professional letter - dlw, varanasidlwdesign.org/dlw_va/documents/3338/company profile (2... · web...

PIoneer Fabricators (P) Ltd.AN ISO 9001 COMPANY

Pioneer FABRICATORS (P) LTD

PIONEER FABRICATORS (P) LTD.

Designers, Engineers, Fabricators & ContractorsAN ISO 9001 COMPANY

Manufacturers of:-

STEEL BRIDGE GIRDERS FOR RAILWAYS & HIGHWAYS

PRE-ENGINEERED PRE-FABRICATED BUILDINGS

UNDERFRAME ASSEMBLY OF DIESEL LOCOMOTIVE

FOR DIESEL LOCOMOTIVE WORKS, VARANASI & DIESEL LOCO

MODERNIZATION WORKS, PATIALA

POWER PLANT EQUIPMENT

HEAVY STEEL FABRICATION FOR POWER / OIL PLANTS

PRESSURE VESSELS & GAS STORAGE TANK

Admn. Off. & FactoryB-2, Saraswati Industrial Area, Partapur,

Meerut – 250 103

Phones: 91 – 121 –2441509, 2441853, 2440932

Fax: 91 – 121 – 2441316E – Mail: [email protected]

Visit us at: www.pioengg.com

Pioneer FABRICATORS (P) LTD.

CONTENTS

ABOUT US

QUALITY POLICY

SAFETY POLICY

PRODUCTS & SERVICES

APPROVALS

LIST OF REPUTED CLIENTS

MAJOR JOBS EXECUTED

http://www.pioengg.com/

mailto:[email protected]

ABOUT US

BRIEF HISTORY

We are in the Field of Design, Engineering &

Constructions since 1988, and serving the

Infrastructure Development & Petro-Chemical

Industries, Power Sector to their entire satisfaction. We

offer, a complete range of Engineering Services, as

ours is an integrated engineering entity. Our Group

over the years has followed a consistent policy of

augmenting the capacity and resources in the

organisation, for upgrading technology and, meeting

the growing demand of Customers.


LOCATION

The Factory is located at Saraswati Industrial Estate, Partapur, (Developed by U.P. State Industrial Development Corporation) on Meerut-Delhi Road, 10 KM. away from Meerut City; in the state of Uttar Pradesh (INDIA).

The Factory is 52 KM. from the National Capital, New Delhi.

The manufacturing facility is equipped with modern communication facilities and has developed technological infrastructure, to meet the requirement of the clients being served.

We have a total area of 97000 Sq. Ft. out of which 52000 Sq. ft. is covered which includes two bays of 50’ x 300’ with 2 cranes each of capacity 10 MT to 50 MT, one bay 45` x 250` with 2 crane of 10 MT and 30 MT and one bay 45` x 80` with one crane of 30 MT.

MANAGEMENT

Ours is a Private Limited Company managed by technocrats in Civil & Mechanical Engg. Guided by Mr. Rajeev Kumar Agrawal (M.D.) graduate engineer having vast experience in Construction & Infrastructure Development, in Civil and Mechanical Engineering field. The company is also backed by some known face in civil and mechanical field as Mr. V.K. Tyagi (Retd. ENC. From U.P. Irrigation Department) having 40 + years experience in civil construction and Mr. Arvind Srivastav, Retd. Executive Engineer, M/s Bharat Heavy Plates & Vessels Ltd., having vast experience in refinery and power plant. We provide dynamic & result oriented management. We have a team of experienced and dedicated engineers, supervisors and technicians, backed by experienced sub-contractors. The Company has earned good reputation and authenticity towards quality and delivery.


QUALITY POLICY

“Dedication to Continual Quality Improvement in products and services

through established Quality Management System for Customer’s

satisfaction and ensure the best working environment for our own

personnel”.

Q u a l i t y O b j e c t i v e s

To Deliver right products within specified time, one time & every

time.

Involves workers / staff on continuous basis to improve

Productivity (Meeting once in every month).

To ensure that performance / capability of all tools, and test

Equipments are performing at their expected levels (100% on

schedule maintenance calibration).

SAFETY POLICY

“We are committed to provide a Safe Working Environment to

Employees".To Fulfill the Policy Pioneer Develop & Implement safety program and training,

motivating employees to involve in this process and

commitment to achieve this objective.

Pioneer plan operations to minimize hazards and conduct

operations in the interest of protection of physical assets and

personnel safety.


PRODUCTS & SERVICES PROFILE

PRODUCTS:- Steel Bridge Girders For Railways & Highways Pre-Engineered Pre-Fabricated Buildings Underframe Assembly of Diesel Locomotive

For Diesel Locomotive Works, Varanasi & Diesel Loco Modernization Works, Patiala

Power Plant Equipment Heavy Steel Fabrication For Power / Oil Plants Pressure Vessels & Gas Storage Tank

SERVICES:-

MECHANICAL Fabrication & Erection of Steel Bridge Girders Design, Fabrication & Erection of Pre Engineered

Buildings Mounded Vessels Fabrication of Heavy & Light Steel Structures

CIVIL Construction of Houses using Structural Insulated

Panels Construction of Bridges and Industrial Buildings


APPROVED BY

1 M/s RDSO for Fabrication and Supply of Steel Bridge Girders Welded and Riveted both type for Indian Railways.

2 Diesel Locomotives Works, Varanasi, for Fabrication and Supply of Under Frame Assembly and Kit for Under Frame Assembly.

3 Chief Controller of Explosives, Nagpur under SMPV Rules for Fabrication of Cl.-I unfired Pressure Vessels.

4 M/s Bharat Heavy Electricals Ltd. Haridwar for Fabrication of Main Oil Tank, Water Box, Water Chamber, Bearing Pedestals, etc & General Fabrication UT/RT both.

5 M/s Bharat Heavy Electricals Ltd. Bhopal for Fabrication of upto 20 MT jobs viz. Bearing Pedestals, Inner Casing, Outer Casing, Lifting Beam etc.

6 M/s Bharat Heavy Electricals Ltd. Varanasi for Fabrication and Supply of Turbine Auxiliaries.

7 National Thermal Power Corporation, Noida, for Fabrication and supply of Galvanized Bus Duct Support Steel Structure.


A BRIEF LIST OF REPUTED CLIENTS

Northern Eastern. Railway, Gorakhpur, U.P.

Northern Railway, Delhi.

Northern Central Railway, Allahabad, U.P.

Delhi Metro Rail Corporation Ltd., Delhi.

IRCON International Ltd., New Delhi.

Diesel Locomotives Works, Varanasi,

Diesel Loco Modernization Works, Patiala

Hindustan Construction Co. Ltd., Mumbai.

Bharat Heavy Electricals Ltd., Haridwar, Bhopal, Varanasi & Rudrapur

National Highway Authority of India, New Delhi..

Centrodorstroy (India) Pvt. Ltd., Dwarka, New Delhi.


MAJOR JOBS EXECUTEDErection of Open Web Girder At Raphti Bridge N.E. Railway Gorakhpur


MAJOR JOBS EXECUTED1x45.70m Span Girder Across Western Jamuna Canal Between Panipat-Jind Stations In Connection With Panipat - Khukarana Doubling for Northern Railway, Delhi.

2x76.20m across SYL & BML Canal between New Morinda and Khamanon station in connection with Chandigarh-Ludhiana new BG Rail link for Northern Railway, Delhi.


MAJOR JOBS EXECUTEDHouse Constructed using Structural Insulated Panel


MAJOR JOBS EXECUTEDStation Building for (MMOPL) Mumbai Metro

Station Building for (MMOPL) Mumbai Metro


MAJOR JOBS EXECUTEDSteel Composite Girder for N.C. Railway Project, Aligarh (U.P.)

Steel Box Girder for DMRC, Jaipur Metro Rail Project


MAJOR JOBS EXECUTEDUnder Frame Assembly for DLW, Varanasi.

Floor Frame Assembly for DMW, Patiala


PE Building of Dwarka Sub Stations for DMRC


MAJOR JOBS EXECUTEDFabrication & Supply of 5 Nos. of Box Girders Girders for M/s DMRC Project


BRIEF DESCRIPTION OF PLANT AND MACHINARIES

For the executing of various jobs, the company has developed adequate infrastructure, skill and clients viz. Infrastructure development organizations, & Highway Construction Companies, Power Plants, Oil & Gas depots, Refineries, Chemical Plants, Petro Chemical Plants etc. It has adequate, Tools & Plants to accept any challenge. Although most of the tools & plants are owned by the company, yet we manage some on lease basis to match the best standards. :


CUTTING SECTIONCNC Plasma Cutting Machine under 30 MT EOT Crane. The cutting capacity of the machine is 32mm thick for Stainless Steel Plates and 200mm for M.S. Plates.

30 MT EOT Crane In Cutting Section For CNC Cutting Plasma Machine.


(A) CUTTING GRINDING AND SHEARING FACILITIES :

a. Gas cutting set (including pug cutting) [Advani Make] 40 Nos.

b. CNC Plasma / Arc cutting [ Microstep make ] 1 No.

c. Shearing Machine 8 mm 1 No.

d. Hand grinders [ Wolf ] 50 Nos..

e. Power press 50 MT [ Match less ] 2 Nos.

f. Hydraulic Press 100 MT, 250 MT 1 No. each

(B) PRE PUNCHING AND BENDING FACILITIES :

a. Pre punching M/C-2.5 m wide 12 m thick capacity 1 No.

b. Bend roll 3.0 m wide 65 mm capacity geared and Motorised 1 No.

c. Bend roll 2.5 Mt. x 40 mm capacity geared & Motorised. 3 Nos.

(C) WELDING FACILITIES :

a. Submerged Arc Welding Machine 4 Nos.

b. Argon Arc Welding set [ Ador Make ] 2 Nos.

c. C02 / MIG Welding M/C [ Memco Make ] 20 Nos.

d. Welding Rectifiers [ Ador Make /Memco Make] 50 Nos.

e. Welding Transformers [ Rama Make ] 20 Nos.

f. Brazing set 1 No.

g. Gauging Set 1 No.

h. Nelson make Shear Stud Welding M/c 1 No.


(D) HANDLING FACILITIES :

a. EOT Crane 70 MT, 30 MT, 20 MT, 15 MT, 10 MT & 5 MT cap. 1 No.

b. Chain pulley block and hoist [ Morries ] 14 Nos.

c. Hydraulic jack 100 MT. 4 Nos.

d. Mobile Cranes/ Hydra 2 Nos.

(E) MACHINE SHOP FACILITIES :

a. Lathe Machine 8’ 1 No.

b. Lathe Machine 12’ 1 No.

c. Radial Drill Machine – 65 mm Dia cap. 4 Nos.

d. Radial Drill M/c (HMT Make) 2 No.

e. Radial Drill Machine 1” capacity. 14 Nos.

f. Hand drill M/C. 3 Nos.

g. Tools grinder. 3 Nos.

h. Milling M/c 2 Nos.

i. Shaper M/c 2 Nos.

j. Thread Milling M/c 1 No.

k. Horizontal Boring M/c 260 mm dia x 1000 mm long 1 No.

l. Horizontal Boring M/c 80 mm dia x 1500 mm long 1 No.

m. VTL 3000 dia 1 No.

n. VTL 4000 mm dia 1 No.

o. Planomiller 5000 mm stroke 2 Nos.

p. Hydraulic Milling with vertical Head 1 No.

q. Shaper 1 No.


(F) TUBE BENDING :

a. Tube bending M/C 250 mm Dia cap. 1 No.

b. Jump screw. 1 No.

c. Coil making M/C. 1 No.

(G)TESTING FACILITIES :

a. Motorised hydraulic testing M/C. 2 Nos.

b. Hand operated hydraulic testing M/C. 2 Nos.

c. Pneumatic testing up to 12 kg/cm2 F. 1 No.

d. Vacuum Testing M/c 760 mm OHG 1 No.

e. M.P.Y. 1 No.

f. D. P. Testing. 1 Lot.

g. Ultrasonic testing M/C. 1 No.

h. Radiography Source 1 No.

(H) STRESS RELIEVING FACILITIES :

We have in house stress relieving facilities for any size. The SR is done by

internal firing method only. For the local SR also we have the facilities.

(I) PAINTING FACILITIES :

a. Air compressor 10 H.P. 1 No.

b. Painting device. 1 Set.

c. Air Compressor with braker 2 Nos.


(J) SAND BLASTING FACILITIES :

a. Air Compressor Elgi Make.(20 H.P.) 2 No.

b. Air receiver.( 3M3). 2 No.

c. Sand container & hose. 2 Unit.

(K) DISH ENDS MAKING :

We get D/E from the approved venders, duly approved by various reputed consultants.

(L) BAKING OVENS :

We have ten stationary baking ovens for baking of electrodes and handy ovens for welders.

(M)GENERATORS :

a. Generator [ Kirloskar Make ]- 180 KVA. 1 No.

b. Generator [ Man Make ] - 75 KVA. 2 Nos.

c. Generator [ Kirloskar Make ]- 62.5 KVA. 3 No.

d. Generator [ Kirloskar Make ]- 7.5 KVA. 3 Nos.

. SURVEYING INSTRUMENTS:

I. Electronic Total Station 1 No.

II. Digital Theodolite. 3 Nos.

III. Electronic Distance Meter 2 Nos.

IV. Automatic Levels 3 Nos.

(O) QUALITY CONTROL EQUIPMENT / LABORATORY:

We establish quality control laboratory at site only to achieve the better results and to

witness the test at site by our reputed client along with a qualified quality control

Incharge.


SPECIFIC JOBS AT A GLANCE

Steel Roof Structure : Construction of 09 Nos. Railway Stations on Barakhamba Road-Dwarka Lane, New Delhi with Pre-fabricated Roof Portal.

Steel Roof Structure : Fabrication & Erection of Roof Portals & Purlins for DMRC at GTB Nagar, Jhilmil & Dilshad Garden.

Steel Roof Structure : Fabrication & Erection of Roof Tubulor Roof Structure for DMRC Elevated Stations on Vishwa Vidyalaya - Jahangir Puri Corridor of Delhi MRTS Project.

Steel Bridge Girders : Supply, Fabrication, Erection, Launching of Steel of super Structures of New Rail Bridge at between new Morinda and Khamanon station. (Punjab)

Steel Bridge Girders : Fabrication, Supplying, transporting and stacking of Riveeted type MBG standard Open Web Bridge Girders between Chureb – Mundwrwa stations of Lucknow Division and Domingarh and Jagatbela stations.

Steel Foot Over Bridge : Supply, Fabrication & Erection of M.S. Handrails over Viaduct, Providing and Fixing of Galvanized cable hangers and Supply, Fabrication & Erection of Balance M.S. Structure of Foot Over Bridge at Kirti Nagar.

Steel Foot Over Bridge : Fabrication & Erection of Foot Over Bridge at Akshardham Metro Station, New Delhi.

Steel Foot Over Bridge : Construction of Foot Over Bridge across the Mathura Road and East-side Entry / Exit Structure at Sarita Vihar Station on Central Secretariat - Badarpur corridor of Line -6.


SPECIFIC JOBS OF STEEL STRUCTURES

Steel Bridge Girders : Supply, Fabrication & Erection of 5 Nos. Steel Girders on Central Secretariate Badar Corridor of Phase-II of Delhi MRTS

Steel Bridge Girders : BC-7 Part Design & Construction of Viaduct and for Structural Works Five Station buildings on Inderlok - Mundka Corridor of Phase-II of Delhi Fabrication, Supply, Painting, Transportation, Launching and Final Painting of Steel Box Girder for IDEB Projects (P) Ltd. Delhi.

Steel Bridge Girders : Fabrication, Supply & Erection of Steel Bridge Girders for Border Road Organization at Uttarkashi, Nimbu and

Bhutan.

Steel Bridge Girders : Fabrication, Supply, Painting, Transportation, Launching and Final Painting of Steel Box Girder for IDEB Projects (P) Ltd. Delhi.


SPECIFIC JOBS AT A GLANCE

MOUNDED VESSELS : Fabrication & Erection at Jammu Cap. 600 MT (1425 Cu.m) each, size 6 Mtr x 45 Mtr x 34 MM Thick. 3 Nos. 350 x 3 Nos. = 1050 MT

VERTICAL FLOATING/ : Design, Supply, Fabrication, Testing &CONE ROOF TANKS Commissioning at Meerut.

Size 32 Mtr Dia x 8.5 Mtr. Height. Total Tonnage = 1000 MT (Approx.)

3-D SPACE FRAME : Design & Construction at various sites of STRUCTURES IOCL. Size 56 Mtr x 58 Mtr (Column less)

Total Tonnage – 250 x 8 Nos. = 2000 MT


MAJOR JOBS EXECUTED

YEAR CLIENT JOB

2008 Bharat Heavy Electricals Rate Contract for General Fabri-Ltd., Haridwar cation items and in Dec. 2009

getting the order of BearingPedestal.

2008 Bharat Heavy Electricals Fabrication and supply of Heavy Ltd., Varanasi Steel Structures.

2008 IDEB Projects (P) Ltd. BC – 7 Part Design & New Delhi Construction of Viaduct and for

Structural Works Five Station buildings on Inderlok-Mundka Corridor of Phase-II of Delhi Fabrication, Supply, Painting, Transportation, Launching and Final Painting of Steel Box Girder

2008 IDEB Projects (P) Ltd. BC – 34 Fabrication, Supply, Painting, Transportation, Launching and Final Painting of Steel Box Girder

2009 Delhi Metro Rail Corp. Contract No. BC-62: Supply,Ltd. New Delhi Fabrication and Erection of

5 Nos.-45 Meters Span Steel Girders on Central Secretariat-Badar Corridor of Phase-II of Delhi MRTS

2009 Delhi Metro Rail Corp. Fabrication and Erection of Ltd. New Delhi Foot Over Bridge at Akshardham

Metro Station, New Delhi.


MAJOR JOBS EXECUTEDYEAR CLIENT JOB

2009 Diesel Locomotive : Supply, Fabrication of Underframe Assembly complete.

2010 Bharat Heavy Electricals : Rate Contract for 10%-50% UT/Ltd., Haridwar RT items fabrication.

2010 Northern Railway : Supplying, fabrication, erection,

launching of steel super structures of new rail bridge.

2011 Diesel Locomotive : Supplying, fabrication of Dualcab Under Works Frame Assembly Complete.

2011 Bihari Lal Menghani : Supply, Fabrication, Painting, Transportation and Erection of Railway Bridge Steel Girder.

2011 KMV Projects Ltd. : Supply, fabrication, erection & Painting of Special Steel Span for Jaipur Metro Project.

2011 Hindustan Construction : Fabrication, Supply and Erection Co. Ltd of Super Structure works of

Metro Station for VAG CORRIDOR MRTS PROJECTS

in Mumbai.

2012 Diesel Locomotive Works : Supplying, Fabrication of Underframe Assembly Complete.

2012 Galfar Engineering & Cont. : Supply, Fabrication & Erection of (India) Pvt. Ltd. 03 nos. of 40.0 m Span Composite

Plate / Steel Girder for 02 nos. ROB.



2013 Bihari Lal Menghani Supply, Fabrication, Painting, Transportation and Erection of Railway Bridge Steel Girder for North Western Railway.

2013 Brahmaputra Infrastructure Supply, fabrication, erection & Ltd. Painting of Steel Composite Girder.

2013 GHAI Construction Limited Fabrication, Transportation, Co. Ltd Assembly and Erection of Steel

Girders.

2013 Ircon International Limited Design Supply, Erection, Testing and commissioning of Mounded Underground LPG Storage Bullet

& Pipeline for RCF Rai Bareli Project.

2013 Lall Construction Co. Manufacturing, Transportation, Supplying and Launching of Steel Girder for the work of Construction ROB for N.C. Railway.

2013 Maxout Infrastructures Pvt. Supply, Fabrication, Painting,

Ltd. Transportation and Erection of Railway Bridge Steel Girder for ROB for N.C. Railway.

2013 SECL Industries Limited Fabrication, Transportation loading unloading & Stacking of Composite steel girder Northern Railway.

2013 IL & FS Engineering And Supply, Fabrication, Painting, Construction Company Transportation and Erection ofLimited. Steel Girders.



2013 North Eastern Railway Fabrication, Transportation, Gorakhpur. (U.P.) Supplying, and Stacking of welded

type 13 Nos. Open Web Bridge Girder of 30.5m Span.

2014 Delhi Metro Rail Corp. Contract No. CC-65:Ltd. New Delhi Construction of Steel Foot Over

Bridge across the Mathura Road and Entry/Exit Structure at Nine Elevated Stations on Badarpur to Faridabad Corridor of Delhi MRTS Phase– III DMRC Project.

2014 Delhi Metro Rail Corp. Contract No. CC-76:Ltd. New Delhi Pre-Engineered Steel Structure

Works for Construction of 04 elevated stations For Mundka – Bahadurgarh Corridor and 02 elevated stations for Dwarka- Najafgarh Corridor of Phase - III of Delhi MRTS.

2014 North Eastern Railway “Fabrication, Transportation,Gorakhpur. (U.P.) Supplying and Stacking of

welded type 10 Nos. Open Web Girders of 61.0 m span for 25 t. loading as per RDSO’s Drg. No. B-17021-38 series alongwith 18 sets of bearings for 61.0 m. girder of bridge No. 16(18x61.0 m.) between Manjhi - Bakulaha stations on Chappra - Aunrihar section of Varanasi division on N.E. Railway.

.



2014 North Eastern Railway “Fabrication, Supplying,Gorakhpur. (U.P.) Transportation at site, erection &

launching of welded type composite Girder of (i) 1x26 m. for construction of ROB on Level Crossing No. 192 – Spl. between Munderwa – Orwara stations (ii) 1x26 m. of L.C. No. 213-C between Gaur – Tinich stations of Lucknow division & (iii) 1 x 31.250 m for construction of ROB on level crossing No. 24-A between Ghazipur – Ghazipur Ghat stations of Varanasi division of N.E. Railway.

2015 Diesel Locomotive Works Fabrication & Supply of Kit for Underframe Assembly (Wider Cab

WDG4 Loco).

2015 Diesel Locomotive Works Fabrication & Supply of Kit for Underframe Assembly (WDP4 Dual

Cab).

2015 Sadbhav Engineering Ltd. Design, Fabrication, Supply and Ahmedabad. erection of PEB buildings for 03

stations of Mundka – Bahadurgarh Corridor (MIE, Bus Stand and City Park) of Phase-III of Delhi MRTS.

2016 S. P. Singla Constructions Fabrication, Supply & Erection of Pvt. Ltd., Noida. Prefabricated Steel Roof Structures

etc. for 02 for 02 Elevated Stations at Amity & Botanical Garden Noida on line of Phase - III of Delhi MRTS, CC – 82.

professional letter - dlw, varanasidlwdesign.org/dlw_va/documents/3338/company profile (2... · web...

Documents