Presented by: Anne Temple | Date: March, 2009

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Presented by: Name Surname | Date: Monday, September 22, 2008

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Presented by: Name Surname | Date: Monday, September 22, 2008

Nampak Plastics

FSA (NI) Food Contact Packaging:

Industry InsightPresented by: Brian Kerr Date: 18th October 2012

Nampak Pennybridge

Nampak operate a hole in the wall supply from blowmoulder direct to filler. Pennybridge manufacturers 1 pint, 1 litre and 2 litre bottles made from HDPE and 10 % post consumer rHDPE and can produce up to 100 million bottles per annum. The environmental benefits for this type of operation is substantial due to no transport requirements or secondary packaging.

Sourcing of raw materials and traceability

All raw materials are sourced from approved suppliers. The suppliers are risk assessed and rated as A, B or C.

Bought in batches.

Certificate of Analysis submitted for every load.

Rigid procedure for acceptance of materials

Sourcing of raw materials and traceability

Packs identified with site, machine, product code, time of manufacture and date.Internal product recall tests.Customer product recall tests.Written procedure for product recallWritten procedure for all stages of delivery and productionAll documents controlled and accountable. Signatures required.

Processing

Silos, blender, blowmoulder, cooling track, trimmer, upender, SLD, VIS & VMS cameras, bagger, conveyance, debagger/ trailer or elevator to inverter and filler. Munchy and granulators for reject product and waste recycling.

Good Manufacturing Practice

Pre requisites in place>

Building & Equipment Design

Pest Control

Waste and Drainage Control

Sanitisation and maintenance

Operational Control

Good Manufacturing Practice

Full Document control

Planned Preventative Maintenance in place

Approved Contractors on Site

Approved chemical list for site

Blades: individually numbered

Wood & Nut free Site

Plasters log

Good Manufacturing Practice

5S program

Induction/ code of Practice for all visitors and Contractors.

Food grade metal detectable pens

Visitor Control

Return to Work Control

Commissioning audits

Hygiene

Risks>Biological hazard: small riskChemical: low riskForeign body: highest risk for the site.

Controlled by>Glass & hard plastics list and audits.LogbooksSwab testingCleaning schedules, written instructions & records.Hygiene & GMP inspections.Training

Summary/ Conclusion

• Follow the Management circle of responsibility

• Follow the 12 steps of a HACCP.

• Achieve and Maintain BRC standards

The key message: Is produce a safe quality product for your Customer because if you don’t somebody else will.

Thank You

• Any questions?