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SLITTING BENDING STRAIGHTENING PRODUCTS LINES

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Page 1: pRoDucTS LINES - Metalforming, Inc. · The manual stop, type 91, ... come with user-friendly controls ... 100 8000 1000 1250 200 1.00 0.60 1.50 6/L 7/K-24L 3 4400 125 4000 1000 1250

S L I T T I N G B E N D I N G S T R A I G H T E N I N G

p Ro D u c T SL INE S

Page 2: pRoDucTS LINES - Metalforming, Inc. · The manual stop, type 91, ... come with user-friendly controls ... 100 8000 1000 1250 200 1.00 0.60 1.50 6/L 7/K-24L 3 4400 125 4000 1000 1250

Jorns AG has many years of

commitment to sheet metal

processing and mechanical

engineering

Kurt Jorns founded Jorns

AG in 1973. Today Jorns

AG employs some 100

people and can look back

on a very successful com-

pany history. Thanks to its

commitment to sheet metal

processing and mechani-

cal engineering, Jorns AG

is today a global leader in

the development, sale and

production of bending ma-

chines.

The family-run business is

in its second generation

under the management of

business administration

graduate Marc Jorns. It

was under his leadership

that the company obtained

its ISO 9001:2000 certifica-

tion in 2004.

In cooperation with our 40

agencies we sell our prod-

ucts around the world.

Our success is founded on

our strong focus on quality

and innovative power. We

are oriented to the needs

of our customers. What

our customers want flows

into the development of

our products, which is why

tinsmiths, roofers and hall

constructors around the

world rely on the quality

“We accept only

those orders that

we know we can

carry out to the

full satisfaction of

our customers.”

and cost-effectiveness of

our bending machines, slit-

ting machines, coilers and

uncoilers.

In 2001 Kurt Jorns and our

development team devel-

oped the TwinMatic and

TwinBend double bend-

ing machines. Thanks to

state-of-the-art technol-

ogy, these product lines

eliminate the time- and

energy-consuming process

of rotating and flipping your

parts.

S W I S S Q u A L I T Y W I T H G L o B A L I M p A c T

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3

c R E D o

To meet our customers’ exacting

requirements we use state-of-the-

art production methods, including

laser technology, welding robots

and CNC machining centres. The

result: bending machines with un-

surpassed continuous output.

Production and assembly

The components manufactured by Jorns AG are assembled and tested

in our own assembly hall. Jorns builds and sells 180–220 long bending

machines a year.

Page 4: pRoDucTS LINES - Metalforming, Inc. · The manual stop, type 91, ... come with user-friendly controls ... 100 8000 1000 1250 200 1.00 0.60 1.50 6/L 7/K-24L 3 4400 125 4000 1000 1250

2.1

2

3/4

5

6

B E N D I N G

The Jorns product line

remains a trendsetter

for the next decade. The

Norma-Line, Maxi-Line,

Super-Line and Multi-Line

modules are innovations

of our existing machine

series. Our product devel-

opment is driven by the

ever-increasing demands

of our customers. The re-

movable attachment rail,

2.1 SM3 shearing machine /

2.2 SM shearing machine

All bending machines can be

equipped with a SM cutting

device for 1.5 or SM3 for 3

mm sheet thickness (St. 40).

(Optional)

the manual RM material

thickness adjustment,

spring fingers and the high-

speed hydraulic system are

all now standard equip-

ment.

“The Jorns prod-

uct line unites

experience, tech-

nical know-how,

production ver-

satility and future

prospects.”

Page 5: pRoDucTS LINES - Metalforming, Inc. · The manual stop, type 91, ... come with user-friendly controls ... 100 8000 1000 1250 200 1.00 0.60 1.50 6/L 7/K-24L 3 4400 125 4000 1000 1250

5

2.2 2.3 3.1

1.1 1.2

3.2 4

1

7

8

9

1.1 Stop type 91

The motorised stop is equipped with

automated stop fingers. Measure-

ment range 25–1000 mm (1250 mm).

The manual stop, type 91, is also

available for OP control. (Standard)

1.2 Spring fingers

The automated stop fingers

can be retrofitted with spring

fingers. Measurement range 10–

1000 mm (1250 mm). (Standard)

2.3 Profile rollers of the roll-

forming machine

The shearing carriage also serves

as a support for the profile rollers of

the roll-forming machine. Horizontal

as well as vertical profile rollers of

the roll-forming machine can be

used. (Optional)

3.1 RM top beam adjustment / 3.2 RH top beam adjustment

The top beam adjustment compensates different sheet thicknesses. De-

pending on the control system, the versions are mechanical RM (stand-

ard) (3.1) or hydraulic RH (optional) (3.2).

4 Top beam pretension

The top beam pretension makes

it possible to move each arm of

the bending machine manually.

This eliminates any torsion over

and beyond the profile length.

(Optional)

Page 6: pRoDucTS LINES - Metalforming, Inc. · The manual stop, type 91, ... come with user-friendly controls ... 100 8000 1000 1250 200 1.00 0.60 1.50 6/L 7/K-24L 3 4400 125 4000 1000 1250

P R O F I L B I E G E N5 6.1 6.2 6.3 7.1

B E N D I N G

Our bending machines are

mounted on a frame and

are equipped with all nec-

essary levelling and fasten-

ing devices. They are driv-

en by a modern hydraulic

unit. Key terms such as

two speeds, top beam with

load relief, overload protec-

tion, bending cylinder with

damping, and pipe-burst

protection have long been

part of our standard vo-

cabulary. Stands and arms

are designed using sturdy

box-type welded construc-

“Tight tolerances

guarantee that

all individual

parts are easily

replaceable.”

5 Geometry

All machines are delivered with

bolted attachment rails. The

offset bending table offers many

advantages for profile produc-

tion (e.g. only 10 mm and 6 mm

attachment rail instead of 16

mm bending beam). Horizon-

tally and vertically displaceable

sheet cassettes.

6.1/6.2/6.3 Coupling joint

The bending beam is bearing-mounted on coupling joints. Depending on the series, we use the K-24L, K-24S or

K-28 coupling. Elegant radii and scratch-free sheet surfaces are the result of perfect lever ratios.

tion. Our bending machines

come with user-friendly

controls mounted on swivel

arms. Customers have a

range of choices for equip-

ping their machines: from a

simple 2-axis OP2100 con-

trol unit to the ultra-modern

CNC600 touchscreen con-

trol unit.

7.1 OP 2100 2-axis control

system

Easy control with nine memory

slots.

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7

7.2 7.3 9 108

7.2 CNC50

320 x 240 pixel TFT colour

touchscreen display. Easy, nu-

merically programmable CNC

control system.

10 Dual-pedal foot control

With dual function. Very fast

and convenient operation over

the length of the machine. The

confirmation pedal for the sec-

ond operator is a Jorns safety

standard.

7.3 CNC600 touchscreen con-

trol system with 15" TFT colour

display, network-capable for re-

mote diagnosis, automatic rear

stop and graphics software.

Assembly Type Working length

Feeder depth Top beam stroke

Bending performance Stands Coupling Bending cylinder

Weight(version 1000

mm feeder

depth)

Standard Multi Steel St-40

400 N/mm2

V2A

600 N/mm2

Alum. 1⁄2-hard220 N/mm2

mm mm mm mm mm mm mm Piece / Type Piece / Type Quantity approx. kg

Norma-Line 100 6400 1000 1250 200 1.00 0.60 1.50 4 / L 4 / K-24L 2 3200

100 8000 1000 1250 200 1.00 0.60 1.50 6 / L 7 / K-24L 3 4400

125 4000 1000 1250 200 1.25 0.80 2.00 3 / L 4 / K-24L 2 2100

125 6400 1000 1250 200 1.25 0.80 2.00 5 / L 5 / K-24L 3 3800

125 8000 1000 1250 200 1.25 0.80 2.00 7 / L 7 / K-24L 4 4900

125 10000 1000 1250 200 1.25 0.80 2.00 8 / L 9 / K-24L 5 5600

125 12200 1000 1250 200 1.25 0.80 2.00 10 / L 11 / K-24L 6 7500

150 4000 1000 1250 200 1.50 1.00 2.50 4 / L 5 / K-24L 3 2500

150 6400 1000 1250 200 1.50 1.00 2.50 6 / L 7 / K-24L 4 4200

150 8000 1000 1250 200 1.50 1.00 2.50 8 / L 9 / K-24L 5 5300

150 10000 1000 1250 200 1.50 1.00 2.50 9 / L 11 / K-24L 6 6000

150 12200 1000 1250 200 1.50 1.00 2.50 11 / L 13 / K-24L 7 7900

Maxi-Line 150 3000 1000 1250 200 1.50 1.00 2.50 3 / M 4 / K-24L 2 2800

150 4000 1000 1250 200 1.50 1.00 2.50 4 / M 5 / K-24L 3 3600

150 6400 1000 1250 200 1.50 1.00 2.50 5 / M 7 / K-24L 4 5100

150 8000 1000 1250 200 1.50 1.00 2.50 7 / M 9 / K-24L 5 6700

150 10000 1000 1250 200 1.50 1.00 2.50 8 / M 11 / K-24L 6 8000

150 12200 1000 1250 200 1.50 1.00 2.50 10 / M 13 / K-24L 7 10000

200 3000 1000 1250 200 2.00 1.50 3.00 4 / M 5 / K-24S 3 2900

200 4000 1000 1250 200 2.00 150 3.00 5 / M 6 / K-24S 4 4200

200 6400 1000 1250 200 2.00 1.50 3.00 6 / M 7 / K-24S 5 5700

200 8000 1000 1250 200 2.00 1.50 3.00 8 / M 9 / K-24S 7 7800

200 10000 1000 1250 200 2.00 1.50 3.00 10 / M 11 / K-24S 9 9300

200 12200 1000 1250 200 2.00 1.50 3.00 12 / M 13 / K-24S 11 11300

Super-Line 300 3000 1000 1250 200 3.00 2.00 4.00 4 / S 4 / K-28 4 3600

300 4000 1000 1250 200 3.00 2.00 4.00 5 / S 5 / K-28 5 4900

300 6400 1000 1250 200 3.00 2.00 4.00 7 / S 7 / K-28 7 7000

300 8000 1000 1250 200 3.00 2.00 4.00 10 / S 10 / K-28 10 9000

300 10000 1000 1250 200 3.00 2.00 4.00 12 / S 12 / K-28 12 11400

300 12200 1000 1250 200 3.00 2.00 4.00 15 / S 15 / K-28 15 13700

Note: 1inch = 25.4mm, 3.28084ft = 1m, 2.2046lbf = 1kg. Versions and functions subject to alterations and additions.

9 Emergency-off rail

All machines are equipped with

a continuous emergency-off rail

(foot operated).

8 Hydraulic system

High speed is standard. Option-

ally, the machine can be equipped

with the new 20% faster super

high-speed hydraulic system.

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T WI NM AT IC

5

“The differ-

ence between

TwinMatic and

TwinBend is in

the positioning

system”

Double bending is the

cost-effective trend in

sheet metal processing –

and Jorns AG is a genuine

trendsetter. Developed by

Jorns AG, the TwinMatic

and TwinBend bending

machines operate using an

innovative and pioneering

technique capable of cop-

ing with the most exact-

ing requirements. These

machines guarantee cost-

effectiveness, safety and

flexibility in metalworking

– even in the case of highly

specialised custom orders.

T W I N M A T I c T W I N B E N D

c o S T- E F F E c T I V E N E S S I N D o u B L E B E N D I N G

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9

1

4 5

1.1 1.2 2 3

2

3

4

1.3

1.1 TwinMatic stop

The clamping finger is capable

of gripping flat sheets and when

closed can also serve as a

normal rear stop. This permits

edging minimum shank lengths

of 25 mm. The travel distance

is 25 mm–1150/1300 mm at a

speed of 250 mm/s.

1.2 TwinMatic stop

This clamping finger can grip a

folded sheet up to a flank height of

40 mm. The travel distance is 150

mm–1150/1300 mm at a speed of

250 mm/s.

2/3 Side view of beam assembly

When using a top and bottom bending beam, the sheet metal no long-

er has to be turned over and rotated. This reduces the production time

considerably. While one bending beam is working, the other beam can

be moved out of the bending area by up to 295 mm. This provides the

room needed for the working process.

5 SF and SF3 shearing ma-

chine

The SF shearing machine was

especially designed to be slim

to ensure enough room for your

profiles. The complete shearing

machine is mounted on a linear

guide. The shearing carriage

also serves as a support for the

profile rollers of the roll-forming

machine.

4 Tapered stop

The maximum amount of taper is

2% on a 6.4 m machine. (Optional)

1.3 TwinBend stop

At stop 91 the travel distance is 25

mm–1150/1300 mm (spring finger

10–1150/1300 mm) at a speed of

250 mm/s.

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10

6.1

With positive-negative

bending using two bend-

ing beams, the TwinMatic

and the TwinBend are more

adaptable and many times

faster than conventional

bending machines. There is

no longer need of auxiliary

personnel. Unit costs are

crucial, especially in indus-

trial bending. High employ-

ment costs often seriously

impact lucrative orders.

Long, heavy workpieces,

in particular, with many

reverse-bending operations

entail considerable added

expense.

It is specifically in this

area of operation that the

fully automatic TwinMatic

and the semi-automatic

TwinBend come into their

own. Both machines are

available in lengths of 4,

6.4, 8, 10 and 12.2 m. They

can work iron sheet up to a

thickness of 3 mm (400 N/

mm2). The insertion depth

is 1150/1300 mm. A unique

feature is the programma-

ble air gap, which, depend-

ing on the operating cycle

(top and bottom bending

beam), adapts automatical-

ly to the sheet thickness.

CNC6000 Twin control system

• 17"TFTcolourdisplaytouch-

screen with 425 mm visible

diagonals

• 7CNC-controlledaxes(top

beam, top and bottom bending

beam, top and bottom bending

beam displacement, radius

adjustment, stop)

• Externalprogrammingsoftware

• Servicinganddiagnosismodule

• TwoUSBslots

• 128MBmainmemoryand20GB

hard drive

• Softwareupdates;nohardware

replacement

• State-of-the-artCANbus

technology

• Networkcapabilityforremote

diagnosis

“The CNC6000

control system

is simple to pro-

gram and adds

considerably to

the overall ap-

peal of the ma-

chines.”

TwinMatic TwinBend

Type Bending performance Stands / Arm

Stand spacing

Coupling Weight Stop unit with hydraulic clamping fingers

and over grippers

Stop finger incl. spring

finger

Stop unitsTwinMatic /TwinBend

Steel St-40

400 N/mm2

Inox V2A

600 N/mm2

Alum. 1⁄2-hard220 N/mm2

mm mm mm Type /

Quantity

mm Type /

Quantity

kg Quantity

Standard

Tapered

stop

Separated

clamping

Short piece

clamping finger

Quantity Quantity

4x1.25 1.25 0.8 2 3 1600 K24 / 6 5000 3 Optional Optional Optional 4 2

6.4x1.25 1.25 0.8 2 4 1700 K24 / 8 8100 4 Optional Optional Optional 4 2

8x1.25 1.25 0.8 2 5 1700 K24 / 10 9700 5 Optional Optional Optional 4 3

10x1.25 1.25 0.8 2 6 1750 K24 / 12 11300 6 Optional Optional Optional 6 4

12x1.25 1.25 0.8 2 8 1600 K24 / 16 14300 8 Optional Optional Optional 6 5

4x1.5 1.5 1 2.5 3 1400 K24 / 6 6800 3 Optional Optional Optional 4 2

6.4x1.5 1.5 1 2.5 5 1300 K24 / 10 10300 4 Optional Optional Optional 4 2

8x1.5 1.5 1 2.5 7 1180 K24 / 14 14300 5 Optional Optional Optional 4 3

10x1.5 1.5 1 2.5 8 1270 K24 / 16 16300 8 Optional Optional Optional 6 4

12x1.5 1.5 1 2.5 10 1230 K24 / 20 20300 9 Optional Optional Optional 6 5

4x2 2 1.5 3 4 1020 K24 / 6 8300 3 Optional Optional Optional 4 2

6.4x2 2 1.5 3 6 1100 K24 / 10 12700 5 Optional Optional Optional 4 2

8x2 2 1.5 3 8 1020 K24 / 14 15800 6 Optional Optional Optional 4 3

10x2 2 1.5 3 9 1130 K24 / 16 18300 8 Optional Optional Optional 6 4

12x2 2 1.5 3 12 1020 K24 / 20 24200 11 Optional Optional Optional 6 5

4x3 3 2 4 5 910 K38 / 10 13000 4 Optional Optional Optional 4 2

6.4x3 3 2 4 7 910 K38 / 14 18000 6 Optional Optional Optional 4 2

8x3 3 2 4 9 910 K38 / 18 26000 8 Optional Optional Optional 4 3

10x3 3 2 4 11 910 K38 / 22 30000 10 Optional Optional Optional 6 4

12x3 3 2 4 14 910 K38 / 28 36000 13 Optional Optional Optional 6 5

Note: 1inch = 25.4mm, 3.28084ft = 1m, 2.2046lbf = 1kg. Versions and functions subject to alterations and additions.

6.1 Preparing drawings

Our drawing software devel-

oped in-house lets you create

profiles easily and conveniently:

the workpiece is designed step

by step on the screen or on

an external PC. The software

automatically prompts you

for the key data – e.g. flange

length, bending angle, radius,

stop, sheet thickness, and sheet

quality.

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11

6

6.2 6.3 6.4 6.5

c o S T- E F F E c T I V E N E S S I N D o u B L E B E N D I N G

6.2 Status display /

manual mode

All inputs and outputs can be

monitored. The Twin can also

be operated in manual mode.

The program shows you pos-

sible collisions as well.

6.3 Automatic mode / process

simulation

Once you have designed the pro-

file, you can test the implementa-

tion with a bending simulation

program. The program shows you

possible collisions as well.

6.4 Folder storage

The CNC6000 touch control system

is Windows-based. This means you

can simply store your profiles in

your own folders. The program also

allows you to search for profiles us-

ing predefined file names and then

open them.

6.5 Sketching mode

The sketching mode makes it even

easier to create profiles by working

directly on the touchscreen control

system.

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1.41.1 1.2 1.3

“The cost-effec-

tive solution for

double bending

thin sheets.”

The TwinMatic-125M and

TwinMatic-150M were

developed by merging the

Maxi-Multi line standard

machine and a TwinMatic.

This design satisfies the re-

quirements for high quality

which the high-productivity

double bending process

demands – and this despite

a more cost-effective basic

machine construction. This

lighter construction is also

available as a TwinBend

version with stop 91.

1.1 TwinMatic 125/150M

stop

The pneumatic combi clamp-

ing finger can grip the sheet

at two positions for automatic

operation. Travel distance 15–

1150/1300 mm at a speed of

250 mm/s.

1.2 TwinMatic 125/150M stop

The pneumatic combi clamping

finger can grip folded sheets up to

a shank height of 20 mm for au-

tomatic operation. Travel distance

70–1150/1300 mm at a speed of

250 mm/s.

1.4 TwinBend 125/150M stop

When the machine is equipped

with depth stop 91, it becomes a

semi-automatic double bending

machine for customers with small

series requirements. Travel distance

25–1150/1300 mm (with spring fin-

ger 10–1150/1300 mm).

1.3 TwinMatic 125/150M stop

When closed, the pneumatic combi

clamping finger can be used as a

normal depth stop for semi-auto-

matic operation. Travel distance 8

–1150/1300 mm at a speed of 250

mm/s.

c o S T- E F F E c T I V E N E S S I N D o u B L E B E N D I N G

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TWIN

MATI

C

13

T W I N 1 2 5 M + 1 5 0 M

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TwinMatic TwinBend

Type Bending performance Stands /Arm

Stand spacing

Coupling Weight Stop unit with pneumatic clamping fingers and

over grippers

Stop finger incl. spring

finger

Stop unitsTwinMatic /TwinBend

Steel St-40

400 N/mm2

Inox V2A

600 N/mm2

Alum. 1⁄2-hard220 N/mm2

mm mm mm Type /

Quantity

mm Type /

Quantity

kg Quantity

Standard

Tapered

stop

Separated

clamping

Short piece

clamping finger

Quantity Quantity

3.2x1.25M 1.25 0.8 1.5 2 / M 1800 K26 / 4 3700 2 Optional - Optional 4 2

4x1.25M 1.25 0.8 1.5 3 / M 1600 K26 / 6 5500 3 Optional Optional Optional 4 2

6.4x1.25M 1.25 0.8 1.5 4 / M 1700 K26 / 8 7400 4 Optional Standard Optional 4 2

8x1.25M 1.25 0.8 1.5 5 / M 1700 K26 / 10 9250 5 Optional Standard Optional 4 3

10x1.25M 1.25 0.8 1.5 6 / M 1750 K26 / 12 11100 6 Optional Standard Optional 6 4

12x1.25M 1.25 0.8 1.5 8 / M 1600 K26 / 16 14800 8 Optional Standard Optional 6 5

3.2x1.5M 1.5 1 2 3 / M 1200 K26 / 4 5000 2 Optional - Optional 4 2

4x1.5M 1.5 1 2 3 / M 1400 K26 / 6 5500 3 Optional Optional Optional 4 2

6.4x1.5M 1.5 1 2 5 / M 1300 K26 / 10 9250 4 Optional Standard Optional 4 2

8x1.5M 1.5 1 2 7 / M 1180 K26 / 14 12950 5 Optional Standard Optional 4 3

10x1.5M 1.5 1 2 8 / M 1270 K26 / 16 14800 6 Optional Standard Optional 6 4

12x1.5M 1.5 1 2 10 / M 1230 K26 / 20 18500 8 Optional Standard Optional 6 5

Note: 1inch = 25.4mm, 3.28084ft = 1m, 2.2046lbf = 1kg. Versions and functions subject to alterations and additions.

The 125/150M machines have an

impressively large inner working

space.

c o S T- E F F E c T I V E N E S S I N D o u B L E B E N D I N G

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15

With positive-negative

bending using two bend-

ing beams, the TwinMatic

and the TwinBend are

more adaptable and many

times faster than conven-

tional bending machines.

The protective device on

the TwinMatic guarantees

safe operation. A fence

and a light barrier prevent

entrance to the danger

zone. The fully automatic

TwinMatic and the semi-

automatic TwinBend are

available in lengths of 3.2,

4, 6.4, 8, 10 and 12.2 m.

They can work steel sheet

up to a thickness of 1.5

mm (400 N/mm2). The in-

sertion depth is 1150/1300

mm. A unique feature is

the adjustable angle com-

pensation on the bending

beam – this corrects the

natural over-bending of the

sheet.

CNC6000 Twin control system

• 17"TFTcolourdisplaytouch-

screen with 425 mm visible

diagonals

• 7CNC-controlledaxes(top

beam, top and bottom bending

beam, top and bottom bending

beam displacement, clamping

finger, stop)

• Externalprogrammingsoftware

• Servicinganddiagnosismodule

• TwoUSBslots

• 128MBmainmemoryand20GB

hard drive

• Softwareupdates;nohardware

replacement

• State-of-the-artCANbus

technology

• Networkcapabilityforremote

diagnosis

• Sketchingmode

“The CNC 6000

guarantees a

high level of

safety, precision

and productivity.”

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1 2 3

1 Handling table

The handling table is fitted with

plastic rails that prevent scratching

the sheet. The table can be loaded

with 2 tons of sheet metal, the pull-

out arms with 50 kg each.

Only when the working

environment is well organ-

ised can the capacity of

modern machines be fully

utilised and the operator’s

work made easier. Simpli-

fied handling means faster

but also safer work on the

bending machines.

“The organisa-

tion around the

machine is key

to ensuring cost-

effective work.”

A c c E S S o R I E S

2+3 Handling table

Four arms per table can be oper-

ated with machine foot pedal con-

trol to feed the sheet metal to the

machine. 2000 x 1200 mm x 1045,

draw-out 800 mm. For longer ma-

chines, multiple 2-metre tables can

be placed next to each other and

individually actuated.

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1 2 3

S H E A R I N G

Z S T1 Operation of HTS

The shearing carriage is easily

pulled over the table with the ex-

tension lever. A hold-down device

prevents the sheet from slipping.

2 HTS versions

The 1000 mm und 1250 mm HTS

versions can be set up left or right.

3 Quality of HTS

High-quality materials and preci-

sion-produced parts ensure long

service life of the Jorns HTS.

H T S

ZST cutting table

Sturdy underframe, phenol chip-

board, stop and lateral tape meas-

ure. The table is mobile and has

wheel brakes. Available in lengths

of 4, 6, and 8 m and table widths of

1000 and 1250 mm.

HTS manual table shears

Swivel bearings for swivelling the

shears away from the table surface.

Available in widths of 1000 mm and

1250 mm. Cutting capacity: 1.0 mm

St-40, 0.6 mm inox steel, 1.5 mm

aluminium.

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3

3 4

Jorns slitting machines

are characterised by short

adjustment and retooling

times. The machine can

be used for continuously

changing production units

as well as for series pro-

duction. The Mini Service

Centre (MSC) is the ideal,

most cost-effective and

professional solution on the

market. The steadily growing

number of satisfied custom-

ers confirms our concept

and represents the reward

for our development work.

“Our global cus-

tomer service

organisation with

skilled servic-

ing engineers

guarantees pro-

fessional instal-

lation, training

and equipment

service.”

u N c o I L I N G S L I T T I N G c o I L I N G

1 Uncoiler

The electronically driven uncoiler

for the Mini Service Centre as-

sembly is designed for strips of

1250 mm and 1600 mm and a load-

carrying capacity of 5000 kg. Ideal

for iron sheet thicknesses of up to

1.5 mm (400 N/mm2). The sheet coil

is tensioned by hand using a crank.

Two lateral plates permit perfect

unwinding of the coil. The standard

speed of 35 m/min is regulated by

a dancer shaft.

Accessories:

A hydraulically actuated loading

block for strip widths of 1250 mm

and 1600 mm and a maximum

load-carrying capacity of 5000 kg.

The block and the height adjust-

ment are operated hydraulically.

Thanks to the special design, the

overall machine hight is low.

2 Slitting machine

The slitting machine of the Mini

Service Centre assembly is avail-

able in strip widths of 1250 mm and

1600 mm for sheet thicknesses of

1.25 mm and 1.5 mm iron sheet

(400 N/mm2). The slitting machine

can be configured either without

straightening unit or with 5 or 7

straightening rollers. The machine

runs in the middle at a speed of 35

m/min, ensuring that the cutting

force is ideally distributed. The slit-

ting blades can be mechanically

clamped and are quickly adjusted

by hand to the required strip width

(minimum slitting width is 70 mm).

Accessories:

Foil holder, additional slitting

blades.

3 Recoiler

The recoiler of the Mini Service

Centre assembly is available in strip

widths of 1250 mm and 1600 mm

and for maximum carrying-load ca-

pacity of 5000 kg. The sheet strips

are wound tightly by means of a

pneumaticfeltbrake;theseparat-

ing discs ensure that the strips are

wound true and not misaligned.

The minimum strip width that can

be wound is 75 mm.

4 Scrap coiler

Stepped arrangement with cen-

tral electric motor. The finger

moves constantly back and forth

to distribute the rest of the strip

evenly over the mandrel. The

maximum strip width is 25 mm.

The winding speed of 35 m/min is generated by an electric drive and con-

trolled via a dancer shaft. The maximum steel sheet thickness that can be

wound with the Jorns coiler is 1.5 mm (400 N/mm2).

Accessories:

A hydraulically actuated unloading block for strip widths of 1250 mm and

1600 mm and a maximum load-carrying capacity of 5000 kg. The block

and the height adjustment are operated hydraulically. Thanks to the spe-

cial design, the overall machine hight is low.

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19

1

2

Max. processable sheet thickness

Size Slitting shafts

X

Slitting blades

X

Blade pairs

Strip width 1250 Strip width 1600Steel St-40

400 N/mm2

Alum. 1⁄2-hard220 N/mm2

Inox

600 N/mm2

Steel St-40

400 N/mm2

Alum. 1⁄2-hard220 N/mm2

Inox

600 N/mm2

mm mm Quantity mm mm mm mm mm mm

MSC 125 100 152 5 1.25 1.75 0.75

MSC 125 140 202 5 1.25 1.75 0.75

MSC 150 140 202 5 1.50 2.00 1.00 1.50 2.00 1.00

Note: 1inch = 25.4mm, 3.28084ft = 1m, 2.2046lbf = 1kg. Versions and functions subject to alterations and additions.

Size Strip width Straightening unit

mm

R55 Straightening

shafts

R77 Straightening

shafts

MSC 125 1250 / 1600 • •

MSC 150 1250 / 1600 • •Note: 1inch = 25.4mm, 3.28084ft = 1m, 2.2046lbf = 1kg.

Versions and functions subject to alterations and additions.

M S c

Page 20: pRoDucTS LINES - Metalforming, Inc. · The manual stop, type 91, ... come with user-friendly controls ... 100 8000 1000 1250 200 1.00 0.60 1.50 6/L 7/K-24L 3 4400 125 4000 1000 1250

America (USA), Canada, Mexico, CaribbeanMetalforming Inc.USA - Peachtree City, GA 30269Tel. +1 770 631 [email protected]

AustraliaAcra machinery P/LAU - Sth Dandenong 3175 VictoriaTel. +61 3 97 94 66 [email protected]

Belgium, Luxembourg, Nort-hern France (acc. map)D.A.C. Machines bvbaBE - 8800 RoeselareTel. +32 51 24 33 [email protected]

Bosnia, Croatia, Serbia, Yugoslavia, MacedoniaPavusin d.o.o.HR - 10450 JastrebarskoTel. +385 1 6276 [email protected]

BulgariaTAB GmbHBG - 6750 ArdinoTel. +359 36 51 20 [email protected]

DenmarkTag & Facade Konsulenterne APSDK - 8550 RyomgardTel. +45 72 44 99 [email protected]

GermanyMaschinen StockertGrosshandels GmbHDE - 85662 HohenbrunnTel. +49 810 28 94 [email protected]

DubaiVolcan International FzeAjman Free ZoneTel. [email protected]

FinlandNoritek OyFI - 01510 VantaaTel. +358 93 42 12 [email protected]

FranceNestaFR - 67451 Mundolsheim CedexTel. +33 3 88 20 45 [email protected]

FranceS-M-T Savoie-Metal-ToituresFR - 74410 Saint-JoriozTel. +33 4 50 68 59 [email protected]

FranceTyma DiffusionFR - 25220 ThiseTel. +33 3 81 61 76 77www.tymadiffusion.com

GreeceReimport Repanis Ltd.GR - 15122 AthensTel. +30 210 28 51 [email protected]

Great BritainI - Mach Ltd.GB - Northampton NN6 0NFTel. +44 160 481 [email protected] www.i-mach.co.uk

IndiaCNC sheetmetal machinery tradersIN - PunjabTel. +91 181 225 03 [email protected]

IndiaMetFab Machines P.Ltd.IN - V.Parle, 400056 Mumbai Tel. +91 222 671 97 [email protected]

Ireland Lister Machine Tools Ltd.IE - Dublin 12Tel. +353 1 450 88 [email protected]

IsraelG.M.T.Greenberg-Machine Tools Ltd.IL - Tel Aviv 66186Tel. +972 356 00 631/56 60 [email protected]@gmtweb.co.il

Italy, Austria: Tyrol, Salzburg, Kärnten, Steiermark, Upper AustriaAlpewa GmbH/srl.IT - 25046 Cazzago San Martino (BS)Tel. +39 030 775 [email protected]

New ZealandScott Machinery LimitedNZ - ChristchurchTel. +64 3 349 22 [email protected]

NetherlandsMETAMACH BVNL - 8321 WJ UrkTel. +31 527 688 [email protected]@metamach.nl

Northern IrelandLister Machine Tools (NI) Ltd.NI - Belfast BT12 6HPTel. +44 28 9066 [email protected] www.listermachinetools.com

NorwayMaskin24NO - 3132 HusoysundTel. +47 92 44 75 [email protected]

NorwayMeidell P. ASNO - 0903 OsloTel. +47 22 20 20 [email protected]

Austria: Lower Austria, Burgen-land, ViennaH. BergmannHandelsgessellschaft m.b.H.AT - 2320 Schwechat-KlederingTel. +43 1 706 47 [email protected]

PolandPolteknik Ltd. Sp. z.o.o.PL - 80-297 BaninoTel. +48 58 684 8635 [email protected]

PortugalResiper Comércio de Máquinase Acessórios Industriais Lda.PT - 3740-339 Sever de VougaTel. +351 234 555 [email protected]

RumaniaSC Euro Tehnics SrlRO - 550245 SibiuTel. +40 269 235 [email protected]

RussiaNegotiantRU - MoscowTel. +7 495 797 8860 ext [email protected]

Russia NEVA-LINE RU - 190005 St. PetersburgTel. +7 495 225 99 [email protected]@25mm.ru

Sweden Belano Maskin AGSE - 44118 AlingsasTel. +46 322 15 [email protected]

Switzerland, Austria: VoralbergGebr. SpiegelGS Maschinen-Profi AGCH - 8280 KreuzlingenTel. +41 71 677 60 [email protected]

SloveniaMarex d.o.o.Gasilska C. 27SI - 1290 GrosupljeTel. +386 1 788 83 [email protected]

Slovak RepublicBickel & WolfSK - 83103 BratislavaTel. +421 2 4445 [email protected]

SpainSupraformES - 08780 Pallejà / BarcelonaTel. +34 93 663 13 [email protected]

Sri LankaCNC Lanka (PVT) LtdLK - Sri LankaTel: [email protected]/aboralu

South AfricaMetall Rollforming SARSA - 7200 HermanusTel. +27 (0)28 316 [email protected]

South AmericaMetal Construction Techno-logies Co.Rep. of Panama OfficeTel. +1 786 837 [email protected]

CzechoslovakiaFawi spol. s.r.o.CZ - 147 00 Prague 4Tel. +42 02 41 431 [email protected]@fawi.cz

HungaryArli MO Kft. - Jorns Képvi-selet.H - 1037 BudapestTel. +36 14 53 37 [email protected]

IranF.A. Kian Co.CNC Metalwork MachinesIR - 19916 TehranTel. +98 21 [email protected]

S L I T T I N G B E N D I N G S T R A I G H T E N I N G

Plü

ss1.

0 | 1

0.08

JORNS AG

Maschinenfabrik

CH-4932 Lotzwil

Switzerland

Telefon +41 (0)62 919 80 50

Telefax +41 (0)62 919 80 69

[email protected]

www.jorns.ch

Agents: