processing of oil and fat
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Processing of edible Oil and Fat
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REFINING• Refining produces an edible oil with characteristics that consumers desire
such as bland flavor and odor, clear appearance, light color, stability to oxidation and suitability for frying.• In a refining process comprising the following steps:
1. Lecithin removal2. Degumming3. Free fatty acid removal4. Bleaching5. Deodorization
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• The following precautionary measures are taken during refining in order to avoid undesirable autoxidation and polymerization reactions:
1. Absence of oxygen2. Avoidance of heavy metal contaminations3. Maintaining the processing temperature as low and duration as
short as possible.
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1.Removal of lecithin
• This processing step is special importance for soybean oils .
• Water (2-3%) is added to crude oil, thereby enriching the phospholipids in the oil/water interface.
• The emulsion thus formed is heated up to 80 nd then separated or clarified by centrifugation.
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2.Degumming
• Finely dispersed protein and carbohydrate are coagulated in oil by addition of phosphoric acid ( 0.1 % of oil weight ).
• A filtering aid is then added and the oil is clarified by filteration.
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3.Removal of Free Fatty Acids( deacidification ) • The removal of fatty acids with 15 % sodium hydroxide (alkali refining)
is most frequently used method.• Technically , this is not very simple since fat hydrolysis has to be
avoided and , moreover , the sodium soap which tends to forms\ stable emulsions , has to be washed out by hot water. • After vacuum drying , the fat or oil may contain only about 0.05 %
free fatty acids and 60 to 70 ppm of sodium soaps.• When fat or oil is treated with diluted phosphoric acid , the content of
sodium soaps decreases to 20 ppm and part of the trace heavy-metal ions is removed.
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4.Bleaching
• In order to remove the plant pigment (chlorophyll , carotenoids ) and autoxidation products, the fat or oil is stirred for 30 min in the presence of Al-silicates ( bleaching or Fuller’s earth ) in a vacuum at 90.
• The bleached oil is removed from the adsorbent by filteration .
• The retained by the absorbent can be recovered by hexane extraction and recycled into refining process.
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5.Deodorization
• Deodorization is esentially vacuum steam distillation ( 190-230 0.5-10 mbar ) .
• The volatile compounds , together with undesirable odorants present in the fat or oil , are separated in refining steps
• Deodorization takes place min 20 in to 6 h depending on the type of fat or oil and the content of volatile compounds.
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