press-in units qmp line€¦ · force sensor 50 kn for qmp 100 50 10 - 50 qmp-1000050 force sensor...
TRANSCRIPT
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PRESS-IN UNITS QMP line
Overview of the different construction sizes
Type
Models Maximum force in kN
> QMP 80 2,5 | 5 | 10 | 20
> QMP 100 30 | 40 | 50 | 60
> QMP 140 70 | 100 | 120
The illuminated field at the tool shows the status of the joining process.
QMP 80 QMP 100 QMP 140
NOK RUN OK
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The correct press tool for press-in, joining and forming operations
The requirements to a press-in unit are multifaceted. The QMP series offers you products which are especially configured for your application. In the suitable size, with the suitable force, in the required precision, with the suitable stroke. Components of QMP press-in units ⋅ Maintenance-free servo motor ⋅ Robust square-cut stainless steel case ⋅ Optimisation of the frame size by the use of a motor offset ⋅ Hold force with electromechanical brake, backstop and force control Advantages of QMP press-in units ⋅ Insensitive against electro-magnetic radiation due to digital data transfer ⋅ Designed for press forces and pull forces ⋅ Absolut measuring system eliminates the need for a reference run ⋅ Illuminated field for indication of the joining status ⋅ Simple programmable at the control unit or via external PC
With force transducer and length/stroke measuring system QMP press-in units have a digital force transducer, is located directly in the plunger. With this, the upcoming force can be collected very precise. The accuracy-deviation is max. 0,5 % of the final value. The length/stroke can be measured relative or absolute. The method for the stroke measurement can be adjusted in the control system. Both systems working with a resolution of 0,003 mm and a length repeat accuracy of 0,01 mm. Suitable control units for presses of the QMP series
Control unit MultiClassic FL
MultiPro FL suitable for type QMP, SMP QMP, SMP
Classic Pro
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QMP 80 series
A) QMP 80 basic version 1) with 200 mm, 2) with 300 mm, 3) with 500 mm stroke
Type
Stroke mm
Max. speed mm/s
Article number
QMP 80 / XX 200 00 XX 00 00 200 200 QMP-0803002
QMP 80 / XX 300 00 XX 00 00 300 200 QMP-0803003
QMP 80 / XX 500 00 XX 00 00 500 200 QMP-0803005
Resolution length (stroke) measurement 0,003 mm, length (stroke) repeat accuracy 0,01 mm by about 20 mm/s
B) QMP 80 execution force sensor 2,5 kN / 5 kN / 10 kN / 20 kN / 25 kN
Type
Max. force kN
Application area kN
Article number
Force sensor 2,5 kN for QMP 80 2,5 0,4 - 2,5 QMP-0800002
Force sensor 5 kN for QMP 80 5 0,8 - 5 QMP-0800005
Force sensor 10 kN for QMP 80 10 2 - 10 QMP-0800010
Force sensor 20 kN for QMP 80 20 4 - 20 QMP-0800020
Force sensor 25 kN for QMP 80 25 5 - 25 QMP-0800025
Force accuracy 0,5 %
A 1 D
C
E
A 2 A 3 D D
B
C
B
C
B
F G
D
D
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C) QMP 80 execution of the press-in unit Press / Pull / Press & Pull
Type
Force measurement Tool bracket Article number
QMP 80 execution DR in direction press DIN810 A20, Ø20H7 45 deep QMP-0801000
QMP 80 execution ZU in direction pull M20 x 1,5 40 deep QMP-0801005
QMP 80 execution DZ in direction press and pull M20 x 1,5 40 deep QMP-0801010
D) Motor force-hold-brake
E) Motor offset
Type Article number Type Article number
Motor force-hold-brake MHB QMP-
Motor offset V2 QMP-0803105
F) Force-hold-brake
G) Backstop
Hold force
Type Article number Type Article number
Force-hold-brake HB QMP-0803110
RS-L (for QMP 80 with V2) QMP-0803116 RS-R (for QMP 80 without V2) QMP-0803117
Accessories
Type Article number
Portal frame for QMP 80 (according to customer specification) QMP-0808000
C-frame for QMP 80 (according to customer specification) QMP-0808500
Cable Cables for interconnection between press-in unit and control system
Type
Cable length
Article number
Cable set DS57 / QMP80 / SMP400 | DSP05 5 m MK-0809005
Cable set DS57 / QMP80 / SMP400 | DSP10 10 m MK-0809010
Cable set DS57 / QMP80 / SMP400 | DSP15 15 m MK-0809015
Cable set DS57 / QMP80 / SMP400 | DSP05 - with shielding 5 m MK-0809105
Cable set DS57 / QMP80 / SMP400 | DSP10 - with shielding 10 m MK-0809110
Cable set DS57 / QMP80 / SMP400 | DSP15 - with shielding 15 m MK-0809115
Maintenance accessories QMP / SMP Service package
Type Article number
Lubrication set (grease gun, armoured hose, grease cartridge and lubrication tube set) DSM-281990
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QMP 100 series
A) QMP 100 basic version 1) with 200 mm, 2) with 300 mm, 3) with 500 mm stroke
Type
Stroke mm
Max. speed mm/s
Article number
QMP 100 / XX 200 00 XX 00 00 200 200 QMP-1003002
QMP 100 / XX 300 00 XX 00 00 300 200 QMP-1003003
QMP 100 / XX 500 00 XX 00 00 500 200 QMP-1003005
Resolution length (stroke) measurement 0,003 mm, length (stroke) repeat accuracy 0,01 mm by about 20 mm/s
B) QMP 100 execution force sensor 30 kN / 40 kN / 50 kN / 60 kN
Type
Max. Force kN
Application area kN
Article number
Force sensor 30 kN for QMP 100 30 6 - 30 QMP-1000030
Force sensor 40 kN for QMP 100 40 8 - 40 QMP-1000040
Force sensor 50 kN for QMP 100 50 10 - 50 QMP-1000050
Force sensor 60 kN for QMP 100 60 12 - 60 QMP-1000060
Force accuracy 0,5 %
A 1 D
E
B
A 2 A 3 D D
D
D
F G
C
B
C
C
B
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C) QMP 100 execution of the press-in unit Press / Pull / Press & Pull
Type
Force measurement Tool bracket Article number
QMP 100 execution DR in direction press DIN810 A25, Ø25H7 50 deep QMP-1001000
QMP 100 execution ZU in direction pull M24 x 1,5 55 deep QMP-1001005
QMP 100 execution DZ in direction press and pull M24 x 1,5 55 deep QMP-1001010
D) Motor force-hold-brake
E) Motor offset
Type Article number Type Article number
Motor force-hold-brake MHB QMP-
Motor offset V2 QMP-1003105
F) Forc-hold-brake
G) Backstop
Hold force
Type Article number Type Article number
Force-hold-brake HB QMP-1003110
RS-L (for QMP 100 with V2) QMP- RS-R (for QMP 100 without V2) QMP-
Accessories
Type Article number
Portal frame for QMP 100 (according to customer specification) QMP-1008000
C-frame for QMP 100 (according to customer specification) QMP-1008500
Cable Cables for interconnection between press-in unit and control system
Type Cable length
Article number
Cable set DS80 / QMP100/140 / SMP500 | DSP05 5 m MK-1009005
Cable set DS80 / QMP100/140 / SMP500 | DSP10 10 m MK-1009010
Cable set DS80 / QMP100/140 / SMP500 | DSP15 15 m MK-1009015
Cable set DS80 / QMP100/140 / SMP500 | DSP05 - with shielding 5 m MK-1009105
Cable set DS80 / QMP100/140 / SMP500 | DSP10 - with shielding 10 m MK-1009110
Cable set DS80 / QMP100/140 / SMP500 | DSP15 - with shielding 15 m MK-1009115
Maintenance accessories QMP / SMP Service package
Type Article number
Lubrication set (grease gun, armoured hose, grease cartridge and lubrication tube set) DSM-281990
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QMP 140 series
A) QMP 140 basic version 1) with 200 mm, 2) with 300 mm, 3) with 500 mm stroke
Type
Stroke mm
Max. speed mm/s
Article number
QMP 140 / XX 200 V2 XX 00 00 200 100 QMP-1403002
QMP 140 / XX 300 V2 XX 00 00 300 100 QMP-1403003
QMP 140 / XX 500 V2 XX 00 00 500 100 QMP-1403005
Resolution length (stroke) measurement 0,003 mm, length (stroke) repeat accuracy 0,01 mm by about 20 mm/s
B) QMP 140 execution force sensor 70 kN / 100 kN / 120 kN
Type
Max. force kN
Application area kN
Article number
Force sensor 70 kN for QMP 140 70 10 - 70 QMP-1400070
Force sensor 100 kN for QMP 140 100 20 - 100 QMP-1400100
Force sensor 120 kN for QMP 140 120 24 - 120 QMP-1400120
Force accuracy 0,5 %
A 1
B
C
A 2 A 3 E F
B
C B
C
D D D
D
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C) QMP 140 execution of the press-in unit Press / Pull / Press & Pull
Type
Force measurement Tool bracket Article number
QMP 140 execution DR in direction press DIN810 A50, Ø50H7 85 deep QMP-1401000
QMP 140 execution ZU in direction pull M36 x 3 50 deep QMP-1401005
QMP 140 execution DZ in direction press and pull M36 x 3 50 deep QMP-1401010
D) Motor force-hold-brake
Type Article number
Motor force-hold-brake MHB QMP-
D) Force-hold-brake
E) Backstop
Hold force
Type Article number Type Article number
Force-hold-brake HB QMP-1403110
Backstop RS QMP-1403115
Accessories
Type Article number
Portal frame for QMP 140 (according to customer specification) QMP-1408000
C-frame for QMP 140 (according to customer specification) QMP-1408500
Cable Cables for interconnection between press-in unit and control system
Type
Cable length
Article number
Cable set DS80 / QMP100/140 / SMP500 | DSP05 5 m MK-1009005
Cable set DS80 / QMP100/140 / SMP500 | DSP10 10 m MK-1009010
Cable set DS80 / QMP100/140 / SMP500 | DSP15 15 m MK-1009015
Cable set DS80 / QMP100/140 / SMP500 | DSP05 - with shielding 5 m MK-1009105
Cable set DS80 / QMP100/140 / SMP500 | DSP10 - with shielding 10 m MK-1009110
Cable set DS80 / QMP100/140 / SMP500 | DSP15 - with shielding 15 m MK-1009115
Maintenance accessories QMP / SMP Service package
Type Article number
Lubrication set (grease gun, armoured hose, grease cartridge and lubrication tube set) DSM-281990
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Technical data
Press-in units of the QMP series are designed for the measurement of pulling and pressing forces. They consist out of a robust square-cut stainless steel case with a servo motor, recirculating ballscrew for converting the rotary movement into a linear movement, integrated digital force transducer and absolute position encoder for control and direct measurement of force and length (stroke). LED status report at the press-unit show the operating status and the result.
⋅ Force control, position control and signal control are integrated ⋅ Integrated digital parameter memory module enables error-free setup ⋅ Drift-free force measurement ⋅ Monitoring with envelope technology and windowing (press-in control system) ⋅ Thanks to the high-precision DMS force transducer, only one measuring range is necessary ⋅ Linearisation of the stroke/length (bending-up compensation)
Product designation QMP 80 QMP 100 QMP 140 Max. force (nominal load) 2,5 | 5 | 10 | 20 kN 30 | 40 | 50 | 60 kN 70 | 100 | 120 kN
Drive motor Electronically controlled, maintenance-free servo motor Motor mounting Vertical | Motor offset Vertical | Motor offset Motor offset Accuracy force measurement (nom.force) 0,5 % of the final value
Executions force measurement Digital load cell DR (press), ZU (pull) oder DZ (press and pull) Hold time of the nominal force max. 2,5 s / holding force via backstop RS, hold time arbitary Stroke 200 mm, 300 mm oder 500 mm stroke distance
Execution stroke/length measurement Absolute position encoder, enables absolute and relative stroke measurement
Stroke/length repeat accuracy < 0,01 mm (by about 20 mm/s) Resolution stroke/length measurement 0,003 mm
Nominal speed 200 mm/s 200 mm/s 100 mm/s Plunger Recirculating ballscrew Stroke cycles min. 5 million at nominal force
Tool bracket DR (execution press) DIN 810 A20 DIN 810 A25 DIN 810 A50 Tool bracket ZU (execution pull) M20 x 1,5 40 deep M24 x 1,5 55 deep M36 x 3 50 deep Max. weight of additional tool approx. 10 kg approx. 10 kg approx. 10 kg
Weight of press with 200 mm stroke approx. 21 kg approx. 45 kg approx. 145 kg Weight of press with 300 mm stroke approx. 25 kg approx. 50 kg approx. 175 kg Weight of press with 500 mm stroke approx. 35 kg approx. 60 kg approx. 215 kg
Assembly Face side, screws as well as centring via locating flange Installation position arbitary Lubrication interval 600.000 force cycles
Anti-twist protection Fitting groove with ball bearing guide Internal overdrive protection Range limits; final range driven in / driven out Independent emergency stop In case of an overload (force, current, stroke, temperature motor)
Power pack DS-H Typ 2, type 5 DS-V type 5 DS-V type 5 Main voltage power pack 220-240 V / 50 Hz 3 x 400 VAC / 50 Hz 3 x 400 VAC / 50 Hz
Accessories
⋅ Portal frame / C-frame ⋅ Motor offset ⋅ Force-hold-break / Backstop (Hold force) ⋅ Lubrication set
QMP 80 QMP 100 QMP 140
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Technical drawings QMP 80 series
QMP 80 /05/10/20 Motor mounted vertical QMP 80 /05/10/20 V2 (Motor offset)
Type
A mm /05/10 /20
B mm /05/10/20
Type A mm /05/10 /20
B mm /05/10/20
QMP 80 200 mm stroke 139 179 607 ±2 QMP 80 V2 200 mm stroke 139 179 649 ±3
QMP 80 300 mm stroke 139 179 717 ±3 QMP 80 V2 300 mm stroke 139 179 759 ±3
QMP 80 500 mm stroke 139 179 917 ±3 QMP 80 V2 500 mm stroke 139 179 959 ±3
10
125
96 ±
0,5
20 ±
0,2
M12 (3x120°) (In execution DR position is undefined)
M10-20 25 deep (4x)
PCD-Ø80 ±0,2
C
Vie
w C
Plun
ger d
rillin
g D
R: D
IN81
0 Ø
20H
7 45
dee
p Z
U: M
20x1
,5 4
0 de
ep
25 M
ount
ing
surfa
ce
Ø35.5h6
Ø40
Ø60h6
67
84
A
Free
spa
ce fo
r plu
g an
d ca
ble
Free
spa
ce fo
r plu
g
36
50
□ 80
110
177
Dim
. B
Dim
. A
Vie
w A
Free
spa
ce
for p
lug Free space
for plug B Ø54
15
75
80
99
25 M
ount
ing
surfa
ce
Dim
. B
Dim
. A
96 ±
0,5
Ø60h6
Ø40
Ø35.5h6 A 20
±0,
2
90 ±0,2
187,
5 ±0
,2
□ 80
10
M12 (3x120°)
PCD-Ø80 ±0,2
M10-20 25 deep (4x)
144 ±0,2
90
50
125 ±0,2
218,
6 11
0 75
Ø76 65
116,
5 ±2
15
0
40 Ø65,19
97,5
Plun
ger d
rillin
g D
R: D
IN81
0 Ø
20H
7 45
dee
p Z
U: M
20x1
,5 4
0 de
ep
View B
Vie
w A
Sta
rting
poi
nt s
troke
(le
ngth
mea
sure
men
t)
Sta
rting
poi
nt s
troke
(le
ngth
mea
sure
men
t)
90
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QMP 80 /05/10/20 Back stop (hold force) QMP 80 /05/10/20 Force-hold-break
Type
A mm /05/10 /20
B mm /05/10 /20
C mm 05/10/20
QMP 80 V2 RS 200mm stroke 139 179 386 ±2 427±2 649
QMP 80 V2 RS 300mm stroke 139 179 386 ±2 427±2 759
QMP 80 V2 RS 500mm stroke 139 179 386 ±2 427±2 959
A
75
20
Free
spa
ce fo
r plu
g Fr
ee s
pace
for p
lug
97,5 Free space for plug
219
110
40
□ 90 D
im. C
Dim
. A
Dim
. B
64,7
5
□ 80 60
80
77
35
75
150
Free
spa
ce
for p
lug
25 M
ount
ing
surfa
ce Ø40
A 90 ±0,2
187,
5 ±0
,2
M12(3x120°)
20 ±
0,2
10
144 ±0,2
65
50
M10-20 25 deep (4x)
PCD-Ø80 ±0,2 150 ±0,2
Plu
nger
dril
ling
428
±2
Vie
w B
Vie
w A
Ø35,5h6
96 ±
0,5
Ø60h6
Ø40
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Technical drawings QMP 100 series
QMP 100 /30/40/50 Motor mounted vertical QMP 100 /30/40/50 V2 (Motor offset)
Type
A mm /30/40/50
Typ A mm /30/40/50
QMP 100 200 mm stroke 792 ±2 QMP 100 V2 200 mm stroke 833 ±2
QMP 100 300 mm stroke 892 ±2 QMP 100 V2 300 mm stroke 933 ±3
QMP 100 500 mm stroke 1092 ±2 QMP 100 V2 500 mm stroke 1133 ±3
B
238
109
Free
spa
ce
for p
lug
Free
spa
ce
for p
lug
Dim
. A
217,
5 11
0 50
□ 100
25 ±
0,1
20
144
±0,5
Plun
ger d
rillin
g D
R: D
IN81
0 Ø
25H
7 50
dee
p Z
U: M
24x1
,5 5
5 de
ep
44 M
ount
ing
surfa
ce
Ø50h6
Ø55h6
Ø75h6
A
Vie
w B
Vie
w A
161,2 142,5
50
68 ±0,2
68 ±
0,2
M12-23 27 deep (4x)
M12 (3x120°)
B
150
Free
spa
ce fo
r plu
g
20
108,7
Ø50h6
Ø55h6
Ø75h6
A
44 M
ount
ing
surfa
ce
Plun
ger d
rillin
g
DR
: DIN
810
Ø25
H7
50 d
eep
ZU
: M24
x1,5
55
deep
Fr
ee s
pace
for p
lug
142,5 ±0,2 105 ±0,2 37,5 ±0,2
146 ±0,2
215
±0,5
50
68 ±0,2
68 ±
0,2
M12-23 27 deep(4x)
Vie
w A
Vie
w B
M12 (3x120°)
25 ±
0,1
144
±0,5
20
□ 100 Dim
. A
238
142
±2
40
40
65
Free
spa
ce fo
r plu
g
75
110
75
259
Sta
rting
poi
nt s
troke
(le
ngth
mea
sure
men
t)
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QMP 100 /30/40/50 Backstop (hold force) QMP 100 /30/40/50 Force-hold-break
Type
A mm /30/40/50
QMP 100 V2 RS 200 mm stroke 833 ±2
QMP 100 V2 RS 300 mm stroke 933 ±3
QMP 100 V2 RS 500 mm stroke 1133 ±3
B
20
75
Free
spa
ce
for p
lug
Free
spa
ce
for p
lug
Plun
ger d
rillin
g D
R: D
IN81
0 Ø
25H
7 50
dee
p
ZU: M
24x1
,5 5
5 de
ep
44 M
ount
ing
surfa
ce
Ø50h6
Ø55h6
Ø75h6
A
Vie
w B
Vie
w A
M12-23 27 deep (4x)
146
50
65
105
142,5
215
105
68 ±
0,2
68 ±0,2
Ø95
25 ±
0,1
20
144
±0,5
□ 100
Dim
. A
259
110
110
40
Ø100
Free space for plug
□ 10
8
59
0 ±2
60
565
±2
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Technical drawings QMP 140 series
QMP 140 /70/100 V2 (Motor offset)
Type
A mm /70/100
QMP 140 V2 200 mm stroke 845 ±2
QMP 140 V2 300 mm stroke 945 ±3
QMP 140 V2 500 mm stroke 1145 ±3
Plun
ger d
rillin
g D
R: D
IN81
0 Ø
50H
7 85
dee
p Z
U: M
36x3
50
deep
70 M
ount
ing
surfa
ce
Ø84h6
Ø90
Ø110h6
40 ±
0,1
109
□ 140
50
40
144
100
105
105
98 ±
0,2
98 ±0,2
Vie
w C
M16-40 45 deep (4x)
Vie
w A
C
A
M20 (3x120°) (In execution DR position is undefined)
183 15
Free
spa
ce
for p
lug
Free
spa
ce
for p
lug
238
443,
5 D
im.
A
63
150
40
75
50
110 17
7
155
275
75
□ 140
Sta
rting
poi
nt
stro
ke (l
engt
h
mea
sure
men
t)
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QMP 140 /70/100 Backstop (hold force) QMP 140 /70/100 Force-hold-break
654
±2
625,
5 ±2
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Portal frame for press-in units of the QMP/SMP series
Portal frame, manufactured acc. to customers specification. Depending on the selected press, the dimensions marked with a question mark, can be defined individually. Please gather dimensions of the press-in unit from the corresponding drawing.
19
20
12
Stroke
? ?
? ?
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C-frame for press-in units of the QMP/SMP series
C-frame, manufactured acc. to customers specification. Depending on the selected press, the dimensions marked with a question mark, can be defined individually. Please gather dimensions of the press-in unit from the corresponding drawing.
150 - 280
Stroke
210 - 330
12
19
25
9
? ? ? ?
?
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PRESS-IN UNITS SMP line
Overview of the different construction sizes
Type
Models Maximum force in kN
> SMP 300 0,5 | 1 | 2
> SMP 400 5 | 10
> SMP 500 20 | 30 | 50 | 70
SMP 300 SMP 400 SMP 500
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The correct press tool for press-in, joining and forming operations
The requirements to a press-in unit are multifaceted. The SMP series offers you products which are especially configured for your application. In the suitable size, with the suitable force, in the required precision, with the suitable stroke. Components of SMP press-in units ⋅ Maintenance-free servo motor ⋅ Housing out of stainless steel and aluminium ⋅ Compact design by the use of a motor offset Advantages of SMP press-in units ⋅ Simple construction for the rough industrial environment ⋅ Insensitive against electro-magnetic radiation due to digital data transfer ⋅ Absolut measuring system eliminates the need for a reference run ⋅ Simple programmable at the control unit or via external PC
With force transducer and length/stroke measuring system SMP press-in units have a digital force transducer, is located directly near the plunger. With this, the upcoming force can be collected very precise. The accuracy-deviation is max. 1 % of the final value. The length/stroke can be measured relative or absolute. The method for the stroke measurement can be adjusted in the control system. Both systems working with a resolution of 0,003 mm and a length repeat accuracy of 0,01 mm. Suitable control units for presses of the SMP series
Control unit MultiClassic FL
MultiPro FL suitable for type SMP, QMP SMP, QMP
Classic Pro
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SMP 300 series
A) SMP 300 basic version Press 1) with 100 mm, 2) with 200 mm, 3) with 400 mm stroke
Type
Stroke mm
Max. speed mm/s
Article number
SMP 300 / XX 100 V2 DR 00 00 100 350 SMP-303001
SMP 300 / XX 200 V2 DR 00 00 200 350 SMP-303002
SMP 300 / XX 400 V2 DR 00 00 400 350 SMP-303004
Resolution length (stroke) measurement 0,003 mm, length (stroke) repeat accuracy 0,01 mm by about 20 mm/s Tool bracket DIN 810 A8
B) SMP 300 execution force sensor 0,5 kN External mounted digital force sensor
Type
Max. force kN
Application area kN
Article number
Force sensor 0,5 kN for SMP 300 0,5 0,1 - 0,5 SMP-300005
Force accuracy 1 %
A 1
C
B
A 2 A 3
C C
B
B
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C) SMP 300 execution force sensor 1 kN / 2 kN
Type
Max. force kN
Application area kN
Article number
Force sensor 1 kN for SMP 300 1 0,2 - 1 SMP-300010
Force sensor 2 kN for SMP 300 2 0,4 - 2 SMP-300020
Force accuracy 1 %
Accessories
Type Article number
Portal frame for SMP 300 (according to customer specification) SMP-3008000
C-frame for SMP 300 (according to customer specification) SMP-3008500
Cable Cable for interconnection between nutrunner and control system
Type
Cable length
Article number
Interconnecting cable DS34 / DS44 / SMP300 | DSP05 5 m MK-2409005
Interconnecting cable DS34 / DS44 / SMP300 | DSP10 10 m MK-2409010
Interconnecting cable DS34 / DS44 / SMP300 | DSP15 15 m MK-2409015
Interconnecting cable DS34 / DS44 / SMP300 | DSP05 - angled 90° right 5 m MK-2409105
Interconnecting cable DS34 / DS44 / SMP300 | DSP10 - angled 90° right 10 m MK-2409110
Interconnecting cable DS34 / DS44 / SMP300 | DSP15 - angled 90° right 15 m MK-2409115
Interconnecting cable DS34 / DS44 / SMP300 | DSP05 - angled 90° left 5 m MK-2409205
Interconnecting cable DS34 / DS44 / SMP300 | DSP10 - angled 90° left 10 m MK-2409210
Interconnecting cable DS34 / DS44 / SMP300 | DSP15 - angled 90° left 15 m MK-2409215
Maintenance accessories QMP / SMP Service package
Type Article number
Lubrication set (grease gun, armoured hose, grease cartridge and lubrication tube set) DSM-281990
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SMP 400 series
A) SMP 400 basic version Press 1) with 100 mm, 2) with 200 mm, 3) with 400 mm stroke
Type
Stroke mm
Max. speed mm/s
Article number
SMP 400 / XX 100 V2 DR 00 00 100 200 SMP-403001
SMP 400 / XX 200 V2 DR 00 00 200 200 SMP-403002
SMP 400 / XX 400 V2 DR 00 00 400 200 SMP-403004
Resolution length (stroke) measurement 0,003 mm, length (stroke) repeat accuracy 0,01 mm by about 20 mm/s Tool bracket with mounting drill holes
B) SMP 400 execution force sensor 5 kN / 10 kN
Type
Max. force kN
Application area kN
Article number
Force sensor 5 kN for SMP 400 5 1 - 5 SMP-400005
Force sensor 10 kN for SMP 400 10 2 - 10 SMP-400010
Force accuracy 1 %
A 1
B
A 2 A 3
B B
C C C
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C) Motor force-hold-break
Type Article number
Motor force-hold-break MHB SMP-
Accessories
Type Article number
Portal frame for SMP 400 (according to customer specification) SMP-4008000
C-frame for SMP 400 (according to customer specification) SMP-4008500
Cable Cables for interconnection between press-in unit and control system
Type
Cable length
Article number
Cable set DS57 / QMP80 / SMP400 | DSP05 5 m MK-0809005
Cable set DS57 / QMP80 / SMP400 | DSP10 10 m MK-0809010
Cable set DS57 / QMP80 / SMP400 | DSP15 15 m MK-0809015
Cable set DS57 / QMP80 / SMP400 | DSP05 - with shielding 5 m MK-0809105
Cable set DS57 / QMP80 / SMP400 | DSP10 - with shielding 10 m MK-0809110
Cable set DS57 / QMP80 / SMP400 | DSP15 - with shielding 15 m MK-0809115
Maintenance accessories QMP / SMP Service package
Type Article number
Lubrication set (grease gun, armoured hose, grease cartridge and lubrication tube set) DSM-281990
www.dsm-messtechnik.de
SMP 500 series
A) SMP 500 basic version Press 1) with 100 mm, 2) with 200 mm, 3) with 400 mm stroke
Type
Stroke mm
Max. speed mm/s
Article number
SMP 500 / XX 100 V2 DR 00 00 100 150 SMP-503001
SMP 500 / XX 200 V2 DR 00 00 200 150 SMP-503002
SMP 500 / XX 400 V2 DR 00 00 400 150 SMP-503004
Resolution length (stroke) measurement 0,003 mm, length (stroke) repeat accuracy 0,01 mm by about 20 mm/s Tool bracket with mounting drill holes
B) SMP 500 execution force sensor 20 kN / 30 kN / 50 kN / 70 kN
Type
Max. force kN
Application area kN
Article number
Force sensor 20 kN for SMP 500 20 4 - 20 SMP-500020
Force sensor 30 kN for SMP 500 30 6 - 30 SMP-500030
Force sensor 50 kN for SMP 500 50 10 - 50 SMP-500050
Force sensor 70 kN for SMP 500 70 14 - 70 SMP-500070
Force accuracy 1 %
A 1 B
A 2 A 3 B B
C C C
www.dsm-messtechnik.de
C) Motor force-hold-break
Type Article number
Motor force-hold-break MHB SMP-
Accesories
Type Article number
Portal frame for SMP 500 (according to customer specification) SMP-5008000
C-frame for SMP 500 (according to customer specification) SMP-5008500
Cable Cables for interconnection between press-in unit and control system
Type Cable length
Article number
Cable set DS80 / QMP100/140 / SMP500 | DSP05 5 m MK-1009005
Cable set DS80 / QMP100/140 / SMP500 | DSP10 10 m MK-1009010
Cable set DS80 / QMP100/140 / SMP500 | DSP15 15 m MK-1009015
Cable set DS80 / QMP100/140 / SMP500 | DSP05 - with shielding 5 m MK-1009105
Cable set DS80 / QMP100/140 / SMP500 | DSP10 - with shielding 10 m MK-1009110
Cable set DS80 / QMP100/140 / SMP500 | DSP15 - with shielding 15 m MK-1009115
Maintenance accessories QMP / SMP Service package
Type Article number
Lubrication set (grease gun, armoured hose, grease cartridge and lubrication tube set) DSM-281990
www.dsm-messtechnik.de
Technical data
Press-in units of the SMP series are only designed for the measurement of pressing forces. They consist out of a robust mechanic with angled servo motor, recirculating ballscrew for converting the rotary movement into a linear movement, integrated digital force transducer and absolute position encoder for control and direct measurement of force and length (stroke).
⋅ Force control, position control and signal control are integrated ⋅ Integrated digital parameter memory module enables error-free setup ⋅ Drift-free force measurement ⋅ Monitoring with envelope technology and windowing (press-in control system) ⋅ Thanks to the high-precision DMS force transducer, only one measuring range is necessary ⋅ Linearisation of the stroke/length (bending-up compensation)
Product designation SMP 300 SMP 400 SMP 500 Max. force (nominal load) 0,5 | 1 | 2 kN 5 | 10 kN 20 | 30 | 50 | 70 kN Drive motor Electronically controlled, maintenance-free servo motor
Motor mounting Motor offset (angled motor) Accuracy force measurement (nom.force) 1% of the final value Execution force measurement Digital load cell DR (press)
Stroke 100 mm, 200 mm oder 400 mm stroke distance Execution stroke/length measurement Absolute position encoder, enables absolute and relative stroke measurement Stroke/length repeat accuracy < 0,01 mm (by about 20 mm/s)
Resolution stroke/length measurement 0,003 mm Nominal speed 350 mm/s 200 mm/s 150 mm/s Plunger Recirculating ballscrew
Stroke cycles min. 5 million at nominal force Tool bracket DIN 810 A8 Mounting holes Mounting holes Max. weight of additional tool approx. 0,5 kg* / 5 kg approx. 5 kg approx. 10 kg
Weight of press with 100 mm stroke approx. 6,5 kg approx. 22 kg approx. 100 kg Weight of press with 200 mm stroke approx. 7,5 kg approx. 24 kg approx. 120 kg Weight of press with 400 mm stroke approx. 9,0 kg approx. 30 kg approx. 150 kg
Assembly Face side, screws as well as centring via locating flange Installation position arbitary Lubrication interval 600.000 force cycles
Anti-twist protection Fitting groove with ball bearing guide Internal overdrive protection Range limits; final range driven in / driven out Independent emergency stop In case of an overload (force, current, stroke, temperature motor)
Power Pack DS-L type 3 DS-H type 2 DS-V type 5 Main voltage power pack 220-240 V / 50 Hz 220-240 V / 50 Hz 3 x 400 VAC / 50 Hz
* Max. weight of additional tool SMP 300 / 005 in a horizontal installed position Accessories
⋅ Portal frame ⋅ C-frame ⋅ Lubrication set
SMP 300 SMP 300 SMP 400 SMP 500 0,5 kN 1 / 2 kN
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Technical drawings SMP 300 series SMP 300 /005 V2 (Motor offset) SMP 300 /01/02 V2 (Motor offset)
Type
A mm /005/01/02
SMP 300 V2 100 mm stroke 366 ±2
SMP 300 V2 200 mm stroke 466 ±2
SMP 300 V2 400 mm stroke 666 ±2
142
70
62 62
M6 12 deep (4x)
PCD Ø48 ±0,2
237
120
Ø40
Dim
. A
Ø35h6
141
±2
48
5
Ø38
Ø19 h6
65
Free
spa
ce
for p
lug
120° (3x)
7
Ø2,5H7 6 deep
M6x1 (3x)
M6 12 deep (4x)
PCD Ø48 ±0,2
142
70
62
62
237
120
Free
spa
ce
for p
lug
Dim
. A
Ø40
5
Ø35 h6
Ø19 h6
16
64 ±
2
Sta
rting
poi
nt s
troke
(le
ngth
mea
sure
men
t)
Sta
rting
poi
nt s
troke
(le
ngth
mea
sure
men
t)
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Technical drawings SMP 400 series SMP 400 /02/05/10 V2 (Motor offset)
Typ
A mm /02/05/10
SMP 400 V2 100 mm stroke 392 ±2
SMP 400 V2 200 mm stroke 492 ±2
SMP 400 V2 400 mm stroke 692 ±2
M8 20 deep (4x)
86
86
B
60° (6x)
30°
PCD Ø40 ±0,2 Free space for plug
60
120 26
0,5
279
74
45
Ø70h6
47
17
Dim
. A
Sta
rting
poi
nt s
troke
(le
ngth
mea
sure
men
t)
Ø50
214,5
80 50
60 139,5
154,
5 100
140
A
20
25
10
Ø5H7 (2x 180°)
Ø30 H7
M5 (6x)
A
Free space for plug
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Technical drawings SMP 500 series SMP 500 /20/30/50/70 V2 (Motor offset)
Type
A mm /20/30/50/70
SMP 500 V2 100 mm stroke 537 ±2
SMP 500 V2 200 mm stroke 637 ±2
SMP 500 V2 400 mm stroke 837 ±3
M16 35 deep (4x)
180 18
0
146,7
22,5°
45°
200
299,5
2,7
90° a
b c
d a: PCD Ø70 b: M8 c: Ø8 H7 d: PCD Ø150
Ø160
392
±2
150
65
18
60
Dim
. A
90
11,4
Free
spa
ce
for p
lug
Free
spa
ce
for p
lug
Ø120 h6
2x 4
5°
30
Ø55 H7
Ø90
Ø8 H7
2x 20 deep M8
8x 20 deep
45 M
echa
nica
l blo
ck
74 ±
2 28
Sta
rting
poi
nt s
troke
(le
ngth
mea
sure
men
t)
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Portal frame for press-in units of the QMP/SMP series
Portal frame, manufactured acc. to customers specification. Depending on the selected press, the dimensions marked with a question mark, can be defined individually. Please gather dimensions of the press-in unit from the corresponding drawing.
19
20
12
Stroke
? ?
? ?
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C-frame for press-in units of the QMP/SMP series
C-frame, manufactured acc. to customers specification. Depending on the selected press, the dimensions marked with a question mark, can be defined individually. Please gather dimensions of the press-in unit from the corresponding drawing.
150 - 280
Stroke
210 - 330
12
19
25
9
? ? ? ?
?