational resources in orderto meet my company’s OperationalExcellence goals?
• How do I shorten the time for myoperator to reach the highest levels ofoperator competence?
• What was the cause of the mostrecent unplanned outage and whatwas the cost?
• How do I teach my staff to avoidmaking the same mistakes again?
Ever Increasing Control RoomComplexity and Leaner Staff
Drive for revenue and profitabilityis directly impacted by unplannedshutdowns
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 8
Industry Trends & Challenges
Trends Challenges• How do I increase the effectiveness of
all my operational resources in orderto meet my company’s OperationalExcellence goals?
• How do I shorten the time for myoperator to reach the highest levels ofoperator competence?
• What was the cause of the mostrecent unplanned outage and whatwas the cost?
• How do I teach my staff to avoidmaking the same mistakes again?
Ever Increasing Control RoomComplexity and Leaner Staff
Drive for revenue and profitabilityis directly impacted by unplannedshutdowns
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 8
Industry Trends & Challenges
• How do I increase the effectiveness ofall my operational resources in orderto meet my company’s OperationalExcellence goals?
• How do I shorten the time for myoperator to reach the highest levels ofoperator competence?
• What was the cause of the mostrecent unplanned outage and whatwas the cost?
• How do I teach my staff to avoidmaking the same mistakes again?
Ever Increasing Control RoomComplexity and Leaner Staff
Drive for revenue and profitabilityis directly impacted by unplannedshutdowns
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 9
Trends Challenges
Industry Trends & ChallengesGrowing Awareness of the Importance of Safety
Arson/Sabotage
• Major accidents and incidents around theglobe have raised awareness of theimportance of safety
• Recent regulations such as 49CFR haverecommended greater levels of training
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 9
Trends Challenges
Industry Trends & Challenges
Arson/Sabotage
Mechanical Failure 38
ACCIDENT (Incident) PERCENTAGESUS Health and Safety Executive
• Major accidents and incidents around theglobe have raised awareness of theimportance of safety
• Recent regulations such as 49CFR haverecommended greater levels of training
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
West Virginia GasPipeline Explosion
Dec 2012
Slide 9
Industry Trends & Challenges
Arson/Sabotage
Design Error
Natural Hazard
Process Upsets
Unknown Causes
Operational Error
Mechanical Failure
34
71012
2638
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
26% of accidentsdue to operationalerror
Slide 9
Trends Challenges
Industry Trends & ChallengesGrowing Awareness of the Importance of Safety
• How do I prepare Operators to bebetter prepared to respond toabnormal conditions
• What tools are available to help theHAZOP team be more effective andinformed?
• How do I know my staff are welltrained and the best that they can be?
• How do I test the EmergencyShutdown Logic in a safe environmentad at minimum cost?
Arson/Sabotage
• Major accidents and incidents around theglobe have raised awareness of theimportance of safety
• Recent regulations such as 49CFR haverecommended greater levels of training
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 9
Trends Challenges
Industry Trends & Challenges
• How do I prepare Operators to bebetter prepared to respond toabnormal conditions
• What tools are available to help theHAZOP team be more effective andinformed?
• How do I know my staff are welltrained and the best that they can be?
• How do I test the EmergencyShutdown Logic in a safe environmentad at minimum cost?
Arson/Sabotage
US Health and Safety Executive
• Major accidents and incidents around theglobe have raised awareness of theimportance of safety
• Recent regulations such as 49CFR haverecommended greater levels of training
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
West Virginia GasPipeline Explosion
Dec 2012
Slide 9
Industry Trends & Challenges
• How do I prepare Operators to bebetter prepared to respond toabnormal conditions
• What tools are available to help theHAZOP team be more effective andinformed?
• How do I know my staff are welltrained and the best that they can be?
• How do I test the EmergencyShutdown Logic in a safe environmentad at minimum cost?
Arson/Sabotage
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
26% of accidentsdue to operationalerror
Slide 10
Agenda
• Industry Trends & Challenges
• Enabling Design and OperationalExcellence
• Benefits Assessment
• Can I Be Confident This Will Work?
• Conclusions
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 10
Agenda
• Industry Trends & Challenges
• Enabling Design and OperationalExcellence
• Benefits Assessment
• Can I Be Confident This Will Work?
• Conclusions
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 10
Agenda
• Industry Trends & Challenges
• Enabling Design and OperationalExcellence
• Benefits Assessment
• Can I Be Confident This Will Work?
• Conclusions
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 10
Agenda
• Industry Trends & Challenges
• Enabling Design and OperationalExcellence
• Benefits Assessment
• Can I Be Confident This Will Work?
• Conclusions
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 10
Agenda
• Industry Trends & Challenges
• Enabling Design and OperationalExcellence
• Benefits Assessment
• Can I Be Confident This Will Work?
• Conclusions
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 10
Agenda
• Industry Trends & Challenges
• Enabling Design and OperationalExcellence
• Benefits Assessment
• Can I Be Confident This Will Work?
• Conclusions
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 11
Heat & MaterialBalance
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Enabling Design Excellence
Slide 11
EngineeringProcessDesign
InstrumentationControl
EngineeringProcessDesign
InstrumentationControl
Heat & MaterialBalance
DepressuringAnalysis
Load SheddingStrategy
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Enabling Design Excellence
Slide 11
EngineeringProcessDesign
InstrumentationControl
Load SheddingStrategy
Master ControlStrategies
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Enabling Design Excellence
Slide 11
Heat ExchangerRating
ColumnRating
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Enabling Design Excellence
Slide 11
EngineeringProcessDesign
InstrumentationControl
EngineeringProcessDesign
InstrumentationControl
Valve Sizing
Heat ExchangerRating
ColumnRating
Flare ReliefAnalysis
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Enabling Design Excellence
Slide 11
EngineeringProcessDesign
InstrumentationControl
Valve Sizing
Master ControlStrategies
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Enabling Design Excellence
Slide 12
Enabling Operational Excellence byEmpowering Better Decisions
MobileSolutions
PerformanceMonitoring, APC &
Optimization
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 12
OperationsSupervisors
Lead OperatorsOperators
Field Operators
OperationsSupervisors
Lead OperatorsOperators
Field Operators
MobileSolutions
AlarmManagement
Board OperatorTraining
PerformanceMonitoring, APC &
Optimization
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 12
OperationsSupervisors
Lead OperatorsOperators
Field OperatorsBoard Operator
TrainingWorkflow
Management
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 12
Enabling Operational Excellence byEmpowering Better Decisions
LoopManagement
PerformanceMonitoring, APC &
Optimization
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 12
OperationsSupervisors
Lead OperatorsOperators
Field Operators
OperationsSupervisors
Lead OperatorsOperators
Field OperatorsField Operator
Training
ConditionMonitoring
LoopManagement
PerformanceMonitoring, APC &
Optimization
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 12
OperationsSupervisors
Lead OperatorsOperators
Field OperatorsField Operator
TrainingWorkflow
Management
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 13
ENGINEERINGSTUDIES
TO SUPPORTDESIGN
ENGINEERINGSTUDIES
TO SUPPORTDESIGN
DESIGNDCS & PLC
CONFIGURATION
Dynamic Simulation Suite – One Platform,Multiple Solutions, High Value
DCS CONTROLLOGIC
CHECKOUT
DCS CONTROLLOGIC
CHECKOUT
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 13
ENGINEERINGSTUDIES
TO SUPPORTDESIGN
ENGINEERINGSTUDIES
TO SUPPORTDESIGN
DCS CONTROLLOGIC
CHECKOUT
DCS CONTROLLOGIC
CHECKOUT
PLC / SIS / TMC LOGICCHECKOUT
PLC / SIS / TMC LOGICCHECKOUT
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 13
PLC / SIS / TMC LOGICCHECKOUT
SUPPORT and MAINTENANCE PROGRAMSand LEARNING MANAGEMENT/TRAINING SERVICES
SUPPORT and MAINTENANCE PROGRAMSand LEARNING MANAGEMENT/TRAINING SERVICES
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 13
DCS & PLCCONFIGURATION STARTUP OPERATIONS
Dynamic Simulation Suite – One Platform,Multiple Solutions, High Value
DCS CONTROLLOGIC
CHECKOUT
DCS CONTROLLOGIC
CHECKOUT
OPERATOR TRAININGSIMULATORS
OPERATOR TRAININGSIMULATORS
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 13
DCS CONTROLLOGIC
CHECKOUT
DCS CONTROLLOGIC
CHECKOUT
PLC / SIS / TMC LOGICCHECKOUT
OPERATOR TRAININGSIMULATORS
OPERATOR TRAININGSIMULATORS
IMMERSIVE FIELD OPERATORTRAINING SIMULATORS
IMMERSIVE FIELD OPERATORTRAINING SIMULATORS
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 13
PLC / SIS / TMC LOGICCHECKOUT
IMMERSIVE FIELD OPERATORTRAINING SIMULATORS
SUPPORT and MAINTENANCE PROGRAMSand LEARNING MANAGEMENT/TRAINING SERVICES
SUPPORT and MAINTENANCE PROGRAMSand LEARNING MANAGEMENT/TRAINING SERVICES
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 14
Agenda
• Industry Trends & Challenges
• Enabling Design and OperationalExcellence
• Benefits Assessment
• Can I Be Confident This Will Work?
• Conclusions
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 14
Agenda
• Industry Trends & Challenges
• Enabling Design and OperationalExcellence
• Benefits Assessment
• Can I Be Confident This Will Work?
• Conclusions
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 14
Agenda
• Industry Trends & Challenges
• Enabling Design and OperationalExcellence
• Benefits Assessment
• Can I Be Confident This Will Work?
• Conclusions
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 14
Agenda
• Industry Trends & Challenges
• Enabling Design and OperationalExcellence
• Benefits Assessment
• Can I Be Confident This Will Work?
• Conclusions
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 14
Agenda
• Industry Trends & Challenges
• Enabling Design and OperationalExcellence
• Benefits Assessment
• Can I Be Confident This Will Work?
• Conclusions
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 14
Agenda
• Industry Trends & Challenges
• Enabling Design and OperationalExcellence
• Benefits Assessment
• Can I Be Confident This Will Work?
• Conclusions
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 15
Benefits Overview - Design
Optimal Design
Capital Cost Savings Incident Free Start-up per the design
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 15
Capital Cost Savings Incident Free Start-up per the design
Correct selectionand configuration ofstart-up lines and
equipment
More detailed andcomprehensiveHAZOP analysis
Design errorsidentified and
eliminated duringthe FEED
Identification ofcorrect combinationof hot and cold gas
bypasses
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 15
Design errorsidentified and
eliminated duringthe FEED
Identification ofcorrect combinationof hot and cold gas
bypasses
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 15
Benefits Overview - Design
Optimal DesignIncident Free Start-up per the design
Equipment sizeverified before
capital commitmentsmade
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 15
Incident Free Start-up per the design
Equipment sizeverified before
capital commitmentsmade
More detailed andcomprehensiveHAZOP analysis
Better ProcessUnderstanding
Identification ofcorrect combinationof hot and cold gas
bypasses
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 15
Identification ofcorrect combinationof hot and cold gas
bypasses
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 16
Benefits Overview – Controls Checkout
Correct Control The First TimeIncrease availabilityfrom shorter start-up
times
ShorterCommissioning
Times
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 16
Increase availabilityfrom shorter start-up
times
ShorterCommissioning
TimesControl logic check-
out in a safeenvironment
Training performedprior to plant start-
upDefect Free Anti-Surge Controls –
correct sequencingand permissives
Defect Free ESD/SISControls– correctsequencing and
permissives
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 16
Defect Free Anti-Surge Controls –
correct sequencingand permissives
Defect Free ESD/SISControls– correctsequencing and
permissives
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 16
Benefits Overview – Controls Checkout
Correct Control The First TimeShorter
CommissioningTimes
On-Line ProducingSooner
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 16
ShorterCommissioning
Times
On-Line ProducingSooner
Training performedprior to plant start-
up
Optimal design ofoperators screens
Defect Free ESD/SISControls– correctsequencing and
permissives
Defect Free PLCControls – correctsequencing and
permissives
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 16
Defect Free ESD/SISControls– correctsequencing and
permissives
Defect Free PLCControls – correctsequencing and
permissives
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 17
Benefits Overview – Training
Highly Competent OperatorsFormal certification
and auditing tosatisfy regulators
Knowledge Transferfrom Experienced
Staff to others
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 17
Formal certificationand auditing to
satisfy regulators
Knowledge Transferfrom Experienced
Staff to others
Improved Safety Fewer UnplannedShutdowns
Permit to Operatemaintained Increased Production
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 17
Improved ProcessUnderstanding
Lower operatingcosts from
consistent operations
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 17
Benefits Overview – Training
Highly Competent OperatorsKnowledge Transferfrom Experienced
Staff to others
Operations Trained &Ready at Start-up
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 17
Knowledge Transferfrom Experienced
Staff to others
Operations Trained &Ready at Start-up
Fewer UnplannedShutdowns
Higher Availability,Higher Revenues and
Profit
Increased ProductionReduce time tocompetency for
operators
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 17
Reduce time tocompetency for
operatorsLower operating
costs fromconsistent operations
Fewer EnvironmentalExcursions/ Flares
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 18
Phased Approach to Realizing Value Across the Enterprise
DC
S, P
LC, T
MC
and
SIS
Logi
c C
heck
out
Cor
pora
teO
TS
Ope
rato
rTr
aini
ngSi
mul
ator
FEEDFEEDPulsePulse
Enterprise
PlantPlantPulsePulse
Fundamental Proactive Collaborative
Slide 18
Phased Approach to Realizing Value Across the EnterpriseEn
gine
erin
gSt
udie
s
DC
S, P
LC, T
MC
and
SIS
Logi
c C
heck
out
Cor
pora
teO
TS
Ope
rato
rTr
aini
ngSi
mul
ator
Gen
eric
Tra
inin
gSi
mul
ator
FEEDFEEDPulsePulse
Enterprise
PlantPlantPulsePulse
Slide 18
Phased Approach to Realizing Value Across the EnterpriseEn
gine
erin
gSt
udie
s
Cor
pora
teO
TS
Gen
eric
Tra
inin
gSi
mul
ator
FEEDFEEDPulsePulse
Enterprise
PlantPlantPulsePulse
ControlRoomEngineering C&I
Slide 18
Phased Approach to Realizing Value Across the Enterprise
Fiel
dO
pera
tor T
rain
ing
Cor
pora
teO
TS
Ope
rato
rTr
aini
ngSi
mul
ator
FEEDFEEDPulsePulse
Enterprise
PlantPlantPulsePulse
Lear
ning
Man
agem
ent
Syst
ems
Collaborative Assessable
Slide 18
Phased Approach to Realizing Value Across the Enterprise
Fiel
dO
pera
tor T
rain
ing
Cor
pora
teO
TS
Ope
rato
rTr
aini
ngSi
mul
ator
FEEDFEEDPulsePulse
Enterprise
PlantPlantPulsePulse
Lear
ning
Man
agem
ent
Syst
ems
Slide 18
Phased Approach to Realizing Value Across the Enterprise
Cor
pora
teO
TS
FEEDFEEDPulsePulse
Site Enterprise
PlantPlantPulsePulse
Field
ControlRoom
Slide 19
FEED PULSE
Initially 1-2 days
Objective is Process Design ValidationBenefits Assessment
Meeting with Senior Management tohighlight typical benefits of dynamicsimulation and other tools
Identifies potential application areasand value
Interviews with Engineering teams
• Typically 45-60 minutes per group
Identifies opportunities & value
Output is a summary presentation andreport to engineering management
Recommended Interviews
• Utilities, Rotating Equipment,Safety, HAZOP, Piping, Equipmentand other groups
Pulse Value AssessmentsIndustryIndustry
ChallengesChallenges& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 19
FEED PULSE
Initially 1-2 days
Objective is Process Design ValidationBenefits Assessment
Meeting with Senior Management tohighlight typical benefits of dynamicsimulation and other tools
Identifies potential application areasand value
Interviews with Engineering teams
• Typically 45-60 minutes per group
Identifies opportunities & value
Output is a summary presentation andreport to engineering management
Recommended Interviews
• Utilities, Rotating Equipment,Safety, HAZOP, Piping, Equipmentand other groups
Pulse Value AssessmentsIndustryIndustry
ChallengesChallenges& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 19
FEED PULSE
Initially 1-2 days
Objective is Process Design ValidationBenefits Assessment
Meeting with Senior Management tohighlight typical benefits of dynamicsimulation and other tools
Identifies potential application areasand value
Interviews with Engineering teams
• Typically 45-60 minutes per group
Identifies opportunities & value
Output is a summary presentation andreport to engineering management
Recommended Interviews
• Utilities, Rotating Equipment,Safety, HAZOP, Piping, Equipmentand other groups
Pulse Value AssessmentsIndustryIndustry
ChallengesChallenges& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 19
FEED PULSE
Initially 1-2 days
Objective is Process Design ValidationBenefits Assessment
Meeting with Senior Management tohighlight typical benefits of dynamicsimulation and other tools
Identifies potential application areasand value
Interviews with Engineering teams
• Typically 45-60 minutes per group
Identifies opportunities & value
Output is a summary presentation andreport to engineering management
Recommended Interviews
• Utilities, Rotating Equipment,Safety, HAZOP, Piping, Equipmentand other groups
Pulse Value AssessmentsPLANT PULSE
Initially 1-2 days
Objective is to site wide assessment ofpotential benefits of Training Solutions
Interviews with site team/otherstakeholders
• Typically 45-60 minutes per group
Identifies site objectives, needs,opportunities & value
• Benefit assessments, identifyimmediate focus areas
Output is a summary presentation andreport to site/stakeholders
Recommended Interviews
• Operations Management, Operators(experienced and new), ProcessEngineering, Process Controls, Learningand Development
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 19
FEED PULSE
Initially 1-2 days
Objective is Process Design ValidationBenefits Assessment
Meeting with Senior Management tohighlight typical benefits of dynamicsimulation and other tools
Identifies potential application areasand value
Interviews with Engineering teams
• Typically 45-60 minutes per group
Identifies opportunities & value
Output is a summary presentation andreport to engineering management
Recommended Interviews
• Utilities, Rotating Equipment,Safety, HAZOP, Piping, Equipmentand other groups
Pulse Value AssessmentsPLANT PULSE
Initially 1-2 days
Objective is to site wide assessment ofpotential benefits of Training Solutions
Interviews with site team/otherstakeholders
• Typically 45-60 minutes per group
Identifies site objectives, needs,opportunities & value
• Benefit assessments, identifyimmediate focus areas
Output is a summary presentation andreport to site/stakeholders
Recommended Interviews
• Operations Management, Operators(experienced and new), ProcessEngineering, Process Controls, Learningand Development
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 19
FEED PULSE
Initially 1-2 days
Objective is Process Design ValidationBenefits Assessment
Meeting with Senior Management tohighlight typical benefits of dynamicsimulation and other tools
Identifies potential application areasand value
Interviews with Engineering teams
• Typically 45-60 minutes per group
Identifies opportunities & value
Output is a summary presentation andreport to engineering management
Recommended Interviews
• Utilities, Rotating Equipment,Safety, HAZOP, Piping, Equipmentand other groups
Pulse Value AssessmentsPLANT PULSE
Initially 1-2 days
Objective is to site wide assessment ofpotential benefits of Training Solutions
Interviews with site team/otherstakeholders
• Typically 45-60 minutes per group
Identifies site objectives, needs,opportunities & value
• Benefit assessments, identifyimmediate focus areas
Output is a summary presentation andreport to site/stakeholders
Recommended Interviews
• Operations Management, Operators(experienced and new), ProcessEngineering, Process Controls, Learningand Development
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 20
Invensys Refining Industry BenefitsCalculator
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 20
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 20
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 20
Invensys Refining Industry BenefitsCalculator
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 20
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 20
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 21
Costs and Benefits of Implementing APC &OTS for all major units at a 100,000 bpdrefinery (in Northern California)
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 21
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 21
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 21
Costs and Benefits of Implementing APC &OTS for all major units at a 100,000 bpdrefinery (in Northern California)
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 21
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 21
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 22
Agenda
• Industry Trends & Challenges
• Enabling Design and OperationalExcellence
• Benefits Assessment
• Can I Be Confident This Will Work?
• Conclusions
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 22
Agenda
• Industry Trends & Challenges
• Enabling Design and OperationalExcellence
• Benefits Assessment
• Can I Be Confident This Will Work?
• Conclusions
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 22
Agenda
• Industry Trends & Challenges
• Enabling Design and OperationalExcellence
• Benefits Assessment
• Can I Be Confident This Will Work?
• Conclusions
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 22
Agenda
• Industry Trends & Challenges
• Enabling Design and OperationalExcellence
• Benefits Assessment
• Can I Be Confident This Will Work?
• Conclusions
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 22
Agenda
• Industry Trends & Challenges
• Enabling Design and OperationalExcellence
• Benefits Assessment
• Can I Be Confident This Will Work?
• Conclusions
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 22
Agenda
• Industry Trends & Challenges
• Enabling Design and OperationalExcellence
• Benefits Assessment
• Can I Be Confident This Will Work?
• Conclusions
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 23
Slide 23
Benefits for Technip in FranceIndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 23
Slide 23
Benefits for Technip in FranceIndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 23
Slide 23
Benefits for Technip in FranceIndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 23
Slide 23
Benefits for Technip in FranceIndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 23
Slide 23
Benefits for Technip in FranceIndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 23
Slide 23
Benefits for Technip in FranceIndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 24
OTS on State-of-the-ArtOil Sands UpgraderEssential component in the safeand successful commissioning ofthe world’s most complex state-of-the-art upgrading facility
Operators training on thesimulator one year before Gasifierstartup
Benefits Summary:• Reduced commissioning time• Identification of control
issues during design phase• Corrective actions taken prior
to start up
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 24
Essential component in the safeand successful commissioning ofthe world’s most complex state-of-the-art upgrading facility
Operators training on thesimulator one year before Gasifierstartup
Benefits Summary:• Reduced commissioning time• Identification of control
issues during design phase• Corrective actions taken prior
to start up
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 24
Accident / Incident free commissioning !
Essential component in the safeand successful commissioning ofthe world’s most complex state-of-the-art upgrading facility
Operators training on thesimulator one year before Gasifierstartup
Benefits Summary:• Reduced commissioning time• Identification of control
issues during design phase• Corrective actions taken prior
to start up
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 24
OTS on State-of-the-ArtOil Sands UpgraderEssential component in the safeand successful commissioning ofthe world’s most complex state-of-the-art upgrading facility
Operators training on thesimulator one year before Gasifierstartup
Benefits Summary:• Reduced commissioning time• Identification of control
issues during design phase• Corrective actions taken prior
to start up
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 24
Essential component in the safeand successful commissioning ofthe world’s most complex state-of-the-art upgrading facility
Operators training on thesimulator one year before Gasifierstartup
Benefits Summary:• Reduced commissioning time• Identification of control
issues during design phase• Corrective actions taken prior
to start up
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 24
Accident / Incident free commissioning !
Essential component in the safeand successful commissioning ofthe world’s most complex state-of-the-art upgrading facility
Operators training on thesimulator one year before Gasifierstartup
Benefits Summary:• Reduced commissioning time• Identification of control
issues during design phase• Corrective actions taken prior
to start up
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 25
Aker Yards LNG Carriers – Control Testing andTraining
Slide 25
Objective• Reduce DCS delivery time and improve DCS test procedures.• Reduce on-board training time for crew
Solution• Aker Yards selected Foxboro I/A as the DCS• Decided to go for FSIM Plus for improved testing and training
Results/benefits• Saved 5-6 man-months for dock trials of the system.• Defect-free DCS application delivered to the carrier.• Sea trial campaign for an LNG carrier is 15 days for 150 people on
board.• Cost per sea trial is €150k per day.• Project savings on seal trial: 1 week worth $1.3 million
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 25
Slide 25
Objective• Reduce DCS delivery time and improve DCS test procedures.• Reduce on-board training time for crew
Solution• Aker Yards selected Foxboro I/A as the DCS• Decided to go for FSIM Plus for improved testing and training
Results/benefits• Saved 5-6 man-months for dock trials of the system.• Defect-free DCS application delivered to the carrier.• Sea trial campaign for an LNG carrier is 15 days for 150 people on
board.• Cost per sea trial is €150k per day.• Project savings on seal trial: 1 week worth $1.3 million
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 25
Slide 25
Objective• Reduce DCS delivery time and improve DCS test procedures.• Reduce on-board training time for crew
Solution• Aker Yards selected Foxboro I/A as the DCS• Decided to go for FSIM Plus for improved testing and training
Results/benefits• Saved 5-6 man-months for dock trials of the system.• Defect-free DCS application delivered to the carrier.• Sea trial campaign for an LNG carrier is 15 days for 150 people on
board.• Cost per sea trial is €150k per day.• Project savings on seal trial: 1 week worth $1.3 million
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 25
Aker Yards LNG Carriers – Control Testing andTraining
Slide 25
Objective• Reduce DCS delivery time and improve DCS test procedures.• Reduce on-board training time for crew
Solution• Aker Yards selected Foxboro I/A as the DCS• Decided to go for FSIM Plus for improved testing and training
Results/benefits• Saved 5-6 man-months for dock trials of the system.• Defect-free DCS application delivered to the carrier.• Sea trial campaign for an LNG carrier is 15 days for 150 people on
board.• Cost per sea trial is €150k per day.• Project savings on seal trial: 1 week worth $1.3 million
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 25
Slide 25
Objective• Reduce DCS delivery time and improve DCS test procedures.• Reduce on-board training time for crew
Solution• Aker Yards selected Foxboro I/A as the DCS• Decided to go for FSIM Plus for improved testing and training
Results/benefits• Saved 5-6 man-months for dock trials of the system.• Defect-free DCS application delivered to the carrier.• Sea trial campaign for an LNG carrier is 15 days for 150 people on
board.• Cost per sea trial is €150k per day.• Project savings on seal trial: 1 week worth $1.3 million
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 25
Slide 25
Objective• Reduce DCS delivery time and improve DCS test procedures.• Reduce on-board training time for crew
Solution• Aker Yards selected Foxboro I/A as the DCS• Decided to go for FSIM Plus for improved testing and training
Results/benefits• Saved 5-6 man-months for dock trials of the system.• Defect-free DCS application delivered to the carrier.• Sea trial campaign for an LNG carrier is 15 days for 150 people on
board.• Cost per sea trial is €150k per day.• Project savings on seal trial: 1 week worth $1.3 million
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 26
SSE Keadby Power Station Automation Projectincluding DCS, Optimization and OTS
“Not only did the simulatorplay an important role in theDCS migration project, it isnow proving particularlybeneficial both for stafftraining and as a rigoroustest-bed for control andprocess changes”
Hugh Ferguson, C&IEngineer & DCS UpgradeProject Manager
The equipment upgrade was completed in less than 13 days,compared with the 18 days that was scheduled
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 26
“Not only did the simulatorplay an important role in theDCS migration project, it isnow proving particularlybeneficial both for stafftraining and as a rigoroustest-bed for control andprocess changes”
Hugh Ferguson, C&IEngineer & DCS UpgradeProject Manager
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 26
“Not only did the simulatorplay an important role in theDCS migration project, it isnow proving particularlybeneficial both for stafftraining and as a rigoroustest-bed for control andprocess changes”
Hugh Ferguson, C&IEngineer & DCS UpgradeProject Manager
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 26
SSE Keadby Power Station Automation Projectincluding DCS, Optimization and OTS
“Not only did the simulatorplay an important role in theDCS migration project, it isnow proving particularlybeneficial both for stafftraining and as a rigoroustest-bed for control andprocess changes”
Hugh Ferguson, C&IEngineer & DCS UpgradeProject Manager
The equipment upgrade was completed in less than 13 days,compared with the 18 days that was scheduled
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 26
“Not only did the simulatorplay an important role in theDCS migration project, it isnow proving particularlybeneficial both for stafftraining and as a rigoroustest-bed for control andprocess changes”
Hugh Ferguson, C&IEngineer & DCS UpgradeProject Manager
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 26
“Not only did the simulatorplay an important role in theDCS migration project, it isnow proving particularlybeneficial both for stafftraining and as a rigoroustest-bed for control andprocess changes”
Hugh Ferguson, C&IEngineer & DCS UpgradeProject Manager
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 27
Long-Term Sustainability Ensures Benefitsand High Return On Investment
Common Platformacross all
Applications
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 27
ExecutiveSponsorship –Client andInvensys
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 27
Long TermMaintenance Contract
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Invensys is ready and willing to help identify the opportunity,deliver value and maintain the benefits
Slide 27
Long-Term Sustainability Ensures Benefitsand High Return On Investment
Remote Access(VPN) for
Maintenance
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 27
Continuous Visualization,Quantification and
Reporting of Benefits
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 27
Long TermMaintenance Contract
Focus on Benefits notCost
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Invensys is ready and willing to help identify the opportunity,deliver value and maintain the benefits
Slide 28
Agenda
• Industry Trends & Challenges
• Enabling Design and OperationalExcellence
• Benefits Assessment
• Can I Be Confident This Will Work?
• Conclusions
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 28
Agenda
• Industry Trends & Challenges
• Enabling Design and OperationalExcellence
• Benefits Assessment
• Can I Be Confident This Will Work?
• Conclusions
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 28
Agenda
• Industry Trends & Challenges
• Enabling Design and OperationalExcellence
• Benefits Assessment
• Can I Be Confident This Will Work?
• Conclusions
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 28
Agenda
• Industry Trends & Challenges
• Enabling Design and OperationalExcellence
• Benefits Assessment
• Can I Be Confident This Will Work?
• Conclusions
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 28
Agenda
• Industry Trends & Challenges
• Enabling Design and OperationalExcellence
• Benefits Assessment
• Can I Be Confident This Will Work?
• Conclusions
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 28
Agenda
• Industry Trends & Challenges
• Enabling Design and OperationalExcellence
• Benefits Assessment
• Can I Be Confident This Will Work?
• Conclusions
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 29
• Optimal design for CAPITAL COST AVOIDANCE
• Continuous improvements and PRODUCTIVITY INCREASES
• Increased throughput yields increased PROFITABILITY
• Increased SAFETY of the operations and improve theQUALITY OF LIFE of the workers.
• Increase in production through improved AUTOMATION
• Enable cultural change to manage the KNOWLEDGE and tosupport continuous INNOVATION.
• SUSTAIN and develop clean/environmentally friendlyoperations
Industry Goals Enabled by DynamicSimulation
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 29
• Optimal design for CAPITAL COST AVOIDANCE
• Continuous improvements and PRODUCTIVITY INCREASES
• Increased throughput yields increased PROFITABILITY
• Increased SAFETY of the operations and improve theQUALITY OF LIFE of the workers.
• Increase in production through improved AUTOMATION
• Enable cultural change to manage the KNOWLEDGE and tosupport continuous INNOVATION.
• SUSTAIN and develop clean/environmentally friendlyoperations
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 29
• Optimal design for CAPITAL COST AVOIDANCE
• Continuous improvements and PRODUCTIVITY INCREASES
• Increased throughput yields increased PROFITABILITY
• Increased SAFETY of the operations and improve theQUALITY OF LIFE of the workers.
• Increase in production through improved AUTOMATION
• Enable cultural change to manage the KNOWLEDGE and tosupport continuous INNOVATION.
• SUSTAIN and develop clean/environmentally friendlyoperations
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 29
• Optimal design for CAPITAL COST AVOIDANCE
• Continuous improvements and PRODUCTIVITY INCREASES
• Increased throughput yields increased PROFITABILITY
• Increased SAFETY of the operations and improve theQUALITY OF LIFE of the workers.
• Increase in production through improved AUTOMATION
• Enable cultural change to manage the KNOWLEDGE and tosupport continuous INNOVATION.
• SUSTAIN and develop clean/environmentally friendlyoperations
Industry Goals Enabled by DynamicSimulation
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 29
• Optimal design for CAPITAL COST AVOIDANCE
• Continuous improvements and PRODUCTIVITY INCREASES
• Increased throughput yields increased PROFITABILITY
• Increased SAFETY of the operations and improve theQUALITY OF LIFE of the workers.
• Increase in production through improved AUTOMATION
• Enable cultural change to manage the KNOWLEDGE and tosupport continuous INNOVATION.
• SUSTAIN and develop clean/environmentally friendlyoperations
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 29
• Optimal design for CAPITAL COST AVOIDANCE
• Continuous improvements and PRODUCTIVITY INCREASES
• Increased throughput yields increased PROFITABILITY
• Increased SAFETY of the operations and improve theQUALITY OF LIFE of the workers.
• Increase in production through improved AUTOMATION
• Enable cultural change to manage the KNOWLEDGE and tosupport continuous INNOVATION.
• SUSTAIN and develop clean/environmentally friendlyoperations
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 30
Thank You&
AnyQuestions?
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 30
Thank You&
AnyQuestions?
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 30
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 30
Thank You&
AnyQuestions?
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 30
Thank You&
AnyQuestions?
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment
Slide 30
IndustryIndustryChallengesChallenges
& Trends& Trends
Design &Design &OperationalOperationalExcellenceExcellence
Design &Design &OperationalOperationalExcellenceExcellence
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
Can I beCan I beConfidentConfidentThis willThis will
WorkWork
ConclusionsConclusionsConclusionsConclusions
BenefitsBenefitsAssessmentAssessment
BenefitsBenefitsAssessmentAssessment