process engineering for the cement & lime...

CEMENT PRESENTATION

MISSION

To provide high-quality engineering and project/construc�on management services to the

industry. We �mely meet the demanding technical needs of our customers with accuracy, quality

and cost effec�ve solu�ons during all stages of their projects, from Pre-Feasibility to

construc�on/erec�on.

VISION

To enhance our clients bo�om-line results through efficient engineered solu�ons and

management, as well as accurate cost es�mates and planning for their industrial projects.

E n g i n e e r e d S o l u t i o n s

MISSION & VISION

OUR HISTORY

SAXUM began its ac�vi�es in 1996.

Our interna�onal experience and value added engineering services, allowed us to a�end a growing

and prominent interna�onal clientele, with emphasis on the Americas. Our project management

procedures have demonstrated high effec�veness to meet clients´ needs, while achieving the

demanding targets of their projects.

[email protected] www.saxum.us [email protected] www.saxum.us [email protected] www.saxum.us


ABOUT US

PROCESS ENGINEERING FOR THE CEMENT & LIME INDUSTRIES

MECHANICAL ENGINEERING (PLANT DESIGN, PIPING, PROCESS GAS HANDLING, ENVIRONMENTAL CONTROLS, NUISANCE DUST COLLECTION AND MATERIALS HANDLING, CRUSHING AND GRINDING SYSTEMS)

IN ENGINEERING, WE OFFER KEY DISCIPLINES FOR PLANT DESIGN

CIVIL AND STRUCTURAL ENGINEERING

ELECTRICAL, INSTRUMENTATION & CONTROL ENGINEERING



ABOUT US / SERVICES

We differen�ate ourselves from other engineering companies by offering strong exper�se and

knowledge in Engineering, Procurement, and Construc�on Management (EPCM) services for

mineral processing industries (cement, lime, mining), as well as to the manufacturing and agro-

industries.

Our services are characterized by high level project management and engineering teams which

allow our clients to rely on our way to execute their projects with a focus on delivering either

refurbished or new facili�es within realis�c schedules and budgets as well as op�mal technical

solu�ons.

PLANNING

STUDIES

AUDITING

PROJECT MANAGEMENT

ENGINEERING

EPCM

SITE SERVICES

PLANT OPERATION

CLIENT LIAISON


COLOMBIA

Cement & Lime Mining

Grupo ARGOS

CEMEX

Ultracem

Cerro Matoso

(BHP-Billiton)

PERÚ


UNACEM

Cementos Yura

Cementos Otorongo

Cemento Pacasmayo

GlencoreXstrata

Buenaventura

Minera IRL

Southern Peru Copper Corp.

CHILE


Cementos San Juan

Polpaico (Lafarge-Holcim)

Cementos Bio Bio

Minera Cal Norte

Barrick Gold

Southamerican Gold

Anglo American

Minera Esperanza

Teck Chile

GlencoreXstrata

CODELCO

Manufactures

Procter & Gamble

BOLIVIA


CEMEB

SOBOCE

Votorantim

Liongold

BRAZIL

Cement & Lime Agriculture

Camargo Corrêa

Lafarge-Holcim

Votorantim

Cimentos Liz

Cimpor

CSN

Cimentos da Bahia

Monsanto

Manufacture

Procter & Gamble

ARGENTINA

Cement & Lime

Loma Negra

Minetti (Lafarge-Holcim)

Cementos Avellaneda

Minera TEA

Yamana Gold

AngloGold Ashanti

Minera IRL

Intrepid Mines

Manseld Minera (Goldrock)

Eramet Ingénierie

FMC Lithium

Goldcorp

Pan American Silver

Mina Pirquitas (Silver Standard)

Minera Aguilar (Glencore)

Aluar

Buenaventura

YMAD

Galaxy Lithium

Minera Exar (Lithium Americas)

Agriculture

Molinos Rio de la Plata

Aceitera Gral Deheza

Monsanto

Energy & Manufactures

Pluspetrol

Procter & Gamble

Mining

Barrick Gold

ECUADOR

Cement & Lime

Cemento Chimborazo

EPCE

UCEM

Minera Alumbrera (GlencoreXstrata)

Minera Santa Cruz (Hochschild Mining)

Sales de Jujuy (Orocobre LTD)


OUR CLIENTS


URUGUAY

Cement & Lime

Cementos del Plata

PARAGUAY

Cement & Lime

Yguazu Cementos


OUR CLIENTS

DOMINICAN REPUBLIC

Grupo Estrella

AUSTRALIA

Ernest Henry Mine

(GlencoreXstrata)

EUROPE

LAFARGE - HOLCIM

Italcementi

CIMPOR

Cimentos Molins

Fives FCB

MIDDLE EAST & AFRICA

Bilnger & Berger

QN Cement Company

Intercement

Votorantim

ASIA

LAFARGE-HOLCIM

Intercement

Cementos Portland Valderribas

CEMEX

NORTH AMERICA

St Marys Cement Inc.

Cementos Fortaleza

CEMEX

Drake Cement

FLS USA

LAFARGE - HOLCIM

Lattimore Materials Corp.

BUZZI UNICEM

GCC

Votorantim

TSK Group

Italcementi Group


SCOPING STUDIES AND TRADE OFF ANALYSIS

CAPEX AND OPEX STUDIES

COMPLETE ENGINEERING: CONCEPTUAL, BASIC AND DETAILED

SCHEDULE DEVELOPMENT

MAIN PROCESS EQUIPMENT BID DOCUMENT PREPARATION

AUXILIARY EQUIPMENT SELECTION ASSISTANCE

CONSTRUCTION BID DOCUMENT PREPARATION

PROCUREMENT

CONSTRUCTION MANAGEMENT

SITE SUPERVISION


GENERAL CAPABILITIES


We provide engineering services from concept to reality...

PROCESS, MECHANICAL/PIPING/DUCT, CIVIL/STRUCTURAL, ELECTRICAL,

I&C ENGINEERING

PROCESS AUDITING, CAPACITY UPGRADES

TROUBLESHOOTING

OPERATIONS ANALYSIS

PROCESS CALCULATIONS AND FLOW DIAGRAMS

PROCESS SELECTION AND EQUIPMENT SIZING

ANALYSIS OF OPTIMUM MATERIAL STORAGE REQUIREMENTS

DEVELOPMENT OF COST-EFFECTIVE ENGINEERING SOLUTIONS

COMMISSIONING

[email protected] www.saxum.us [email protected] www.saxum.us [email protected] www.saxum.us [email protected] www.saxum.us [email protected] www.saxum.us [email protected] www.saxum.us


PROCESS ENGINEERING AND PLANT OPTIMIZATION


SYSTEMS INTEGRATION WITH MULTIPLE VENDORS

PLANT LAYOUTS

GENERAL ARRANGEMENTS

EQUIPMENT TECHNICAL EVALUATIONS

EQUIPMENT SIZING AND CAPACITY DETERMINATION

EQUIPMENT AND INSTALLATION SPECIFICATIONS

DUCTWORKS

ENGINEERING DESIGN:

PIPING SYSTEMS

MATERIAL HANDLING SYSTEMS

PROCESS EQUIPMENT LAYOUTS


MECHANICAL ENGINEERING AND PLANT DESIGN


STRUCTURAL DESIGN BASED ON VIBRATION MITIGATION

DYNAMIC FOUNDATION ANALYSIS

STRUCTURAL RELIABILTY STUDIES

STRUCTURAL PATHOLOGY STUDIES

DESIGN OF REINFORCED CONCRETE AND STEEL STRUCTURES

CONCRETE AND METAL DOMES

CONCRETE SILOS AND BUNKERS

STEEL BINS AND HOPPERS

TUNNELS AND UNDERGROUND STRUCTURES

STRUCTURAL ANALYSIS & DESIGNS (INCLUDING HIGH SEISMIC AND

HURRICANE ZONES) FOR INDUSTRIAL PLANTS

EVALUATION AND IMPLEMENTATION OF GEOTECHNICAL REPORTS


CIVIL AND STRUCTURAL ENGINEERING


POWER DISTRIBUTION SYSTEMS

INSTRUMENTATION AND CONTROLS

HMI INTERFACE COORDINATION

PLC PROGRAMMING

MOTORS (MEDIUM VOLTAGE AND LOW VOLTAGE)

MEDIUM VOLTAGE STARTERS AND BREAKERS

TRANSFORMERS

MOTOR CONTROL CENTERS

SHORT CIRCUIT ANALYSIS

POWER STUDIES



ELECTRICAL ENGINEERING


EQUIPMENT SPECIFICATION

BID EVALUATIONS

PURCHASING

EXPEDITING

LOGISTICS MANAGEMENT

SUPPLIER QUALITY REVIEW AND ASSURANCE

GLOBAL MARKET SOURCING AND KNOWLEDGE

MATERIAL PLANNING AND CONTROL

PROJECT AND SITE

MATERIAL MANAGEMENT

INTEGRATION OF GUARANTEES



PROCUREMENT

SHOP DRAWING REVIEWS

FABRICATION SHOP INSPECTIONS

INTEGRATION OF EQUIPMENT ENGINEERING WITHTHE CIVIL, MECHANICAL FABRICATION AND ELECTRICAL ENGINEERING

COORDINATION OF MATERIALS FABRICATION FORCONSTRUCTION AND DELIVERIES TO THE JOB SITES

ENGINEERING/FABRICATION INTEGRATION



ADVANTAGES OF WORKING WITH US


TOTAL RESOURCES IN HOUSE

KNOW-HOW AND EXPERIENCE IN CEMENT & LIME SOLUTIONS

LEADERSHIP IN DETAILED ENGINEERING SOLUTIONS

DEEP KNOWLEDGE OF STANDARDS AND CONSTRUCTIVE PROCEDURES

ENGINEERING MANAGEMENT ORIENTED TO SATISFY CLIENT TECHNICAL NEEDS

EXTENSIVE EXPERIENCE IN VALUE ENGINEERING FOR INDUSTRIAL PROJECTS

ACCURATE BUDGETS, SCHEDULES AND COST CONTROL



PROJECTS


VERIFICATION OF STRUCTURAL SAFETY CONDITION OF EXISTING HOMO-SILO BATTERY AND DESIGN OF OPTIMAL REINFORCEMENT SOLUTIONS

SAXUM scope of work: Evalua�on of current safety condi�ons of the structures and

founda�ons of the homogeniza�on silo ba�ery at Rapid City, SD, plant. Based on site

evalua�ons, accurate and detailed mathema�cal models were developed by SAXUM

which allowed précised evalua�ons of silo safety condi�ons and, moreover, of the

op�mal reinforcements and modifica�ons to the structures that need to be

performed to improve silo safety condi�ons a�ending current codes and standards.

SAXUM services in this project also included the mechanical designs of the new

loading and unloading systems of the homo silos.

GCC – Rapid City Plant, South Dakota, USA


PROJECTS


PLANT UPGRADE PROJECT

SAXUM scope of work: Conceptual and detailed complete

civil/structural engineering of the GCC cement plant upgrade

through FLS, the main equipment provider. SAXUM services also

include the sign-off and stamping of all related detailed designs

of structures and founda�ons.

GCC – Rapid City Plant, South Dakota, USA


PROJECTS


Charlevoix Plant, Michigan, USA - PROJECT: NEW RAW MEAL BLENDING SILO

SAXUM scope of work: Complete development RFQ for the silo

construc�on, and the development basic and detailed

engineering and, and drawings sign-off and stamping.

Votorantim North America - St Mary´s Cement


PROJECTS


Charlevoix Plant, Michigan, USA - PROJECT: CLINKER COOLER STACK

SAXUM scope of work: Complete basic and detailed mechanical

and structural engineering, drawing sign off and stamping, for

the new clinker cooler stack to be installed in the St. Mary’s

Cement plant as part of the plant upgrade project.



PROJECTS


Charlevoix Plant, Michigan, USA PROJECT: HOT GASES DUCT

SAXUM scope of work: Complete basic and detailed mechanical and structural

engineering, drawing sign off and stamping, for the new hot gas duct from the

Clinker Cooler to the Coal Mill, to be installed in the St. Mary’s Cement plant as

part of the plant upgrade project.



PROJECTS


Charlevoix Plant, Michigan, USA - PROJECT: AIR AND WATER UTILITIES FOR PLANT UPGRADE

SAXUM scope of work: SAXUM performed site inspec�ons to evaluate the

exis�ng air and water u�li�es and, based on the requirements for the plant

upgrade, the corresponding upgrades to these u�li�es were designed.


Water System – Plant Layout


PROJECTS


Charlevoix Plant, Michigan, USA - PROJECT: BY-PASS DUCT

SAXUM scope of work: Complete basic and detailed mechanical and structural

engineering, drawing sign off and stamping, for the new Process By-Pass Duct, to

be installed in the St. Mary’s Cement plant as part of the plant upgrade project


Confidential Client



PROJECTSPROJECTS


PROJECTS

Confidential Client


VOTORANTIM



PROJECTS


PROJECTS


Lafarge Holcim



PROJECTS

Lafarge Holcim

ARGOS


PROJECTS


Rio Claro Plant View


PROJECTS


ARGOS

FLSmidth


PROJECTS


Itacamba Cemento S.A.



PROJECTS

Cementos Fortaleza


PROJECTS


SOBOCE



PROJECTS

SAXUM scope of work: developement of the engineering designs and the project control during the construction phase of these projects. Perform the designs (from conceptual to detailed solutions) in all different disciplines, including Mechanical, Civil, Structural, Electrical and Instrumentation engineering. In parallel, SAXUM is developing/defining all needed data sheets and specifications for purchasing the required equipment and construction/erection works.

GCC - Rapid City Plant, South Dakota, USA

CIVIL/STRUCTURAL ENGINEERING AND SITE SUPERVISIONFOR UPGRADE OF GCC CEMENT PLANT

PROJECTS

SAXUM scope of work: performance of the overall Owner’s Engineers role for the project which included over six months of project management, project controls, civil/structural, mechanical and electrical engineering on-site services as well as construction/erection assistance and support; in addition, on GIANT’s behalf, SAXUM reviewed the OEM’s project schedule and interfaced with the contractors throughout the project, including commissioning.

GIANT Cement – Elementia Group Harleyville, South Carolina, USA

FINISH MILL #2, MATERIAL HANDLING AND BULK LOADOUT SYSYEMS UPGRADES

PROJECTS



Technical support for Homologa�on Analysis of Equipment Provider’s proposals and vendor selec�on. Vendor engineering design revision. Basic and detailed engineering for all plant infrastructure.

Cimentos da Bahia GREEN FIELD CLINKER AND CEMENT PROJECT

PARIPIRANGA PROJECT


[email protected] [email protected] [email protected] [email protected] www.saxum.us [email protected] www.saxum.us [email protected] www.saxum.us

Intercement

Intercement



Cementos YuraNEW CEMENT GRINDING PLANTMISTI PROJECT


CLIENTS

LAFARGE HOLCIM

LAFARGE HOLCIM, Brazil

+1 9727173331

+1 9727173332

+1 972 7173137

Office:

Fax:

+1 9728760584Mob:

+1 9727655597

Office:

Mob: +55 11976489327

+55 11991576066

Brasil

Argen�na

+54 381 4874929

+54 11 43721815

Office:

Mob: +54 911 58831583

+54 911 50115333

+55 3133094578

USA

process engineering for the cement & lime...

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