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Plastic Compounds Building Solutions for Industry

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Page 1: Presentation e²p for customers (3)

Plastic Compounds Building Solutions for Industry

Page 2: Presentation e²p for customers (3)

60 People 120 UL Yellow Cards

12 1972 Creation Date

85% 6 People Integrated Technology capability

Revenue Exported outside France

Extrusion Lines

12000-20000 Tons Capacity

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40 Years history

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• 11 Processes @ Eurostar-EP • Unique Certification SMI February 2013 • Using standard six sigma tools and techniques

• Eurostar-EP Getting ready to ISO 26000 standards

Quality & Social Responsibility

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ABOUT CORPORATE SOCIAL RESPONSIBILITY (CSR) Corporate Social Responsibility (CSR) is the continuing commitment to behave responsibly by integrating social and environmental concerns into business operations. CSR goes beyond regulatory compliance to focus on how companies manage their economic, social, and environmental impacts, as well as their relationships with stakeholders (e.g. employees, suppliers, government). ABOUT THE ASSESSMENT The EcoVadis methodology framework assesses the policies and measures put in place as well as the reporting published by companies with regards to environmental, labor practices & human rights, fair business practices and sustainable procurement issues. The assessment conducted by CSR experts is made on the basis of the company answers to a survey which is dynamically adapted to their country, sector and size, on the basis of supporting documentation, and on public and stakeholder (NGOs, trade unions, press) information. ABOUT ECOVADIS EcoVadis operates the 1st collaborative platform allowing companies to assess the environmental and social performance of their suppliers on a global basis. EcoVadis combines technology and Corporate Social Responsibility (CSR) expertise to deliver simple and reliable supplier scorecards, covering 150 purchasing categories and 21 CSR criteria.

Ecovadis delivers CSR Scorecards to Eurostar-EP

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• Started in 1993 • Located at Chennai ( Madras),India ( South India) • Complete in house testing and R&D facility • First ISO 9001 (1994 version) certified in India • ISO/ TS 16949 : 2009 certified (earlier QS 9000) • ISO 14001 : 2004 certified for Environment • Management System • A Design responsible company

STARFLAM® is now produced and distributed in India

Eurostar-EP & FPL India Partnership

Page 8: Presentation e²p for customers (3)

Eurostar-EP products Manufactured in China

Partnership wihl Local Compounder located in Shanghai Area Straflam® & Staramide® products are manufactured in China for domestic Market

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Key technology in the Additives & Compounding to deliver specific end-use effects.

•Flame Retardancy •Wear Resistance, lubricated •Electrical Conductivity •Impact modified •Structural •Dimensional control, Tight tolerances & Stiffness •Green Products All thermoplastic resins (except PVC) Most fillers you can think of … The best Mix to solve market needs

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« Green » Products

Starflam Flame Retardant

PA & PP

Staramide Polyamides

Star X Impact Modified

PA & PP

Starpylen Polypropylene Reinforced

High Density

High Pefrormance

Polymers PPS PSU

PEI…

Star C Conductive

Star L Lubricated

& IKV Inside

Starglas Glass Fiber

PEEK, PEI, PES, PPS PPA, SPS PC, PA 11, PA 12, PA 66, PA 6/10, PA 6, PA 6/12, TPU, PBT, PPO, PSU, PC/ABS SAN, Polystyrene, Polyethylene, Polypropylene, ABS

Thermal Carbon fibers, Thermal fillers, Mixed Systems Carbon Fibers, Aramid Fibers,

PTFE, MoS2, Graphite, Carbon Powder, Barium Sulfate

Flame Retardant, Silicone, Milled Glass Fiber, Glass Beads,

Mica, Clay, Talc, Calcium Carbonate,

Resins + Fillers Eurostar-EP Solutions

Thousands of Combinations to serve Customers

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Flame Retardant Polyamide or PP resins (from unfilled to glass/mineral reinforced)

Starflam * compounds are designed to meet the most stringent Environmental Requirements, combined with highest Flame, Electrical and Mechanical Performances

Some of the properties are:

• Robust Flammability: UL 94 V2 to V0 @ 0.4 mm thickness

• High CTI : > 450 V 600 V

• GWT : 960 C @ 0.8 mm

• HDT : up to 250 C

• UL746C class f1

• Coloreable

• Laser markeable

Starflam® ECO-FR PA PA & PP Grades: Performances driven, productivity minded, environmentally sound

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Market Reference in E&E Segment New Solutions in New Segments

Circuit Protection GWFI 960°C CTI > 450 V Contactor UL94 V0 RTI 130°C CTI 600V Connectors UL-94 V0 RTI 120°C Miniaturization UL-94 V0 @ 0.4 mm GWFI 960°C @ 0.4 mm CTI 600V

Structural UL94 V0 Modulus > 13000 MPa RTI mech = 150°C Transportation & Seats Low Smoke & Toxicity DIN 5510 NF F 16 101102 Aesthetics Appliances UL94 V0 VDE GWIT 775°C Photovoltaics UL94 5VA UL f1 rating RTI 140°C, CTI 600V

STARFLAM® Flame Retardant Polyamide or PP resins

From unfilled to glass/mineral reinforced

RF0097E RF0077E RF0047E PF0047E RF0055E RF0057E PF0057E

Highest

Performance Flame, Electrical,

Mechanical

Taylor Made Products

Functional

Requirements

Environmental Requirements

PK0052E PZ0042E PZ0052E PW0042E AFR450X2 AFR450X1 AFR470X2 P10002E RF0057E R10002E

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STARFLAM : BROADEST PRODUCT PORTFOLIO IN POLYAMIDE

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Starflam® PP Polypropylen-FR Grades: Performances driven, environmentally sound

•Brominated (Deca Bromo FREE) UL94 V2 • Homo & Copo

•Halogen Free Unfilled UL94 V0

• Homo & Copo, Impact Modified

•Halogen Free Reinforced (20% GF – 30% GF) UL94 V0 • Homo, Copo,

(*) UL Yellow Cards Data sheets on Website

MX 06089 M10009A*

M10004(A) MX06101* MX05036*

MF0044

Brominated Halogen Free Unfilled HF Filled

Performance

Price

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Staramide PA Polyamides. Performances driven, productivity minded

Polyamide (from unfilled to glass/mineral reinforced)

Staramide * Reinforced custom compounds available in PA6 and PA66

• Strength and stiffness

• Shrinkage

• Dimensional stability

• Impact

Major additives:

• Glass fiber, Glass beads

• Carbon fiber

• Minerals

• HSG (high specific gravity) for the look and feel of metal

KTW

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Outstanding Performance Industry Solutions

STARAMIDE®

Reinforced custom compounds available in PA6 and PA66

Highest

Performance Strength, Stiffness,

Dimensional Stability, Impact

Taylor Made Products

Functional

Requirements

Environmental Requirements

High Specific Gravity density up to 4.0

Extrudable & Reinforced

Structural

Fluid Engineering

Hydrolysis Resistance

High Heat

Thermal Resistance

Crosslinkable PA

High Heat PPA

KTW

Unreinforced Aestethics & Color

Structural Glass Fiber

Reinforced

Dimensional Stability Low Warpage

Impact Modified

Supertoughness, Low

Temperature Impact

P1000 R1000 AG3 AG10 BG3 BG10 RFB53 PFB42 AK8 AK6 STAR X

PH0400CC RF005E AG7K AG10K R1000K

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Impact Modified (StarX PA) Taylor Made products to serve a specific targeted application

Impact Modified Polyamide or PP resins Custom compounds available in PA6, PA66 and PP

• Adapting the reinforcement and impact modifier level to your requirements

• Excellent notched impact resistance at low temperature

• High Impact Strength Reinforced

• High stiffness, toughness and impact resistance

Market Segment

• Sport and leisure

• Toys

• Automotive

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Cable Tie UV Stable Flexible Staramide Grades for Cable Tie

Eurostar introduced a Staramide range of UV stabilized enhanced flexible grades in Nylon 6, 66, 12. With varying flexibility and impact. These grades find use mainly in cable ties of various specifications. High flow grades are used for multi-cavity molding. Flexural Modulus is available as low as 250 Mpa.

By using this information as a guide, the user will be better equipped to select the best suited cable tie and material to perform its intended function over a long period of time. For long life and dependable service, there are many factors to consider when selecting the proper cable tie for each application. combinations of conditions which may arise, it is suggested that this data be used as a guide. Sample cable ties should be tested under actual end-use conditions to determine the correct cable tie for the application.

Page 19: Presentation e²p for customers (3)

Starpylen PP Polypropylen. Performances driven, productivity minded

Polypropylen (from unfilled to glass/mineral reinforced)

Starpylen * Reinforced custom compounds available in PP ( homo, copo modified )

• Strength and stiffness

• Shrinkage

• Dimensional stability

• Impact

• Automotive stabilisation ( 1000H @ 150°C )

Major additives:

• Glass fiber, Glass beads

• Carbon fiber

• Minerals

• Magnetc

• HSG (high specific gravity) for the look and feel of metal

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Market Reference in industrial Segment New Solutions in New Segments

HT 25MC MK001AS MX 05039 MF004S MF007AS MF008S MX06023 MX06050 MFM43S MFK42AS MX05038

STARPYLEN® PP resins (from unfilled to glass/mineral reinforced)

MM030 MNF030 PP30ecr MCR13S

MH0255AMH0200A

Viscosity range From extrusion

to long flow injection

molding grades

Polypropylen Homo Copo

Modified grades

Environmental Requirements

Covers (mineral filled ) Enclosures (glass filled ) Enclosures (under the hood Mix fillers ) Enclosures (glass beads and mix) Impact Modified

Covers (reneawable mineral ) Enclosures (natural fibre filled) Enclosures specials (carbon fibre filled ) (High specific gravity )

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High Specific Gravity High Density Products: Performances driven

Density Base Resin Filler Designation 1.50 PP Barium Sulfate HZ50E3 2.00 PP Barium Sulfate HU70E3 2.50 PP Magnetite Steel HZ80E7 2.20 PA6 Barium Sulfate 670E3 2.50 PA6 Magnetite Steel 670E7 2.20 PA6 Barium Sulfate 676E3 3.00 PA6 Magnetite Steel 680E7 4.00 PA6 Copper Beads 680E10 4.10 PA12 Bronze Beads SH0410A

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PPS PPS. Performances driven, productivity minded

PPS Compounds

• Carbon Fiber • Impact Modified • Lubricated PPS • Taylor Made Compounds

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StarL Internally Lubricated Thermoplastics

• Good wear resistance

• Low coefficient of friction

• Noise and Vibration reduction

• Excellent chemical resistance

• Good heat resistance

• Good impact performance

• Eliminate Need for External Lubrication

• Lower cost

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Internally Lubricated Thermoplastics « STARL » PTFE Aramid Fibers, Silicone, Carbon Fibers, Molybdenedisulfide Mineral… Graphite… IKV Self Lubricated Thermoplastic Compounds based on Fluorinated

POM, PA6, PA66, PBT, PS, SAN, PPS, PEEK…..

KTW, ACS, WRAS agreement for specific products Flame Retardancy Colors options

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Material Selection: Lubricants All around best lubricant for plastic on metal wear Effective in many plastic on plastic wear applications Good lubricant for plastic on metal Lowers friction early, may rise long term Works by migration, not generally used near electronics or painting operations Colorable Good in high PV applications & oscillation Prevents slip-stick effects Colorable Fiber Mild boost in stiffness Good against soft metals Powder More cost effective than fiber No increase in mechanical properties 10% is effective limit Naturally yellow, somewhat colorable, prefer to sell black “Moly” actually a nucleating agent, makes surface harder Improves wear resistance, increases friction Used to reduce slip stick in crystalline resins Can make materials brittle Limited to black and gray Good for plastic on metal Often used in water & fluid engineering type of applications Great wear when used with PTFE Can make materials brittle Cost effective Limited to black and gray

PTFE

Silicone

PTFE/Silicone

Aramide

Molybdenum Disulfide

Graphite

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Star L PA6 Product Tree

26

Sta

r L P

A-6

Unfilled

PTFE D51

PTFE / Si D61

PTFE / IKV D83

MoS2 D36

Reinforced

PTFE 30V D51

PTFE /Si 30V D61

MoS2 30V D36

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Star L POM Product Tree

Star L POM Unfilled

PTFE D51

PTFE / Si D61

MoS2 D36

IKV D74

IKV / PTFE D84

Proprietary D61 RU

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Star L PA66 Product Tree

28

Sta

r L P

A-6

6

Unfilled

PTFE D51

PTFE / Si D61

MoS2 D36

Glass Fiber

PTFE 30V D51

PTFE /Si 30V D61

MoS2 30V D36

Carbon Fiber

PTFE 15Y D52

PTFE/Si 15Y D61

PTFE 30Y D51

CF 30Y

Aramid Fiber FA/PTFE D91

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Eurostar-EP develops formulations for specific plastic applications to get a safer and cleaner environment as regard to bacteria.

• Highest Quality Silver Inorganic Anti-Microbial Properties

• Antimicrobial mecanism : Silver Glass type

• Good durability

• Maintenance Cost Savings

• Comply with regulatory requirements

• Good consistent processing

Antimicrobial activity Plastic solutions giving excellent protection against bacteria growth

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Green Products Product innovations that are creating eco-friendly alternatives for the next generation.

EUROSTAR ENGINEERING PLASTICS IS LAUNCHING NEW “ECR”COMPOUNDS

E2P has recently introduced “ECR” range, a new family of thermoplastics compounds showing a reduced carbon footprint. These new

green compounds are based on 100 % recycled reinforcing agents or renewable fillers and have been designed to meet stringent

application requirements with no performance compromise versus traditional fillers, they offer as well a cost effective solution while

meeting the demand of using environmental friendly and sustainable materials in end user applications.

ECR compounds contain at least 20 % of recycled reinforcing agent or recycled fillers including Glass Bead or Renewable Mineral Filler

and are primarily available in PP and PA resins. Although first grades are commercially available, new compounds can be tailor made to

meet specific customer requirements (including new resins, new reinforcing agent and mix thereof).

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PP 30% Bamboo Fibers

PP 30 % Bamboo Fibers

Green Compound based on Bamboo fibers have been selected due to their outstanding mechanical properties profile versus standard natural fibers. Bamboo prodigious growth is not competing with food agriculture. A bamboo forest absorbs 4 times more CO2 than an equivalent wood forest and produces 35 % more oxygen. This outstanding quality should be added to an already excellent global carbon assessment.

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32

Based on Oyster Shell offering an unique source of renewable

mineral fillers. This new family of environmentally friendly filler

avoid the disadvantages of standard mining process such as

natural resources depletion, high energy consumption.

Furthermore they participate to landfill reduction by recycling.

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Security Solutions Brand and Product Protection

Listen what your product has to say Bringing Brand Protection to your Products Adding specific and invisible Marker in any of our resins, Eurostar-EP makes your product immediately recognizable Eurostar Security Solution: By adding markers that are imperceptible to the naked eye but observable to Acoustic Detector, E²P makes your original product audible. When examining a product if it contains the specific marker the detector react with an acoustical signal

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Eurostar-EP Adds specific and invisible Marker in any of our resins. No impact on Product properties (mechanical, flame retardant….) Imperceptible to the naked eye

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When examining a product if it contains the specific marker the detector react with an acoustical signal

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Back-Up

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Overview of the UN Global Compact The UN Global Compact is a strategic policy initiative for businesses that are committed to aligning their operations and strategies with ten universally accepted principles in the areas of human rights, labour, environment and anti-corruption. By doing so, business, as a primary driver of globalization, can help ensure that markets, commerce, technology and finance advance in ways that benefit economies and societies everywhere. As social, political and economic challenges (and opportunities) — whether occurring at home or in other regions — affect business more than ever before, many companies recognize the need to collaborate and partner with governments, civil society, labour and the United Nations. This ever-increasing understanding is reflected in the Global Compact's rapid growth. With over 8700 corporate participants and other stakeholders from over 130 countries, it is the largest voluntary corporate responsibility initiative in the world. Endorsed by chief executives, the Global Compact is a practical framework for the development, implementation, and disclosure of sustainability policies and practices, offering participants a wide spectrum of workstreams, management tools and resources — all designed to help advance sustainable business models and markets

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ZX Red

Phosphorus

Z59 Brominated

PS

Z23 Magnesium Hydroxyde

Z25 Melamine

Polyphosphate

Z22 Melamine Cyanurate

Z27 Organo

Phosphorus