project 1: toothbrush redesign
DESCRIPTION
Project 1: Toothbrush Redesign. Chris Guyan Shane Davis Brad Cronin Ethan Flint October 7, 2011. Determination of the need and problem definition Assessed customer need and weighted different options Conceptualization Sketched different designs and considered the functions - PowerPoint PPT PresentationTRANSCRIPT
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Chris GuyanShane DavisBrad CroninEthan Flint
October 7, 2011
Project 1:Toothbrush Redesign
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Determination of the need and problem definition Assessed customer need and weighted
different options Conceptualization
Sketched different designs and considered the functions
Performed external searches Literature searches, patents, and
benchmarking Internal search
Preliminary design Determined the best options and planned
how it would work Detailed Design
Detailed technical drawings Production
SolidWorks Material selection
Design Activities
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Planning and Scheduling Define Objectives List Tasks Estimate work duration Determine interdependent tasks Schedule tasks Schedule Resources
Directing Assign tasks Review criteria for task completion Controlling Report progress Review Progress Re-plan Review completed work Resolve issues Close project
Project Management
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1. Portable (0.40,0.40) 1.1 Light 1.2 Travels well F.1 Collapsible C.1 Small2. User friendly (0.10,0.10) 2.1 Low noise 2.2 Comfortable grip 2.3 Easy to operate 2.4 Colorful F.2 Rechargeable battery3. Durable (0.20,0.20) 3.1 Maintenance free4. Functionality (0.30,0.30) 4.1 Cleans well C.2 Fast oscillations C. 3 Retails under $25
Hierarchal Customer Needs
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After assessing customer needs, our electric toothbrush design will focus on portability, user friendliness, durability, and functionality. To achieve these goals, our new concept will be collapsible, have an improved rechargeable power supply, and be overall appealing to our customers.
Revised Problem Statement
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Researched external sources Found information about: Customer reviews on similar toothbrushes Existing toothbrush patents Other products on the market
Dissected an electric toothbrush to find information on how it performs
External Search Activities
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Thinner Increased portability Easier to pack for trips
User friendly
Concept 1Sleeker body
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Chargeable through any laptop USB connection Easy charge anywhere across the globe
Same cord as many new cell phones
Concept 2Rechargeable battery
and Micro-USB charging port
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Cleans teeth better Better performance
Concept 3360⁰ Rotating Head
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“Swiss Army Knife” Design Multiple Functions
Fully functional toothbrush Pull-out toothpick Side flosser
Concept 4
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Easy storage Replaceable head
More sanitary Travel friendly
Concept 5Detachable Head
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Morphological ChartConcept Brush Head Body/Grip Power
GenerationEnergy Mechanism
1 Brush Head Covers Entire tooth
Collapsible USB charged rechargeable battery
Shaft plus gear
2 2 Circular Brush Heads
Soft Grip that forms to hand
2 AA Batteries
2 Shafts plus gear
3 360 degree rotating head
Sleeker Design
1 AA battery 1 shaft plus gear
4 Triangle Brush Head
Shorten the length of the body
2 AA batteries
1 Shaft plus gear
Morphological Chart
Customer NeedsWeight 0.6Size 0.4Brushing Effectiveness 0.30Life 0.20
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Concept Selection
• Assigned weights to our four customer needs
• Compared our concepts with each other• Found best options
for our design
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Sleeker Body Rechargeable Battery
Micro-USB charging port 360⁰ Rotating Head Hard-Cover Traveling Case Detachable Head
Portability
Final Design
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The on/off button is connected to the circuit Controls the flow of current from the
rechargeable battery. When the circuit is closed (on) the
battery powers the motor Near the head of the toothbrush.
The motor turns a gear, which is connected to a cam gear unit
Then converts the rotary motion of the motor to a spinning/oscillating motion, which is then applied to the head.
How Does it Work?
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Overall success Met the needs of the customers Very travel friendly Micro-USB to USB charging port is
vital aspect of our design Optimal performance
Concluding Remarks
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Thank you!