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FORM-PLAST S.A.COMPANY PRESENTATION

ABOUT US

Form-Plast is a company with many years of tradition and experience.

We have come to perfection in production by working with the largest manufacturers of the automotive industry and electronic equipment as well as producing millions of parts per year for many of the world's leading companies. The wide range of our services includes injection moulding, mould production and fewmethods for surface coating like metallisation, painting, brush plating and screen printing .

Company’s facilities consist of: Engineering office R&D Department Measurement Laboratory

Copyright ©2019 Form-Plast S.A. ul. Toruńska 143, 85-831 Bydgoszcz

ABOUT US

Thanks to advanced equipment we offer complex customer service starting from product idea, through project development, prototype production, injection mould manufacturing, and serial production at the end.

Project development Prototypeproduction

Injection mouldmanufacturing

SerialProduction


TORUŃSKA STREET

Bydgoszcz

Warszawa

Poznań

Gdańsk

Brda river

Form-Plast

N

S

FORDOŃSKA STREET


LOCATION


Factory occupies an area of 30.000 sqmincluding:

production facility area: 20.000 sqm warehouse with 4.500 palletes capacity office space 1.500 sqm total

FACTORY

INJECTION MOULDING MOULD MANUFACTURING SURFACE COATING

METALLISATION PAINTING TAMPON PRINTING

AND SCREEN PRINTING


CORE ACTIVITIES


INJECTION MOULDING

TECHNOLOGIES

One components parts up to 33kg Two-component partGas assisted moulding RTC MouldingOvermoulding with inserts


INJECTION MOULDING machines review

ENGEL VICTORY 50 ENGEL VICTORY 80 ENGEL VICTORY 120 ENGEL VICTORY 260 ENGEL VICTORY 350 ENGEL VICTORY 400 ENGEL VICTORY 500



ENGEL DUO 600 ENGEL DUO 700


LienFa LF137H LienFa LF320H LienFa LF507H LienFa LF707H LienFa LF837H LienFa LF11200H LienFa LF1670H LienFa LF2070H LienFa LF2570H LienFa LF3070H



HUARONG HRV 30 HUARONG HRV 60 HUARONG HRV 80 HUARONG HRV 100



Asian Plastic SM50 Asian Plastic SM90 Asian Plastic SM120 Asian Plastic SM350 Asian Plastic SM450 Asian Plastic SM850 Asian Plastic SM900 Asian Plastic SM1100 Asian Plastic SM1200 Asian Plastic SM1500 Asian Plastic SM1800 Asian Plastic SM2500



INJECTION MOULDING automotive parts


MOULD MANUFACTURING

DEPARTMENTS:

Design and development office. Planning and management team. Plastic flow simulation. Technologists and programmists office. Spark erosion unit. Quality unit. Injection mould warehouse.


MOULD MANUFACTURING software


MOULD MANUFACTURING machines in tool shop

We are able to produce injection moulds with maximum weight up to 30 tons.

Machines in tool shop:

3-Axis CNC Milling machines. 5-Axis CNC High precision milling

machines. Turning machines. Grinding machines. EDM + Electrodes making. many other machines.



Deep hole drilling and milling machine,up to 2300 mm length.



High speed and high precison milling.



EDM drilling supported by fully automated electrodes changes.


METALLIZATION – KOLZER DGK63”

SPUTTERING

one of the most flexible methods to physically deposit vapour "PVD" (Physical Vapour Deposition)

PVD processes enable almost unlimited production of coatings on any type of surface

the cleanest technology among coating techniques


METALLIZATION coated car parts


SURFACE COATING painting

Water based paints 2 fully automatic painting lines, each equipped with:

preparation stands, 6-axis painting robots (fanuc), IR or hot drying tunnels, cleaning/reworks stands.


SURFACE COATING tampon printing and screen printing

Permanent and aesthetic printson the produced details.


QUALITY

FORM-PLAST S.A. has own measurement laboratory equiped

with 250 quality assurance devices that guarantee effective

measurings.

Main tasks which laboratory is realising: measuring tools calibration, 2D measurements, 3D measurements, measurement systems analysis Gage R & R, hardness measurement, Rockwell scope B and C and Brinell

scope, spectrophotometer measures, CM-2500c, roughness measurements – Mitutoyo tools,and many others…


QUALITY

Measurement laboratory equipment:

nano coating thickness measurement – NAGY SD-800, tensile strength measurement– SHIMADZU EZ-L, hardeness measurement– SHIMADZU DUH-211S, few axis measurement tasks – NIKON METROLOGY MCAII, coordinate measuring – Crysta-Apex C1200,

and many others measuring instruments.

QUALITY


3D PRINTING equipment

MATSUURA LUMEX Avance-603D METAL PRINTER

The ability to "grow" a metal component in layers with complex internal features and mill those internal features as the layers are added to give a perfect surface finish.

Distinctive and remarkable production machine tool which offer a route to designing what youcan imagine, and not be limited by the restrictions of current production methods, strategies and machines.


3D PRINTING equipment

Two 3D plastic printers - 3DGence Double printer

with the ability to print using two materials – model and support. Developed for professional use.Perfect for high-quality and detailed prints, due to the possibility of using a

soluble support material, and 3DGence Industry F340 printer with interchangeable modules which allows to customize machine to suit our needs.


CERTIFICATES

Form-Plast S.A. ul. Toruńska 143

85-831 BydgoszczPOLAND

Contact:Phone: +48 52 3703300E-mail: [email protected]

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