production solutions in new dimensions - komet group · project completion from x3-solutions®: cnc...

Production Solutions in New Dimensions Production Solutions in New Dimensions in New Dimensions in New Dimensions

X3 Solutions_D_GB.indd 1 03.05.2007 09:31:25

X3-Solutions®

Production Solutions in New Dimensions

Process optimisation

Customer services (CAD/CAM…)

Comprehensive projects

Pilot series production

Tool logistics

Production consultation

X3-Solutions is project management to perfection, pro-viding our customers with forward-looking services based on quality, competence and the time factor.

With the unique symbiosis of development, technical knowledge and experience and service structure, the KOMET GROUP has an interdisciplinary potential for fi nding solutions which is used by well-known com-panies and organisations throughout the world.

Viewing production in its entirety

In the dynamic fi eld of customer requirement, machine and part the KOMET GROUP provides the effective interface for successful production solutions.

With X3-Solutions® the synergetic factors and the full know-ledge and experience of the Group are concentrated together, drawing on current developments and solutions from within the industry.

Our thought processes are not limited merely to part and tool but directed at the production operation in its entirety.

X3-Solutions® – your system partners

As system partners we set standards from process opti misation to complex production solutions. We deal with machine layout, fi xtures, logistics, CAD/CAM systems and CNC programming.

Our aim is to optimise the production process for you – economically, docu-mented and comprehensible.

Our aim is to optimise the production process for you – economically, docu-

fi xtures, logistics, CAD/CAM systems and CNC programming.

Our aim is to optimise the production process for you – economically, docu-


Tool Concepts

The Innovation Potential Factor

The KOMET GROUP is a leading international technology company focusing on the demanding fi eld of bore ma-chining.

Under the KOMET, JEL and Dihart names we offer one of the most comprehensive ranges of tools and services and have a comprehensive portfolio of progressive tech-nology and solutions.

Current topics

The universal knowledge of precision cutting and access to the common pool of experience form the basis for our innovative tool, process and machining concepts for high-speed and dry machining, minimal lubrication systems and both CGI and alu-minium machining.

Important signals for this are obtained from working together as partners with users, machine and material manufacturers, colleges and universities.

Research and development

The TechCenter and the KOMET GROUP’s competence centresoffer the best possible conditions with the latest range of machines for research and development work close to our customers and for simulation and trials on customers’ parts under production conditions.

The KOMET GROUP is a leading international technology company focusing on the demanding fi eld of bore ma-chining.

Current topics

The universal knowledge of precision cutting and access to the common pool of experience form the basis for our innovative





Research and developmentResearch and developmentResearch and development


Project Consultation

The Economy Factor

Benefit from the thorough and comprehensive X3-Solutions® project management system to fi nd perfect solutions for complex parts machining tasks.

Reducing cycle time and production costs

Our support as partners in effecting rational machining pro-cesses and improving your product quality is based on an in-novative concept and our project experience over more than fi fteen years.

The basic principle is the analysis of the technical tasks involved under the following criteria:

Examination of the parts Production process Tools Machine, fixtures Inspection and test equipment Cycle time calculation Ancillary issues

(handling, logistics, premises …)

Reducing cycle time and production costs

Our support as partners in effecting rational machining pro-cesses and improving your product quality is based on an in-novative concept and our project experience over more than


Examination of the parts

Inspection and test equipment

(handling, logistics, premises …)

Our support as partners in effecting rational machining pro-cesses and improving your product quality is based on an in-novative concept and our project experience over more than



Project Planning

The Systems Factor

Our easily comprehensible quotations and budget plan-ning documents take all technical and economic aspects into account and are based on concepts which have al-ready been tried in practice.

Detailed design

The detailed listing process and established procedure provide a safe basis – right from the project planning – for mutual trust and a smooth working relationship between you and X3-Solutions®.

The activities which our project planning service covers are extensive and include:

Machining sequence Fixture and machine concept Tool concept Handling and logistics Emergency strategies Calculation of economic factors

Detailed design

The detailed listing process and established procedure provide a safe basis – right from the project planning – for mutual trust and a smooth working relationship between you and X3-Solutions

The activities which our project planning service covers are extensive and include:


Project Management

The Complexity Factor

With well-established professionalism and detailed pro-duction planning, X3-Solutions® ensures effi cient project development and guarantees a tried and tested solution with the highest level of economy.

A personal contact right from the start

The complex nature of a project requires good communication. This is guaranteed right from the start by a project manager who will be your personal contact for X3-Solutions® .

The elements for detailed planning and appropriate adaptation of the concept are:

Project management, interface coordination Transfer of customer data (3D models, part, machine,…)

or production of 3D model for customers 3D supported design of tools and fi xtures Collision monitoring Production sequence planning Internal and external sourcing of fi xtures and tools Simulation and trials with customer part in our TechCenter

The complex nature of a project requires good communication. This is guaranteed right from the start by a project manager

Transfer of customer data (3D models, part, machine,…)

Simulation and trials with customer part in our TechCenter


Project Completion

The Time and Quality Factor

On time, quality and cost-effective. Precision is guaran-teed from every aspect because behind the X3-Solutions®

system is a team of experts with extensive technical com-petencies in every discipline.

Project completion from a single source

With our material experts, production specialists, CAD/CAM and CNC programmers, design engineers and mechanical engineers, we offer project knowledge and experience from a single source – from the preset tool to ready-to-use com-pletion of the most complex projects and documented pro-duction reliability.


From this fi rst cut to batch production – project completion from X3-Solutions®:

CNC programming Tool assembly, including balancing, coding

and preparation of tool trolleys Support from our own applications engineers Installation and commissioning Introduction of parts and pre-acceptance testing Final acceptance Documentation

Introduction of parts and pre-acceptance testingFinal acceptanceFinal acceptanceDocumentation


Competence Network

The Global Factor

Headquarters

Sister companies

Service and sales centres

Production

With X3-Solutions® you will benefi t from the KOMET GROUP ’s global network. Sister companies in 15 coun-tries and agencies in more than 50 countries on every continent guarantee the smooth transfer of knowledge and customer care throughout the world.

X3-Solutions® – global and well-established:

Worldwide network with sister sales companies and production sites

Fulfi llment of customer requirements throughout the world

Consistently high quality and performance by using the same standards worldwide

Worldwide after-sales service, repair, service, maintenance and training

Technical support

Worldwide after-sales service, repair, service, maintenance and training


After Sales Service

The Safety Factor

We call it “fully comprehensive customer care” for re-liable processes and economic results in continuous pro-duction.

Responsibility as a Partner

X3-Solutions® also supports you as a partner with a wide range of services after the project has been completed. You can take up individual modules to your specification and as required worldwide and at any time.

Services from X3-Solutions® in the After Sales area:

Tool logistics/tool pool Requirement planning Production monitoring Customer service for series production Training courses/instruction

in the After Sales area:


Service concept

The Technology Transfer Factor

The Service concept offers you more a efficient use of your production system:

Innovative tool conceptsExternal technical servicesTechnical supportCustomer trials and material trials in the TechCenterOwn software developmentsTool poolTool logisticsRegrinding service

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KOMET GROUP GmbH · X3-Solutions® · Ruppmannstrasse 32 · 70565 Stuttgart

Tel. +49 (0) 711.78891-0 · Fax +49 (0) 711.78891-11 · [email protected] · www.kometgroup.com


production solutions in new dimensions - komet group · project completion from x3-solutions®: cnc...

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