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TRANSCRIPT
COMPANY INFORMATION
Commercial name: VÍTKOVICE MECHANIKA a.s.Registered seat: Ruská 2929/101A, 706 02 Ostrava – VítkoviceID: 2587 1587Legal form: Joint-stock companyCommencement: 1st January 2001
Phone: +420 59 595 6970Fax: +420 59 595 3337E-mail contact: [email protected]: www.vitkovice-machanika.cz
HISTORY AND ESTABLISHMENT
VITKOVICE MECHANIKA a.s. was established as a separate unit in 1. 1. 2001. The company originatedfrom mergence of maintenance services of separate plants in VITKOVICE a.s. company.
VÍTKOVICE MECHANIKA a.s. largely participates in keeping trouble free manufacturing programme cycleof the companies incorporated into the VÍTKOVICE MACHINERY GROUP.
Except for the service and repair activities with the longstanding experience and tradition, whichbecame to be valuable business division and are even the subject of our presentation, we ensureproducing machine components.
Our company is certified to do manufacturing and repairing activities by TÜV SÜD Czech company (ČSNEN ISO 9001:2001), which is high quality guarantee of the services given and quality system.
SERVICES
Basic range of services:
Processing of design and accompanying documentation and acceptance documents Production and repairs of machine processing parts Supplies of assembled units Service and reconstruction of appropriate pressure units and piping system Service and reconstruction of appropriate gas units Service and reconstruction of appropriate electric units Service and reconstruction of measurement and control equipment Service and reconstruction of appropriate technological equipment Service and production of steel constructions Service and reconstruction of appropriate lifting and transport mechanisms Service and reconstruction of shaping machines, machine tools and other industrial machines Service and reconstruction of technological vehicles
Specialized services
Machine components renovation by weld deposit under the welding flux and in the controlledatmosphere
Bearing renovation by the tin and lead brass Service and testing of high-pressure hydraulics elements, high-pressure hydraulics elements
measuring Surfaces machining by mobile machine tools without disassembly Strength calculations, reconstruction of steel constructions and lifting equipment Production of thermocouples Service of electronic devices and measuring instruments Technical counselling Revision of appropriate technical equipment Machines and equipment measuring with the help by means of laser
Other services
Our company keeps the closest cooperation with all the organizational units of VÍTKOVICEMACHINERY GROUP. Therefore we are able to supply any kind of services or products in terms of themanufacturing programme of VÍTKOVICE MACHINERY GROUP for an external or internal customer.
We are used to consulting all the questions and problems with the customer openly and look forthe solution to the satisfaction on both sides.
We supply and provide complete service of common, service and general repairs, investmentventures and their coordination. Termination of each action is documented by a protocol and agreedwarranty.
SERVICES AND ACTIVITIES
Basic range of services:
Processing of design documentation of machine components and devices, strength calculations Production and repairs of machine components and devices
Specialized services:
Renovation of machine tools by the weld deposit under the flux and in controlled atmosphere Bearing renovation by the tin and lead brass Surfaces machining by mobile machine tools without disassembly Service and testing of high-pressure hydraulics elements, high-pressure hydraulics elements
measuring Strength calculations, reconstruction of steel constructions and lifting equipment Technical counselling Revision of appropriate technical equipment
PRODUCTION POSSIBILITIES
MACHINE TOOLS
Horizontal turning
maximum turning diameter above the carriage 950 mm maximum turning length 9000 mm maximum work piece weight 10 500 kg roughness of tooled surfaces 1,6
Vertical turning maximum turning diameter 1600 mm on the classical and NC maximum turning high 1000 mm on the carousels maximum work piece weight 5000kg roughness of tooled surfaces 6,3
Vertical boring maximum boring diameter 75 mm maximum lining of the spindle centreline 1 750 mm of the spindle to the table 1 350 mm maximum drilling depth 380 mm roughness of tooled surfaces 12,5
Milling and boring operation
spindle diameter 130 mm horizontal on the classic Maximum spindle travel 700 mm and NC machines Maximum travel on the bed 8600 mm Maximum travel on the stand 2 500 mm Maximum weight of a work piece 12 500 kg roughness of tooled surfaces 1,6
Planing
Maximum width of a work piece 1 250 mm Maximum length of a work piece 6 000 mm Maximum height of a work piece 1 230 mm Maximum weight of a work piece 6 000 kg Roughness of tooled surfaces 3,2 (1,6) Grinding 0,4-grinding
Vertical slotting
Maximum upstroke 400 mm Transposition of the table – transverse 450 mm to the machine 560 mm rotary 360° Roughness 6,3
Vertical milling Maximum length of the table 1 500 mm on the classical and CNC Maximum width of the table 500 mm machines Travel:
linear 1 400 mmtransversal 440 mmvertical 450 mm
Maximum table load 500 kg Roughness of tooled surfaces 6,3
Surfaces of revolve grinding
Maximum grinding internal/external diameter 630 mm/1 000 mm Maximum grinding internal/external length 2 000 mm/500 mm Maximum external/internal weight of the work piece 1 000 kg/500 kg Grinding - diameter 1000/length 500 angle-wise to 30° Roughness of tooled surfaces 0,8
Gearing productionExternal gearing Internal and external gearing
Maximum table dimension ǿ 1 350 ǿ 500 mm Maximum length of the work piece 560 mm 160 mm – internal
240 mm – external Maximum work piece diameter 1 600 mm 500 mm Maximum module 16 6 Maximum upstroke–width of the gearing 100 mm Roughness of tooled surfaces 1,6 1,6
Circular and band saws
Maximum diameter and quadrate of the work piece 290 mm/320 mm Maximum weight of the work piece 5 000 kg Roughness of tooled surfaces 25
FORMING MACHINES
Mechanic presses
Maximum upstroke 580 mm Maximum passage between the stands 670 mm Maximum distance between the crossbar and the table 750 mm Maximum pressure 250 MPa
Pneumatic hammers
Maximum weight of the hammer-block 1 000 kg Maximum opening, working height 750 mm Maximum upstroke 750 mm Maximum weight of forgings 150 kg
Sheet metal cutting - mechanical
Maximum thickness of the sheet metal 4 mm Maximum width of the sheet metal 2 000 mm
Sheet metal bending – mechanical
Maximum thickness of the sheet metal 4 mm Maximum width of the sheet metal 2 000 mm
Plate roll bending – mechanical
Maximum thickness of the sheet metal 10 mm Maximum width of the sheet metal 980 mm
WELDING,SOLDERING, HARD-SURFACING
Arc welding Manual without controlled atmosphere common products Manual in the controlled atmosphere common products By the automatic machine under the flux common and special products
Flame welding
Manual common products
Soldering soft and hard solder common products
Surfacing under the flux
Travelling wheelsMaximum diameter 1 200 mmMaximum weight 5 000 kg
CylindersMaximum diameter 590 mmMaximum length 6 500 mmMaximum weight 5 000 kg
Specialized activities
Locksmiths’ groupsHigh mechanical products and parts up to the weight of 20 000 kg
Cast house of white metalsBearing renovation by the tin and lead brassKind of bearing metal Tin STANIT (ČSN 42 3753)
Lead ASMIT (ČSN 42 3721)Soft lead (ČSN 42 3701)
High pressure hydraulicsRepairs and testing of high pressure hydraulics
PORTABLE MACHINE TOOLS
Milling machine Type Proper Kind of milling Flat surfaces, slots Sliding feed of a headstock 1 500 mm
Transverse feed of a headstock 250 mm Spindle revolutions 145ot/min. Spindle taper ISO 50 Headstock traverse (mm/min.) 12 – 720 Diameter of a cutter head 400 mm Weight of a unit 1 720 kg Roughness of tooled surfaces 6,3
Drilling unit Type Proper Spindle revolutions 10 – 45 Diameter of a spindle 100 mm Taper in the spindle Morse 6 Protrusion of a spindle 460 mm Maximum diameter of the hole 600 mm Roughness of tooled surfaces 12,5
SERVICES AND ACTIVITIES
Basic ranges of services
Processing of design and accompanying documentation and acceptance documents Repairs of metallurgical technological equipment Repairs of forming and other industrial machines Repairs and reconstruction of appropriate pressure equipment and piping Repairs and reconstruction of appropriate gas equipment Repairs and reconstruction of appropriate lifting equipment Carpenter services
Specialized activities
Technical consulting Revision of appropriate technical gas, pressure and lifting equipment Arc and gas welding in the controlled atmosphere, MIG, MAG, WIG, TIG, with the state exam
PRODUCTIVE, WORKSHOP AND ASSEMBLY ACTIVITIES
Metallurgical equipment
Assembly, repairs and services of appropriate gas equipment Repairs and service of steel furnaces, continuous steel casting and convertors Repairs and service of steel processing outside the furnace, vacuum stations and pan economy Repairs and service of cylindrical track Repairs and service of industrial furnaces Repairs and service of milling equipment Repairs and service of water system Repairs and service of manipulators Repairs of hydraulic components of metallurgical equipment Pressure testing of piping Repairs and revision of stationary pressure tanks
Lifting equipment
Repairs and reconstruction of appropriate lifting and transport equipment Production and repairs of cranes, which are not classed Repairs and production of crane parts of all types (engineering, special metallurgical and others) Reconstruction of appropriate lifting equipment and cranes Lifting equipment and cranes modernization Modernization and design of new drives of lifting equipment Production and reconstruction of trolleys and manipulators Air-conditioning of crane cabs Design of current supply to parts of cranes Mechanical calculations, static and dynamic examination of parts of cranes Revision of appropriate lifting equipment
SERVICES AND ACTIVITIES
Basic range of services
Processing of design and accompanying documentation and acceptance documents Repairs of metallurgical technological equipment Repairs of shaping, machine and other industrial machines Repairs and reconstruction of appropriate pressure equipment and piping Repairs and reconstruction of appropriate gas equipment Repairs and production of steel constructions Repairs and reconstruction of appropriate lifting and transport mechanisms Repairs and reconstruction of appropriate electrical equipment Repairs of LV and HV distribution in industrial buildings Modernisation and general repair of industrial equipment Modernisation of lifting equipment and assembly of remote control Modernisation of electric drives Repairs and reconstruction of instrumentation and control equipment, automation Repairs and reconstruction of technological vehicles
Specialized activities
Production and testing of thermocouples Repairs of electronic equipment and measuring instruments Technical consulting Revision of appropriate technical electric equipment
PRODUCTIVE, REPAIR AND ASSEMBLY ACTIVITIES AND SPECIAL SERVICE
Production and repairs of steel structures
Repairs and production of steel structures and locksmith’s products Assembly of steel structures Reconstruction of steel structures Rectification of crane tracks, posts and halls Reconstruction of steel structure cranes, lifting equipment and transport systems Building and assembly activities including disposal works Technical consulting Inspection of steel structure appropriate technical lifting equipment, bridges and building objects Check measurement of geometric shape of crane tracks and steel structures Revision of appropriate lifting equipment
Shaping machines and equipment
Assembly, repairs and service of appropriate pressure equipment Repairs and service of hydraulic presses up to the pressing power of 120 MN, mechanic presses
and shaping machines Repairs and service of hydraulic and mechanic cutters Repairs and service of shaping and automated lines Repairs and service of compressor-type stations and compressors Repairs and service of transport tracks and rollways Repairs and service of service operating agents for given equipment Repairs of hydraulic components of shaping machines and equipment Assembly, repairs and service of appropriate pressure and gas equipment of piping Assembly, repairs and service of drinking water and gas supply piping Assembly, repairs and service of drinking water and gas piping on manufacturing equipment Assembly, repairs and service of hot-water piping and central heating Production of piping, pipeline parts, segments, manifolds and separators Assembly, repairs and service of fat and oil piping
Assembly, repairs and service of control stations, junction exchange stations and accumulationpumping plants
Assembly and repairs of hydraulic distributors
Production and repairs of piping
Assembly, repairs and service of appropriate gas equipment Repairs and service of water system Repairs of hydraulic components of metallurgical equipment Assembly, repairs and service of appropriate pressure equipment Repairs and service of compressor-type stations and compressors Assembly, repairs and service of appropriate pressure and gas equipment of piping Assembly, repairs and service of supply piping of drinking water and gases Assembly, repairs and service of piping of drinking water and gases on manufacturing equipment Assembly, repairs and service of hot-water piping and central beating Production of piping, pipeline parts, segments, manifolds and separators Assembly, repairs and service of fat and oil piping Assembly, repairs and service of control stations, junction exchange stations and accumulation
pumping plants Assembly and repairs of hydraulic distributors Pressure testing of piping Repairs and revision of stabile pressure tanks
High- tension electrotechnics
Production of standard distributers, distribution boxes and control desks atypical distributors, distribution boxes and control desks according to the customer’s
requirements and space disposals on the equipment cable trays internal connection of distributors, distribution boxes and control desks in the electro-field annotation tablets for distributors
Assembling work
realization of common, service and general repairs of electric equipment of cranes realization of common, service and general repairs manufacturing units electrical installation in objects of civil housing construction, plants and assembly rooms assembly of cable lines failure recovery of manufacturing units repairs of electric tackles (e.g. Bosch, Narex, Makita and other)
Computerized operating systems, measurement and control
Assembly and debugging of measurement and control technics Repairs of measuring and recorder instruments Production and repairs of thermo junctions:
up to 7500 C J type (FeCuNi) jacketedup to 10000 C K type (NiCrNi)up to 14000 C S type (PtRtPt 10%) jacketed, wire of length 10 – 50 cmup to 16000 C B type (PtRhPt 18%) of length 50 – 160 cm-40 – 8000 C Pt 100 type of length 50 – 160 cm
Repairs of special vehicles
Repairs and reconstruction of technological vehicles Repairs of operating vehicles and carriages Repairs of motor vehicles for specialized duties Repairs of general motor vehicles Repairs of engines, gear boxes for vehicles of all types
Inspections of motor vehicles
Material and technical equipment
Material equipment
At the realization of actions we assemble entirely new and unused material and el. equipment On a regular basis we use products from companies: OEZ Letohrad, MPE Modřany, Schneider
Group Písek, SIEMENS Trutnov, KABLO Kladno and other. By request of the customer it is possible to assure delivery of el. equipment also from other
producers (OMRON, LAPP KABEL, WEIDMÜLLER, SCHRACK, SIEMENSD, TELEMECANIQUEand others)
Technical equipment
Assembly units are equipped with electric tools NAREX and BOSCH Shotfired fixing works are carried out by the HILTI DX 600 machine Tongs and hydraulic press of the KLAUKE company are used for subdivision of cables
and pressing of cable grits Production of annotation tablets and spaghetti are ensured by the instruments of DYMO
and NIPPON TYPEWRITER company
Operation rights
All the electro works are carried out in compliance with the licence e.n. 9012/7/01/EZ-M,O,R-E1/B and e.n. 1011/7/02/ZZ-M,O-I,II, which was published by ITI Praha, its branchin Ostrava
All workers in NS 730 possess The certificate of verification of professional competence inelectrical engineering according to the notice number 50/78 c.
SERVICES AND ACTIVITIES
Basic range of services
Processing of design and accompanying documentation and acceptance documents Repairs and reconstruction of electrical equipment, motorized driving units, computerized
operating systems and measuring and control Repairs and reconstruction of machine tools and other industrial machines of all types
Specialized activities
Repairs and testing of high pressure hydraulic units, measuring of hydraulic units Technical counselling Measuring of machines and equipment by means of laser interferometer, electronic levels, rulers
and gauging fixtures Repairs of geometric accuracy of machines, control and adjustment of tool offsets on CNC
machines Laser measuring of machines and equipment
PRODUCTIVE, REPAIR AND ASSEMBLY ACTIVITIES AND SPECIAL SERVICE
Machine part
Repairs of big and middle machine tools:
- ŠKODA boring machines e.g. S 400, SUI 400, SUT 160, SIU 126, SIU 250, SIU 315- Other turning machines e.g. SPT 16 N, SU 50, SUS 80, SU 100- Universal, console and portal milling machines e.g. FB 40 V, FGSV 50, FNG 63 NC, FP 160,
WP 25 CNC- Jig, swing and mounting drilling machines e.g. WXD 50 CNC, VR 5 NC, VR 8, VO 80, RF 51 B,
VRM 50 A- Machine tools from Waldric, Schies and other companies
Repairs of small atypical machines Repairs of shot-blast and spinel machines Repairs of trolley cranes Repairs of Messer flame cutting machines
Electro part
Repairs of electro and electronic classical and also CNC machine tools:
- Repairs of operating systems e.g. Sinumerik 840 C, Sinumerik 8, Heidenhain Positip NS 950,Simatic S 5
- Repairs of operating mechanisms – converters e.g. MEZ Vsetín, MEZ Brno, ZPA Děčín,Simoreg 197, 1T1A, 6RA24, D200/175, 400/85, 400/60, Mentor II, Indramat
Repairs of semiconductor welding units, welding automatic machines and flame cutting machines
REFERENCES
VÍTKOVICE MACHINERY GROUP
Complete service and general repair, investment ventures and their coordination.Technical support.
SMS – MEER
Manufacturing steel constructions and machine facilities.Distribution of the installed units.
ARCELOR MITTAL
Manufacturing spare parts for metallurgical industry.Service and reconstrution of forming, industrial and machine tools.
SMS – SCHUMAG
Manufacturing steel constructions and machine facilities.Distribution of the installed units.
EVRAZ VÍTKOVICE STEEEL
Service and maintainance of metallurgical facilities and furnaces.Production and reparation of machine parts.Manufacturig spare parts for metallurgical industry.
ČEZ
Manufacturing spare parts for thermal power stations. Service and maintainanceof appropriate facilities for power industry.