process automation food
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Process Automation
Food
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Contents
WAGO Process Automation 4-5
WAGO-I/O-SYSTEM 750 6-7
WAGO SPEEDWAY 767 8-9
TO-PASS Telecontrol Solutions 10-11
JUMPFLEX, 857 Series 12-13
TOPJOBS Rail-Mounted Terminal Blocks 14-15
WAGO Project Support 16-17
WAGO Product Inormation 18-19
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The Right Ingredients or Your Production Plant
WAGO Process Automation
The ood and beverage sector may bethe sector within the process industry thatdemands the most rom technical equip-ment within production plants.
Increasingly complex tasks and require-ments must be satised with a productionprocess that is also exible enough tomeet surging demands and ever-chan-ging consumer requirements.
Excellent contact and resistance to vibra-tions or electrical connectivity is just asimportant as a nely modular, reliablesystem on the automation level.
A long lie span and the absolute reliabi-lity o WAGO components bring both thegreatest possible value and highest levelso production saety to plant operators.
WAGO is committed to bringing a com-prehensive range o solutions that meetand exceed the requirements o the oodprocessing industry.
Explosive environment Reliabilitywith CAGE CLAMP
Daily, WAGO components equippedwith CAGE CLAMP Spring PressureConnection Technology prove their valueunder the harshest conditions. Over theyears, WAGO has developed an envia-ble saety record, including approvalsor use in potentially explosive environ-ments, an impressive array o robust com-ponents that readily withstand aggressiveenvironments and sae, truly mainte-nance-ree connections.
WAGO-I/O-SYSTEM,IP20 Modular I/O System
Monitors and Panels PERSPECTO
JUMPFLEX Transducers/Relay
and Optocoupler Modules
WAGO-I/O-IPC
Power Supplies
WAGO SPEEDWAY,IP67 Modular I/O System
Range o rail-mounted terminalblocks rom 0.08 to 95 mm2
(AWG 28 4/0)
TO-PASS Telecontrol Module
and GPRS Modem
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Universal, exible and compact
Automating ood and beverage pro-duction lines places great demands onsensors and actuator signal capturing.Harsh environments and hazardousareas also push component reliabilityto extremes.
Changing production processes mustbe implemented easily and inexpen-sively. The modular, scalableWAGO-I/O-SYSTEM meets theserequirements and makes it easy or theplant operator to expand or adaptprocesses.
Something or every taste
Condition monitoring or agitator bearings,or example, can be easily and quicklyretrotted. Changing to condition-basedmaintenance is simple, ensuring produc-tion saety.
With more than 400 digital,analog and specialty modules, theWAGO-I/O-SYSTEM has the ideal so-lution or typical ood processing needssuch as weighing, power measurementand much more.
The most compact, modular andfeldbus-independent I/O systemor decentralized automation.
Fine modularity and a eldbus-inde-pendent design are hallmarks o theWAGO-I/O-SYSTEM, which boastsworldwide approvals or a diverserange o applications. During develop-ment, great care was taken to ensurethe system could account or all therequirements placed on decentralizedeldbus systems.
Optimized or process-oriented com-munication, the WAGO-I/O-SYSTEMoers high integration density with anunbeatable price/perormance ratio.
Advantages or ood/beverage pro-duction and packaging:
Modular construction: Digital, analogand specialty modules can be com-bined in virtually any manner within anode, including outputs with dierentcapacities up to 230 V.
Freely programmable: Comprehensiveprogramming possibilities in compli-ance with IEC 61131-3.
Supports all common eldbus systems:telecontrol protocol, PROFIBUS,PROFINET, ETHERNET, etc.
Saety approvals
Easy integration o specialty unctions,such as saety modules, Exi, vibrationanalysis and motor controls.
Leading radio technology, e.g.,TO-PASS
, Bluetoothand EnOcean
Modular Plant Control Systems are Our Specialty
WAGO-I/O-SYSTEM
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Traditional ood production systems aresubject to highly regulated conditions.They must be easy to clean and installedcomponents must be accommodatedand protected within an appropriatecabinet or enclosure.
Not so with WAGO SPEEDWAY 767,the automation solution rom WAGOwith IP67-grade protection. Thanks toits ully encapsulated design and an ex-tended temperature range, SPEEDWAYis immune to oil, grease, dust, dirt andwashdowns. Similarly, secure connec-tions or sensors and actuators, as wellas signal processing within the PLC,have been streamlined to minimizeinstallation time and materials.
The new perormance standard incabinet-ree automation.
Perection - in every detail:
Modular design
High-perormance data transer
Programmable acc. to CoDeSys 3(IEC 61131-3)
Conguration via GSD, GSDML,EDS and/or FDT/ DTM
Asynchronous and synchronousdiagnostics
Fieldbus-independent
USB interace
Excellent EMC protection
Efcient power supply
Temperature range rom25C to +60C
IP67 degree o protection,ully encapsulated
Screw and DIN-rail mount options
Ergonomic design
Sparkling!
WAGO SPEEDWAY 767
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Stay inormed, stay in control
Several values must be monitored duringood processing and production levels insolid or liquid containers, temperatures,pressure, ow rate, etc. When problemsarise, ault messages, alarms andnotications must be transmitted quicklyand securely. Complicating this is theact that ood processing oten occurs in24-hour shits or maximum efciency.Recognizing this, WAGO has a solutionor every application so maintenanceis always inormed and production isalways efcient.
WAGO-TO-PASS transmits measuredvalues via GSM network to keepoperators updated. This can ensure thesuccess o critical applications, such askeeping a nished shipment within ullcold chain compliance during transport.
With the ability to store measured valueson any Web server, plant operators canhave access to data rom nearly anywherein the world and actively intervene in theprocess remotely.
Always Inormed
TO-PASS Telecontrol Solutions
From ault detector to intelligenttelecontrol PLC.
A seamless telecontrol solution con-sisting o stand-alone ault detectorswith GSM connection, optional IP66
protection and a telecontrol PLC thatlinks to the WAGO-I/O-SYSTEM.
Transmission based on internationalIEC 60870-5-101/104 telecontrolprotocol standard.
Use o GSM (GPRS, CSD, SMS) mobi-le radio network.
Open system with user-selected Inter-net server
Also online at www.ernwirktechnik.com 11
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In ood production, a wide variety odata must be permanently captured,adapted, transormed and transmitted.Sae and reliable signal conversion/pro-cessing is o critical to product quality,especially in the production o sensitive
products such as ood.
At the heart o every recipe
JUMPFLEX easily and securely pro-
cesses signals received rom the eld.The transducers are the perect ingre-dient or ood processing.
JUMPFLEX readily handles challenges
such as ambient temperatures rangingrom an icy -25C to a scorching +70C,and thanks to a compact housing o just6 mm/0.23 in, nothing stands in the wayo decentralized installations.
Versatile
JUMPFLEX 857 Series
Instantly correct
No recalibration is necessary aterswitching between measuring ranges.
Transducers:
Millivolt transducer
Threshold value switch
Temperature transducers or RTDs
Temperature transducers orthermocouples
Isolation ampliers,sotware congurable
Passive isolator
Repeater power supply
Signal splitter
Bipolar isolation amplier
Relay and optocoupler modules:
DC relay modules
DC relay modules with gold contacts
Optocouplers
AC/DC relay modules
AC/DC relay modules with goldcontacts
For extreme temperatures
Greater application range due to extendedtemperature range o -25C to +70C.
Industrys most compact
True 6.0 mm/0.23 in width maximizespanel space.
Flexibility at its fnest
Conguration via DIP switch. Transducers
can also be congured via sotware(FDT/DTM).
Highest saety
All devices provide sae isolation with2.5 kV test voltage to EN 61140.
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Food-production plants are oten cha-racterized by harsh environments, whichare highly demanding on electricalconnections. In addition to ast installati-on, WAGO meets these challenges witha stable, vibration-resistant contact. Pro-
ducts are engineered to always perormin these conditions - even when acedwith extreme temperature cycling.
When unreliable would beinexcusable
Beore ood reaches the consumer,it must pass numerous checks.
Such is also the case or WAGO rail-mounted terminal blocks. Plant mana-gers cannot aord production outagesor intensive maintenance due to unre-liable electrical connections.
Our experience, your benet: As thepioneer and leader with the broadestarray o screwless connection solutions,we have the right rail-mount terminalblocks to take ood production romgood to great.
Our Best Side Reliable Connections
TOPJOBS Rail-Mounted Terminal Blocks
The range o rail-mounted terminalblocks. Simply brilliant.
With just one range o rail-mountedterminal blocks, WAGO can ulfllsvirtually all industrial, Ex applicationand building installation needs. Thanksto CAGE CLAMPS technology, theTOPJOBS DIN-rail mounted terminalblocks are the industrys most compact.Their design can save up to 30% morespace over other terminal blocks idealor space-restricted applications such asswitch cabinets or junction boxes.
CAGE CLAMPS provides tool-reeterminations or all conductor types.Other benets:
Extremely compact design or more wi-ring space or smaller switch cabinets/terminal boxes
Robust, spring-loaded jumper systemor ull nominal current
Highly reliable terminations
Cost-efective marking system
Ex approvals are standard
POWER CAGE CLAMP terminalblocks also provide screwless termi-nation o conductors up to 4/0 AWG(95 mm)
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Advice
Planning support
Component selection
Assistance in preparingyour bid
Expertise in:
PLC programming
Fieldbus applications
Measurement value processing
Telemetry
Ex applications
We will assist you with:
Product documentation
Manuals
Application notes
Component libraries
From The Very Beginning...
Project Support
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www.wago.com/epa
To get a quick product overview, please use the
Internet industry portal or the online catalog.Have an acquired taste? We will gladly answer yourquestions at [email protected].
WAGO Product InormationAll WAGO products eatured in this brochure are in theollowing WAGO Full Line Catalogs:
Rail-Mounted Terminal BlocksModular Connectors (X-COM -SYSTEM)Terminal StripsPatchboard SystemsShield (Screen) Connecting SystemPUSH WIRE Connectors or Junction Boxes
PCB Terminal BlocksFeedthrough Terminal BlocksMULTI CONNECTION SYSTEM
PCB ConnectorsConnectors or Special Applications
Relays Optocoulers Special FunctionsInterace ModulesTransducersPower SuppliesOvervoltage ProtectionRadio TechnologyEmpty Housings and DIN-Rail Mounting Carriers
IP20 Modular I/O-SYSTEMRadio Technology, TO-PASS Telecontrol TechnologyIndustrial Switches, PERSPECTO, Monitors and PanelsIP67 Modular I/O-SYSTEM, IP67 Block I/O-SYSTEMIP67 Sensor/Actuator Boxes, IP67 Cables and ConnectorsPower Supplies
WINSTA MINI Connectors
WINSTA MIDI Connectors
WINSTA MAXI Connectors
WINSTA RD Cable Assemblies
WINSTA KNX Connectors
WINSTA IDC Flat Cables
Volume 1Rail-Mounted Terminal Block Systems
Volume 2Connectors and PCB Terminal Blocks
Volume 3I/O-SYSTEM
Volume 5WINSTA
Connection System
Volume 4Interface Modules
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WAGO Kontakttechnik GmbH & Co. KGPO Box 2880 32385 MindenHansastrae 27 32423 Minden
Phone:Head Ofce +49 (0)571/887 - 0Sales +49 (0)571/887 - 222Order Service +49 (0)571/887 - 333Technical Support +49 (0)571/887 - 555
Fax: +49 (0)571/887 - 169
E-mail: [email protected]: www.wago.com
0888-0
196/0100
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