products for the mining industry - festo · range of products for the process industry is built....

Products for the Mining Industry

2

50 years of experience in

automation

This is the solid base on which our

range of products for the process

industry is built. Over 13,500

employees contribute to progress

in factory and process automation

as well as in basic and further

training in industry.

With Festo's portfolio of solutions

and services you're always on the

safe side. Everything is designed to

meet stringent safety and reliability

requirements. Furthermore, our

components, systems and service

packages fulfil all the criteria for

maximum efficiency.

3

Sophisticated process reliability

thanks to safe product design

In mining, maximum system avail-

ability and safety for people and

the environment are the top prior-

ities. Festo offers automation

components which have been tried

and tested in operation and are

designed to withstand the extreme

requirements of the mining

industry.

What we offer

• Safety integrity level (SIL)

(IEC61508/61511)

• High IP protection

• Corrosion resistance

• Extended temperature ranges

• Outdoor use

• Customer-specific solutions

on request

4

Actuators/sensor boxes

Quarter-turn actuator

Type DAPS

The first choice for process valves

with high breakaway torques:

DAPS, the low-cost scotch yoke

quarter-turn actuator for butterfly

valves and ball valves.

• Scotch yoke principle

• Torques from 8 ... 8,000 Nm

at 6 bar

• Double and single-acting

• Interfaces to ISO 5211 and

VDI/VDE 3845 (Namur)

• Stainless steel shaft, with

octagonal connection for the

process valve

• Approved in accordance with

Directive 94/9/EC (ATEX)

• Suitable for use in safety-related

systems in line with IEC 61508

up to SIL 2

• Stainless steel version on request

Quarter-turn actuator

Type DFPB

The DFPB series is the next logical

step after the DRD/DRE series. The

result is a cost-optimised series

with innovative, detailed solutions.

• Swivel angle and adjustment up

to 94°

• Anodised aluminium drive shaft

• High corrosion resistance

(CRC class 3)

• End-position adjustment for all

sizes

• Auto-lubrication and optimum

emergency running properties

thanks to carbon-injected PTFE

(30% carbon) slip bands

• Octagonal connection for the

process valve

• Anti-clockwise or clockwise

rotation without conversion

• ATEX II 2 GD


systems in line with IEC 61508 up

to SIL 3

Regulated linear actuator

Type DFPI

A regulated actuator for all process

valves with linear actuation. Its all-

in-one design and technology make

it ideal for controlling knife gate

valves and penstock valves with

controlled strokes: integrated

displacement encoder, valve block,

position controller and an

extremely sturdy connection.

• Diameter 100 … 320 mm

• X lengths up to 990 mm;

special designs on request

• Protection class IP65/68 and 69K

• High corrosion resistance (CRC 3)

• Setpoint signal 4 … 20 mA for

precise process control when

integrated into existing control

architectures via PLC

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Linear actuators

Type DLP and DNG

When in doubt, choose pneumatic

components. Such as these linear

actuators DLP and DNG with ex -

plosion protection for knife gate

valves and penstock valves.

• Force up to 80,000 N at 10 bar

• Piston diameter 80 … 320 mm

• Stroke length 40 ... 2,000 mm

• Namur interface

• Internal air supply

• Direct mounting of sensors

Sensor box

Type SRBF

Inexpensive to buy and economical

to operate. Highly robust and

extremely easy to install and

commission, this sensor box is ideal

for simple tasks that require a reli-

able and cost-effective solution.

• End-position sensing via micro

switches

• Micro changeover switch

• Max. contact rating 8 A

• Max. voltage 250 V AC

• Switching accuracy < 1°

• Aluminium housing

• Visual indicator in plastic hood

• Protection class IP67

• Quick and easy adjustment of the

actuating cams without any

additional tools

Sensor box type SRBP (binary) and

SRAP (analogue)

Flexible position sensing as

standard. The sensor boxes SRBP

and SRAP convert the mechanical

open and closed positions of an

actuator or process valve into

electrical output signals. Optional

sensing of a fixed mid-position with

SRBP or any intermediate position

with SRAP.

• Protection class IP65 and IP67

• Corrosion resistance class 3

• UV resistance

• Mechanical position indicator in

3 colour combinations

• Ambient temperature

-20 … +80 °C

• Optionally integrated resistance

circuit monitors for wire breaks;

input circuit design as per

EN 60947-5-6 (NAMUR)

• Self-adjusting end positions

• Captive screws and type

designation

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Solenoid valves

Solenoid valve

Type NVF3

Conforming to Namur port pattern

in accordance with VDI/VDE 3845.

Ideal for process automation appli-

cations. Explosion protection to

ATEX directive as standard.

• Corrosion-resistant

• Explosion protection for ATEX

zone 1

• Ignition protection classes:

EExm and EExia

• Piloted version

• Modular pilot system


systems in line with IEC 61508

up to SIL 2

Solenoid valve

Type VSNB

Conforming to Namur port pattern

in accordance with VDI/VDE 3845.

Explosion-proof versions complying

with ATEX directive available.

• Flow rate 950 l/min

• Can be changed from 3/2 to

5/2-way function

Solenoid valve

Type VOFD/VOFC

Thanks to their robust, solid design

and high corrosion resistance, VOFC

and VOFD valves are ideally suited

for use in chemical and petrochem-

ical plants.

• 3/2 and 5/2-way valve with

Namur flange pattern or threaded

connection

• Sturdy and highly corrosion-

resistant thanks to tough enamel

surface

• Tried and tested in operation in

process automation means

product durability, reliability and

safety, e.g. in ESD applications*

• Flow rate 400 … 1,000 l/min

• Can be changed from 3/2 to

5/2-way function

• Corrosion-resistant

• Ignition protection classes:

EExm and EExia

• 12, 24, 42, 48 V DC

• 24, 42, 48, 110, 230, 240 V AC

• Temperature range from

-25 °C to +60 °C

• Easy combination of the required

coil with the corresponding valve

• Solenoids in the ignition protec-

tion classes: EEx emb, EEx d and

EEx ia

• Global explosion protection for

zone 1 (ATEX, Nepsi, IEC, Inmetro,

etc.)


systems in line with IEC 61508 up

to SIL 2

• Piloted version

• Version for high flow rates

*ESD = Emergency shutdown

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• 5/2 and 5/3-way

• V solenoid coil: low power

consumption

• F solenoid coil: explosion protec-

tion to ATEX Directive, freely

selectable voltage

• Pneumatically actuated valves

• Side and front mounting

• Manifold sub-bases available

Solenoid valve

Type Tiger 2000

The all-rounder valve. A compre-

hensive range of valves, used and

trusted all over the world.


• 3/2 and 5/2-way

• Pneumatically actuated valves

• Voltage 12 ... 48 V DC,

24 ... 240 V AC

• Explosion protection to ATEX

Directive

Solenoid valve

Type Tiger Classic

The classic valve with sturdy

poppet valve principle and opti-

mised switching times thanks to

patented U-ring. Manifold assembly

on PAL or PRS manifold.

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Process/media valves

Ball valve

Type VAPB/VZBA

Systematically more reliable as well

as compact and sturdy, this valve

combines low torques with a long

service life.

• Brass and stainless steel versions

• G and NPT thread types

• For 2-way ball valve VAPB, diame-

ters of 1/4" to 4" in stainless

steel, 1/4" to 2 1/2" in brass

• For 3-way ball valve VZBA,

diameters of 1/4" to 2" in

stainless steel with L and T hole

• Mounting flange to

ISO 5211/DIN 3337 and

connecting thread to DIN 2999

• Temperatures from -20 °C to

150 °C (depending on the pipe

pressure)

Air/water valve

Type VZWM

Economical and ideally suited for

controlling gaseous and liquid

media. VZWM works with a

diaphragm and differential

pressure; pilot controls can be

connected. Comprehensive coil

range and plug socket for almost

universal control of media.

• 2/2-way valve function

• Flow rate 1,400 ... 31,000 l/min

• Pressure ranges up to 10 bar

(air), up to 6 bar (water)

• Sizes: 1/4", 3/8", 1/2", 3/4", 1"

• Housing: Brass or stainless steel

• Diaphragm: NBR, pipe connection

with G thread or NPT thread

• Minimum pressure difference for

switching 1/4"... 1" = 0.5 bar

2/2-way pneumatic valve

Type VLX

Classic valve with up to 3 million

switching cycles at an air pressure

of up to 10 bar. The poppet valve is

indirectly controlled via differential

pressure. Inline mounting or

through-hole possible.

• Flow rate 2,400 ... 14,000 l/min

• Pneumatically actuated

• 2/2-way valve function,

single pilot

• G1/4 … G2 connection,

also with NPT thread

• Brass version

9

Servo-controlled valve

Type VZWP

Made for differential pressure.

The pilot-controlled piston spool

valve VZWP works with differential

pressure and can be operated with

up to 40 bar. Seal materials NBR

(nitrile rubber) and FKM (fluoroelas-

tomer).

• Use for high pressure ranges

up to 40 bar

• Numerous seal materials for

corresponding temperature or

media compatibility

• Armature tube protects coil from

direct contact with the media

• Energy saving thanks to pilot

control: coils need less power


Directly actuated valve

Type VZWD

The directly actuated poppet valve

VZWD is made for high pressure

and supports an impressively wide

range of pressures. Low flow rates

at high pressures possible from

0 to 90 bar.

• Ideal at high pressures of up

to 90 bar


Angle seat valve

Type VZXF

Insensitive to steam or lightly

contaminated media. The externally

controlled angle seat valve VZXF

works from 0 bar upwards.

• Direct pilot air supply


Forced valve

Type VZWF

For applications where the actual

medium is not suitable for valve

control: the forced poppet valve

VZWF has a range from 0 to 16 bar.

• Numerous seal materials for

different fields of application:

NBR, FKM or EPDM (ethylene

propylene diene monomer)

• With an armature tube so that

the medium does not come into

direct contact with the coil


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Valve terminals

Standards-based valve terminal

Type VTSA

Unique in the world and champion

of all valve terminals. Together with

the metal version of the electrical

terminal CPX it opens up new

perspectives for harsh applications

and for function and system inte-

gration.

• New: vacuum generation with in -

tegrated pressure sensor, voltage

supply with galvanic isolation

• 4 valve sizes integrated on one

valve terminal – without adapters

• High flow rates of up to 3,000 l/min

with ISO size 2 (52 mm)

• ISO 15407-2 and ISO 5599-2

• Multi-pin plug connection with

pre-assembled cables

• Complete vertical stacking range

in all 4 sizes

• Complete installation solution

• Extensive diagnostic concept

• Hot swap available

• Two-channel electric and

pneumatic switch-off up to

performance level d (cat. 3)

• Safety function: pressurisation

of system components


systems to IEC 61508 up to SIL 2

Valve terminal

Type MPA1/MPA2

Fieldbus terminal, multi-pinterminal or individual valve to IP65– with valve bodies and manifoldblocks made from solid metal.

• Diagnostic messages via fieldbus• Flexible pressure supply, variable

pressure zones, additional powersupply at any position

• Up to 64 valve positions or128 valve coils

• Pressure range -0.9 ... 10 bar• Flow rate 360 ... 700 l/min• 2x 2/2, 2x 3/2, 5/2, 5/2-way

double solenoid, 5/3-way, 1 x 3/2-way with external supply

• Electrical I/O and fieldbusconnection using modular electrical terminal CPX

• For ATEX zone 2/22

Modular electrical terminal

Type CPX

Open to all common fieldbus stan-

dards and all electrical installation

standards. Actuation of the entire

pneumatic control system with one

fieldbus connection.

• Profibus DP, Interbus, CANopen,

DeviceNet, CC-Link, Ethernet

• M12 5-pin, M8 3-pin, M8 4-pin,

CageClamp, Harax, Sub-D, M12

8-pin and M12 Speedcon

• Stand-alone as remote I/O up

to 512 I/O

• Integrated diagnostic concept

• Reliable modular power supply

M18 or 7/8"

• Protection class: IP20/IP65/IP67

depending on the connection

technology

• Optional front end con troller

CPX-FEC and web server

• Plain-text diagnostics using a

handheld terminal CPX-MMI

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Service units

Service units

D series, metal

Ideal for all standard applications.

Very sturdy, universal and standard-

ised, always with the right flow

rates. Can be ordered quickly and

easily as a fully assembled

combination.

• High flow rates of up to

12,500 l/min

• Wide selection of fully assembled

service units

• Sturdy metal bowl guard and

fittings

• 4 sizes: MICRO, MINI, MIDI, MAXI,

e.g. as filter regulators, on-off

valves, fine and micro filters

Service units

MS series

Whether in terms of product range,

functionality of components or

variety of services, the MS series

from Festo offers a fully integrated

concept for application-specific

solutions to your compressed air

preparation requirements. In addi-

tion, the newly integrated func-

tions, such as flow rate sensor and

remote-controlled pressure regu-

lator, open up new dimensions

for trouble-free operation of your

systems with flow rates of up to

12,000 l/min.

• Connection sizes 1/8 ... 2"

• Fast assembly and disassembly

thanks to modular design

• CAD models and configurator for

convenient selection of individual

devices and combinations

(MSB4 & MSB6) included

• Size adapters permit an

economical mix of MS4 to MS9

MS series water separator –

MS6-LWS

Maximum efficiency with no need

for maintenance and maximum

process reliability thanks to water

separation levels up to 25% higher

than standard filters. Secondary

failures are a thing of the past.

• Maintenance-free centrifugal prin-

ciple with no need to replace the

filter cartridges

• Constantly high condensate sepa-

ration (99%) up to the maximum

flow rate

• Metal bowl

• Available with fully automatic

or fully automatic, electrically

actuated condensate drain

• Flow rate 2,400 … 3,800 l/min

with compact design

• Grid dimensions: 62 mm

• Permissible primary pressure:

0.8 … 16 bar

• Operating temperature:

+1 … +60 °C

• Connection sizes: G1/4,

G3/8, G1/2

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Stainless steel control cabinets

Control cabinet solutions from

Festo

Provide the best protection for

individual components, thereby

ensuring maximum process relia-

bility as well as operational relia-

bility. Relevant components can be

supplied on request in the various

explosion-proof designs such as

intrinsically safe or with pressure-

proof encapsulation.

• In line with the ATEX require-

ments for zone 2 and/or zone 1

for use in potentially explosive

areas

• Use of corrosion-proof PVC

coatings or stainless steel

• Protection against ingress of dust

or liquids to IP66

• Choice of valve terminal tech-

nology or efficient assembly of

individual valves

• Integrated service unit

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Process reliability

• Hot swap – for replacing indi-

vidual valves on the terminal

during operation

• Inspection window for carrying

out checks in dusty environments

without having to open the

cabinet

• Control elements on the outside

• Pneumatic connections under-

neath to prevent dirt deposits

• Integration of heating or cooling

elements for use in areas with

extreme temperature fluctuations

Operational reliability

• A locking system on the service

unit means that all employees

responsible must remove their

locks

Future-proof

• Sufficient space to accommodate

future extensions

Additional advantages

• On-time delivery of the cabinets,

including to destinations

worldwide. Fully tested and to

the quality standard you expect

from Festo

• Whether for one or several

hundred control cabinets, delivery

is always reliable and on-time

• The standardised design of the

control cabinets for the entire

system makes it easier to find the

fault in the event of a malfunction

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Tubing/fitting combinations

Over 1,000 types for maximum flexibility in standard

applications.

Key functions at an attractive price. Easy to install thanks to

the reset effect if the tubing kinks.

Easy to use with reels from 50 to 500 metres.

The universal combination at an attractive price. Easy to

install thanks to optimised bending radii.

Secure connections when used with pressure ranges of up to

14 bar. Economical for pneumatic installations in the

high-pressure range.

The powerful combination for applications involving pressure

ranges up to 20 bar, for example in applications with the

pressure booster DPA.

Electrically conductive tubing combined with an all-metal

fitting.

Safe in areas where there is a risk of fire thanks to

flame-retardant properties to UL94.

The economical combination for applications in close

proximity of welding applications.

Maximum safety even with applications in the immediate

vicinity of welding spatter thanks to double-sheathed tubing

and special fittings.

For reliable compressed air supply in areas with high tempera-

ture ranges. Whether with 10 bar at 80 °C or 6 bar at 150 °C,

process reliability is always optimum.

For applications in damp environments or in contact with

water at up to 60 °C. PUN-H is resistant to microbes thanks

to modified material.

Resistant to all cleaning agents and lubricants. Can even be

used to transport acids and alkalis. FDA food industry

approval: ideal for food zone 3.

Maximum robustness for mechanical loads.

Extremely economical tubings and fittingsfor every situation. The wide variety ofmaterials we use, with their different char-acteristics and resistance properties,means we can address virtually allrequirements. Whether acid, hydrolysis or UV-resistant, there always is the rightmaterial for every environment.

Wide range of variants: PUN/QS

Economical I: PUN-E/QS-B

Economical II: PEN/QS-B

Pressure-resistant I: PAN/QS

Pressure-resistant II: PAN-R/QS-F

Antistatic: PUN-CM/QS-F

Flame-retardant: PUN-V0/QS-F

Resistant to welding spatter I: PUN-V0-B/QS-F

Resistant to welding spatter II: PAN-V0/QS-V0

Heat-resistant: PFAN/QS-F

Hydrolysis-resistant: PUN-H/QS

Media-resistant: PFAN/CRQS

Abrasion-resistant: PX/CX

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For example with our engineering

software tools and our service

packages for every stage of the

value creation chain. Whether for

advanced logistics services, pre-

assembly, optimisation of produc-

tion plants or reducing energy

consumption, Festo always offers

the most suitable range of services.

The results: reduced costs, shorter

processes, lasting quality, compat-

ible products and reduced ware-

housing.

Festo services pay off – throughout

the entire value creation process.

Services with a difference.

The service of the future must be

low-cost, quick and highly effi-

cient. Festo is already meeting

these criteria.

The ideal solution

Festo – everything from a single

source

One partner for all the tasks

currently required for automation

with pneumatic and electrical

components. That has its advan-

tages.

Innovative: 2,800 patents, 80 new

products per year, 1 goal – ensuring

your success.

Systematic: systematically open for

individual solutions from a single

source.

Worldwide: available in person

and online. 58 companies in

176 countries.

Productive: when it comes to

installation, logistics and service.

30,000 products with long service

life as standard.

See for yourself at www.festo.com.

en

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/07

Festo AG & Co. KG

Ruiter Strasse 82

73734 Esslingen

Germany

Tel. ++49 (0) 711 347-0

Fax ++49 (0) 711 347-21 44

[email protected]

www.festo.com

products for the mining industry - festo · range of products for the process industry is built....

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