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Manufacturing Group

Shenzhen Shenzhen ·· ChinaChina

Huge manufacturing capacity;Huge manufacturing capacity;Short lead time with quality;Short lead time with quality;

Our value: Made in China with 0 risk.Our value: Made in China with 0 risk.

We have finished 1100 automotive tools, 13 function components (We have finished 1100 automotive tools, 13 function components ( AirventAirvent / / CupholderCupholder), 200 plus part ( Chrome / Double shot) ), 200 plus part ( Chrome / Double shot) projects.projects.

Automotive Tooling/Part & Component SolutionAutomotive Tooling/Part & Component Solution

Business Scope

We focus on automotive tool-based manufacturing.

Stamping & casting partStamping & casting part

Tooling ( Prototype, Production)Tooling ( Prototype, Production)

Plastic & Rubber PartPlastic & Rubber Part

++ ++

Mechanical DesignMechanical Design

Industrial DesignIndustrial Design Process DesignProcess Design

Tool PlanTool Plan

Validation PlanValidation Plan

Manufacturing PlanManufacturing PlanPart/Component ProductionPart/Component Production

Production Tool/Gauge/FixtureProduction Tool/Gauge/FixturePrototypingPrototyping

Prototype ToolPrototype Tool

DesignDesign EngineeringEngineering ManufacturingManufacturing

Business Scope

We focus on automotive tool-based manufacturing.

Success Case—Mold 1

Rear Console - 18 sets

Front Console - 33 sets

D472—Lincoln Crossover Due for 2009MY

3 project managers, 15 project engineers, 90 mold designers, 300 tool workers, 12 tool shops work together to complete the program—71 sets molds.

• Total mold: 71 sets;• T1 lead time: 7 weeks

Short time with qualityShort time with quality

Unlimited manufacturing capacityUnlimited manufacturing capacityOutlet - 20 sets

Console---16 sets

IP TRIM—21 sets

Outlet---32 sets

D385—2008 Lincoln MKS


Success Case—Mold 2• Total mold: 69 sets;• T1 lead time: 8 weeks

Unlimited manufacturing capacityUnlimited manufacturing capacity3 project managers, 15 project engineers, 80 mold designers, 250 tool workers, 12 tool shops work together to complete the program—69 sets molds.

D258—2010 Ford Taurus

Console—24 sets

IP TRIM—25 sets

Outlet--18 sets


Success Case—Mold 3

Unlimited manufacturing capacityUnlimited manufacturing capacity

• Total mold: 67 sets;• T1 lead time: 35 days

3 project managers, 12 project engineers, 90 mold designers, 230 tool workers, 15 tool shops work together to complete the program—67 sets molds.

D471 RegisterD471 RegisterD385 RegisterD385 Register

U387 RegisterU387 Register

GMX 381 RegisterGMX 381 Register


GM Pontiac 2007 G6Code Name: GMX381

SGM 354 SWB CNSL/SGM 354 SWB CNSL/EPB EPB CupholderCupholder ASMASM

Success Case—Function Compnent 1

Ford Flex 2009Code Name: D471




D472 RegisterD472 RegisterD258 RegisterD258 RegisterSGM 354 SWB CNSL/SGM 354 SWB CNSL/EPB EPB CupholderCupholder ASMASM


Lincoln MKSCode Name: D385






Ford Edge Code Name: U387






Lincoln MKT Crossover SUVCode Name: D472






Ford Five HundredD258





SGM 354 SWB CNSL/SGM 354 SWB CNSL/EPB EPB CupholderCupholder ASMASM


Code Name: GMX 354D471 RegisterD471 RegisterD385 RegisterD385 Register





SGM REGAL

CTR LH/RH Chrome Ring

O/B LH/RH Chrome Ring

CTR LH/RH Chrome Ring

O/B LH/RH Chrome Ring

Shifter Ring mold only (New)

Chrome Shifter Ring (New)

Cluster Tunnel F-door RH

F-door LHR-door RH

R-door LH

Premium OB&CTR Inserts

Base OB&CTR Inserts

BASE IP Trim 6 Gauge Chrome RingsConsole Chrome Inserts

Denali ConsoleChrome Ring

Denali ConsoleChrome Lid Latch Insert

Denali ConsoleChrome Button

Cupholder Ring

Chrome chickletfor TAMBOUR DOOR

Cupholder TrimRing (Heat Stake)

Chrome Ring

Vane Knob Insert OB

Knob Insert CTR

insert

chrome ring plate shifter chrome ring

cupholder chrome ring (with mylar)Latch Paddle

Latch Pawl

Chrome Ring IGNITION SWITCHBZL CHAR

IP FLEX

Success Case—Chrome Part

Thumb Wheel

Tambour Door

Tambour Door

Success Case—Double Shot Part

Success Case—Vacuum Forming

Success Case—Stamping Die

Success Case—Stamping Part

• Business Model• Team• Manufacturing Resources• Standard & Work Flow• Information Technology Power

Why we can ?

Our value: Made in China with ZERO risk.Our value: Made in China with ZERO risk.

Business Model

OperationOperation Marketing & SalesMarketing & Sales

SourcingSourcing

Design & EngineeringDesign & Engineering

Project ManagementProject Management

LogisticsLogistics

QualityQuality

ProductionProductionFacilitiesFacilities

Mold makingMold making

Molding/Stamping/CastingMolding/Stamping/Casting

OEM/ODMOEM/ODM

BusinessBusiness Core TeamCore Team IT IT

Integrating the most experienced & excellent HR all over the world into I-Tooling to build the core team (PM; Engineering; Quality…) to operate the tool making business

Integrating the Various & Plentiful local making sourcing to build our huge making capability.

I-Tooling core team compensates the weakness (Market/Engineering/ Management/ Manufacture/Finance) of the various makers to satisfy customer’s progressive requirement.

Information Technology supports the traditional tool making business

IMGIMG

Design Team

Product and Tool Designer (12 employees):

Didier Hurier Technology & Market Consultant-20 years in the group Sommer Allibert from France (now Faurecia)-10 years in production , injection from 150 tones machines to 6000 tonesmachine 300 people, Mold shop 50 people-3 years technical director of Division , France, UK, Spain-3 years managing director of Plastic parts factory-4 years managing director of division , France, USA, Korea (joint venture)Run own company and mold shop in France, Since 5 years he was Europe President for Yudo with his own agency for France, considered in France as one very good injection and mold expert ; Now become one member of IMG team.

Vig, Iuliu Deputy General Manager of Everwill for Engineering & Manufacturing

12 years of North American professional experience in Air Registers Development, Engineering and Manufacturing. Former PMP Engineering Manager and Manufacturing Director for Air Registers.

Mr.Degen, Rudi Project Manager 40 years of general tooling knowledge and In depth conceptual knowledge of Mold Manufacturing

Hot Runner skills in the container, automotive fields and successful aplications in all engineering resins

Truly global professional working with and within Honda, Toyta, Ford, Chrysler and GM

Proven problem solving skills coupled with R&D ideas for new product enhancements

Mr. Anderson Rod Director of Sales & Marketing Over 20 years experience in Automotive parts manufacturing, part design & engineering, project management and tooling.Mr. Anderson has extensive plastic part design &

Engineering experience with several patents registered in Canada and U.S. Product design

and tooling experience includes plastic injection molding, metal stamping, die casting, and all

aspects of part assembly and finishing.Management and guidance to team of over 100 Engineers, Designers, and Sales persons has

been the main function for the recent past years.History of direct working relationships with,

Honda, Toyota, Mercedes, Ford, GM, Chrysler, Delphi, Magna and other Tier 1 suppliers.

Project Management Team

Open IssuesT-FMEA

Program Team (48 employee):12 Program Managers--- more than 15 years tool making experience24 Program Engineers---more than 6 years tool making experience12Program Assistants ---good communication in English

Timing

Engineering Team2 Tool Design Dep.2 Product Design Dep.40 Tool Designers

Tool Design Dept. Part Design Dept.Tool Design Approval

CAE/ Mold flowCAD/ Mold design Tool Design Standards

R&D Dept.

Quality Control Team

Quality Dep.: Mold: 10 QA/QC: Assure tool making Quality3 Process Engineers: Assure tool Run-rate QualityProduct: 16 QA/QC, 25 QC operators: Assure part Production quality.

CMM Projector

ISO 9001TS 16949Certified

Documents: Steel Certification; CMM Reports; Process Reports; Tool Approval…

Mold Tryout Center: 80T to 660T

Various & plentiful tool making sourcing

Hungry Wolves

40 facilities will get involved in your project.

Tooling Molding Coating Stamping Casting

Fully owned

（1)

JV

（5

）

Contractor

（12

）

Fully owned

（2)

JVt

（3

）

JV

（1

）

Contractor

（10

）

Contractor

（1

）

Fully owned

（1)

Tool Shops

WirecutWirecutCNCCNC EDMEDM

Various machines enable us to complete all kinds of moulds of automotive interior parts in a short lead time.

Capacity can be expanded fast and unlimitedly in our Business Model, while the Quality, Lead Time, Cost are under the control completely.

EDM (double head)EDM (double head)

Working site

Function Component Production

Molding ShopMolding Shop

Mold ShelfMold Shelf MixerMixer CrasherCrasher

Two shot Machine, up to 400TTwo shot Machine, up to 400T

Injection MachineInjection Machine

Molding Machine, up to 400TMolding Machine, up to 400T

Various machines enable us complete all kinds of moulds of automotive interior trim parts in a short lead time.

Capacity can be expanded fast, while the Quality, Lead Time, Cost are under the control completely.

More information please see Machine List.

Founded in 2003

Stamping

Product DesignProduct Design

Process DesignProcess Design

Tool, Gauge, FixtureTool, Gauge, Fixture

DVDV

TeamTeam

Work Flow

Material, Outsourcing partMaterial, Outsourcing part

PV, Pre ProductionPV, Pre Production

SOPSOP


From concept design to SOP, 3-4 months.

PlanPlan

DesignDesign

BuildBuild

DeliveryDelivery

TryoutTryout

• IMG’s core competence is TOOL, which is the core for tool-based part production as well;• Prototype part can be work out within 7 days by our fast prototyping technology , which enable customer to put the new product on market in short time.

Work Flow





DVDV

TeamTeam



SOPSOP

3D Math Input3D Math Input

Design ReviewDesign Review

3D3D Detailed DesignDetailed Design

Layout DesignLayout Design

Design ReviewDesign Review

Concept DesignConcept Design

ReviewReview

2D Drawing2D Drawing

BOMBOM

MoldflowMoldflow, TFMEA, TFMEA

Detailed design and review, expertise and technology will avoid 95% failures.

Work Flow


PlanPlan

DesignDesign

BuildBuild

DeliveryDelivery

TryoutTryout




DVDV

TeamTeam



SOPSOP

Steel PurchaseSteel Purchase

Cavity Polishing

Cavity CNC

Cavity EDM

OTSOTS

Cavity steel IQC

Core steel IQC

More than 40 nodes in the work flow of project management are entirely controlled in real time by IMG’sproprietary information system.

Work Flow


PlanPlan

DesignDesign

BuildBuild

DeliveryDelivery

TryoutTryout




DVDV

TeamTeam



SOPSOP

Africa

W. Europe

N.A.

E. Asia

E. Europe

Customer can get the real time data of project by access the internet.

S.E. Asia

Oceania

IT Support

IT SystemIT System

ERP II--M3M3II--M2M2

OC Operation Center

PlantPlant

IMGIMG

DEC Data Exchange CenterCustomerCustomer

IT Platform

ERPERPECSECS

OnlineOnlineEEnterprise nterprise RResources esources PPlan Systemlan System

DData ata EExchange xchange CCenterenterEEngineer ngineer CCollaboration ollaboration SSystemystem

DECDEC Video MeetingVideo MeetingCustomers and project managers registered on the DECcan get the real time data to monitor their projects.

ECS (Engineering Collaboration System) is a an internet instant communication tool, by which parties of project can communicate with each other, while 3D model can be showed and interactively transformed, that’s convenient and efficient for technical discussion.

ERP I-M3/I-M2 is a professional ERP system for mold-making to manage tool shops.

Video Meeting a professional online

service system

Enable running 300 tools at the same time

Why can we save money for you?

15-20% Save! Innovation of SCMZero Risk!+ =

• Save Audit cost:Only audit IMG, We guarantee the quality & timing for you.

• Save communication & travel cost:“One Stop Service”; You touch only with IMG.

• Save purchasing Cost:“Hungry Wolves” -- never care the poor or difficult works.

• Centralized purchasing & Logistics

Competitive

Lead Time(T1): Only 10 weeks

Tryout Times: only 3

Cav.Runner System:Action:

Press (T):Mold Size L-W-SH (mm)

Lead time :

Material Spec.:

Hot to Cold20PP

280010 Weeks:

1:

2133.6x1422.4x1061.6

Tool weight: 25.13Tons

Panel Qtr Trim RH

Mold size: 2133.6X1422X1061.6

We built the large tools in short time

Competitive

Part

Cav.Runner System: Hot

11Dylark603 x 275 x 1731303 Weeks:

1

Action:


Lead time :

Material Spec.:

LOWER RETAINER

Prototype Mold

Lead time is only 21 days

Cav.Runner System: Hot

4ABS1016*711*8954606Weeks:

1

Action:


Lead time :

Material Spec.:

Mold

Part

3D Model

INNER BIN

The most difficult Action

Production Mold

We built the most difficult tools in short time

Cav.Runner System:

NOPC-ABS

4 Weeks:

1

Action:


Lead time :

Material Spec.:

Part

3D Model

Competitve

We made the outlet tools in 30 days; Tuning to PPAP in 40 days

Part

Mold

Cav.Runner System: Cold

NOPOM

80

12

Action:


Lead time :

Material Spec.:

CONSOLE HOUSING

CONSOLE STRIPS & LINKS

Hot:

12021.65"x19.7"x24.37"

17.71"x11.81"x13.85"

4 Weeks

OutletOutlet

Cav.Runner System:

6 Weeks

1+1

Action:


Lead time :

Material Spec.:

Part3D Model

Tambour Door

Cold

200

ABS1524x1079.5x1055.31

No

Double Injection

few shop can build the Tambour Door tool in China

Competitive

GMT900—2007 Chevrolet Silverado

Totally 13 sets tools;Mold making lead time: 5 weeks.2 PM managers, 8 project engineers, 10 tool designers, more than50 workers, 3 tool shops are involved for this project;

Other Success Case

GMX381— Pontiac 2007 G6

• Totally 5 sets tools;• Mold making lead time: 4 weeks.• 1 PM managers, 2 project engineers, 5 tool

designers, more than 30 workers, 1 tool shops are involved the project;

Other Success Case

RT—2008 Chrysler


designers, more than 80 workers, 3 tool shops are involved the project; Mold weight:25T; Molding machine:2800T

Other Success Case

C170 2008-Ford Focus


designers, more than 75 workers, 2 tool shops are involved the project;

Other Success Case

• Failure in Australia, 12 tools have been rebuilt by i-tooling.

• Lead time: 8 weeks

D471D471—Ford-Flex

Export to FORD North America

Outlet—49 tools(5 styles)

Console—12 tools

Other Success Case

Other Success Case

SGM GMX 354 SWB CNSL/EPB

• Totally 4 sets tools.• Mold making lead time: 4 weeks.• 1 PM managers, 3 project engineers, 4 tool designers, more than

30 workers, 2 tool shops are involved the project.

Function component: Cup holder

Customer

CONTACTS

Thank you.Thank you.

Contact : Tony YangContact : Tony YangPosition: General Position: General ManagerManager

Tel: +86 755 61551006Tel: +86 755 61551006Fax:+86 755 81728869Fax:+86 755 81728869Cell phone:+86 Cell phone:+86 1350280395513502803955

EE--mail: mail: [email protected]@i--tooling.comtooling.comWebsite: Website: http://www.ihttp://www.i--tooling.comtooling.comPost Code: 518104Post Code: 518104Add. : Shenzhen, Guangdong, P.R. ChinaAdd. : Shenzhen, Guangdong, P.R. China