progress report regarding redesign and packaging of adirondack chair team: 58 project...
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Progress Report Regarding Redesign and Packaging of Adirondack
ChairTeam: 58Team: 58
Project #F07-58ADRNDKCHProject #F07-58ADRNDKCHClient: Garrett CookClient: Garrett Cook
Center For Comprehensive ServicesCenter For Comprehensive Services
Team Members:Team Members:William FogersonWilliam FogersonCraig Craddock Craig Craddock
Jason Hick Jason Hick John MathewsJohn Mathews
&&Mike MayoMike Mayo
Outline• Background on Client
• Background on Project
• Computer Simulation
• Physical Testing
• Packing
• Timeline
• AIL
• RASI
• Summary
Computer Simulation
• Modeling– Computer Aided Design
• 3D part drawings were constructed• Parts were then assembled as required
– Finite Elemental Analysis• Stress analysis was performed on the original
design and the new designs proposed• Maximum principal stress was compared for each
design
Computer Aided Design
• Autodesk Inventor
Computer Simulation• Original Design 100 psi 100lbf Couple
Computer Simulation Cont’d• 2x6 Design 100 psi 100lbf Couple
Computer Simulation Cont’d• 1x6 Design with Bracing and Glue• 100 psi 100lbf Couple
Physical Testing• Test Set-up
Physical Testing Cont’d
333.66
149.80
444.28
23.33
418.17
124.35
535.83
56.49
565.11
17.67
0.00
100.00
200.00
300.00
400.00
500.00
600.00
LBF
#1 Load
#1 Range
#5
#5 Range
#6#6 Range
#7
#7 Range
#8
#8 Range
• Average Force and Range of Force
Physical Testing Cont’d
44.90
5.25
29.74
10.54
3.13
0.00
5.00
10.00
15.00
20.00
25.00
30.00
35.00
40.00
45.00
50.00
Per
cent
#1
#5
#6
#7
#8
• Range as a Percentage of Average Force
Packaging
• Procured Boxes, bubble wrap, and tape
• Provide Client with 2 options– Option A
• Smaller box therefore cheaper shipping cost• Much more assembly required
– Option B• Larger box therefore more expensive to ship• Less Assembly required
Schedule for ADRNDKCH-58Week of March 10th excluded as recognized as employee vacation week.
Week 6 7 8 9 10 11 12 13 14 15
Activity 18-Feb 25-Feb 3-Mar 17-Mar 24-Mar 31-Mar 7-Apr 14-Apr 21-Apr 28-Apr
Test Arm/FEA
Redesign ARM
Test Arm Redesign/FEA
Design Reviews
Finalize and Build Prototype
Fit porposed design into shipment box
Complete Assembly Instructions
Test Shipment
Record Results of shipment
Make Modifications to Chair Design as per
Results
Prepare poster
Prepare Presentation
Prepare Design Report
Timeline
AIL
A Cut and Assemble Arm with Glue and Brads MM 18-Feb 25-Feb 0B Perform Three Point Load Testing MM&JH 18-Feb 25-Feb 0E Update of FEA for Revised Design CC 18-Feb 27-Feb 0H Pack Chair JM< 1-Mar 20-Mar 0I Create Directions For Packing/Dissassembly JM&MM 1-Mar 7-Mar 0N Ship Chair JM 7-Mar 20-Mar 0P Prepare Poster ALL 25-Mar 5-May 0Q Prepare Presentation ALL 15-Apr 5-May 0R Prepare Design Report ALL 5-Apr 5-May 0
RASI
LegendResponsibility R
Approval A
Support S
Information I
Responsibility-Approval-Support-Information Chart
Task CC JH JM MM WF Dr. Butson
Arm Testing S R S R S A
Redesign S R I R R A,I
FEA R S S S I A
Packing S S R S I A
Chair Assembly S R S R R A
Assembly Directions I R S R I A
Shipping S S R S I A
Executive Summary
• Team Members
• Background on Client
• Background on Problems
• Major Problems
• Major Changes
• Additional Resources
Questions ?