process analytics – products, solutions, support page 4-5 · 2015-01-14 · process analytics –...

12

Upload: others

Post on 26-Apr-2020

3 views

Category:

Documents


0 download

TRANSCRIPT

Process analytics – Products, Solutions, Support Page 4-5

Continuous Emission Monitoring Systems Page 6-7

Process analytics Page 8-9

Advanced Solutions for combustion processes Page 10

Analysis of water, steam and condensate Page 11

Analysis of moisture content Page 11

2

We have the answers

The quality of our systems, technical solutions and services, as well

as our numerous installations and service support agreements

with our valued customers confirm the fact - PETROPROCESS is

the regional leader in the area of analytics.

We are dedicated to fulfill all your requirements regarding the

improvement of analytical measurements to optimize your

process, improve the quality of your products, energy saving,

safety of the plant operation, fulfill legal requirements and

technical standards.

PETROPROCESS

3

SECONDARY SAMPLING SYSTEMON OUTSIDE WALL OF ANALYZE

N FIELD

O ATMOSPHERE

PI-01A0 - 5bar gr

Ag

3

PLING SYSTEM FOR

T441/442

S ENCLOSURE

PSV-01A

BAYPASS SAMP

OTAMETER WITEEDLE VALVE

OW 50..500 l/T POINT 250l

AY-01A

HP FLARE LINE

O ATMOSPHEREYPASS SAMPL

ROTAMETER WITHNEEDLE VALVE

FLOW 50..500 l/hSET POINT 250l/h

FI-01B

HFV-01B

04A

HV-05A

VC-01A

V-05B

C-01B

A

BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA

RORRRRRORORORORROOOOOOORORRORRORRRROOOROROOROOOOORORRORROROROOOOOOOORORRRROOOOOOOORORORRRRRROOOOOOOORORRORORRRORROOOORRORORROOOOOOOOROROOOOOOOOROROOOOOOROROOOROROOOOOOOORORORORORRRROOOROOOO

NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEE

FLFLFLFLFLFLFLLFFLFLFFFLLFLFLFFLFLFFLLLFLFLFLFLLLFLFLFFFLFLFLLLFFLFFFLFFFLFLFFFLLLFLFFLFLLLLLFFLLLFFFFFFLFFLFFLLLLFLFFFLLFLFFF

SSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEE

FFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII ----------------- 01A01A01A01A01A01A01A01A001A01A01A01A01A01A1A01A01A01A1A01AA1A1A01A001A01AA1A1A00101A1A1AA0101A01A01A01A01AAA01AA01A01AAAAA1AAAA1A01A01AA1A01101A001A01A11A1AAAA

AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAPPPPPIIII---02A02A02A02A02A2AAAAA02AAA2AAAAAAAAAAAAAAA2AAA0000000 ----- 5555555 bababababaaarrrrrrrrrrr gggggggggggggggrrrrr

BBBBBBBBBBBBBBBBBBBBBBBBBAAYAYAYAAAYAYYAYAAYAYAYYAYAAAYAAYAYAAYAAAYYAYYYYYAAAYA

RRRRRRRORRRORROROOORORRRRRROOOOOOOORRORRRRORRORORRROROROROROROROROOOOORRRRRRRORROOOOOOOOORRRRRRORRRROOOORRORRORORRROROOOOORRRRRORRRROOOROROOORORROOOOORRRRRRORRRRRRRRRRRR

SSAAMMPLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEEE LLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLIIIIIIIIIIIIIIIIIIIIIIIIIINENENNNNNENENENENENENENENEEENENNNENENENENENENNENEENENENNNENEEENEEEENENNEENENNENNEENEENENENENEENENENNNENENNEENEENEEEENNNNNEENNENNNNNENNNNNNNNENNENNEE

SSS31166666666666666666666666666666666666666666666666666666666666666666666666666666666666666666666666 TTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUBBEBBBBBEBEBEBEEBEEBEEBEBEEEBEBEBBBBBBBBBEBEBEBEEBEBEBEEBEBBBEBEBEBEBEBEBBEEBEBBEEEBEBEBEEEBBEBEBBEEBEBEEBBEEBEEEEEEEEBBEEEEEEBBBEBBBEEEEEEEEEBEEEEBEBEEEODD/IDD 66666666666666666666666mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm//////////////////////////////////////////////4444444444444444444444444444444444444444444444444444444444444444444444444444444444444mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm

HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHFFFFFFFFFFFFFFFFFFFFFFFFFFFFVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVVV--------------------------0000000000000000000000000000000001A1A1A1AAAAAAAA1A1AAAAAAAAAAAA1AAAAAAAAA1AAAAAAAAAAAAAAAAAAA1AAAAAAAAA1AAAAAAAA1A1AAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA1AAAAAAAAAAAA1AAAAAAAAAAAAAAAAAAA

HV-02A

HHHHHHHHHHHHHHHHHHHHHHHHHHHHHVVVVVVVVVVVVVVVVVVVVVVVVVVVVVV-------03A03A03A03A03A03A03AA3A03A03A03A03A03A3A03A03A3A303A03A03A03A03A03A03A003A03A03A03A03A0003A0 AA0 A3AA3AAA HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHVVVVVVVVVVVVVVVVVVVV--000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000

HV

VC

Improved accuracy, availability and safety of

analytics is precondition for increasing of quality,

efficiency and safety of a technological process.

Our team of highly dedicated professionals listens

and recognizes customer needs. Using high-tech

equipment, following the latest national and

international technical standards and regulations,

assessing all possible risks and impacts, on the

basis of good engineering practice, including

close co-operation with experts of our partners

– global leading manufacturers of analytical

equipment, we develop comprehensive solutions

and provide full support throughout the project

until the client receives the effective results, also

including aftersales support during operation.

PROCESS ANALYTICS –

PRODUCTS, SOLUTIONS,

SUPPORT

4

ANAANALYZERS INSIDE ANALYZER HOUSEM ENCLOSUREER HOUSE

PLE GAS

TH

/h

/h

AY-02A

AY-03A

JUNCTION BOX withrelays and flow

alarm interface

URAS26

CO, CO2, CH4

P

N2 5.0 PURGINGGAS ROTAMETER

FLOW 2...20 l/hSET POINT 10 l/h

STATUS <5 l/h

N2 PURGING

GAS TO ATMOSPHERE

SAMPLE GASROTAMETER WITH

NEEDLE VALVEFLOW 10..100 l/h

SET POINT 50 l/hSTATUS <25 l/h

FI-03A

BY HPC

BY PETROPROCESS

(connection 1/2" NPT F)

DO/DI

Board

AO2040

500-AT441/442

LE GAS

H

h

JUNC

rel

ala

FLAME

ARRESTERANALYZER OFF

GAS

TO ATMOSPHERE

SAMPLE GASROTAMETER WITH

NEEDLE VALVEFL

OUTSIDE

ANALYZER

HOUSE

442

NTING

PLATE

1

4

3

5

6

4

FE-02A2 m PI -03A

0 - 1 bar gr

PCV-02A0 - 0.68 bar gr

@ 0.3 - 0.4 bar gr

PSV -02A@ 20 mbar

HFV-03A

FI-02A

HFV-02A

FI-02B

VC-02A

VC-02B

HV-0

HV-07

HV-07

LLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCAAAAAAAAAAAAAAAAAAAAAAAAATTTTTTTTTTTTTTTTTTTTTTTTTEEEEEEEEEEEEEEEEEEDDDDDDEEEEEDDDDDDEEDEDEEDEDEDD

55050505050500500500500500500050500050050050005050500050500050005050000555500000500000005000000000000005500000000005550005005005005005005555050005005555500005055500005005055005000050055505550555550550550 ----------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 MMMMMMMMMMMMMMMMMMMMMMMMMMMOUOUOUOUOUOUOUOUOUUUOUUNUOUOUUUOUUOOOUOOUOOUUOUOUOUUUOO

PPPPPPPPPPPPPPPPPPPPPPPPPPPPPPPPPPPPPPPPPPPPPPPPPPPPPPPPPPPPPPPPPPPPPPPLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLAAAAAAAAAAAAAAAAAAAAAAAAAAATETTTTTTETETTETTEEEEEEEEETETTTTTEEETEEEEEEEETTTEEEEEEEEETTTTTEETEEEETTTETTETTTTTETTEETTTEEEE

CTIOONN BBOOXX wwiiththlayss anannddd fflllowwow

arm inntteerffr acece

UURRRAASS266

CCCOOO, CCH4433

PPP11

UURRAASS266

21//4222

AN

500

NNAALY

Own project bureau (licenses P030E4 and P053E4 issued by the Ministry of Environmental Protection and Spatial

Planning of the Republic of Serbia).

Manufacturing, system integration, installation, commissioning and start-up, calibration, modification and improvement

of existing systems, service support. Project and service engineers in process of permanent improvement with our

partners: ABB (Germany and USA), DURAG (Germany), SWAN (Switzerland), etc. Experience for more than a decade on

about 100 installed analyzer systems.

Service center is equipped with all necessary instruments and tools, including portable gas calibrator, own stock of

spare parts and possesses mobile service team.

TÜV NORD certified management systems in accordance with: EN ISO 9001:2008, EN ISO 14001:2004 and

BS OHSAS 18001:2007.

5

AMS (Automated Measuring System )

All of our continuous emission monitoring

systems are designed and executed in

accordance with the law and applicable

regulations, respecting all national and

international technical norms, in the first

place applicable standards of EU.

Uncompromised quality of applied

analytical equipment and experience

developed on 30 AMS and on numerous

process analyser systems with the

presence of efficient service support are

the trademarks of PETROPROCESS but

also a prerequisite for the fulfillment of

prescribed performances, enabling the

required accuracy and availability of system

of more than 95%/Yr for measurement

of all components of pollution, over 98%

for measurement of O2 and over 99% for

emmission data processing and storage.

Team of our technical experts and full

support for calibrations, maintenance of

equipment and software is at full disposal

to our valued customers and partners.

We have all necessary equipment,

instruments and tools for this purpose,

we are keeping significant inventory of

components and spare parts what is

with our mobile service team the basis

for the fulfillment of law and applicable

regulations related to the high availability

of the systems.

Experience in realization of projects for

AMS is gained on the different types of

technological processes, from combustion

processes on large and middle combustion

plants which burn lignite, fuel-oil, natural

gas and bio-mass, over oil refineries and

petrochemical processing plants, up to

metallurgy, iron and steel and cement

plants, which implies a wide range of

measured pollutants i.e. application of

wide range of emission measurement

technology.

CONTINUOUS EMISSION

MONITORING SYSTEMS

All components possess QAL 1 certificate in accordance to SRPS EN 14181.

6

AMS on basis of FT-NIR, ABB ACF-NT measurement of

content CO, SO2, NO, NO

2, NOx, N

2O, HF, HCl, NH

3, TOC and

measurement of O2 , CO

2 and H

2O.

Analyzer house.

Analyzer systems PETROPROCESS PPA CE 10 on base of

ABB AO 2000. Measurement of CO, SO2, NO and CO

2.

7

PETROPROCESS is a synonym for cutting edge

quality in realization of process analyser systems.

Realization of complete projects from basic

engineering, via detailed engineering design, system

integration, delivery, installation, commissioning

and start-up, service support in warranty and after

warranty period and maintenance of analyser

systems for process analysis in technology processes.

Solution for all specific process demands from

specifically designed sampling conditioning systems,

over systems for fast speed sampling (fast sampling

loops) up to providing of complete systems for

operation in dangerous areas (Ex areas).

Continuous gas analysers, NDIR process

photometers, UV process photometers,

paramagnetic analyser of O2, thermal conductivity

analysers, TLD, FID…

Process gas chromatographs (PGC) are ultimate tool

for precise dividing and measuring of the lowest

concentrations. Solutions for simple applications

and solutions which make complex applications

simple, by implementing analysers of the newest

generation.

Complex analysis in the moment – process FT-NIR,

on-line P.O.N.A. on-line R.O.N.

Due to providing of full support of process

FT-NIR systems to our clients, and for purpose of

development of chemometric model, PETROPROCESS

possesses its own laboratory FT-NIR analyser.

PROCESS ANALYTICS

8

CO

CO2

NO (NOx)

O2

CH4

PPROCESS ANALYZERS for analysis of gases products of combustion processes – a basis for optimization.

The correct information about combustion process

through reliable and accurate measurement of

concentration of gas products of combustion processes

CO, CO2, NO (NOx) and Oxygene O

2 by analyser systems

based on NDIR and paramagnetic measuring principle

and appropriate sampling and sample conditioning

systems tailored according specific process conditions in

boiler and fuel type is the precondition for optimization

of combustion processes and improvement of process

efficiency. The result is the reduction of specific

consumption of fuel and the reduction of emission of

pollution to the air.

In case of gas fired boilers we are applying same analyzer

for measuring of gas traces in boiler before ignition. On

this way, without additional expenses for analysers, a client

is receiving the important information for safe ignition /

start-up of the boiler – Increasing of the plant safety.

9

10

In co-operation with DURAG Group PETROPROCESS is offering advanced

solutions for combustion processes: High Energy Igniters (high energy electric

spark is capable to ignite fuel oil), Flame monitors, controllers; DURAG –

Hegwein gas igniters, pilot burners, Gas/Oil burners, Gas controls; Systems for

visualization of combustion processes and flame analysis with wide field of

application in process optimization in power and process industry.

With references on the biggest power units in the region, for the complete

realization of the project from engineering design, delivery of equipment,

installation, commissioning, start-up and support in maintenance,

Petroprocess is available even for the most demanding applications.

ADVANCED SOLUTIONS FOR COMBUSTION PROCESSES

AUTOMATED IGNITION, FLAME MONITORING, SYSTEMS FOR

VISUALISATION OF COMBUSTION PROCESSES AND FLAME ANALYSIS

VODA

11

Analysers of parameters of water,

steam and condensate and complex

water analyser systems in cooperation

with our partner SWAN A.G.

Delivery of complete solutions, service support,

spare parts, reagents, calibration standards and

training of customers.

Analysers of direct, cationic and anionic conductivity,

differential conductivity with pH; Dissolved Oxygen

analysers (O2), Redox (ORP), pH analysers.

Silica Analysers (SiO2), Analyser of Hydrazine / Carbohydrazine

(ppb), Sodium analysers, Turbidity analysers, Total Organic

Carbon content analysers (T.O.C.).

ANALYSIS OF WATER,

STEAM AND CONDENSATE

Analysis of moisture content of non-metallic materials

(mineral materials, quartz sand, limestone, materials of

biological origin, seed products, etc.).

Analysis of moisture content in liquids (natural and

mineral oils, oil and oil derivates - Ex version).

ANALYSIS OF MOISTURE CONTENT

PETROPROCESS d.o.o.Bulevar Cara Lazara 4021000 Novi Sad, SrbijaTel: 021 479 04 08, 021 475 17 40Fax: 021 403 599E-mail: [email protected]: www. petro-process.com

Production facilityBanatska 5823000 Zrenjanin, Vojvodina, SerbiaTel: +381 (0)23 533 877Fax: +381 (0)23 533 677E-mail: [email protected]