process analytics – products, solutions, support page 4-5 · 2015-01-14 · process analytics –...
TRANSCRIPT
Process analytics – Products, Solutions, Support Page 4-5
Continuous Emission Monitoring Systems Page 6-7
Process analytics Page 8-9
Advanced Solutions for combustion processes Page 10
Analysis of water, steam and condensate Page 11
Analysis of moisture content Page 11
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We have the answers
The quality of our systems, technical solutions and services, as well
as our numerous installations and service support agreements
with our valued customers confirm the fact - PETROPROCESS is
the regional leader in the area of analytics.
We are dedicated to fulfill all your requirements regarding the
improvement of analytical measurements to optimize your
process, improve the quality of your products, energy saving,
safety of the plant operation, fulfill legal requirements and
technical standards.
PETROPROCESS
3
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Improved accuracy, availability and safety of
analytics is precondition for increasing of quality,
efficiency and safety of a technological process.
Our team of highly dedicated professionals listens
and recognizes customer needs. Using high-tech
equipment, following the latest national and
international technical standards and regulations,
assessing all possible risks and impacts, on the
basis of good engineering practice, including
close co-operation with experts of our partners
– global leading manufacturers of analytical
equipment, we develop comprehensive solutions
and provide full support throughout the project
until the client receives the effective results, also
including aftersales support during operation.
PROCESS ANALYTICS –
PRODUCTS, SOLUTIONS,
SUPPORT
4
ANAANALYZERS INSIDE ANALYZER HOUSEM ENCLOSUREER HOUSE
PLE GAS
TH
/h
/h
AY-02A
AY-03A
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alarm interface
URAS26
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P
N2 5.0 PURGINGGAS ROTAMETER
FLOW 2...20 l/hSET POINT 10 l/h
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N2 PURGING
GAS TO ATMOSPHERE
SAMPLE GASROTAMETER WITH
NEEDLE VALVEFLOW 10..100 l/h
SET POINT 50 l/hSTATUS <25 l/h
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BY HPC
BY PETROPROCESS
(connection 1/2" NPT F)
DO/DI
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AO2040
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HOUSE
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NTING
PLATE
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3
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500
NNAALY
Own project bureau (licenses P030E4 and P053E4 issued by the Ministry of Environmental Protection and Spatial
Planning of the Republic of Serbia).
Manufacturing, system integration, installation, commissioning and start-up, calibration, modification and improvement
of existing systems, service support. Project and service engineers in process of permanent improvement with our
partners: ABB (Germany and USA), DURAG (Germany), SWAN (Switzerland), etc. Experience for more than a decade on
about 100 installed analyzer systems.
Service center is equipped with all necessary instruments and tools, including portable gas calibrator, own stock of
spare parts and possesses mobile service team.
TÜV NORD certified management systems in accordance with: EN ISO 9001:2008, EN ISO 14001:2004 and
BS OHSAS 18001:2007.
5
AMS (Automated Measuring System )
All of our continuous emission monitoring
systems are designed and executed in
accordance with the law and applicable
regulations, respecting all national and
international technical norms, in the first
place applicable standards of EU.
Uncompromised quality of applied
analytical equipment and experience
developed on 30 AMS and on numerous
process analyser systems with the
presence of efficient service support are
the trademarks of PETROPROCESS but
also a prerequisite for the fulfillment of
prescribed performances, enabling the
required accuracy and availability of system
of more than 95%/Yr for measurement
of all components of pollution, over 98%
for measurement of O2 and over 99% for
emmission data processing and storage.
Team of our technical experts and full
support for calibrations, maintenance of
equipment and software is at full disposal
to our valued customers and partners.
We have all necessary equipment,
instruments and tools for this purpose,
we are keeping significant inventory of
components and spare parts what is
with our mobile service team the basis
for the fulfillment of law and applicable
regulations related to the high availability
of the systems.
Experience in realization of projects for
AMS is gained on the different types of
technological processes, from combustion
processes on large and middle combustion
plants which burn lignite, fuel-oil, natural
gas and bio-mass, over oil refineries and
petrochemical processing plants, up to
metallurgy, iron and steel and cement
plants, which implies a wide range of
measured pollutants i.e. application of
wide range of emission measurement
technology.
CONTINUOUS EMISSION
MONITORING SYSTEMS
All components possess QAL 1 certificate in accordance to SRPS EN 14181.
6
AMS on basis of FT-NIR, ABB ACF-NT measurement of
content CO, SO2, NO, NO
2, NOx, N
2O, HF, HCl, NH
3, TOC and
measurement of O2 , CO
2 and H
2O.
Analyzer house.
Analyzer systems PETROPROCESS PPA CE 10 on base of
ABB AO 2000. Measurement of CO, SO2, NO and CO
2.
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PETROPROCESS is a synonym for cutting edge
quality in realization of process analyser systems.
Realization of complete projects from basic
engineering, via detailed engineering design, system
integration, delivery, installation, commissioning
and start-up, service support in warranty and after
warranty period and maintenance of analyser
systems for process analysis in technology processes.
Solution for all specific process demands from
specifically designed sampling conditioning systems,
over systems for fast speed sampling (fast sampling
loops) up to providing of complete systems for
operation in dangerous areas (Ex areas).
Continuous gas analysers, NDIR process
photometers, UV process photometers,
paramagnetic analyser of O2, thermal conductivity
analysers, TLD, FID…
Process gas chromatographs (PGC) are ultimate tool
for precise dividing and measuring of the lowest
concentrations. Solutions for simple applications
and solutions which make complex applications
simple, by implementing analysers of the newest
generation.
Complex analysis in the moment – process FT-NIR,
on-line P.O.N.A. on-line R.O.N.
Due to providing of full support of process
FT-NIR systems to our clients, and for purpose of
development of chemometric model, PETROPROCESS
possesses its own laboratory FT-NIR analyser.
PROCESS ANALYTICS
8
CO
CO2
NO (NOx)
O2
CH4
PPROCESS ANALYZERS for analysis of gases products of combustion processes – a basis for optimization.
The correct information about combustion process
through reliable and accurate measurement of
concentration of gas products of combustion processes
CO, CO2, NO (NOx) and Oxygene O
2 by analyser systems
based on NDIR and paramagnetic measuring principle
and appropriate sampling and sample conditioning
systems tailored according specific process conditions in
boiler and fuel type is the precondition for optimization
of combustion processes and improvement of process
efficiency. The result is the reduction of specific
consumption of fuel and the reduction of emission of
pollution to the air.
In case of gas fired boilers we are applying same analyzer
for measuring of gas traces in boiler before ignition. On
this way, without additional expenses for analysers, a client
is receiving the important information for safe ignition /
start-up of the boiler – Increasing of the plant safety.
9
10
In co-operation with DURAG Group PETROPROCESS is offering advanced
solutions for combustion processes: High Energy Igniters (high energy electric
spark is capable to ignite fuel oil), Flame monitors, controllers; DURAG –
Hegwein gas igniters, pilot burners, Gas/Oil burners, Gas controls; Systems for
visualization of combustion processes and flame analysis with wide field of
application in process optimization in power and process industry.
With references on the biggest power units in the region, for the complete
realization of the project from engineering design, delivery of equipment,
installation, commissioning, start-up and support in maintenance,
Petroprocess is available even for the most demanding applications.
ADVANCED SOLUTIONS FOR COMBUSTION PROCESSES
AUTOMATED IGNITION, FLAME MONITORING, SYSTEMS FOR
VISUALISATION OF COMBUSTION PROCESSES AND FLAME ANALYSIS
VODA
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Analysers of parameters of water,
steam and condensate and complex
water analyser systems in cooperation
with our partner SWAN A.G.
Delivery of complete solutions, service support,
spare parts, reagents, calibration standards and
training of customers.
Analysers of direct, cationic and anionic conductivity,
differential conductivity with pH; Dissolved Oxygen
analysers (O2), Redox (ORP), pH analysers.
Silica Analysers (SiO2), Analyser of Hydrazine / Carbohydrazine
(ppb), Sodium analysers, Turbidity analysers, Total Organic
Carbon content analysers (T.O.C.).
ANALYSIS OF WATER,
STEAM AND CONDENSATE
Analysis of moisture content of non-metallic materials
(mineral materials, quartz sand, limestone, materials of
biological origin, seed products, etc.).
Analysis of moisture content in liquids (natural and
mineral oils, oil and oil derivates - Ex version).
ANALYSIS OF MOISTURE CONTENT
PETROPROCESS d.o.o.Bulevar Cara Lazara 4021000 Novi Sad, SrbijaTel: 021 479 04 08, 021 475 17 40Fax: 021 403 599E-mail: [email protected]: www. petro-process.com
Production facilityBanatska 5823000 Zrenjanin, Vojvodina, SerbiaTel: +381 (0)23 533 877Fax: +381 (0)23 533 677E-mail: [email protected]