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Taking care of energy and Environment PRODUCT CATALOGUE Thermal Insulation PROFLEX R CFC free HCFC free Zero Ozone Depletion Potential (ODP)

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Page 1: Project Reference - Weeblyproflextest.weebly.com/uploads/6/0/1/3/6013980/proflex... · 2019-03-16 · Project Reference Marina Lusail Twin Tower Air Port O˜ce Building Dukhan Tower

Distributor / Agent

P.O.BOX:22384,DOHA, QATARTEL: +974 44210167 FAX: +974 44363728

E-mail: [email protected]

Copy right Proflex Insulation Industries. Proflex is a registered trade mark of proflex Insulation Industries

Insulation Industries WLL Taking care of energy and Environment

PROFLEX

PRODUCT CATALOGUE Project Reference

Marina Lusail Twin Tower Air Port O�ce Building

Energy City Mall Lusail Dukhan Tower

O�ce Building

Thermal Insulation

PROFLEXR

CFC free HCFC freeZero Ozone Depletion Potential (ODP)

22384+974-44210167+974-44363728

www.alsafagroup.net

Page 2: Project Reference - Weeblyproflextest.weebly.com/uploads/6/0/1/3/6013980/proflex... · 2019-03-16 · Project Reference Marina Lusail Twin Tower Air Port O˜ce Building Dukhan Tower

Proflex is a chemically cross-linked closed-cell polyolefin foam thermal insulation What does cross-linked means?A method of making the cell structure stronger-preventing the trapped gas bubbles from bursting. This means that Proflex has superior strength to other non cross-linked and Rubber material

How can Proflex Insulation Benefit the EnvironmentWith today’s increasing consumer awareness of protecting the environment. Proflex has been Engineered to provide high quality insulation, Proflex is an insulating material produced without the use of CFC, HCFC, with zero ozone depletion potential (ODP) which mean Environment friendly product.

Proflex Energy Saving, Money Saving InsulationEnergy is the single largest operating expenses for commer-cial building and factories each yearDid you know that about 44% of your total utility bill pays for heating and cooling your Home, Commercial Buildings and FactoriesWe offer Proflex specifically for the insulation requirements of various industries, with a sole purpose of improving the energy efficiency, and thereby helping in conserving energy.

Excellent fire-retardant Proflex contains various flame blocking and smoking reducing elements and therefore smoke density is very low when a fire occurs. Proflex doesn’t melt when it caches fire, not to cause spark it has self fire extinguishing material and cannot be the root cause of combustion

Proflex Duct InsulationThe sustainable benefits of using proflex insulation are numerous, includingProflex is chemically cross-linked closed-cell polyole-fin thermal insulation is a light weight with excellent thermal insulation properties, excellent compressive and condensation control, excellent durability and flexibility ,weather chemical resistant, Non hazard, Non irritant, safe and odorless ,will not allow bacterial growth, Proflex is Fiber free, free of cadmium, lead stabilizers, tin organic substances and other heavy metals, Proflex is un affected by most acids, alkalis, alcohols, detergents and petrochemicals. Environ-ment friendly and energy saving characteristics.

Easy and simple constructionThe exceptional flexibility of Proflex is great help to the installer, Proflex is supplied in any thickness, any size of Rolls and sheets to minimize wastage installa-tion time reduced further when supplied with alumi-num foil and self adhesive which is more popular in duct insulation application. Proflex duct insulation material can be easily applied to the metal ducts through a process of pre-adhesion, Proflex doesn’t emit dust or fiber particles so protective clothing not required during installation.

Proflex Insulation developed after continuous and understanding the needs of the changing demands of the new generation equipment solution.

ApplicationsGeneral duct work insulation for construction HVAC system (building/factories) it is also suitable for square and round duct construction

Note: Installing insulation properly is impor-tant because gaps, voids, compressions, and moisture reduce the effectiveness of insulation and allow unconditioned air to enter your home

Duct insulation

Product range Continuous sheet Standard with Alum foil & self adhesive

Wall thickness mm M /roll 3 100 4 100 5 100 6 100 9 60 13 20 15 20 19 15 25 15 32 10 50 2

, 1.06 Width 1.2Contact our sales department for length cutting

PROFLEX

www.alsafagroup.net E-mail: [email protected] www.alsafagroup.net E-mail: [email protected]

Proflex polyolefin foam thermal insulation for Air-Conditioning, Refrigeration, Roof, Acoustic & Plumbing System related to the HVAC&R Industry.

Page 3: Project Reference - Weeblyproflextest.weebly.com/uploads/6/0/1/3/6013980/proflex... · 2019-03-16 · Project Reference Marina Lusail Twin Tower Air Port O˜ce Building Dukhan Tower

Proflex is a chemically cross-linked closed-cell polyolefin foam thermal insulation What does cross-linked means?A method of making the cell structure stronger-preventing the trapped gas bubbles from bursting. This means that Proflex has superior strength to other non cross-linked and Rubber material

How can Proflex Insulation Benefit the EnvironmentWith today’s increasing consumer awareness of protecting the environment. Proflex has been Engineered to provide high quality insulation, Proflex is an insulating material produced without the use of CFC, HCFC, with zero ozone depletion potential (ODP) which mean Environment friendly product.

Prolfex Energy Saving, Money Saving InsulationEnergy is the single largest operating expenses for commer-cial building and factories each yearDid you know that about 44% of your total utility bill pays for heating and cooling your Home, Commercial Buildings and FactoriesWe offer Proflex specifically for the insulation requirements of various industries, with a sole purpose of improving the energy efficiency, and thereby helping in conserving energy.

Excellent fire-retardant Proflex contains various flame blocking and smoking reducing elements and therefore smoke density is very low when a fire occurs. Proflex doesn’t melt when it caches fire, not to cause spark it has self fire extinguishing material and cannot be the root cause of combustion

Proflex Duct InsulationThe sustainable benefits of using proflex insulation are numerous, includingProflex is chemically cross-linked closed-cell polyole-fin thermal insulation is a light weight with excellent thermal insulation properties, excellent compressive and condensation control, excellent durability and flexibility ,weather chemical resistant, Non hazard, Non irritant, safe and odorless ,will not allow bacterial growth, Proflex is Fiber free, free of cadmium, lead stabilizers, tin organic substances and other heavy metals, Proflex is un affected by most acids, alkalis, alcohols, detergents and petrochemicals. Environ-ment friendly and energy saving characteristics.

Easy and simple constructionThe exceptional flexibility of Proflex is great help to the installer, Proflex is supplied in any thickness, any size of Rolls and sheets to minimize wastage installa-tion time reduced further when supplied with alumi-num foil and self adhesive which is more popular in duct insulation application. Proflex duct insulation material can be easily applied to the metal ducts through a process of pre-adhesion, Proflex doesn’t emit dust or fiber particles so protective clothing not required during installation.

Proflex Insulation developed after continuous and understanding the needs of the changing demands of the new generation equipment solution.

ApplicationsGeneral duct work insulation for construction HVAC system (building/factories) it is also suitable for square and round duct construction

Note: Installing insulation properly is impor-tant because gaps, voids, compressions, and moisture reduce the effectiveness of insulation and allow unconditioned air to enter your home

Duct insulation

Product range Continuous sheet Standard with Alum foil & self adhesive

Wall thickness mm M /roll 3 100 4 100 5 100 6 100 9 60 13 20 15 20 19 15 25 15 32 10 50 2

, 1.06 Width 1.2Contact our sales department for length cutting

PROFLEX

www.alsafagroup.net E-mail: [email protected] www.alsafagroup.net E-mail: [email protected]

Proflex polyolefin foam thermal insulation for Air-Conditioning, Refrigeration, Roof, Acoustic & Plumbing System related to the HVAC&R Industry.

Page 4: Project Reference - Weeblyproflextest.weebly.com/uploads/6/0/1/3/6013980/proflex... · 2019-03-16 · Project Reference Marina Lusail Twin Tower Air Port O˜ce Building Dukhan Tower

Pipe Insulation

Other construction Meterial

www.alsafagroup.net E-mail: [email protected] www.alsafagroup.net E-mail: [email protected]

DimensionDesignation of mould (1)

Steel Pipe PolyvinylCopper

Pipe

Inside

diameter of

moud

Toleranceon Inside

diameter of mould

Thickness Toleranceon thickness

In case of thickness of

5 and 7.5+15-1.0

2000+50

0

In case of thickness of 10 and 15

+2.0-1.5

In case of thickness of 20 or over.

+3.0-2.0

Length Toleranceon length

Chloride pipeA B

----

10-

15-

20-

25-

3240-

50-

65-

8090-

100125150

----

3/8-

1.2-

3/4-1-

1 1/ 41 1/2

-2-

2 1/2-3

3 1/2-456

---

13-

1620-

25-

30-

40-

50-

65-

75--

100125150

6.359.52

12.7015.88

-19.0522.2225.4028.5831.7534.9238.1041.28

-53-98

-66-88

-79-88

--

104-78---

7101316182022268

3235384349546167778090

102105115140166

+30

+40

+50

+60

57.510152025301050

10152025304050

57.5101520

Proflex Pipe InsulationProflex Sleeves chemically cross-lined closed –cell polyolefin foam for all piping work except high steam lineProflex manufacture in pre formed pipe section comprises two meter long sectionProflex insulation faced with factory applied reinforced aluminum foil as a vapor barrier jacket. Proflex pipe insulation available in full range of pipe diameter and used on mild steel, stainless steel, copper pipe, and plastic pipe work

Applications:The following services shall be insulated:Chilled water pipe workCondensate pipe workHot water pipe work and Cold water pipe workDrain pipe work and Refrigeration line and others.Length: Production by order possiblepipe dia can be make up to 20’’

Proflex Sound SolutionNoise pollution is an often overlooked environment problem, disturbance from un wanted sound can effect human health and performance, Noise radiating from piping and ductwork can be a serious problem in modern building construction. Turbulent flow piping noise can be caused by water or other liquids passing through elbows, vales or other transition pieces. Duct noise is caused by air flowing past obstructions or branches which results in vibration of the metal duct work this vibration then radiates noise into the building.

Proflex Internal Insulation for metal ductwork (Duct lining)

Metal duct work often requires acoustic insulation to prevent air-borne noise from inside the ductNoise Emerges into the building through grills and other transition piecesProflex duct lining design primarily to provide acoustic insulation to the duct systemDue to the excellent thermal and acoustic proper-ties Proflex can breakout noise transmission; also improve comfort, and thermal performance

Application: Internal surfaces of the metal duct for air-conditioning or ventilation ductwork

Proflex developed a most effective treat-ment method for the control of piping and duct breakout noise is to wrap the piping and ducting with proflex acoustic lagging.Current building construction material cause piping and ducting work noise to be more of a concern today than in the past.

Page 5: Project Reference - Weeblyproflextest.weebly.com/uploads/6/0/1/3/6013980/proflex... · 2019-03-16 · Project Reference Marina Lusail Twin Tower Air Port O˜ce Building Dukhan Tower

Pipe Insulation

Other construction Meterial

www.alsafagroup.net E-mail: [email protected] www.alsafagroup.net E-mail: [email protected]

DimensionDesignation of mould (1)

Steel Pipe PolyvinylCopper

Pipe

Inside

diameter of

moud

Toleranceon Inside

diameter of mould

Thickness Toleranceon thickness

In case of thickness of

5 and 7.5+15-1.0

2000+50

0

In case of thickness of 10 and 15

+2.0-1.5

In case of thickness of 20 or over.

+3.0-2.0

Length Toleranceon length

Chloride pipeA B

----

10-

15-

20-

25-

3240-

50-

65-

8090-

100125150

----

3/8-

1.2-

3/4-1-

1 1/ 41 1/2

-2-

2 1/2-3

3 1/2-456

---

13-

1620-

25-

30-

40-

50-

65-

75--

100125150

6.359.52

12.7015.88

-19.0522.2225.4028.5831.7534.9238.1041.28

-53-98

-66-88

-79-88

--

104-78---

7101316182022268

3235384349546167778090

102105115140166

+30

+40

+50

+60

57.510152025301050

10152025304050

57.5101520

Proflex Pipe InsulationProflex Sleeves chemically cross-lined closed –cell polyolefin foam for all piping work except high steam lineProflex manufacture in pre formed pipe section comprises two meter long sectionProflex insulation faced with factory applied reinforced aluminum foil as a vapor barrier jacket. Proflex pipe insulation available in full range of pipe diameter and used on mild steel, stainless steel, copper pipe, and plastic pipe work

Applications:The following services shall be insulated:Chilled water pipe workCondensate pipe workHot water pipe work and Cold water pipe workDrain pipe work and Refrigeration line and others.Length: Production by order possiblepipe dia can be make up to 20’’

Proflex Sound SolutionNoise pollution is an often overlooked environment problem, disturbance from un wanted sound can effect human health and performance, Noise radiating from piping and ductwork can be a serious problem in modern building construction. Turbulent flow piping noise can be caused by water or other liquids passing through elbows, vales or other transition pieces. Duct noise is caused by air flowing past obstructions or branches which results in vibration of the metal duct work this vibration then radiates noise into the building.

Proflex Internal Insulation for metal ductwork (Duct lining)

Metal duct work often requires acoustic insulation to prevent air-borne noise from inside the ductNoise Emerges into the building through grills and other transition piecesProflex duct lining design primarily to provide acoustic insulation to the duct systemDue to the excellent thermal and acoustic proper-ties Proflex can breakout noise transmission; also improve comfort, and thermal performance

Application: Internal surfaces of the metal duct for air-conditioning or ventilation ductwork

Proflex developed a most effective treat-ment method for the control of piping and duct breakout noise is to wrap the piping and ducting with proflex acoustic lagging.Current building construction material cause piping and ducting work noise to be more of a concern today than in the past.

Page 6: Project Reference - Weeblyproflextest.weebly.com/uploads/6/0/1/3/6013980/proflex... · 2019-03-16 · Project Reference Marina Lusail Twin Tower Air Port O˜ce Building Dukhan Tower

www.alsafagroup.net E-mail: [email protected] www.alsafagroup.net E-mail: [email protected]

Roof Insulation

Proflex Technical properties

Raw material Polyolefin Resin Cellular Structure Cross-Linked Closed-Cell Closed-Cell Content 90% Density 30 to 50 kg/m ASTM C 518l Thermal Conductivity 0.28w /( m.k ) @ °25c 0.040 w/(m.k) @ 35° Water Effect Water Vapor Permeability Amount of Water absorption( After 240 Hr.) Water Vapor Transmission

0.00 ASTM E90-00 Ng/pasm 0.00E00+

Fire Resistant Class 0 BS 76 part 6,Class 1 BS part 7 Temperature Range From -80 C° - + 120 C° O dour Neutral Color Grey/Black Vibration absorption Excellent Pollution/ Toxic Non Spread of flame 0 Smoke developed index 0-1 Anti-fungal Strong

Noise reduction 35 db (A) to the frequency F500H2 European Standard EN20140-10

Tensile strength %90 Both direction Shrinkage Almost no shrinkage Elongation 90% Chemical resistant Excellent Resistant to permanent deformation High resistant

Bonding / Lamination Aluminum foil PET 12 micron/AL 7 micron/LLDPE 20 MICRON (39 micron)

Adhesive Heat treated acrylic copolymer applied to foam surface

Cutting Easily cut or die-cut to any desired size or shape

Thermo -forming All grade can be vacuum formed or compression molded with heat

Skiving Foam can be easily skived to desired thickness. Convolution shaping is also possible with proper equipment

Tubing Tubing is available with multiple dimensional combination of inside diameter,thickness,and length

Environment -friendly Generates negligible hazardous gas during combustion. It is non toxic and contain no CFC’s and HCFC’s 100% recyclable

Physical properties

Proflex roof insulation provides high performance thermal insulation and also can be used as a vapor barrier, Proflex roof insulation can help to improve indoor temperature and increase energy saving, the energy saving properties of insulation keeps building warm in winter and cold in summer.

InstallationIt is fast to install and perform for the life of building without a requirement of maintenance Step 1 Roll over purlin / roof and secureStep 2 mount roof sheets on top of the insulation

Stable Low Thermal conductivityProflex insulation has a very low thermal conductivity value 0.040 w/mk at mean temperature °35C (ASTM 518)Proflex is closed-cell foam. It will not absorb moisture or vapor this mean the thermal conductivity remains constant throughout the life time of foam. Other types of open cell and rubber insulation materials thermal conductivity will not remain constant as it will increased over a period of time due to the absorption of moisture into the structure of the material.Water vapor permeability (factor) permeation ratio tested of water after 240/hr 0.00% ASTM E 96.

Condensation ControlVapor diffusion into the insulation material is one of the major causes of condensation. The technology is to laminate Proflex foam with aluminum foil as a vapor barrier itself and it is effective dew formation caused by a drastic changes in temperature. proflex with more than 90% of closed-cell and independent air bubble structure it prevent dew forming.

Profl

ex

Proflex

Foam tapes and gaskets 3mm x 12mm x10m 3mm x 20mm x 10m 3mm x 25mm x 10m

Double side self adhesive tape3mm x 12mm x10m 3mm x 105mm x 25mm 6mm x 25mm x 15m

Accessories

Proflex Adhesive Proflex Adhesive has been specially formulated for proflex products and guarantees a homogeneous and reliable joints its seams

Aluminium Tape 2”-3”

Page 7: Project Reference - Weeblyproflextest.weebly.com/uploads/6/0/1/3/6013980/proflex... · 2019-03-16 · Project Reference Marina Lusail Twin Tower Air Port O˜ce Building Dukhan Tower

www.alsafagroup.net E-mail: [email protected] www.alsafagroup.net E-mail: [email protected]

Roof Insulation

Proflex Technical properties

Raw material Polyolefin Resin Cellular Structure Cross-Linked Closed-Cell Closed-Cell Content 90% Density 30 to 50 kg/m ASTM C 518l Thermal Conductivity 0.28w /( m.k ) @ °25c 0.040 w/(m.k) @ 35° Water Effect Water Vapor Permeability Amount of Water absorption( After 240 Hr.) Water Vapor Transmission

0.00 ASTM E90-00 Ng/pasm 0.00E00+

Fire Resistant Class 0 BS 76 part 6,Class 1 BS part 7 Temperature Range From -80 C° - + 120 C° O dour Neutral Color Grey/Black Vibration absorption Excellent Pollution/ Toxic Non Spread of flame 0 Smoke developed index 0-1 Anti-fungal Strong

Noise reduction 35 db (A) to the frequency F500H2 European Standard EN20140-10

Tensile strength %90 Both direction Shrinkage Almost no shrinkage Elongation 90% Chemical resistant Excellent Resistant to permanent deformation High resistant

Bonding / Lamination Aluminum foil PET 12 micron/AL 7 micron/LLDPE 20 MICRON (39 micron)

Adhesive Heat treated acrylic copolymer applied to foam surface

Cutting Easily cut or die-cut to any desired size or shape

Thermo -forming All grade can be vacuum formed or compression molded with heat

Skiving Foam can be easily skived to desired thickness. Convolution shaping is also possible with proper equipment

Tubing Tubing is available with multiple dimensional combination of inside diameter,thickness,and length

Environment -friendly Generates negligible hazardous gas during combustion. It is non toxic and contain no CFC’s and HCFC’s 100% recyclable

Physical properties

Proflex roof insulation provides high performance thermal insulation and also can be used as a vapor barrier, Proflex roof insulation can help to improve indoor temperature and increase energy saving, the energy saving properties of insulation keeps building warm in winter and cold in summer.

InstallationIt is fast to install and perform for the life of building without a requirement of maintenance Step 1 Roll over purlin / roof and secureStep 2 mount roof sheets on top of the insulation

Stable Low Thermal conductivityProflex insulation has a very low thermal conductivity value 0.040 w/mk at mean temperature °35C (ASTM 518)Proflex is closed-cell foam. It will not absorb moisture or vapor this mean the thermal conductivity remains constant throughout the life time of foam. Other types of open cell and rubber insulation materials thermal conductivity will not remain constant as it will increased over a period of time due to the absorption of moisture into the structure of the material.Water vapor permeability (factor) permeation ratio tested of water after 240/hr 0.00% ASTM E 96.

Condensation ControlVapor diffusion into the insulation material is one of the major causes of condensation. The technology is to laminate Proflex foam with aluminum foil as a vapor barrier itself and it is effective dew formation caused by a drastic changes in temperature. proflex with more than 90% of closed-cell and independent air bubble structure it prevent dew forming.

Profl

ex

Proflex

Foam tapes and gaskets 3mm x 12mm x10m 3mm x 20mm x 10m 3mm x 25mm x 10m

Double side self adhesive tape3mm x 12mm x10m 3mm x 105mm x 25mm 6mm x 25mm x 15m

Accessories

Proflex Adhesive Proflex Adhesive has been specially formulated for proflex products and guarantees a homogeneous and reliable joints its seams

Aluminium Tape 2”-3”

Page 8: Project Reference - Weeblyproflextest.weebly.com/uploads/6/0/1/3/6013980/proflex... · 2019-03-16 · Project Reference Marina Lusail Twin Tower Air Port O˜ce Building Dukhan Tower

Distributor / Agent

P.O.BOX:22384,DOHA, QATARTEL: +974 44210167 FAX: +974 44363728

E-mail: [email protected]

Copy right Proflex Insulation Industries. Proflex is a registered trade mark of proflex Insulation Industries

Insulation Industries WLL Taking care of energy and Environment

PROFLEX

PRODUCT CATALOGUE Project Reference

Marina Lusail Twin Tower Air Port O�ce Building

Energy City Mall Lusail Dukhan Tower

O�ce Building

Thermal Insulation

PROFLEXR

CFC free HCFC freeZero Ozone Depletion Potential (ODP)

22384+974-44210167+974-44363728

www.alsafagroup.net