Process and Environment

Capability Statement

Trusted Engineering andProject Delivery Consultants

“We maintain a pragmatic and whole-of-project outlook from study through to design and execution.”

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Engenium’s engineering and project delivery capabilities encompass the complete project life-cycle.From feasibility studies, engineering design, project management, procurement and contract management, right through to construction management and commissioning, operations improvement and support we have you covered.This depth of capability provides you with a single, reliable interface for an end-to-end project solution.

Key Capabilities• Structural Engineering• Design and Drafting• Process and Environmental Engineering• Electrical Engineering• Automation and Technology• Mechanical Engineering• Materials Handling and Processing• Project Delivery.We understand that your project has particular drivers and requires a fit-for-purpose solution. Our flexible approach to project delivery was developed to address your unique needs and provide a personalised solution which delivers the right business outcomes for you.

Our Process andEnvironmental ServicesOur significant Process and Environmental capabilities allow us to provide you with solutions to highly specialised problems that comply with relevant Australian and international codes and standards.Our engineered solutions will provide you with quantifiable outcomes designed to meet or exceed your project requirements, often adding a positive impact to community attitudes towards your businesses social and environmental responsibilities.We have undertaken projects from desktop study level to greenfields and brownfields construction and commissioning for major commercial and industrial developments, individual businesses and major infrastructure projects.• Noise Attenuation• Noise Modelling• HVAC Design and Assessment• Mechanical Ventilation• Water and Wastewater Treatment• Furnace Off-Gas Emissions Control• Compressed Air Design• Piping Design and Stress Analysis• Coal Preparation• Pressure Vessel Design• Dust and Fume Collection• Fluids and Slurry Pumping PFD• ID Development HAZOP• CHAZOP Study Valve• Lists and MTO’s Cryogenics

We understand that all of ourClients have unique projectrequirements, are structured differently and have varying levels of in-house projectcapability

Engenium’s acoustic assessment and noise modelling capabilities will ensure your developments and processes meet or exceed their environmental compliance criteria.Engenium’s Process and Environment undertakings involve both greenfield design and upgrades to existing dust and fume collection systems, fully complying with Australian Standards.This has included hot off-gas collection and treatment, collected product recycling, and 100% fugitive emissions capture and clean plant design requirements.Our pneumatic design capability involves fit-for-purpose designs of both positive and negative pressure, and lean and dense phase conveying. A diverse range of products conveyed has included moist bulk pet foods, dry cereals, Ammonium Nitrate, petroleum coke and lead dust.When discussing your project requirements we will ensure your design parameters are defined and met, including strict product quality control, transfer rates, product breakage and contamination control.We have specialised scaled test rigs for bench testing of pneumatic conveying systems for a wide range of materials.

ModularTreatmentWe strive to develop an understanding of your projects specific requirements and consider unique characteristics such as location and operations of the facility - dependent on the water or wastewater system.Our custom solutions ensure every aspect of the design, complete plant engineering and construction, manufacture, supply, installation and commissioning process are coordinated to produce an efficient and reliable system on-time and on-budget including Turnkey Project Management.

Services:• Large and Small Project Experience• Highest Quality Component and Material Selection• Compliance to Standards• Innovative• Low Cost of Life Operation• Ongoing Technical Support• Operator Training• 24/7 Web Monitoring• On-Site Construction and Installation• Modifications - Retrofit and/or Enhancement

Existing Systems with Newly Developed and Improved Technologies

OurClients• Hunter Region LMC• Graincorp Carrington• Nyrstar Port Pirie• Bluescope Steel• Baulderstone Hornibrook• Bestcare Petfoods• Port Waratah Coal Services• Sanitarium Healthfoods• Orica Australia• Whitehaven Coal• Orica Mining Services.

ProjectSnapshotsGraincorp, CarringtonAs an environmentally aware client, Graincorp asked us to assess and develop improvements and upgrades to their dust collection systems for their train unloader at Carrington Terminal.This project was successfully commissioned with a higher than expected reduction in fugitive grain dust.

Bluescope Steel, Port KemblaBluescope Steel are proactive with their approach to environmental issues.Engenium has undertaken a number of projects for Bluescope, including significant upgrades to both blast furnace, cast house and stock house dust and fume collection systems, sinter plant de-dusting and siuter cooling systems, as well as fume and off-gas improvement projects.

OurProjects• Noise modelling and attenuation for the Steel River

Industrial Development.• Design and commissioning of dust collection

system at Nyrstar Port Pirie.• Design and remedial recommendations for

pneumatic delivery of product at Bestcare Petfood.• Noise modelling for the Pacific Highway Karuah

Bypass Upgrade and Steel River Industrial Development.

• Occupational noise surveys for Blue Scope Steel blast furnaces.

• Blast furnace compressed air design.

• Orica Trident upgrade of materials handling and process plants.

• Site water management for Port Waratah Coal Services.

• 1200 tph coal washery process design - JSPL India.

• 380-550 tph coal washery capacity upgrade for Whitehaven Coal.

Chris Stevanov - Process EngineerChris has extensive experience in Process Design and Engineering and has worked on major projects across Australia. Chris is a Chemical Engineer with demonstrated knowledge in the fundamentals of managing and controlling multidisciplinary engineering projects in challenging environments. His experience is pertinent to the power generation, chemical and water sectors with his core competencies in fields of combustion and pyrolysis reactions, thermodynamical process, fluid dynamics, heat and mass transfer.Chris has diversified experience ranging from consulting on small and large scale projects, plant owner in heavy industry, to a scientist in R&D, and tutoring and guest lecturing at the University of Newcastle. Chris is also experienced in prefeasibility studies, HAZOP reviews, hazardous area assessments and is a published author in esteemed peer reviewed international journals.

Key EngeniumPersonnel

Julian Ellis - Specialist Process EngineerJulian is a Specialist Process Engineer with over 18 years consulting experience in fume and off-gas treatment, acoustics, coal processing and beneficiation. He has worked on both greenfields and browfields plants throughout Australia as well as in India, Chile, China and New Caledonia.Julian has experience in all aspects of coal washery design and plant materials handling infrastructure, along with environmental and occupational noise measurement, assessment, mitigation and noise propagation modelling. Other areas of experience include design, construction and commissioning of mechanical services. This experience incorporates a particular focus towards HVAC, natural and forced ventilation, as well as fume, off-gas and fugitive dust collection, and clean plant systems.

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