process group brochure

8/2/2019 Process Group Brochure

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PROCESS GROUP HAS SUCCESSFULLY GROW N TO BE THE LARGEST DESIGNER AND M ANUFACTURER OF SPEC IALISTPROCESS MODULES FOR THE O IL, GAS AND ENERGY INDUSTRY IN AUSTRALIA , S .E . AS IA AND THE M IDDLE EAST

Innovative Process Solutions

O il & C as P rod uctionC rude O il S tabilisation & T reatm entR efinin g & P etroc hem ic al

C arb on Ca ptu re & Ceo -S eq ue stra tio nWa te r T re atm en tSo lid s Hand lin g

process group


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Process Croup was founded in 1978, and has successfully grown to be thelargest designer and manufacturer of specialist process modules for theO il, Cas and Energy industry in Australia, S .E . Asia & M iddle E ast.

This is due to a relentless commitment to excellence in all aspects of processde sign , proje ct man ag ement a nd fa bricatio n.O ur diverse team of in-house experienced professionals oversee and control allaspects, including process design, estim ation, m echanical design and detaileden gin ee rin g, p ro curement, con structio n, ex ped itin g, de liv ery an d comm ission in g.Process G roup's staff provide a diverse range of expertise across a w ide range ofd is cip lines , in cluding mechan ical, chem ical, p rocess , e lectrical, in strumen ta tion,system s control and project m anagem ent. O ther disciplines w ithin the groupinclude specialists in m echanical design, 3 D design, fabrication, Q ualityA ssuran ce, HSE , e xpe diting , comm issio ning a nd a fte r-sa le s sup po rt.W e value our long term relationships w ith our clients, and strive to deliverenhanced value to all activ ities that w e undertake.


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Ou r M is sion:To partner w ith our clients and together generate strategic advantage from our serv ice delivery by :5 : 5 5 : : ' " P rov id ing innovative process solutions that m ax im ise benefits5 : 5 5 : : ' " D elivering internationally com petitive p lants that exceed custom er expectations1 1 1 1 1 1 , C on tro llin g d etail d es ig n 5 - fabrication processes to guarantee quality and delivery1 1 1 1 1 1 , M ainta in ing sk illed and m otivated personnel w ho are comm itted to technica l excellence,

craftmanship and customer focus.

What we do:Process G roup continues to be a leading specia list supplier of packaged process equipm ent andcom plete process tra ins for a range of industria l sectors , includ ing:5 5 5 5 5 5 1 ! 1 - O il 5 - Gas P r oduct ion ,1 1 1 1 1 , . Carb on C a ptu re 5 - S t or age applic a tions,5 : : : : : , Ref ining 5 - Pe tr oc hem ic al in du str ie s,0 1 1 1 1 ; ; 5 - Energy 5 - P ow er G en era tio n in du strie s,5 5 5 5 5 t P ro ces s W a te r T re atm ent,1 1 1 1 1 1 , So lid s Hand lin g.


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P ro c e s s C ro u p A d v a n t a g ePackaged PlantT he concept of packaging process plant into m odules or sk idsprovides a significant num ber of benefits to the end user.T he se b en efits in clu de :... Complete erection and pre-testing of the plant in a

c on tro lle d w ork sh op en viro nm en t prio r to d eliv erytosite,

... M inimum site construction time and associatedcosts,

... E lim ination of delays due to inclement weatherd ur in g p la nt c on str uc tio n,

... Modules and skids are also designed to be readilytran sp orte d u sing sta nda rd m ea ns, in clud inga rtic ula te d v eh ic le s, s hip s/b arg es , e tc .

The Modular ApproachP lants of all s izes can be constructed using the pack agec on ce pt. P ro ce ss C rou p's e ngin ee rs h av e d ev elop ed amodular approach w here large plants are made up of anum ber of sm aller skids or m odules, w hich fit together onsite to form a single plant.

Process DesignP rocess C roup uses the latest com puter aided processsim ulation techniques to fully optim ise plant process designa nd e nsu re co rre ct e va lua tio n o f a ll req uired eq uip men toperating param eters. T his in-house process expertise isfu rth er e nh an ce d b y o ur a ffilia tio ns w ith in te rn ation allyr ec ogni se d l ic en so rs o f p ro ce ss t ec hnolo gy .

Detailed DesignC om bining the m any requirem ents of plant design,o perab ility a nd sa fe ty w hile e nsu ring se am le ss in te grationw ith surrounding equipm ent is a com plex problem w hend esig nin g pa ck age d p la nt. P ro ces s C ro up 's e ng in ee rs ha veyears of experience in the design and construction ofpackaged plant. U sing 3D drafting packages and the m ostu p to da te e ng ine ering d esign tec hn iqu es, P ro ce ss C ro up 'sapproach ensures optim al plant design andperformance.


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Ma in ta in in g a te am o f motivateda nd h ig hly sk ille d p ro fe ssio na ls w hoa re commit ted to technicale xc elle nc e, c ra fts ma ns hip a ndc us tom er fo cu s.

P ro c e s s C ro u p A d v a n t a g eProject ManagementP rocess C roup's project team uses a "hands on" approach toensure projects are closely m onitored through every phase.In an industry w here perform ance is directly m easured byproject costs and the m eeting of delivery schedules,P roc es s C ro up h as e sta blis he d a co nsid era ble tra ck re co rd incom pleting projects on tim e and w ithin budget.P rocess C roup undertakes projects in m any countries, and ourengineers are accustom ed to project execution in a w idera ng e o f c ultu re s a nd e nv iro nmen ts .

FabricationB y m aintaining our ow n fabrication facilities in A ustralia andU AE , P ro ce ss C ro up ca n e nsu re e ac h ste p o f th e fa bric atio nphase is closely m onitored w hile passing on to our custom ersthe benefits of reduced costs through m anufacturing in ac on tro lle d e nv ironmen t. E xp en siv e s ite w ork s a re m in im is edthus reducing the risk of project delays. P ositive outcom esare strengthened by relationships that are established andm ainta ine d w ith o th er le ad in g in te rn atio na l fa bric ato rs .

Quality AssuranceP rocess C roup is committed to prov iding quality plantd esig ne d a nd co nstru cte d in ac co rd an ce w ith p ro jec ts pe cific atio ns , c od es , s ta nd ard s a nd s ou nd e ng in ee rin gpractice.P rocess C roup is accredited to 1 50 9001-2000 (2008).

HSEProcess C roup is com mitted to a Health, Safety andEnvironm ental culture w ith a goal of zero harm to all peopleand t he env ir onmen t.

R&DP rocess C roup is at the forefront of technology dev elopm entsin a n um be r o f p roc ess a re as. T he se inc lu de g as p ro ce ssin g,c arbo n c ap tu re a nd w ate r tre atm en t.P rocess C roup continues to invest in dev eloping thesetechnologies through ongoing R &D w ork and protects thisv alu able in te llec tua l p ro pe rty de velopme nt w ith inte rn atio nalp at en t f ilin gs .


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E x p e r t i s eP rocess G roups' capabilities and expertise covers a range of process technologies.D eveloping and maintain ing th is inte llectual capita l to be w orld-leading in these technologieshas been a result of a long and significant investment of time and energy .T he se tec hno log ies inc lud e:

1 1 1 1 1 1 p . . G as D ehy dration (G lycol, M olecular S ieve, L ow T em perature),H l l l l i i" D ew P oint C ontro l S ystem s,5 : m : 1 ! r Low T em perature S ep arators,5 : : : 1 1 1 - C arbon C apture & S torage sy stem s, includ ing G eo-sequestration,1 1 1 1 1 1 , C02 removal from Natural Gas,H l I I I ! ! 5 ' G as S weetening S ystem s (H 2S rem oval),1 1 1 1 1 1 ' " LPG P la nts ,H l l l l i l i ' NG L R ecovery P lants,5 : 5 5 : : , C ryogenic G as S eparation U nits,H l I I I I II ' Industrial G as Production including C 02, H ydrogen, N itrogen, H elium and Argon,- i l l ' Fuel G as Treatm ent S ystem s,5 : 5 5 1 ! ! C rude O il & C ondensate S tabilisation / Treatm ent,= : 1 1 1 . W ater Treatm ent Systems (D eoiler H ydrocyclones, G as F lotation, etc),:.H l l l l i i i ' Solids R em oval and H andling Systems (D esander H ydrocyclones & Sand W ashing

S ystem s, etc).

unconventional


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E x p e r t i s eGas DehydrationProcess Croup is able to offer the com plete suite ofcom mercial gas and liquid dehydration processes. W ith m anyreferences off shore and onshore P rocess C roup canspecifically tailor a dehydration process to m eet anys pe cific atio n. P ro ce ss es o ffe re d in clu de g ly co l, m ole cu la rs ie ve a nd lo w temp era tu re s ep ara tio n.

Dew Point Control Units & Low Temperature SeparatorsH ydrocarbon D ew Point C ontrol U nits (D PCU ) are designed torem ove N atural C as Liquids (N CLs), LPC , condensate and inm any cases w ater from natural gas. P rocess C roup offersboth low tem perature and solid bed adsorption processes forth es e a pp lica tio ns . A s th es e a pp lica tio ns a re ca se -s pe cific ,each plant must be designed in close consultation w ith thecustom er as a detailed understanding of the process condi-tio ns a nd re qu ireme nts is e ss en tia l.

Carbon Capture SystemsT he capture of carbon diox ide em issions from existingindustries is essential in m eeting dom estic and global targetsto decrease em issions of greenhouse gases to theatmosphere.P rocess C roup is developing a portfolio of innovative C arbonC apture technologies that are being incorporated into plantsa nd p ac ka ge s d es ig ne d a nd b uilt fo r commerc ia l a pp lic atio ns .As a supporting participant of the C0 2C RC (C O2 CooperativeR ese arc h C en tre fo r C re en ho us e C as T ec hn olo gie s), P ro ce ssC roup is also a core participant w ith leading A ustralianU niversities in w orld leading research into carbon capture andstorage.T hese technologies are being applied to a range of exhaustgas applications including coal and gas-fired boilers, gasturbines and CO 2 sequest ra tio n p ro je ct s.


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E x p e r t i s eGas Sweetening Systems and C02 RemovalC as containing higher than perm itted levels of either C O2 orH 25 (or both) m ust have these contam inants reduced toa cc ep ta ble le ve ls . T he se p la nts a re ty pic ally c us tom-d es ig ne dto m eet the requirem ents of each specific application.P roc es se s o ffered in clu de Amin e-b ase d so lv ents , m em bran esand phy si ca l s olv e nt s.

Fuel GasTreatment SystemsC as used as fuel for turbine or other furnaces requirespre-conditioning to ensure that it m eets the required fuels pe cific atio ns fo r e ffic ie nt a nd c le an c omb us tio n.

Crude Oil Stabilisation & TreatmentP rocess C roup can offer a w ide range of crude oil treatm entprocesses including stabilisation and topping plants for theproduction of diesel. T hese processes are based ond is tilla tio n a nd a ss oc ia te d p olis hin g p ro ce ss es .

Solids Removal & Handling SystemsW ith inc re asin gly comp lex a nd rem ote p ro duc tio n fa cilitie sso lid s o ccu rrin g in p ro ce ss s treams p re sen t in cre asin ghazards.P rocess C roup has been inv olved in the design anddevelopm ent of innovativ e system s to rem ov e these solidsfrom the process.These systems allow oil to be w ashed from solids, so that thes olid s c an b e s afe ly d is ch ar ge d.


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E x p e r t i s eWater Treatment SystemsT he combin ation o f stan dard s for e nv ironm ental d ischa rge sbecom ing m ore stringent and produced w ater volum esin cre as in g a s o il 5 - gas fields age requires highly efficient andreliab le p rocess equ ipm ent to m eet these strict discha rgelimits.P ro ce ss C ro up h as s pe cia lis t e xp ertis e in d es ig nin g s olu tio nsto m eet the discharge requirem ents of C overnm ent's aroundth e world .P rocess C roup continues to develop new solutions as itstrives to rem ain a leading innovator in this fie ld.

Deoiler HydrocyclonesD eoiler C yclon es a re commonly u sed fo r oil reco very fromProduced 5 - Waste W ate r S tre am s.P rocess C roup designs and m anufactures a w ide range ofp ro prie ta ry CYC LON IXX Deo ile r C yc lo ne s in D up le x S ta in le ssS tee l. T he T UNCS TONE ra nge cov ers th e p rem ium materialsin clu din g s pe cia lis ed C eramic a nd T un gs te n fo r e xtreme lye ro siv e and cor ro siv e app li ca tio ns .

Desander HydrocyclonesD esander C yclones are used for capturing solids from O il, C as5 - W ater Stream s associated w ith O il 5 - Cas production.P rocess C roup is at the forefront of designing innovativeD esander C yclone system s to m ake these system s m orereliab le w hile re ducing m ainten an ce of equ ip ment.P roce ss C ro up d esig ns a nd m an ufacture s their o wn ex ten siv era ng e o f C YC LON IXX Des an de r C yc lo ne s, a nd s up plie s th es ein a range of C eram ic m ateria ls. The TU NC ST ON E rangeco vers th e premium materia ls in clud ing spe cialised C eram ican d T un gsten for e xtre mely e rosiv e an d corro siv eapplications.


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R E S O U R C E SIn-House Facilities

P rocess C roup m aintains tw o large purpose built, integrated office and fabrication facilities. L ocated inM elbourne, A ustralia and A bu D habi, U AE , the facilities prov ide fully integrated design and m anufacturing ofproc es s m od ule s a nd sk id s.B y integrating the design and m anufacturing processes into one facility , P rocess C roup is able to prov idecom plete control of the process and m echanical design and m anufacturing in a seam less process under an1 50 90 01 a ccred ited q ua lity a ss ura nc e sy ste m.P rocess C roup also has a project m anagem ent, engineering and sales office in S ingapore.

T he fa cilities a re summarise d a s fo llow s:O ffic e s iz e:U nd erc ov er F ab ric atio n F ac ility s iz e:O u ts id e s to ra ge a nd c on str uc tio n:

Australia1 ,20 0 m 23,500 m23,500 m 2

A bu D habi1 ,000 m 24 ,10 0 m 21 7,0 00 m 2

Additional FacilitiesP rocess C roup m aintains a netw ork of self-contained m anufacturing facilities for international projects.T he se in clud e large m odu le fa bric ation fa cilitie s w ith b arg e lo ad -o ut ca pa bilitie s in C hin a, In do ne sia , S ing ap ore,T hail an d, I


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CONTACT DETAILS :PROCESS GROUP: H ea d O ffic e - A us tra liaProcess G roup P ty L td5 H obbs CourtR owvil le ( Melb ou rn e)V IC , 3 17 8Australia.Phone +61 3 9212 7100Fax +61 3 9212 7199E-mail: sa [email protected]: www.processgroup.com.au

PROCESS GROUP: A bu D ha biProcess G roup International LtdPO Box 46153Abu DhabiU nited Arab E miratesFax +971 2 550 0898Tel +971 2 550 0899E-Mai l : [email protected]: www.processgroupintl.com

PROCESS GROUP: S ingapo reProcess G roup P te L td.237 Alexandra R oad#03 - 07 The A lexcierS ing ap ore 1 59 929Phone +65 64797077Fax +65 6479 7177E-Mai l : sa [email protected]: www.processgroup.com.sg

[] process group

[] process group

REPRESENTED BY :

CYCLONNIX & TUNGS TONE a re re gis te re d tr ad em ark s o f P ro ce ss G ro up . Rev 3 , 2011
mailto:[email protected]://www.processgroup.com.au/mailto:[email protected]://www.processgroupintl.com/mailto:[email protected]://www.processgroup.com.sg/http://www.processgroup.com.sg/mailto:[email protected]://www.processgroupintl.com/mailto:[email protected]://www.processgroup.com.au/mailto:[email protected]

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