pre-feasibility report - welcome to environment · 2017-01-06 · pre-feasibility report ramky...

Proposed Mega Textile Park at Shayampet (V), Geesugonda (M)

and Chintalapalli (V), Sangem (M) Warangal Dist., Telangana State

Pre-Feasibility Report

Ramky Enviro Services Pvt. Ltd., Hyderabad 1


1. Executive Summary

Telangana State Industrial Infrastructure Corporation Limited (A state

Government undertaking) proposed to setting a Mega Textile Park at

Shayampet village of Geesugonda Mandal and Chintalapalli village of Sangem

Mandal, Warangal Rural district promises to change the existing scenario and

cluster the scattered community in and around the region. The setting up of

the park is expected to provide a major boost to the state’s textile sector by

ensuring a fair share of export revenues and also by enabling increased value

addition to the cotton production and employment generation raising the

living standard of workers.

The setting up of the park is also expected to bring about a marked

improvement in the operational efficiency of the textile units in the state and

reduce the monopoly of merchant exporters. The proposed Textile Park will

develop with all amenities required for environmental friendly operation of

Textile units, and other units which can be occupied by the industrialists

without any administrative hassles associated with setting up of an industry.

The following are the highlights of the project.

The proposed Textile Park is proposed over an area of 1190.67 acres.

The entire industrial park will come up in a planned manner with an

approved layout taking into consideration all the statutory requirements.

The park will have a well-planned uniform and common infrastructure

facilities like roads, storm water drains and greenbelt.

The park will have uninterrupted power supply.

The park will have a well-planned water supply system

Wastewater management with suitable CETP

It is being seen that most of the industries coming up in the proposed textile

park are spinning units, knitting units, weaving units, finishing/processing units

& garmenting Units. This Mega Park is meant for all processes from Raw

materials to finished fabric for different needs of the society facilities with in

itself.





2. Introduction of the Project/Background information

i. Identification of Project and project proponent.

TSIIC (Telangana State Industrial Infrastructure Corporation) is a Telangana State

Government initiative for providing infrastructure through development of

industrial areas.

Telangana State Industrial Infrastructure Corporation Limited (TSIIC) is

incorporated on 4th September 2014, vested with the objective of providing

industrial infrastructure through the development of industrial Estates/Parks

/Areas. TSIIC is a wholly owned undertaking of Government of Telangana (GoTS).

TSIIC has developed specified mega infrastructure projects including SEZs,

biotech parks, MSME clusters, NIMZ etc. and infrastructure projects apart from

Industrial Parks developed on its own. TSIIC has so far developed over 150

Industrial Parks.

TSIIC proposes to develop Textile Park in Warangal District, Telangana. TSIIC has

identified required land at Shayampet Village of Geesugonda Mandal and

Chintalapalli village of Sangem Mandal Warangal District. The land acquisition is

nearly completed.

ii. Brief description of nature of the Project

The Government’s role in Textile sector extends to a range of activities such as

price support to cotton and jute, incentives for investments in technology up-

gradation and modernization, setting up of world class Integrated Textile Parks,

implementation of Technology Mission on Cotton, Jute and Technical Textiles,

development of mega clusters for power looms, handlooms and handicrafts,

development of handlooms, handicrafts, sericulture and wool sub-sectors by

implementing a number of schemes, implementation of welfare schemes for

handloom weavers and handicrafts artisans and promoting skill development

of textile workers in collaboration with the industry. The Government is also

providing a number of incentives for export of textile products.

Telangana is one of the largest producers of long staple cotton with production

of around 43 lakh bales per annum. The state stood at third position in the

country in cotton production during the year 2014-15. The state is known for

skilled textile workers but due to absence of industry, they migrated to other

states for their livelihood.





The proposed Mega textile park shall be planned as an integrated textile park

covering all the trades of textile viz. from yarn to finished product with all

requisite infrastructure facilities to provide a conducive working environment

to the units in the Park and also to the workforce. The Park shall be an

environment friendly eco-system comprising of physical and common

infrastructure components interwoven with green spaces.

iii. Need for the project and its importance to the country and the region

Most of the investments in the textile sector in India have been through

domestic sources while the role of FDI has remained very limited: Between 2000

and 2015, the cumulative FDI inflow in textiles is 0.64% (USD 1.6 billion) of the

total FDI inflow in the country. Globally leading textile companies evaluate their

sourcing locations based on factors such as price, location (proximity), quality,

capacity for manufacturing, speed of delivery, and risks (political, foreign

exchange, and financial).

One of the approaches to counter the threat of competition with other

countries and also to exploit the market opportunities is to enhance the scale

of operations. China has built several large integrated textile clusters where the

entire value chain is located in one place including all the material suppliers,

accessories suppliers, logistics support etc. This improves the productivity as

well as reduces the cost.

On the other hand, while there are several textile clusters in India, many of

them specialize in one segment / fiber base. E.g. Surat has synthetic, Ludhiana is

synthetic knitwear, Tirupur is cotton knitwear, Maharashtra has power loom

clusters, etc. but there are no integrated clusters. A major drawback is the lack

of adequate processing capacity which is a critical segment in the value chain

just before the value addition. Even today, fabric goes from Maharashtra and

Rajasthan to Gujarat for processing and then comes back for further value

addition. There is a significant loss of time and money in this process. Similar

situation prevents in Telangana.

Processing segment is the weakest link in India’s textile value chain and

capacities being inadequate and challenges of compliances with environmental

norms. Due to lack of adequate processing capacities, the competitiveness of

apparel segment which is next downstream segment after processing is also

affected.





To conquer these road blocks and capitalize on India’s strengths in fiber,

spinning capacity, weaving, apparel, availability of labour etc., integrated

clusters, with entire value chain at one place, need to be established to be

competitive in terms of quality and cost on a global level.

The Mega textile park shall be planned as an integrated textile park covering all

the trades of textile viz. from yarn to finished product with all requisite

infrastructure facilities to provide a conducive working environment to the

units in the Park and also to the workforce.

iv. Demand-Supply Gap

Almost 75% of the global textile trade market is concentrated in Europe, U.S.,

China, and Japan. China currently dominates the global exports in textiles with

a share of 37% followed by India (5%), Bangladesh (3%), Vietnam (2.5%) and

Spain (2%). U.S. is the largest importer with a share of about 17% in the total

imports. The world textiles market is posed to grow at a rate of 5% per year to

reach USD 2,100 Bn by 2025.

The Indian Textiles market has been growing at a steady pace and reached USD

108.5 billion in 2015 from USD 70 billion in 2009. It is further expected to grow at

a compound annual growth rate (CAGR) of 8.7% to touch USD 226 billion by

2023. The following Figure explains the growth of Indian Textiles market from

2009 to 2023.

T

h

e

a

Annual cotton production in Telangana is 42.8 lakh bales per annum, equivalent

to 85 lakh quintals of lint. Though, spinning is already in excess capacity

nationally, Warangal has a unique advantage of availability of cotton and is one

of the prominent hubs for cotton trade in the country. Presently, cotton after

sizing is transports are transported to far of places like Tamil Nadu, Andhra

Pradesh and Gujarat majorly for spinning and value added services. In this

context, it is there is a natural demand for spinning which could be explored in

the textile park.





The broad objective of the textile park is to accommodate the value added

services of textile from cotton and non-cotton fiber. The aim is to produce 2.2

million pieces of garments with about 0.5 million fabric.

Besides the export market, the growing domestic market also offers

opportunity to the apparel sector. The domestic market is growing at a CAGR of

about 15%. The increase in domestic consumption is driven by rising income

levels, increasing proportion of working women, higher disposable incomes,

changing consumption patterns (shift from tailored garments to ready-made

garments) and an overall growth in the retail sector.

v. Imports Vs. indigenous Production

The apparel segment is the fastest growing in the Indian textile industry, with

market share reaching above 40% in 2015 within the country’s textile exports.

Consequent to the abolition of quotas, countries like China, India, Bangladesh

and Vietnam have been the biggest gainers in the US market. China is the

leading exporter to the US, with a market share of more than 39%, while India’s

apparel exports to the US are in the range of 5%. During the last decade,

Bangladesh and Vietnam have overtaken India in global apparel exports.

India holds a very prominent position in the Global Textiles Market by the virtue

of contributing to the textile trade through its high natural resource basis and

large up-stream capacities. A textile in India is primarily characterized by the

following attributes:

2nd

largest producer of silk and cotton

2nd

largest textile manufacturer in the world

Has the highest loom capacity with 63% share of the world’s market

Accounts for 24% of the world’s spindles and 8% of world’s rotors

Comparative advantage in terms of cost effective skilled manpower and

government subsidies for SMEs in textile sector.

vi. Export possibility

Textiles Industry plays a vital role in the India economy through its significant

contribution towards gross domestic product (GDP), industrial production,

employment generation and foreign exchange earnings. The sector contributes





4% to GDP and 14% to industrial production of the country. It employs over 45

million people across the value chain in the country. The Industry also accounts

for 13% of the total exports from India.

The Indian Textiles market has been growing at a steady pace and reached USD

108.5 billion in 2015 from USD 70 billion in 2009. It is further expected to grow at

a CAGR of 8.7% to touch USD 226 billion by 2023. The following Figure explains

the growth of Indian Textiles market from 2009 to 2023.

The Textiles and Apparel Industry is an important foreign exchange earner for

the Indian economy. The exports have grown at a rate of CAGR of 9.97% from

USD 17.6 billion in 2005-06 to USD 41.4 billion in 2014-15. In order to boost the

exports from Indian Textile and Apparel Industry, Government of India (GoI) has

extended the duty drawback facility on all Textile products and increased the

rates in some case.

The below Figure gives the import and export data for India Textile and Apparel

Industry from 2005-06 to 2014-15.

vii. Domestic/Export market

The Indian textiles industry is set for strong growth, beyond by both strong

domestic consumption as well as export demand. The industry is expected to

reach US$220 billion by 2020.





With consumerism and disposable income on the rise, the retail sector has

experienced a rapid growth in the past decade with several international

players like Marks & Spencer, Guess and next having entered the Indian market.

The organized apparel segment is exposed to grow at a compound annual

growth rate (CAGR) of more than 13% over a 10 years period.

Viii. Employment Generation (Direct and Indirect) due to the project

The textile industry has made a major contribution to the national economy in

terms of direct and indirect employment generation and net foreign exchange

earnings.

For Telangana in particular, the need for integrated textile clusters is more

pronounced because of the reason that despite it being one of the largest

producers of cotton in the country, only 20% of the cotton produces in the

state is being utilized by industry within the state and with the rest 80 going to

other states for spinning thereby losing the opportunity for value addition,

employment creation, and improving the quality of life of local population.

Further, establishment of integrated textile cluster at Telangana would help in

stemming the migration of skilled textile workers to other states in search of

livelihood. In textile centers such as Surat, Bhiwandi, Sholapur more than 5 lakh

workers originally hailing from Telangana are employed.

The broad objective of the textile park is to accommodate the value added

services of textile from cotton and non-cotton fiber. The aim is to produce 2.2

million pieces of garments with about 0.5 million fabric and based on the

above, the upstream capacity has been worked as depicted in the table below.

This table also explains the, a broad break-up of the units and their capacities

(along with area required) and likely employment generation:

S.No Activity No.of

units

Production

capacity/day

Investment

(Rs. Cr)

Employment

Generation

1 Spinning 6 2.5 lakh Kg/day 2165 2150

2 Weaving 26 16.71 lakh sq. m/day 808

6871 3 Knitting 26

4 Processing 20 3.84 lakh Kg/day 1700

5 Made-ups 6 1.47 lakh Kg/day 1152 7518

6 Apparel/RMG 140 22.5 lakh pieces/day 3203 168000

9028 184539





3. Project Description

i. Type of Project including interlinked and interdependent, if any

There are no interlinked/interdependent projects in the Textile Park. All the

projects were textile related and homogenous projects.

ii. Location (Map showing general location, specific location and project

boundary and project site layout) with coordinates.

The specific location and project site boundary with coordinate showing below

The proposed project site is located 6.0Km (aerial distance) away from Warangal

City towards NW direction. The general location map showing the Proposed

Project site is given below.

General Site Location Map showing the Proposed site

specific location and project boundary








Project site layout





iii. Details of alternate sites considered and the basis of selecting the

proposed site, particularly the environmental considerations gone into

should be highlighted.

TSIIC identified an area of 3000 acres government and private lands in

Mupparam and Devanoor village for proposed Textile Park.

Mupparam: ~1857 acres, of which 981 acres is government land remaining 876

acres is private (Patta) land.

Devanoor: ~1143 acres, of which 800 acres is government land and remaining

343 acres will be private land.

The proposed project site is mostly meeting the above guidelines but whereas

the Dharmasagar Water reservoir which is the only potable water source for

Warangal City is located adjacent to project site. The project site is in high

elevation than the water reservoir. During monsoon season the water from the

reservoir will not enter the project site due to high elevation.

The alternate site -1 location Map





As the project site is in undulated terrain, some part of the project site (eastern

side) is sloping towards water reservoir. The storm water from this area of the

project site will be draining towards the reservoir.

An aerial distance of 5 km and 15 km radius from project site shows that area is

having water bodies/tanks around the project site. The figure showing 5km and

15 km radius from project site is shown below:

5 Km and 15 Km radius alternate site - 1 with surrounding features





5 Km and 15 Km radius Proposed Site -2 with surrounding features

Site suitability based on the industrial siting guidelines/criteria is given below:

S.No Siting Guideline

Site Suitability

Alternate site -1 Proposed Site-2

Mupparam & Devanoor Shayampet & Chintalapalli

1 Ecologically sensitive areas

more than 5 Km

(preferably)

Dharmasagar water

reservoir (drinking water

source for Warangal City)

has to be conserved.

No ecologically sensitive area is

present around 10Km, the major

water body is Yelgur Lake which

is 2.5 Km away from the site

boundary towards SE direction.

2 Transport/communication

system: at least ½ Km

from highway and railway

No highway/railway is

located within 500m from

the site. High tension

power line is passing

through the site which

needs to be shifted with

due care.

Chintalapalli railway station is

passing along the boundary line.

The major road Warangal-

Narsampet road is 3.5 Km away

from the site towards N

direction. No high tension line is

passing through the site.

3 Coastal areas: preferably

½ Km away from high

tide line (HTL)

Project site is well away

from coastal area.

Project site is well away from

coastal area.

4 Major Settlements No major settlement near

project site.

Sangem Mandal is adjacent to

the site boundary. Shayampet





village is 200 meter away from

the site boundary.

5 Critically polluted areas

are identified by MoEF&CC

No critically polluted areas

in and around project site

within 15 km radius.

No critically polluted areas in and

around project site within 15 km

radius.

6 No forest land shall be

converted into non-forest

activity

No forest land is involved

for project development

No forest land is involved for

project development

7 No prime agricultural land

shall be converted into

industrial site.

Majority land for project

development is

government barren land

and private lands are of

partly single crop and

partly follow land.

The total land of proposed

project is rain fed agriculture

private Patta land.

8 Land acquired shall be

sufficiently large to

provide space for

appropriate green cover.

Shall be considered

during the preparation of

Master Plan.

Shall be considered during the

preparation of Master Plan.

9 Layout of the industry

that may come up in the

area must conform to the

landscape of the area.

10 Associated township of

the industry may be

created at a space having

physiographic barrier

between the industry and

the township.

On observing the site suitability for this two sites based on the above criteria,

the Proposed site – 2 falling in Shayampet and Chitalapalli Villages is choosen

for the Project development.





iv. Size or magnitude of operation.

The setting up of the park is also expected to bring about a marked

improvement in the operational efficiency of the textile units in the state and

reduce the monopoly of merchant exporters. The proposed Textile Park will

develop with all amenities required for environmental friendly operation of

Textile units, and other units which can be occupied by the industrialists

without any administrative hassles associated with setting up of an industry.

S.No Activity No.of units Production capacity/day

1 Spinning 6 2.5 lakh Kg/day

2 Weaving 26 16.71 lakh sq.m/day

3 Knitting 26

4 Processing 20 3.84 lakh Kg/day

5 Made-ups 6 1.47 lakh Kg/day

6 Apparel/RMG 140 22.5 lakh pieces/day

v. Project description with process details (schematic diagram/flow chart

showing the project layout, components of the project etc. should be given)

Different entrepreneurs are proposed to set up different types of textile units

in proposed Textile Park.

The different flow charts at different stage levels are given below.

Process Flow Chart of Textile Manufacturing

Spinning

↓

Weaving

↓

Dyeing +Printing+ Finishing

↓

Garments Manufacturing

Flow Chart of Spinning

Blow room

↓

Carding

↓

Drawing

↓

Combing

↓

Drawing

↓

Roving Manufacturing

↓

Ring Spinning

http://textilelearner.blogspot.com/search/label/Spinning

http://textilelearner.blogspot.com/2011/06/weaving-weaving-mechanism_643.html

http://textilelearner.blogspot.com/2011/12/dyeing-process-process-of-dyeing.html

http://textilelearner.blogspot.com/2011/07/printing-method-method-of-printing_5617.html

http://textilelearner.blogspot.com/search/label/Finishing

http://textilelearner.blogspot.com/search/label/Garments%20Manufacturing

http://textilelearner.blogspot.com/search/label/Garments%20Manufacturing

http://textilelearner.blogspot.com/2011/07/basic-operations-in-blowroom_485.html

http://textilelearner.blogspot.com/2012/01/carding-process-setting-of-carding.html

http://textilelearner.blogspot.com/2011/07/drawing-or-draw-frame-objects-of_3446.html

http://textilelearner.blogspot.com/2012/02/comber-machine-study-on-material.html

http://textilelearner.blogspot.com/2012/01/simplex-machine-speed-frame-flyer-frame.html

http://textilelearner.blogspot.com/2011/08/spinning-process-of-filament-yarns_8904.html





Flow Chart of Weaving

Yarn from spinning section

↓

Doubling and Twisting

↓

Winding

↓

Creeling

↓

Warping

↓

Sizing

↓

Winding on weavers beam

↓

Weaving

Flow Chart of Dyeing

Inspection of grey cloth

↓

Stitching

↓

Cropping

↓

Brushing

↓

Singeing

↓

Desizing

↓

Scouring

↓

Bleaching

↓

Souring

↓

Washing

↓

Drying

↓

Mercerizing

↓

Dyeing

↓

After treatment

↓

Finishing

↓

Inspection

↓

Packing

↓

Baling

http://textilelearner.blogspot.com/2011/07/process-flow-chart-of-carded-yarn_7481.html

http://textilelearner.blogspot.com/2012/02/doubling-in-ring-frame-study-on-ring.html

http://textilelearner.blogspot.com/2011/08/yarn-winding-process-precision-winding_5187.html

http://textilelearner.blogspot.com/2012/01/creels-warping-creels-types-of-creel.html

http://textilelearner.blogspot.com/2011/08/define-warping-requirements-of-warping_6541.html

http://textilelearner.blogspot.com/2011/08/define-sizing-objects-of-sizing-types_286.html

http://textilelearner.blogspot.com/2011/06/weaving-weaving-mechanism_643.html

http://textilelearner.blogspot.com/search/label/Stitch

http://textilelearner.blogspot.com/2011/04/fundamentals-of-singeing_5011.html

http://textilelearner.blogspot.com/2011/03/cotton-desizing-process_255.html

http://textilelearner.blogspot.com/2011/03/textile-bleaching-process_5937.html

http://textilelearner.blogspot.com/2012/02/mercerizing-object-of-mercerizing.html

http://textilelearner.blogspot.com/2011/12/methods-of-dyeing-different-dyeing.html

http://textilelearner.blogspot.com/search/label/After%20Treatment






Flow Chart of Printing

Inspection of grey cloth

↓

Stitching

↓

Cropping

↓

Brushing

↓

Singeing

↓

Desizing

↓

Scouring

↓

Bleaching

↓

Souring

↓

Washing

↓

Drying

↓

Mercerizing

↓

Printing

↓

After treatment

↓

Finishing

↓

Inspection

↓

Packing

↓

Baling

http://textilelearner.blogspot.com/search/label/Stitch

http://textilelearner.blogspot.com/2011/04/fundamentals-of-singeing_5011.html

http://textilelearner.blogspot.com/2011/03/cotton-desizing-process_255.html

http://textilelearner.blogspot.com/2011/03/textile-bleaching-process_5937.html

http://textilelearner.blogspot.com/2012/02/mercerizing-object-of-mercerizing.html

http://textilelearner.blogspot.com/2011/07/printing-method-method-of-printing_5617.html

http://textilelearner.blogspot.com/search/label/After%20Treatment






Flow Chart of Garment Manufacturing

Design/Sketch

↓

Pattern Design

↓

Sample Making

↓

Production Pattern

↓

Grading

↓

Marker Making

↓

Spreading

↓

Cutting

↓

Sorting/Bundling

↓

Sewing/Assembling

↓

Inspection

↓

Pressing/Finishing

↓

Final Inspection

↓

Packing

↓

Dispatch

http://textilelearner.blogspot.com/search/label/Pattern

http://textilelearner.blogspot.com/2012/02/process-sequence-of-cutting-section.html

http://textilelearner.blogspot.com/search/label/Sewing





vi. Raw material required along with estimated quantity, likely sources,

marketing area of final product/s, mode of transport of raw material and

finished product.

Telangana is one of the largest producers of long staple cotton with production

of around 43 Lakh bales/annum. The state stood at third position in the country

in cotton production during the year 2014-15.

There are 33 spinning mills with capacity of 10 Lakh spindles, which consumes

only about 20% of the cotton grown in the state. With the rest 80% going to

other states for spinning. Capacity utilization of weaving industry in the state is

negligible and there is not much processing capacity available in the state.

There is no further downstream facility like processing and garmenting.

vii. Resource optimization/recycling and reuse envisaged in the project, if

any, should be briefly outlined.

Strom water management, wastewater management are the major concerns

within the project site.

During the operation, it is planned to have a drain network system to divert

the surface runoff in to the nearby surface streams.

The wastewater generated by the users will be collected and diverted for

common effluent treatment.

The treated water will be used for greenbelt and within the industry; zero

liquid discharge system concept will be implemented.

viii. Availability of water its sources, Energy/Power requirement and source

should be briefly outlined.

Water: The requirement of water for industrial use and domestic use at various

site services and residential employ hostels at proposed textile park will be

collected through pipeline from the identified various sources and shall be

collected in underground storage reservoir.

Water Supply Population Avg. water requirement

(LPCD)

Total Water Demand

(MLD)

Total Employment 184539 45 8.3

Workers quarter 1845 90 0.2

Amenities 3000 90 0.3

Industrial water 31.2

Total 40.0





Power: power will be sourced from a nearby 33 KV substation. The total power

demand has been tentatively estimated at around 209 MW.

Activity Power demand (MW)

Spinning 29

Weaving & Processing 86

Made-ups 32

Apparel/RMG 57

Social infra & Amenities 5

Total 209

ix. Quantity of wastes to be generated (liquid and solid) and scheme for

their Management/disposal.

It is estimated that the units shall generate up to 21 MLD of process effluent

and a CETP (with Zero Liquid Discharge [ZLD]) shall be designed with suitable

technology to meet the capacity, and as per norms of environmental

compliance. Total combined sewage treatment (CSTP) capacity may be 10 MLD.

The Park shall also have collection system to collect the effluent from the

individual units for treatment to the CETP and a conveyance system to

distribute the treated water back to the units.

Sludge generated from CETP will be dried and shall be disposed in to TSDF for

treatment & disposal. Sludge generated from CSTP shall be used as manure for

plants.

Solid wastes are principally waste clothes, yarn, waste cotton, domestic waste,

which originate in the Textile Park. The possible clothe waste will be sold to

vendors and reclables waste sent to otherised recyclers.

x. Schematic representations of the feasibility drawing which give

information of EIA purpose.

Detailed schematic representations of the feasibility covering the purpose of

EIA will be given in Environmental Impact Assessment Report.

The conceptual master paln for the proposed Integrated Textile Park is given

below.





4. Site Analysis

i. Connectivity

The NH-163 is proximal to the site which connects Hyderabad and connects till

Bhopalpatnam in Chhattisgarh.

Road Connectivity: Warangal is well connected to other major cities and

towns by means of roads and railways. The National Highway 163,

connecting Hyderabad and Bhopalpatnam, and NH 563 pass through the city

and connecting Ramagundam and Khammam & state highways also good

network with the surrounding districts like; SH 3 connecting Warangal-

Khammam, SH 9 connecting Warangal-Medak & SH 16 connecting Nalgonda-

Warangal-Medak. Warangal -Narsampet road is about 5-6 m from the site.

Rail Connectivity: Chintalapalli Railway Station is the closest railway station

and the railway line passes close to the project site. Kazipet railway station

and Warangal railway station are two major stations which provide rail

connectivity to the site.

Air Connectivity: The International Airport at Hyderabad is about 190 km

from the site and connects most of the domestic and international

destinations. Warangal (Mamnoor) airport is 6.5 Km w presently which is not

in use.

Sea Port: The nearest ports to are Machilipatnam (330 Km), Kakinada (400

Km) and Visakhapatnam Seaport (530 Km).

ii. Land form, Land Use and Land ownership

The present land form is open agricultural Patta land. The total land of 1190.67

Acres acquired by TSIIC.

iii. Topography

The terrain of the project site is generally flat. The land area of the project site

is mostly vacant land with grass, open scrub other mixed vegetation.

Agricultural land of corn, maize, cotton and paddy cultivation is available in and

around the project site. Some parts of the project site are rocky in nature.





Elevation of the proposed site varies from 240 to 260 m, the general land slopes

towards South-East. The topography of the district consists of isolated hills, rain

fed tanks, lakes and shrubby forests

iv. Existing land use pattern (agriculture, non-agriculture, forest, water

bodies (including area under CRZ)), shortest distances from the periphery

of the project to periphery of the forests, national park, wildlife

sanctuary, eco sensitive areas, water bodies (distance from the HFL of

the river), CRZ. In case of notified industrial area, a copy of the Gazette

notification should be given.

There is no forest area in the project site. There are no national parks, marine

parks, sanctuaries, wild life habitats including biosphere reserves, within 15

km of the proposed project boundary. The Warangal Fort and other

structures of archaeological importance and heritage sites located in Warangal

are located at a distance of about 8 km (aerial distance) from the boundary of

the project site.

v. Existing infrastructure

There is no major existing infrastructure development. The park will have

modern infrastructure compliant with international industry norms. All the

units in the park shall establish state-of-the-art production facilities.

The park shall strive to balance between the infrastructure requirements for

establishing textile with common facilities required and social infrastructure

required to support such large developments.

vi. Soil classification

Based on morphological, physical, physico-chemical and chemical properties of

the soils and the climate of the district, the profiles of Warangal district were

classified as red earths, black soils (shallow to deep) and forest soils.The major

soil types found in the district are red chalka (55%), black cotton soil (22%,

loamy soil (14%, and sandy loams (9%).

vii. Climatic data from secondary sources

The climate in Warangal district is generally dry. Summers are hot with mercury

sometimes touching 500C. The temperature dips to 13

0C December and January.





In winters during the months of Warangal district receives maximum rainfall

through the South – West monsoon during the months of July, August and

September. Normal annual Rainfall is 994 mm.

Viii. Social infrastructure available.

All infrastructures such as education, health facilities and other social

infrastructures are adequate at district headquarter. Social infrastructure holds

the key for a balanced living and the park shall strive to balance between the

industrial requirements for establishing textile trades, common facilitates

required. The following facilities have been planned:

Workers’ hostel facility – for 2500 workers in a bunker/twin sharing

arrangement

Housing zone with plots for residential development – with plots with

varying sizes ranging between 800 sft. to 3500 sft.

Crèche, Medical facility

Commercial centers / recreational center etc.

5. Planning Brief

The Mega textile park shall be planned as an integrated textile park covering all

the trades of textile viz from yarn to finished product with all requisite

infrastructure facilities to provide a conducive working environment to the

units in the Park and also to the workforce. The Park shall be an environment

friendly eco-system comprising of physical and common infrastructure

components interwoven with green spaces.

The Master Plan shall follow the principles of an eco-industrial park by

maximizing green space and open spaces, provision of green belts around

pollution and/or dust generating facilities viz., waste storage and disposal

facility and contain polluting effects.

The master plan for the Park shall be design philosophy would revolve around

prioritizing various aspects viz., circulation, land suitability, environmental

sustainability and topography to optimize various land uses. The Master Plan is

based on modern planning concepts of providing good and efficient internal

movement with supporting infrastructure and facilities in an aesthetic

environment.





The Park shall strive to balance between the infrastructure requirements for

establishing textile with common facilitates required and social infrastructure

required to support such large developments.

Land Use Ares Break up

Land Use Area(Acres) % of Allocation

land for Industrial purpose 757.67 63.63

Road network 171 14.36

common amenities/social Infra 36 3.02

Common Infra 107 8.99

Green /Opespace 119 10.00

Total 1190.67 100

6. Proposed Infrastructure

The facilities in the Park have been designed considering the activities and

capacities of the proposed units being set up in the Park. The list of facilities

planned in the Park is given below.

S.No Infrastructure Components

1 Common infrastructure

Asphalt Road Network with street light

Parking for passenger as well as commercial

vehicles

Water supply system

Strom water drainage system

Sewage Treatment Plant

Effluent Treatment Plant with conveyance and

disposal system

Telecommunications

2 Common facilities

Administrative Block including product display

center

Skill development system

Convention and exhibition center

Yarn and other finished product warehouses

Market place for finished goods & Product display

center

Testing laboratory

3 Social Infrastructure

Workers’ hostel facility

Crèche, Medical facility

Commercial centers/recreational center etc.





7. Rehabilitation and Resettlement (R&R) Plan

i. Policy to be adopted (Central/State) in respect of the project affected

persons including home oustees, land oustees and landless laborers (a

brief outline to be given).

There are no habitations within the project site and therefore there is no

rehabilitation or resettlement envisaged. However the pattadars from whome

the land is being purchased are provided with developed residential plots in

near by land.

8. Project Schedule & cost Estimates

Particulars Cost Rs. in Crores

Capital cost of the Project Rs. 667.70

Budget allotted towards for implementing EMP Rs. 66.77

Recurring Cost Rs. 6.67

9. Analysis of Proposal (Final Recommendations)

i. Financial and social benefits with special emphasis on the benefit to the

local people including tribal population, if any, in the area.

The Proposed Mega Textile Park in Telangana particularly, the need for

integrated textile clusters is more pronounced because of the reason that

despite it being one of the largest producers of cotton in the country, only

20% of the cotton produced in the state is being utilized by industry within the

state and the rest of 80% going to other states for spinning thereby losing the

opportunity for value addition, employment creation, and improving the

quality of life of local population. The development of integrated Textile Park

with all infrastructure including suitable wastewater treatment facility will

enhance the utilization of the cotton produced in the state, cause value

addition and create good employment generation.

Further, establishment of integrated textile cluster at Telangana would help in

stemming the migration of skilled textile workers to other states in search of

livelihood. In textile centers such as Surat, Bhiwandi, Sholapur more than 5 lakh

workers originally hailing from Telangana are employed.

In order to address the above objectives of the State, and also to address the

growing challenge of competition for the Indian textile industry at a global





level, prevent large scale migration of skilled workers and provide employment

within the state, it is proposed to develop a Mega Textile Park in Warangal

District to create an integrated ecosystem in which the textile value chain can

operate effectively and efficiently.

The Project will help in the Improvement of physical infrastructure,

Improvements in the social infrastructure, Employment potential – skilled;

semi-skilled and unskilled other tangible benefits.

Proposed Textile Park comprises different textile sector, so there will be a huge

scope of both skilled and unskilled employment generation. Workers from

nearby villages shall be given priority for employment as per their skills.

Estimated total direct and indirect employment generation would be more

than 189384.

S.No Details Total

1 Total employment 184539

2 Workers quarters 1845

3 Amenities 3000

Total 189384

pre-feasibility report - welcome to environment · 2017-01-06 · pre-feasibility report ramky...

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