providing ugd system to connect 300 kld stp, … · electronics city industrial township authority...
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ELECTRONICS CITY INDUSTRIAL TOWNSHIP AUTHORITY
7(P), ELCIA Complex, Electronics City, Bangalore – 560 100
PROVIDING UGD SYSTEM TO CONNECT
300 KLD STP, PHASE - 1
VOLUME – I
DETAILED PROJECT REPORT
JANUARY - 2016
E I Technologies Pvt. Ltd., ISO 9001:2008 CERTIFIED - TUV NORD #1149, 26
th Main, Jayanagar 4
th “T” Block, Bangalore – 560041.
Ph.: +91 (80) 40914714 ● Fax: +91 (80) 26650912
www.eitech.in●[email protected]
Client :Electronic City Industrial Township Authority UGD System Phase-1 at Electronic City
DETAILED PROJECT REPORT
Consultant: E I Technologies Pvt. Ltd.
Document Control Title: ELECTRONICS CITY INDUSTRIAL TOWNSHIP AUTHORITY
Subject: DETAILED PROJECT REPORT
Type: REPORT
Classification: CLIENT USE
Control: CLIENT
Copyright: E I TECHNOLOGIES PVT. LTD., BANGALORE
Digital filename: EIT-1210X-WRE-DPR-A001-R0
Document No.: EIT-1210X-WRE-DPR-A001-R0
References:
Rev. Description Issue Date Author Checked Approved
00 Document created
15/10/2015 BS SN NR
01 After Discussions
03/12/2015 BS SN NR
02 After Discussions
27/01/2016 BS SN NR
Client :Electronic City Industrial Township Authority UGD System Phase-1 at Electronic City
DETAILED PROJECT REPORT
Consultant: E I Technologies Pvt. Ltd.
Contents Chapter 1 Introduction .............................................................................................................. 1
1.1 Project Background .............................................................................................................. 1
1.2 Objective of the Assignment ................................................................................................. 1
1.3 Client’s Representative ........................................................................................................ 1
1.4 Consultant ............................................................................................................................ 2
1.5 Purpose of the Report .......................................................................................................... 2
1.6 Document Organisation........................................................................................................ 2
Chapter 2 Scope of the Work .................................................................................................... 3
2.1 General ................................................................................................................................ 3
2.2 Detailed Activities ................................................................................................................. 3
2.3 Drawings and Estimates ....................................................................................................... 4
2.3.1 List of Drawings .............................................................................................................. 4
2.3.2 Estimates ........................................................................................................................ 5
2.4 Deliverables ......................................................................................................................... 5
Chapter 3 Project Service Area ................................................................................................ 6
3.1 Project Service Area ............................................................................................................ 6
3.2 Location of Proposed Project Area ....................................................................................... 6
3.3 Accessibilitys ........................................................................................................................ 8
3.4 Administrative Boundary ...................................................................................................... 8
3.5 Geographical location........................................................................................................... 8
3.6 Climatic Condition ................................................................................................................ 8
3.6.1 General ........................................................................................................................... 8
3.6.2 Rainfall ............................................................................................................................ 8
3.6.3 Temperature ................................................................................................................... 9
3.6.4 Humidity .......................................................................................................................... 9
3.6.5 Cloudiness ...................................................................................................................... 9
3.7 Topography .......................................................................................................................... 9
3.8 Geomorphology and Soil types ............................................................................................ 9
Chapter 4 Approach and Methodology .................................................................................. 10
4.1 Approach ............................................................................................................................ 10
4.2 Methodology ....................................................................................................................... 11
Chapter 5 Designs ................................................................................................................... 12
5.1 General .............................................................................................................................. 12
Client :Electronic City Industrial Township Authority UGD System Phase-1 at Electronic City
DETAILED PROJECT REPORT
Consultant: E I Technologies Pvt. Ltd.
5.2 Design Factors ................................................................................................................... 12
5.3 Minimum Size of Circular Sewers ...................................................................................... 12
5.4 Shape and Size of Sewers ................................................................................................. 13
5.5 Ductile Iron pipes ............................................................................................................... 13
5.6 Flow in Circular Sewers ...................................................................................................... 13
5.7 Profile of Sewer System ..................................................................................................... 14
5.8 Manhole Chamber .............................................................................................................. 14
5.9 Sewer Distribution Network ................................................................................................ 15
5.9.1 Network Design ............................................................................................................ 15
5.10 Estimation .......................................................................................................................... 15
5.11 Existing Storm Water Drains .............................................................................................. 16
Chapter 6 Abstract and Detailed Cost Estimates .................................................................. 19
6.1 Cost Estimate ..................................................................................................................... 19
Chapter 7 Recommendations ................................................................................................. 21
7.1 Introduction ........................................................................................................................ 21
7.2 Pipe Material for Distribution System ................................................................................. 21
7.3 Method of Distribution system ............................................................................................ 21
7.4 Findings and Recommendations ........................................................................................ 21
Client :Electronic City Industrial Township Authority UGD System Phase-1 at Electronic City
DETAILED PROJECT REPORT
Consultant: E I Technologies Pvt. Ltd.
List of Figures
Figure 3.1: Index showing the proposed project Location ......................................................................... 7
Figure 4.1: Design Administrative Process ..............................................................................................10
Figure 5.1: Existing storm water drain along the Branch line 2 of 2 ........................................................16
Figure 5.2: Existing storm water drain along the Branch 2 of 2 near BESCOM .......................................16
Figure 5.3: Existing storm water drain along the Branch 2 of 2 near PRADOT ........................................17
Figure 5.4: Existing storm water drain along the Branch 2 of 2 on Canara Bank Road ...........................17
Figure 5.5: Existing storm water drain along the Main Line 2 ..................................................................17
Figure 5.6: Existing storm water drain along the Main Line 2 opposite KSSIDC Block ............................17
Figure 5.7: Existing storm water drain along the Main Line 2 opposite Paramount .................................18
Figure 5.8: Existing storm water drain along the Trunk line .....................................................................18
Figure 5.9: Existing storm water drain along the trunk line 2 ...................................................................18
Figure 5.10: Existing storm water drain along the Trunk line near ITI land ..............................................18
Client :Electronic City Industrial Township Authority UGD System Phase-1 at Electronic City
DETAILED PROJECT REPORT
Consultant: E I Technologies Pvt. Ltd.
List of Tables
Table 5.1: Details of Diameters of manholes ...........................................................................................14
Table 5.2: List of Manhole chamber .........................................................................................................14
Table 5.3: Details of Sewer Network ........................................................................................................15
Table 6.1: Abstract Cost Estimate for the Scheme ..................................................................................19
Client :Electronic City Industrial Township Authority UGD System Phase-1 at Electronic City
DETAILED PROJECT REPORT
Consultant: E I Technologies Pvt. Ltd.
Abbreviations
BOQ Bill Of Quantities
CPHEEO Central Public Health and Environmental Engineering Organization
DI Ductile Iron pipes
ft Feet
GAD General Arrangement Drawing
IS Indian Standards
IT Information Technology
kms Kilometers
MLD Kilo Liters per Day
lpcd Litres per capita per day
lps Liter per second
m Meters
m/s Meters per second
MLD Million Liters per Day
PMC Project Management Consultancy
PWD Public Works Departments
QA Quality Assurance
QC Quality Control
RCC Reinforced Cement Concrete
RL Reduced level
ROU Right of Use
SOI Survey of India
Sq. kms. Square Kilometers
SR Schedule of Rates
TOR Terms of Reference
WRD Water Resources Department
Client :Electronic City Industrial Township Authority UGD System Phase-1 at Electronic City
DETAILED PROJECT REPORT
Consultant: Consultant: E I Technologies Pvt Ltd., Page 1
Chapter 1 Introduction
1.1 Project Background
Electronics City has been developed as a major hub for setting up state of the art enterprises more so in
the field of Information Technology by various entrepreneurs. The said area boasts of several leading
national and international organizations that have set up their facilities within it.
Electronics City Industrial Township Authority (ELCITA) is the nodal agency responsible for looking
after the welfare of the companies who have put up their enterprises in the Electronic City. ELICTA
would like to ensure that the entire Electronics City comprising of various phases shall function as a
smart city providing world class facility in terms of communication, transportation network, pedestrian
movement, pollution free environment, state of the art drainage network, etc.
It is a fact that Electronics City contributes a higher share of GDP making the capital of Karnataka,
Bangalore, as the hub for IT development (Silicon Valley). As a result, the number of industries and
the end-users within the Electronics city has increased and, the pace of development need to match with
the safety aspects and infrastructure facilities provided should meet the need of the end-users. With
this in background, ELCITA is planning to address all the issues.
ELCITA further wants to ensure that the Electronics City in Bangalore to be the first smart industrial
zone, which can be a role model for several other industrial zones, developed across the nation.
1.2 Objective of the Assignment
The objective of the present assignment is to prepare a Techno-economically viable detailed project
report for UGD scheme of Electronics City Industrial Township Authority (ELCITA).
1.3 Client’s Representative
The client for the project is Electronics City Industrial Township Authority (ELCITA), having
registered office at the following address:
ELECTRONICS CITY INDUSTRIAL TOWNSHIP AUTHORITY (ELCITA),
7(P), ELCIA Complex,
Electronics City - 560 100
Client :Electronic City Industrial Township Authority UGD System Phase-1 at Electronic City
DETAILED PROJECT REPORT
Consultant: Consultant: E I Technologies Pvt Ltd., Page 2
1.4 Consultant
E I Technologies Pvt. Ltd. Bangalore, have been entrusted with the work to prepare the detailed
project report for the Sewer network system.
1.5 Purpose of the Report
The purpose of the project is to collect sewage from the Industries and also septic tanks of the
various buildings through a network of lateral pipe lines and their after connecting to the 300 KLD
STP through a network of Trunk/Mains/Branch lines within the Electronics City Industrial Township
Authority (ELCITA) selected blocks, Bangalore.
1.6 Document Organisation
This Detailed Project report is organized as follows:
VOLUME – I – GENERAL REPORT
Chapter 1 – Introduction
Chapter 2 – Scope of the Work
Chapter 3 – Project Service Area
Chapter 4 – Approach and Methodology
Chapter 5 – Designs
Chapter 6 – Abstract and Detailed Cost Estimates
Chapter 7 – Recommendations
Client :Electronic City Industrial Township Authority UGD System Phase-1 at Electronic City
DETAILED PROJECT REPORT
Consultant: Consultant: E I Technologies Pvt Ltd., Page 3
Chapter 2 Scope of the Work
2.1 General
The scope of works for the Proposal of UGD scheme of Electronics City Industrial Township
Authority (ELCITA) includes collection of data, reconnaissance survey, study of alternates and Detailed
Survey of the alignment of proposed sewer network pipeline and preparation of detailed report
containing source identification, preliminary designs and cost estimates.
2.2 Detailed Activities
The detailed activities carried out to meet the Terms of Reference (TOR) of the project are:
1. Detailed interaction with M/s. Electronics City Industrial Township Authority, in order to
collect all the existing data and information available about the total number of industries
within Electronic City Cluster 1, their location including their present location of the chamber
to which the sewage from their industry is being connected.
2. Carrying out detailed reconnaissance survey of the entire Electronic City Cluster 1 project
site including identification of alt the industries, their sewage disposal chamber and up-dating
the map.
3. Planning of network of collector link and trunk sewer lines from all the industries located in
Electronic City Cluster 1, lead the sewage up to Sewage Treatment Plant.
4. Establishing detailed control and plans-metric points and height control along the network of
sewer line planned at coordinating junction.
5. Transferring the proposed collected link and the trunk sewer lines from the plant to the ground
and ensuring that the proposed line planned will have a dedicated corridor free from existing
utility lines.
6. Carrying out detailed alignment survey using State of the Art digital equipment along the
proposed sewer network lines in order 'o capture the data and information such as, the
location of the existing chambers in individual industrial area, road network, existing utilities
(which are visible), names of the industries and also staking center lines at every turning point,
etc., As a part of the alignment survey, levels will be taken at every 20 meters center to center
and also at turning point including the crossing points of roads, utilities, etc.
Client :Electronic City Industrial Township Authority UGD System Phase-1 at Electronic City
DETAILED PROJECT REPORT
Consultant: Consultant: E I Technologies Pvt Ltd., Page 4
7. Generation of strip map showing all the details including the alignment sheet showing the plan
and profile.
8. Detailed design in order to optimize the diameter of the sewer lines including selection of
suitable material, based on the cost, economics and also considering the life span of the
project.
9. Detailed design for all the appurtenant structures such as chambers, man-holes, etc., as per
CPHEEO manual / guidelines.
10. Preparation of engineering alignment sheet with all the design para meters including the cross
section drawings at all the crossing locations.
11. Preparation of detailed Bill of Quantities including the cost estimate based on the rates
available from the published schedule of fates, which is in vogue.
12. Preparation of comprehensive detailed project report and submission of the same in duplicate
both hard and soft copy.
2.3 Drawings and Estimates
2.3.1 List of Drawings
No. Name of Drawing Drawing No.
1. Index Map of Electronic City, Bangalore. EIT-1210X-WRE-IND-A001
2. Schematic Diagram Showing UGD Network Drawing for Existing Industries, Cluster 2 & 3, Electronic City, Bangalore.
EIT-1210X-WRE-SCD-A002
3. Plan Showing UGD Network Drawing for Existing Industries, Cluster 2 & 3, Electronic City, Bangalore
EIT-1210X-WRE-PLN-A003
4. Longitudinal Section for Proposed Sewer Line - Trunk Line.
EIT-1210X-WRE-LS-A004
5. Longitudinal Section For Proposed Sewer Line - Main Line-01.
EIT-1210X-WRE-LS-A005
6. Longitudinal Section For Proposed Sewer Line - Main Line-02.
EIT-1210X-WRE-LS-A006
7. Longitudinal Section For Proposed Sewer Line - Main Line-03, Main Line-07 & Main Line-12.
EIT-1210X-WRE-LS-A007
8. Longitudinal Section For Proposed Sewer Line - Branch-2/2.
EIT-1210X-WRE-LS-A008
9. Standard Details of Manhole chamber. EIT-1210X-WRE-STR-A009
10. Typical Cross Section showing the proposed DI Pipein the existing Storm Water Drain
EIT-1210X-WRE-TCS-A010
11. Typical Pipe joint showing the DI pipe and HDPE pipe Connection
EIT-1210X-WRE-TCS-A011
Client :Electronic City Industrial Township Authority UGD System Phase-1 at Electronic City
DETAILED PROJECT REPORT
Consultant: Consultant: E I Technologies Pvt Ltd., Page 5
2.3.2 Estimates
Cost estimates are based on the Schedule of Rates of KUWS & DB for the year 2014 – 2015. Rates
for items which are not available in the schedule of rates, realistic market rates have been considered.
2.4 Deliverables
Detailed project report on planning, designs, cost estimates for review and approval in duplicate.
Final Detailed project report based on comments with firm recommendation on techno
economically viable proposal in 2 sets of hard copies 2 sets of soft copies in the form of CDs.
Client :Electronic City Industrial Township Authority UGD System Phase-1 at Electronic City
DETAILED PROJECT REPORT
Consultant: Consultant: E I Technologies Pvt Ltd., Page 6
Chapter 3
Project Service Area
The Consultant has studied various alternatives for identifying the source by studying the merits and
demerits were undertaken and the most feasible and sustainable route was finalized.
The findings and observations on various aspects of the project by the Consultant are enumerated in
this chapter.
3.1 Project Service Area
Electronics City has been developed as a major hub for setting up state of the art enterprises more so in
the field of Information Technology by various entrepreneurs. The said area boasts of several leading
national and international organizations that have set up their facilities within it.
Electronics City Industrial Township Authority (ELCITA) is the nodal agency responsible for looking after
the welfare of the companies who have put up their enterprises in the Electronic City. ELICTA would like
to ensure that the entire Electronics City comprising of various phases shall function as a smart city
providing world class facility in terms of communication, transportation network, pedestrian movement,
pollution free environment, state of the art drainage network, etc.
The proposed Project service area is located in Electronic city of Anekal taluks of Bangalore urban
district.
3.2 Location of Proposed Project Area
The location of the proposed scheme is shown in Figure 3.1
Client :Electronic City Industrial Township Authority UGD System Phase-1 at Electronic City
DETAILED PROJECT REPORT
Consultant: Consultant: E I Technologies Pvt Ltd., Page 7
Figure 3.1: Index showing the proposed project Location
Client :Electronic City Industrial Township Authority UGD System Phase-1 at Electronic City
DETAILED PROJECT REPORT
Consultant: Consultant: E I Technologies Pvt Ltd., Page 8
3.3 Accessibilitys
The proposed Project Area is situated in the Bangalore Urban district. The proposed project covers parts of
Electronic city of Anekal Taluk.
Nearest Airport is at Devanahally, Bangalore and is at a distance of 39 Km.
Nearest bus station is Kempegowda Bus Station and is at a distance of 22.1 Km.
Nearest Railway station is Bangalore city railway station and is at a distance of 22.8 Km.
Nearest sea port is Mangalore and is at a distance of 384.7 Km through NH48.
3.4 Administrative Boundary
The proposed Project area is located in Electronic city of Anekal taluks of Bangalore urban district.
3.5 Geographical location
The geographic location of Project area lies at 12° 51´ 14´´ North Latitude and 77° 39´ 49´´ East Longitude.
3.6 Climatic Condition
3.6.1 General
The climate of the district is agreeable and moderate throughout the year. Though March, April and May
are regarded as summer months, during this period the maximum day temperature stays around 36°c and
the night temperature however around 19°c. Average rainfall is 974.5 mm; Bangalore has a handful of
freshwater lakes and water tanks, the largest of which are Madivala tank, Hebbal Lake, Ulsoor Lake,
Yediyur Lake and Sankey Tank.
The city stands positioned at 12.97° N 77.56° E. The district receives normal average rainfall of 974.5 mm.
Bangalore district borders with Kolar and Chikkaballapur in the northeast, Tumkur in the northwest, Mandya
and Ramanagaram in the southeast and Mysore. While the soils of Bangalore consist of red laterite and
red, fine loamy to clayey soils.
3.6.2 Rainfall
The average annual rainfall of the district is 974.5 mm. Bangalore in the middle receives lower rainfall in
June and July when the South West monsoons break over the western regions (Kodagu) than later in the
season showing a historical bimodal pattern. The city stands positioned at 12.97° N 77.56° E. The district
receives normal average rainfall of 974.5 mm. Bangalore district borders with Kolar and Chikkaballapur in
Client :Electronic City Industrial Township Authority UGD System Phase-1 at Electronic City
DETAILED PROJECT REPORT
Consultant: Consultant: E I Technologies Pvt Ltd., Page 9
the northeast, Tumkur in the northwest, Mandya and Ramanagaram in the southeast and Mysore. While
the soils of Bangalore consist of red laterite and red, fine loamy to clayey soils.
3.6.3 Temperature
The climate of the district is agreeable and cool throughout the year. Though March, April and May are
regarded as summer months, during this period the maximum day temperature stays around 36°c and the
night temperature however around 19°c.
3.6.4 Humidity
The region on the whole enjoys a dry climate. The months from December to May are the driest. The
average relative humidity in the afternoons is 65% and as low as 45% in individual days. Even during the
Monsoon months, the average humidity is appreciably below the saturation level.
3.6.5 Cloudiness
Skies are generally clear or lightly clouded during the months of December to March. Cloudiness begins to
increase progressively from April and during monsoon months the skies are heavily clouded on most of the
days.
3.7 Topography
Groundwater occurs in silty to sandy layers of the alluvial sediments. The Peninsular Gneissic Complex
(PGC) is the most dominant rock unit in the area and includes granites, gneisses and migmatites, while the
soils of Bangalore consist of red laterite and red, fine loamy to clayey soils.
3.8 Geomorphology and Soil types
The rock types prevalent in the district belong to the Saugar, Charnokite and Peninsular Gneissic Complex
(PGC) groups. The PGC is the dominant group of rocks and covers two-thirds of the area and includes
granites, gneissis and migmatites. The soils in Bangalore vary from red laterite to clayey soils.
Client :Electronic City Industrial Township Authority UGD System Phase-1 at Electronic City
DETAILED PROJECT REPORT
Consultant: Consultant: E I Technologies Pvt Ltd., Page 10
Chapter 4 Approach and Methodology
4.1 Approach
The Consultant has adopted an approach based on the project terms of reference. The preliminary
activities undertaken by the Consultant is to study the specifics of the project, mobilize its resources in
respective fields, to carry out the related activities within the shortest possible time, propose a credible
work plan and execute the plan within agreed time frame. The Consultant’s design approach specific to the
present assignment is illustrated in Figure 4.1
Design Administrative
Process
Planning, Scheduling &
Development of QAP
Designs
Review & UpdateNoClient
Approval
Yes
Collection of data
from Client
Study of sources
Preliminary
Reconnaissance of
sources
Submission
Waste Water/ Sewage
Requirement
Source
Preparation of Final
Detailed Project Report
QC
Gravity and Pumping
Distribution Network
Reports
Preparation of Detailed
Project Report
Figure 4.1: Design Administrative Process
Client :Electronic City Industrial Township Authority UGD System Phase-1 at Electronic City
DETAILED PROJECT REPORT
Consultant: Consultant: E I Technologies Pvt Ltd., Page 11
4.2 Methodology
In order to ensure that all project activities are completed as per schedule and terms of reference, it is
necessary to follow a proper methodology. The methodology adopted by the Consultant for this project is
as follows:
Data Collection from Client
Engineering Designs for Sewer Distribution Network
Preparation of Detailed Cost Estimates
Preparation of Report
Client :Electronic City Industrial Township Authority UGD System Phase-1 at Electronic City
DETAILED PROJECT REPORT
Consultant: Consultant: E I Technologies Pvt Ltd., Page 12
Chapter 5 Designs
5.1 General
The sewer network design usually involves using the survey data and design period factors, total
containment of sanitary wastes and maximum exclusion of infiltration and inflow to determine the size of
the pipe and location of the man holes. The pipe material selected for the pipeline is DI because it is
relatively cheap, easily available in most parts of the state and is very easy to repair. The following
sections will discuss the method adopted to design the Sewer Network.
5.2 Design Factors
The following factors are considered in the design of sanitary sewers distribution network.
Peak sewage flows from residential, commercial, institutional, and industrial sources;
Groundwater infiltration and exfiltration;
Topography and depth of excavation;
Treatment plant location;
Soils conditions;
Pumping requirements;
Maintenance, including manpower and budget;
Existing sewers;
Existing and future surface improvements;
Controlling service connection elevations
5.3 Minimum Size of Circular Sewers
The minimum diameter may be adopted as 200 mm for cities having present/ base year population of
over 1 lakh. However, depending on growth potential in certain areas even 150 mm diameter can also
be considered. However, in towns having present/ base year population of less than 1 lakh, the
minimum diameter of 150 mm shall be adopted.
In the case of hilly locations, the minimum diameter of 150 mm shall be adopted. The house sewer
connection pipe to public sewer shall be (a) minimum 100 mm or higher based on the number of
houses / flats connected and (b) subject to the receiving public sewer being of higher diameter.
Client :Electronic City Industrial Township Authority UGD System Phase-1 at Electronic City
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5.4 Shape and Size of Sewers
In general, circular sewer sections are ideal from load bearing point of view in public roads and as the
hydraulic properties are better for varying flows.
In the current design 200 mm pipe diameter is considered.
5.5 Ductile Iron pipes
Ductile iron pipe is a pipe made of ductile iron commonly used for potable water transmission, and
wastewater sewer applications . it has become the most preferred pipe material for water supply and
pressure sewerage applications around the world. has a chemical composition which is very similar to
cast iron, it is considered superior due to its spheroidal micro-structure which has vast advantages such
as higher pressure bearing ability, impact resistance, corrosion resistance etc.
The standard diameters of pipes and flanges followed in this standard are as follows:
80, 100, 125, 150, 200, 250, 300, 350, 400, 450, 500, 600, 700, 750, 800, 900, 1000, 1 100,1 200,
1 400, 1 600, 1 800 and 2 000 mm.
DI pipes rate are based on the pig Iron (Si. 2% - 2.5%) with WPI of 141. K 7 Class DI pipes conforming
to IS 8329:2000 with latest amendments and conveying to work site, rolling, lowering into trenches,
laying true to line, level and perfect linking at joints are used for Distribution network.
5.6 Flow in Circular Sewers
If the velocity and depth of flow is the same for the length of a conduit, it is termed steady flow and as
otherwise, it is non-steady flow. The hydraulic analysis of sewers is simplified by assuming steady flow
conditions though the actual flow conditions are different during morning peak flows and varying flows in
other parts of the 24 hours.
In the design of sanitary sewers, an attempt shall be made to obtain adequate scouring velocities at the
average or at least at the maximum flow at the beginning of the design period. The flow velocity in the
sewers shall be such that the suspended materials in sewage are not silted up; i.e., the velocity shall be
such as to cause automatic self-cleansing effect. The generation of such a minimum self-cleansing
velocity in the sewer, at least once a day is important, because if depositions are takes place and is not
removed, it will obstruct free flow, causing further deposition and finally leading to the complete blocking
of the sewer.
Client :Electronic City Industrial Township Authority UGD System Phase-1 at Electronic City
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The smooth interior surface of a sewer pipe gets scoured due to continuous abrasion caused by the
suspended solids present in sewage. It is, therefore, necessary to limit the maximum velocity in the
sewer pipe. This limiting or non-scouring velocity will mainly depend upon the material of the sewer.
Thus the sewers are designed on the assumption that although silting might occur at minimum flow, it
would be flushed out during peak flows. Erosion of sewers is caused by sand and other gritty material in
the sewer and by excessive velocity.
5.7 Profile of Sewer System
The vertical profile is drawn from the survey notes for each sewer line. All longitudinal sections are
indicated with reference to the same datum line. The vertical scale of the longitudinal sections are
usually magnified ten times the horizontal scale. The profile shows ground surface, tentative manhole
chamber locations, size and material of pipe, ground and invert levels and extent of concrete protection,
etc. At each manhole chamber the surface elevation, the elevation of sewer invert entering and leaving
the manhole chamber are listed.
5.8 Manhole Chamber
A manhole chamber is an opening by which a man may enter a sewer for inspection, cleaning and other
maintenance and fitted with a removable cover to with stand traffic loads in sewers. Having designed the
sewer system, the manhole chambers are identified where ever required based on the ground profile to
accommodate the sub mersible pumps for pumping the sewage into the UGD system provided along the
walls of the storm water drains. The diameters of circular manholes for stated depths of sewers are in
Table 5.1 and List of Manhole chamber whever is required is listed in Table 5.2.
Table 5.1: Details of Diameters of manholes
No Range of Depths (m) Internal Diameter (m)
1. above 1.65 m and up to 2.30 m 1.70 m
Note: 1.75 m diameter manhole chambers are considered in the current design and estimate
Table 5.2: List of Manhole chamber
No Dimensions Manhole No. Location
1. 1.75 m Dia X 2.0 m Depth MH - 95 At Main line – 01 connecting to Trunk
Line @ MH - 13
2. 1.75 m Dia X 2.0 m Depth MH - 45 At Main line – 02 connecting to Trunk
Line @ MH - 13
3. 1.75 m Dia X 2.0 m Depth MH - 122 At Branch 2/ 2 connecting to Connecting
to Main line - 02 @ MH - 60
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No Dimensions Manhole No. Location
4. 1.75 m Dia X 2.0 m Depth MH - 73 At Main line – 07 connecting to Trunk
Line @ MH - 09
5. 1.75 m Dia X 2.0 m Depth MH - 107 At Main line – 12 connecting to
Connecting to Trunk Line @ MH - 31
6. 1.75 m Dia X 2.0 m Depth MH - 41 At Trunk line connecting to Connecting to
300 KLD STP
5.9 Sewer Distribution Network
5.9.1 Network Design
Considering the above design parameters Sewer network consisting of trunk line, mains, branches and
laterals has been designed. Manhole chambers are constructed wherever required to pump the sewage
into the UGD pipe line by providing 1 working and 1 standby submersible pumps in the manholes. The
sewer network is planned along the walls of the existing storm water drains 0.3 m below the top of storm
water drain.The detail of the Sewer network system is as follows.
Table 5.3: Details of Sewer Network
No Description Material Class Length (m) Diameter of pipe
(mm)
1. Trunk Line DI K 7 1561.00 200
2. Main Line DI K 7 1744.00 200
3. Branch Line DI K 7 1072.00 200
4. Laterals DI K 7 138.00 200
Refer Annexure 1 to Annexure 5 for Economic analysis, Calculations of Discharge capacity for UGD
Electronic city, Various Manhole chambers are constructed wherever required to pump the sewage into
the UGD pipe line, design of Pumping machinery, typical hydraulic calculations and for manhole
locations on Trunk Line, Main lines, Branch lines and laterals of sewer distribution network system.
5.10 Estimation
Following provisions are made in the estimate of distribution network
Earthwork Excavation for pipeline trenches and Manholes, soil profile considered in all soils
mixed with boulders of 30 cm. size and exclusive of disintegrated rock, 60 % of the depth of
cut, For disintegrated rock, soft rock, soft shale and medium hard rock 20 % of the total depth
of cut and hard rock by chiseling is 20 % of Total depth of cut.
Supplying, Laying, Jointing, Testing & Commissioning of DI Pipes on both sides of the road
along the alignment.
Reinstatement of the existing roads wherever cutting is there.
Client :Electronic City Industrial Township Authority UGD System Phase-1 at Electronic City
DETAILED PROJECT REPORT
Consultant: Consultant: E I Technologies Pvt Ltd., Page 16
Construction of Manhole chambers for accommodating the submersible pumps.
A provision of Rs. 247.00 Lakhs as per the SOR 2014-15 of KUWS&DB is made in the estimate for
“Providing, laying, jointing, testing and commissioning of Sewer Network system using DI pipe, K7 class
and Manhole chambers for accommodating the submersible pumps”.
Refer Annexure 6 for Estimates.
5.11 Existing Storm Water Drains
The Sewer Network is planned along the walls of the existing storm water drains 0.3 m below the top of
storm water drain.The detail of the existing storm water drains are shown as below in Figure 5.1 to
Figure 5.10.
Figure 5.1: Existing storm water drain along the Branch line 2 of 2
Figure 5.2: Existing storm water drain along the Branch 2 of 2 near BESCOM
Client :Electronic City Industrial Township Authority UGD System Phase-1 at Electronic City
DETAILED PROJECT REPORT
Consultant: Consultant: E I Technologies Pvt Ltd., Page 17
Figure 5.3: Existing storm water drain along the Branch 2 of 2 near PRADOT
Figure 5.4: Existing storm water drain along the Branch 2 of 2 on Canara Bank Road
Figure 5.5: Existing storm water drain along the Main Line 2 Figure 5.6: Existing storm water drain along the Main Line 2
opposite KSSIDC Block
Client :Electronic City Industrial Township Authority UGD System Phase-1 at Electronic City
DETAILED PROJECT REPORT
Consultant: Consultant: E I Technologies Pvt Ltd., Page 18
Figure 5.7: Existing storm water drain along the Main Line 2 opposite Paramount
Figure 5.8: Existing storm water drain along the Trunk line
Figure 5.9: Existing storm water drain along the trunk line 2 Figure 5.10: Existing storm water drain along the Trunk line
near ITI land
Client :Electronic City Industrial Township Authority UGD System Phase-1 at Electronic City
DETAILED PROJECT REPORT
Consultant: Consultant: E I Technologies Pvt Ltd., Page 19
Chapter 6 Abstract and Detailed Cost Estimates
6.1 Cost Estimate
6.1.1 Capital cost for implementation of scheme
Capital cost of scheme for Sewer Network with DI pipe material is amounting to Rs. 247.00 Lakhs. The
cost estimates are based on schedule of rates SOR of KUWS & DB for the year 2014 – 15. For items
where market rates are considered, such rates are obtained from various vendors to arrive at a
reasonably correct cost: An abstract giving the details of various items considered for arriving at the total
project cost is indicated hereunder (Refer Table 6.1). Detailed cost estimates are enclosed in
Annexure – 6.
Table 6.1: Abstract Cost Estimate for the Scheme
No. Description Amount (Rs.)
Part - A
1 Earthwork Excavation for Trial Pits and Manholes. 42,847/-
2 Refilling Excavated Earth Quantity for Trial pits and Manholes. 12,720/-
3 Reinstatement of the existing Roads including Cutting and Filling. 1,70,989/-
4 Providing casurinapole three tier barricading as protection while excavating and sand, murram/ Gravel bedding for pipeline. 20,352/-
5 Supplying, installing, testing and commissioning of DI pipes with SS Clamps. 18,94,880/-
6 Supplying, lowering, laying, jointing, testing and commissioning of Ductile Iron pipes.
6.1 For Trunk Line (Left and Right side of the road along the alignment). 45,41,928/-
6.2 For Main Lines (Left and Right side of the road along the alignment).
50,75,332/-
6.3 For Branches (Left and Right side of the road along the alignment). 32,29,082/-
6.4 For Lateral Lines (Left and Right side of the road along the alignment). 4,04,345/-
7 Supplying Ductile Iron pipes Specials and fittings. 28,93,230/-
8 Providing and constructing of Manhole chambers of 1.75 m Dia x 2.0 m Depth for accomodating the submersible pumps. 4,07,505/-
9
Design manufacture, supply, erection, trail running, performance test and commissioning of Wastewater Non Clogging Submersible Pumps at Manhole Chambers for Pumping the Sewage.
42,77,148/-
10 Supplying, laying, jointing, testing and commissioning of Non Return Valves.
2,48,590/-
11 Others including dismantling, Removing debris. Etc., 2,50,000/-
Sub Total - Part A 2,34,58,094/-
Client :Electronic City Industrial Township Authority UGD System Phase-1 at Electronic City
DETAILED PROJECT REPORT
Consultant: Consultant: E I Technologies Pvt Ltd., Page 20
No. Description Amount (Rs.)
Part - B
12 Utility shifting/ Relocation @ 5 % 11,72,905/-
Sub Total - Part B 11,72,905/-
Total = Part (A+B) 2,46,30,999/-
Rounding off 69,001/-
Grand Total 2,47,00,000/-
2.47 Crores Rupees Two Crore Forty Seven Lakh(s) Only
Client :Electronic City Industrial Township Authority UGD System Phase-1 at Electronic City
DETAILED PROJECT REPORT
Consultant: Consultant: E I Technologies Pvt Ltd., Page 21
Chapter 7 Recommendations
7.1 Introduction
Electronics City Industrial Township Authority (ELCITA) is the nodal agency responsible for looking after
the welfare of the companies who have put up their enterprises in the Electronic City. ELICTA would like
to ensure that the entire Electronics City comprising of various phases shall function as a smart city
providing world class facility in terms of communication, transportation network, pedestrian movement,
pollution free environment, state of the art drainage network, etc.
The purpose of the project assignment is to collect waste water from the septic tanks of the various
buildings through a network of pipe lines to the proposed 300 KLD STP in the Electronics City
Industrial Township Authority (ELCITA), Bangalore.
7.2 Pipe Material for Distribution System
It is proposed to use DI pipes for sewer distribution network system along the existing storm water
drains.
7.3 Method of Distribution system
It is proposed to adopt gravity and pumping based sewer distribution network system with brick masonry
manhole chambers for accommodating the submersible pumps wherever required.
7.4 Findings and Recommendations
Electronics City Industrial Township Authority (ELCITA) has established 300 KLD STP.
The STP will get the sewage from various industries through a network of Trunk lines/ Main
Lines/ Branches/ Laterals.
The entire network is designed to cater for 300 KLD capacity such that future demand can be
met without further augmentation.
The entire network of sewage network is planned along the existing storm water drains using
Ductile Iron pipes (DI) material and K7 class the flow will be by gravity and pumping.
Indivisual Units connections to the UGD network is not considere in the Design & Estimation.
Client :Electronic City Industrial Township Authority UGD System Phase-1 at Electronic City
DETAILED PROJECT REPORT
Consultant: Consultant: E I Technologies Pvt Ltd., Page 22
Manhole chambers has been proposed wherever required of 1.75 m diameter and 2.0 m depth
for accommodating 1 working + 1 standby submersible pumps as per the design/ site
requirement.
Considering the project has to be developed in an urban area with restricted right of way a
provision for Restoration/ Relocation of Utilities/ Dismantling and Restoration of
Structures/ Disposal of excavated material etc. have been made in the cost estimate.
The total cost of the distribution network consisting of Trunk lines/ Main lines/ Branches
/ Laterals and Manhole chambers with submersible pumps is amounting to Rs. 247.00 Lakhs
as per the schedule of rates SOR of KUWS & DB for the year 2014 – 15.
From To
1 General Abstract 23 23
2 Annexure - 1 Economic analysis 24 24
3 Annexure - 2 Discharge capacity for UGD Electronic city 25 25
4 Annexure - 3 List of Manholes 26 26
5 Annexure - 4 Design of Pumping Machinery 27 32
6 Annexure - 5 Typical Hydraulic Design 33 33
7 Annexure - 6 Detailed Estimates for Sewer Distribution Network 34 53
PagesDescriptionNo.
ELECTRONIC CITY INDUSTRIAL TOWNSHIP AUTHORITY
DISCHARGE CAPACITY FOR STORAGE TANK
UGD SYSTEM PHASE-1
Client: Electronic City Industrial Township Authority UGD System Phase-1 at Electronic City DETAILED PROJECT REPORT
Consultant: E I Technologies Pvt. Ltd.
ELECTRONIC CITY INDUSTRIAL TOWNSHIP AUTHORITY
UGD SYSTEM PHASE-1
GENERAL ABSTRACT
No. Description Amount (Rs.)
1 Earthwork Excavation for Trial Pits and Manholes. 42,847/-
2 Refilling Excavated Earth Quantity for Trial pits and Manholes. 1,866/-
3 Reinstatement of the existing Roads including Cutting and Filling. 1,70,989/-
4Providing casurinapole three tier barricading as protection while
excavating and sand, murram/ Gravel bedding for pipeline.20,352/-
5Supplying, installing, testing and commissioning of DI pipes with SS
Clamps. 18,94,880/-
6Supplying, lowering, laying, jointing, testing and commissioning of Ductile
Iron pipes.
6.1 For Trunk Line (Left and Right side of the road along the alignment). 45,41,928/-
6.2 For Main Lines (Left and Right side of the road along the alignment). 50,75,332/-
6.3For Branches (Left and Right side of the road along the alignment).
32,29,082/-
6.4 For Lateral Lines (Left and Right side of the road along the alignment). 4,04,345/-
7 Supplying Ductile Iron pipes Specials and fittings. 28,93,230/-
8Providing and constructing of Manhole chambers of 1.75 m Dia x 2.0 m
Depth for accomodating the submersible pumps. 4,07,505/-
9
Design manufacture, supply, erection, trail running, performance test and
commissioning of Wastewater Non Clogging Submersible Pumps at
Manhole Chambers for Pumping the Sewage.
42,77,148/-
10Supplying, laying, jointing, testing and commissioning of Non Return
Valves. 2,48,590/-
11 Others including dismantling, Removing debris. Etc., 2,50,000/-
Sub Total - Part A 2,34,58,094/-
12 Utility shifting/ Relocation @ 5 % 11,72,905/-
11,72,905/-
2,46,30,999/-
69,001/-
2,47,00,000/-
2.47 CroresRupees Two Crore Forty Seven Lakh(s) Only
UGD SYSTEM PHASE-1ELECTRONIC CITY INDUSTRIAL TOWNSHIP AUTHORITY
Sub Total - Part B
Total = Part (A+B)
Rounding off
Grand Total
Part - A
Part - B
GENARAL ABSTRACT
Consultant: E I Technologies Pvt. Ltd. Page 23
Client: Electronic City Industrial Township Authority UGD System Phase-1 at Electronic City DETAILED PROJECT REPORT
ELECTRONIC CITY INDUSTRIAL TOWNSHIP AUTHORITY
UGD SYSTEM PHASE-1
ANNEXURE - 1
ECONOMIC ANALYSIS
Length (m)Rate in
Rs. Ps.
Amount
in Rs.Length (m)
Rate in
Rs. Ps.
Amount
in Rs.Length (m)
Rate in
Rs. Ps.
Amount
in Rs.Length (m)
Rate in
Rs. Ps.
Amount
in Rs.
Trunk line 1560.60 1429.00 22,30,669 /- 1561.00 1813.00 28,30,093 /- 1561.00 1455.00 22,71,255 /- 1561.00 1719.00 26,83,359 /-
Main line-1 726.30 1429.00 10,37,454 /- 726.00 1813.00 13,16,238 /- 726.00 1455.00 10,56,330 /- 726.00 1719.00 12,47,994 /-
Main line-2 760.70 1429.00 10,87,469 /- 761.00 1813.00 13,79,693 /- 761.00 1455.00 11,07,255 /- 761.00 1719.00 13,08,159 /-
Branch-2/2 1109.30 1429.00 15,84,761 /- 1109.00 1813.00 20,10,617 /- 1109.00 1455.00 16,13,595 /- 1109.00 1719.00 19,06,371 /-
Laterals-1 35.00 1429.00 50,015 /- 35.00 1813.00 63,455 /- 35.00 1455.00 50,925 /- 35.00 1719.00 60,165 /-
Laterals-4 103.90 1429.00 1,48,616 /- 104.00 1813.00 1,88,552 /- 104.00 1455.00 1,51,320 /- 104.00 1719.00 1,78,776 /-
Main line-7 108.20 1429.00 1,54,332 /- 108.00 1813.00 1,95,804 /- 108.00 1455.00 1,57,140 /- 108.00 1719.00 1,85,652 /-
Main line-12 148.00 1429.00 2,11,492 /- 148.00 1813.00 2,68,324 /- 148.00 1455.00 2,15,340 /- 148.00 1719.00 2,54,412 /-
4552.00 Total 65,04,808 /- 4552.00 Total 82,52,776 /- 4552.00 Total 66,23,160 /- 4552.00 Total 78,24,888 /-
Annexure - 01
ELECTRONIC CITY INDUSTRIAL TOWNSHIP AUTHORITYUGD SYSTEM PHASE-1
200 mm Internal Dia pipe for the
UGD network for the Electronic
City in the existing storm water
drains along the wall of it.
DI PIPE K - 7 CLASS DI PIPE K - 9 CLASSHDPE Grade - PE- 80 PN 8 rates
conforming to IS 4984:1995
HDPE Grade - PE- 80 PN 6 rates
conforming to IS 4984:1995
ECONOMIC ANALYSIS
Client: Electronic City Industrial Township Authority UGD System Phase-1 at Electronic City DETAILED PROJECT REPORT
Consultant: E I Technologies Pvt. Ltd. Page 24
ELECTRONIC CITY INDUSTRIAL TOWNSHIP AUTHORITY
UGD SYSTEM PHASE-1
ANNEXURE - 2
DISCHARGE CAPACITY
No.Retention Time
in Minutes
Retention Time
in Seconds
Discharge
in Cumecs
Volume
in m/sec
Depth
in m
Area
in Sq.m
Diameter of
Storage Tank in m Dimensions
Amount
in Rs.
1 10 600 0.008 4.67 2 2.33 1.75 1.75 Dia x 2.0 m 37,428 /-
2 15 900 0.008 7.00 2 3.50 2.25 2.25 Dia x 2.0 m 61,870 /-
3 30 1800 0.008 14.00 2 7.00 3.00 3.00 Dia x 2.0 m 1,09,992 /-
4 60 3600 0.008 28.00 2 14.00 4.25 4.25 Dia x 2.0 m 2,20,747 /-
1 10 600 0.040 24.05 2 12.03 4.00 4.00 Dia x 2.0 m 1,95,541 /-
2 15 900 0.040 36.08 2 18.04 5.00 5.00 Dia x 2.0 m 3,05,532 /-
3 30 1800 0.040 72.16 2 36.08 7.00 7.00 Dia x 2.0 m 5,98,843 /-
4 60 3600 0.040 144.32 2 72.16 9.75 9.75 Dia x 2.0 m 11,61,786 /-
1 10 600 0.014 8.58 2 4.29 2.50 2.50 Dia x 2.0 m 76,383 /-
2 15 900 0.014 12.88 2 6.44 3.00 3.00 Dia x 2.0 m 1,09,992 /-
3 30 1800 0.014 25.75 2 12.88 4.25 4.25 Dia x 2.0 m 2,20,747 /-
4 60 3600 0.014 51.50 2 25.75 5.75 5.75 Dia x 2.0 m 4,04,066 /-
1 10 600 0.011 6.56 2 3.28 2.25 2.25 Dia x 2.0 m 61,870 /-
2 15 900 0.011 9.83 2 4.92 2.75 2.75 Dia x 2.0 m 92,423 /-
3 30 1800 0.011 19.67 2 9.83 3.75 3.75 Dia x 2.0 m 1,71,862 /-
4 60 3600 0.011 39.33 2 19.67 5.25 5.25 Dia x 2.0 m 3,36,849 /-
Annexure - 2
Location of Collection Sump near MH 1 to pump the waste water to Trunk Line connecting Main Line - 01, Main Line - 02,
Branch 2/2, Lateral 2 and Lateral 4 upto the 300 KLD proposed STP)
Location of Collection Sump near MH 81 to collect the Wastewater from Main Line - 01 and to pump the wastewater to the Trunk Line
Location of Collection Sump near MH 145 to collect the Wastewater from Branch 2/2 and to pump the wastewater to the Main Line - 02 and then to Trunk Line
ELECTRONIC CITY INDUSTRIAL TOWNSHIP AUTHORITYUGD SYSTEM PHASE-1
DISCHARGE CAPACITY FOR STORAGE TANK
Location of Collection Sump near MH 45 to collect the Wastewater from Main Line - 02 and to pump the wastewater to the Trunk Line
Client: Electronic City Industrial Township Authority UGD System Phase-1 at Electronic City DETAILED PROJECT REPORT
Consultant: E I Technologies Pvt. Ltd. Page 25
ELECTRONIC CITY INDUSTRIAL TOWNSHIP AUTHORITY
UGD SYSTEM PHASE-1
ANNEXURE - 3
LIST OF MANHOLES
Annexure - 3
No.Chainage
in mManhole No. Main line Remarks
1 568.298 MH - 95 Main line - 01 Connecting to Trunk Line @ MH - 13
2 416.276 MH - 122 Branch 2/ 2 Connecting to Main line - 02 @ MH - 60
3 0.00 MH - 73 Main line - 07 Connecting to Trunk Line @ MH - 09
4 0.00 MH - 107 Main line - 12 Connecting to Trunk Line @ MH - 31
5 1414.63 MH - 41 Trunk line Connecting to 300 KLD STP
6 0.00 MH - 45 Main line - 02 Connecting to Trunk Line @ MH - 13
Details for Construction of Manhole
UGD SYSTEM PHASE-1
ELECTRONIC CITY INDUSTRIAL TOWNSHIP AUTHORITY
Client: Electronic City Industrial Township Authority UGD System Phase-1 at Electronic City DETAILED PROJECT REPORT
Consultant: E I Technologies Pvt. Ltd. Page 26
ELECTRONIC CITY INDUSTRIAL TOWNSHIP AUTHORITY
UGD SYSTEM PHASE-1
ANNEXURE - 4
DESIGN OF PUMPING MACHINERY
HEAD CALCULATIONS
Total friction loss + Other losses = 10.0 m
Required Discharge = 0.008 Cumecs
Design Discharge = 0.008 Cumecs
No of pumps = 1 Working+1 Standby
Discharge per pump = 0.008/1=0.008 Cumecs = 28.800 Cum/Hr
Type of pump = Submersible pump
Pump efficiency = 70 %
28.80 x 10.00
367.20 x 0.70
= 1.12 KW
= 2.50 KW
= 3.62 KW
= 95%
3.81 KW
Total = 3.81 KW
Motor rating with 10% overload = 4.23 KW
Total = 4.23 KW
Say = 10.00 KW
= 13.40 HP
Say = 15.00 HP
POWER REQUIREMENT
= 1 x 11.19 KW each motor =
TOTAL
Add 1 KW Aux power
Considering 0.9 Power factor =
Add 25 % for starting power =
Total =
Say =
Annexure - 4
3.39 KVA
16.94 KVA
20.00 KVA
20.00 KVA
It is proposed to provide 1 working + 1 standby of 20.00 KVA power Transformer with
11 KV/0.433 KV Transformer Centre or 20.00 KVA Diesel Generator.
In put to Motor in KW
No. of working pump 11.20 KW
11.20 KW
1.00 KW
13.56 KVA
Bowl output =
Bearing losses
Total
Motor Efficiency
ELECTRONIC CITY INDUSTRIAL TOWNSHIP AUTHORITYUGD SYSTEM PHASE-1
DESIGN OF PUMPING MACHINERY FOR MAIN - 01 @ MH - 95
Client: Electronic City Industrial Township Authority UGD System Phase-1 at Electronic City DETAILED PROJECT REPORT
Consultant: E I Technologies Pvt. Ltd. Page 27
HEAD CALCULATIONS
Total friction loss + Other losses = 10.0 m
Required Discharge = 0.040 Cumecs
Design Discharge = 0.040 Cumecs
No of pumps = 1 Working+1 Standby
Discharge per pump = 0.040/1=0.040 Cumecs = 144.000 Cum/Hr
Type of pump = Submersible pump
Pump efficiency = 70 %
144.00 x 10.000
367.20 x 0.7
= 5.60 KW
= 2.50 KW
= 8.10 KW
= 95%
8.53 KW
Total = 8.53 KW
Motor rating with 10% overload = 9.48 KW
Total = 9.48 KW
Say = 10.00 KW
= 13.40 HP
Say = 15.00 HP
POWER REQUIREMENT
= 1 x 11.19 KW each motor =
TOTAL
Add 1 KW Aux power
Considering 0.9 Power factor =
Add 25 % for starting power =
Total =
Say =
ELECTRONIC CITY INDUSTRIAL TOWNSHIP AUTHORITYUGD SYSTEM PHASE-1
DESIGN OF PUMPING MACHINERY FOR MAIN - 02 @ MH - 45
It is proposed to provide 1 working + 1 standby of 20.00 KVA power Transformer with
11 KV/0.433 KV Transformer Centre or 20.00 KVA Diesel Generator.
3.39 KVA
Total
20.00 KVA
Motor Efficiency
In put to Motor in KW
16.94 KVA
1.00 KW
13.56 KVA
11.20 KW
Bowl output =
20.00 KVA
Bearing losses
No. of working pump
11.20 KW
Client: Electronic City Industrial Township Authority UGD System Phase-1 at Electronic City DETAILED PROJECT REPORT
Consultant: E I Technologies Pvt. Ltd. Page 28
HEAD CALCULATIONS
Total friction loss + Other losses = 5.0 m
Required Discharge = 0.014 Cumecs
Design Discharge = 0.014 Cumecs
No of pumps = 1 Working+1 Standby
Discharge per pump = 0.014/1=0.014 Cumecs = 50.400 Cum/Hr
Type of pump = Submersible pump
Pump efficiency = 70 %
50.40 x 5.000
367.20 x 0.7
= 0.98 KW
= 2.50 KW
= 3.48 KW
= 95%
3.66 KW
Total = 3.66 KW
Motor rating with 10% overload = 4.07 KW
Total = 4.07 KW
Say = 10.00 KW
= 13.40 HP
Say = 15.00 HP
POWER REQUIREMENT
= 1 x 11.19 KW each motor =
TOTAL
Add 1 KW Aux power
Considering 0.9 Power factor =
Add 25 % for starting power =
Total =
Say =
3.39 KVA
16.94 KVA
20.00 KVA
20.00 KVA
It is proposed to provide 1 working + 1 standby of 20.00 KVA power Transformer with
11 KV/0.433 KV Transformer Centre or 20.00 KVA Diesel Generator.
In put to Motor in KW
No. of working pump 11.20 KW
11.20 KW
1.00 KW
13.56 KVA
Bowl output =
Bearing losses
Total
Motor Efficiency
ELECTRONIC CITY INDUSTRIAL TOWNSHIP AUTHORITYUGD SYSTEM PHASE-1
DESIGN OF PUMPING MACHINERY FOR BRANCH LINE @ MH - 122
Client: Electronic City Industrial Township Authority UGD System Phase-1 at Electronic City DETAILED PROJECT REPORT
Consultant: E I Technologies Pvt. Ltd. Page 29
HEAD CALCULATIONS
Total friction loss + Other losses = 10.0 m
Required Discharge = 0.006 Cumecs
Design Discharge = 0.006 Cumecs
No of pumps = 1 Working+1 Standby
Discharge per pump = 0.006/1=0.006 Cumecs = 21.600 Cum/Hr
Type of pump = Submersible pump
Pump efficiency = 70 %
21.60 x 10.000
367.20 x 0.7
= 0.84 KW
= 2.50 KW
= 3.34 KW
= 95%
3.52 KW
Total = 3.52 KW
Motor rating with 10% overload = 3.91 KW
Total = 3.91 KW
Say = 10.00 KW
= 13.40 HP
Say = 15.00 HP
POWER REQUIREMENT
= 1 x 11.19 KW each motor =
TOTAL
Add 1 KW Aux power
Considering 0.9 Power factor =
Add 25 % for starting power =
Total =
Say =
3.39 KVA
16.94 KVA
20.00 KVA
20.00 KVA
It is proposed to provide 1 working + 1 standby of 20.00 KVA power Transformer with
11 KV/0.433 KV Transformer Centre or 20.00 KVA Diesel Generator.
In put to Motor in KW
No. of working pump 11.20 KW
11.20 KW
1.00 KW
13.56 KVA
Bowl output =
Bearing losses
Total
Motor Efficiency
ELECTRONIC CITY INDUSTRIAL TOWNSHIP AUTHORITYUGD SYSTEM PHASE-1
DESIGN OF PUMPING MACHINERY FOR MAIN - 07 @ MH - 73
Client: Electronic City Industrial Township Authority UGD System Phase-1 at Electronic City DETAILED PROJECT REPORT
Consultant: E I Technologies Pvt. Ltd. Page 30
HEAD CALCULATIONS
Total friction loss + Other losses = 10.0 m
Required Discharge = 0.004 Cumecs
Design Discharge = 0.004 Cumecs
No of pumps = 1 Working+1 Standby
Discharge per pump = 0.004/1=0.004 Cumecs = 14.400 Cum/Hr
Type of pump = Submersible pump
Pump efficiency = 70 %
14.40 x 10.000
367.20 x 0.7
= 0.56 KW
= 2.50 KW
= 3.06 KW
= 95%
3.22 KW
Total = 3.22 KW
Motor rating with 10% overload = 3.58 KW
Total = 3.58 KW
Say = 10.00 KW
= 13.40 HP
Say = 15.00 HP
POWER REQUIREMENT
= 1 x 11.19 KW each motor =
TOTAL
Add 1 KW Aux power
Considering 0.9 Power factor =
Add 25 % for starting power =
Total =
Say =
3.39 KVA
16.94 KVA
20.00 KVA
20.00 KVA
It is proposed to provide 1 working + 1 standby of 20.00 KVA power Transformer with
11 KV/0.433 KV Transformer Centre or 20.00 KVA Diesel Generator.
In put to Motor in KW
No. of working pump 11.20 KW
11.20 KW
1.00 KW
13.56 KVA
Bowl output =
Bearing losses
Total
Motor Efficiency
ELECTRONIC CITY INDUSTRIAL TOWNSHIP AUTHORITYUGD SYSTEM PHASE-1
DESIGN OF PUMPING MACHINERY FOR MAIN - 12 @ MH - 107
Client: Electronic City Industrial Township Authority UGD System Phase-1 at Electronic City DETAILED PROJECT REPORT
Consultant: E I Technologies Pvt. Ltd. Page 31
HEAD CALCULATIONS
Total friction loss + Other losses = 5.0 m
Required Discharge = 0.011 Cumecs
Design Discharge = 0.011 Cumecs
No of pumps = 1 Working+1 Standby
Discharge per pump = 0.011/1=0.011 Cumecs = 39.600 Cum/Hr
Type of pump = Submersible pump
Pump efficiency = 70 %
39.60 x 5.000
367.20 x 0.7
= 0.77 KW
= 2.50 KW
= 3.27 KW
= 95%
3.44 KW
Total = 3.44 KW
Motor rating with 10% overload = 3.82 KW
Total = 3.82 KW
Say = 10.00 KW
= 13.40 HP
Say = 15.00 HP
POWER REQUIREMENT
= 1 x 11.19 KW each motor =
TOTAL
Add 1 KW Aux power
Considering 0.9 Power factor =
Add 25 % for starting power =
Total =
Say =
3.39 KVA
16.94 KVA
20.00 KVA
20.00 KVA
It is proposed to provide 1 working + 1 standby of 20.00 KVA power Transformer with
11 KV/0.433 KV Transformer Centre or 20.00 KVA Diesel Generator.
In put to Motor in KW
No. of working pump 11.20 KW
11.20 KW
1.00 KW
13.56 KVA
Bowl output =
Bearing losses
Total
Motor Efficiency
ELECTRONIC CITY INDUSTRIAL TOWNSHIP AUTHORITYUGD SYSTEM PHASE-1
DESIGN OF PUMPING MACHINERY FOR TRUNK LINE @ MH - 41
Client: Electronic City Industrial Township Authority UGD System Phase-1 at Electronic City DETAILED PROJECT REPORT
Consultant: E I Technologies Pvt. Ltd. Page 32
ELECTRONIC CITY INDUSTRIAL TOWNSHIP AUTHORITY
UGD SYSTEM PHASE-1
ANNEXURE - 5
DESIGN OF SEWER DISTRIBUTION NETWORK
Discharge Requirement
Peak Discharge = 0.040 Cumecs
Velocity in the Hunagunda branch line shall be less than 2 m/s
0.200 m
x d2 =
4
Hence Actual Velocity (m/s),
0.0400.031
It is proposed to install 1 row of 0.20 meter diameter of Main line 02 for 760.56 m
Head Loss in the Reach (Friction loss in Main line 02)
Considered 'C' value, C=130 adopted for MS pipes as per CPHEEO Manual
10.67 L Q 10.67 x (760.6) x (0.040)
C D130 x 0.20
H f1=
6.446 m
Length of Hunagunda branch line (L) = 760.564 m.
H f1 = =
6.446 m
Frictional losses (H f1) =
V = Q/A = = 1.273 m/s
Which is less than 2.0 m/s, Hence OK
Say 0.20 m
Area of
Flow = 3.14 x (0.20 x 0.20)
= 0.031 m²4
Design of Main line 02
Peak Discharge (Q) = 0.040 Cumecs
Design Discharge(Q)= 0.040 Cumecs
Annexure - 5
ELECTRONIC CITY INDUSTRIAL TOWNSHIP AUTHORITY
UGD SYSTEM PHASE-1
Typical Hydraulic Design
Diameter of pipe proposed (d) =
It is proposed to adopt 200 mm inner Diameter, MS pipe for Main line 02 of length 760.6 m
1.852 4.87 1.852 4.87
1.852 1.852
Client: Electronic City Industrial Township Authority UGD System Phase-1 at Electronic City DETAILED PROJECT REPORT
Consultant: E I Technologies Pvt. Ltd. Page 33
ELECTRONIC CITY INDUSTRIAL TOWNSHIP AUTHORITY
UGD SYSTEM PHASE-1
ANNEXURE - 6
DETAILED ESTIMATES FOR SEWER DISTRIBUTION NETWORK
No DESCRIPTION OF WORK UNIT QUANTITYRATE IN
RS. PS.
AMOUNT IN
RS.
1 2 3 4 5 6
1 Earth work excavation for pipeline trenches
(except building works) including depositing on
bank with all lead including shoring, strutting,
barricading, danger lighting and using sight rails
and boning rods at every 100 meters, wherever
necessary as directed in the following strata.
cum
(SR Item No.1, page 5 of KUWS & DB, for 2014 -
15)
1.(a) Earth work excavation for Manholes
1.75 m diameter. 2.0 m deep 56.81 142.040 8,070 /-
1.(b) In disintegrated rock, soft rock, soft shale and
medium hard rock comprising of Lime stone, sand
stone, hard shale, schist, fissured rock without
resorting to blasting.
cum
1.75 m diameter. 2.0 m deep 18.94 332.840 6,304 /-
1.(c) In hard rock by chiseling cum
1.75 m diameter. 2.0 m deep 18.94 1337.720 25,337 /-
1.(d) Earth work excavation for trial pits in all kinds of
strata and for all depthscum 15.00 209.040 3,136 /-
Considering 1 trial pit over 25 m
2 Refilling pipeline trenches and foundation with
selected available earth from trench and
foundation including watering, consolidation in
layers of 15 cms., thick including disposing off the
surplus earth with all lead and lifts.
cum
(SR Item No.2, page 15 of KUWS & DB, for 2014 -
15)
For Trial Pit & Manholes 44.00 42.400 1,866 /-
ELECTRONIC CITY INDUSTRIAL TOWNSHIP AUTHORITYUGD SYSTEM PHASE-1ABSTRACT ESTIMATE
Annexure - 6
Client: Electronic City Industrial Township Authority UGD System Phase-1 at Electronic City DETAILED PROJECT REPORT
Consultant: E I Technologies Pvt. Ltd. Page 34
No DESCRIPTION OF WORK UNIT QUANTITYRATE IN
RS. PS.
AMOUNT IN
RS.
1 2 3 4 5 6
3 Cutting road surface for pipeline trenches and
disposing off the excavatde stuff with all lead and
lift as directed including barricading, danger
lighting etc., in the following clasifications.
Cum
(SR Item No.4, page 15 of KUWS & DB, for 2014 -
15)
1) Cutting Macadam Road 96 227.90 21,879 /-
2) Cutting Asphalt Road 96 417.64 40,094 /-
3) Cutting Cement Concrete Road 96 840.58 80,696 /-
4 KSRRB M500-41. Providing and laying 25 mm
thick mastic asphalt wearing course with paving
grade bitumen @ 5.82 kg/sqmt meeting the
requirements given in table 500-29, prepared by
using master cooker and laid to required level and
slope after cleaning the surface, including
providing antiskid surface with bitumen procoated
finegrained hard stone chipping of 13.2 mm
nominal size at the rate of 0.005 cum per 10 sqm
and at an approximate spacing of 10 cm center to
center in both directions, pressed into surface
when the temperature of surface is not less than
1000C, protruding 1 mm to 4 mm over mastic
surface all complete as per MRTH clause No 515
complete as per specifications.
Sqm
(SR Item No.21.47, page 163 of PW, P & IWTD,
for 2014 -15)48.00 550.00 26,400 /-
5 KSRRB M500-48. Providing and applying slow
setting bitumen emulsion @ 0.75 kg/sqm for
sealing cracks less than 3 mm wide or incipient
fretting or disintegration in an existing bituminous
surfacing complete as per specifications. MORTH
Specification No.518
Cum
(SR Item No.21.53, page 164 of PW, P & IWTD,
for 2014 -15)48.00 40.00 1,920 /-
Client: Electronic City Industrial Township Authority UGD System Phase-1 at Electronic City DETAILED PROJECT REPORT
Consultant: E I Technologies Pvt. Ltd. Page 35
No DESCRIPTION OF WORK UNIT QUANTITYRATE IN
RS. PS.
AMOUNT IN
RS.
1 2 3 4 5 6
6 Providing erecting and removing casurinapole
three tier Barricading using poles of 7.50 to 10
cms. Dia and 1.5 height above ground fixed
vertically at intervals of 2.0 to 2.50 mtrs. C/C and
horizontally at 0.5 mtrs, above ground level for
minimum depth of 0.30 mtr nd tied with coir rope
firmly including cost and conveyances of all
materials, labour, lead and lift charges and
complete. ( for three tier barrricading )
m
(SR Item No.37.1.2, page 252 of PW, P & IWTD,
for 2014 -15)300.00 67.84 20,352 /-
7 Supplying, installing, testing and commissioning
of Clamps on DI pipes including cost of all
materials, machinery, labour, etc., complete with
all leads and lifts.
Nos
(Market Rate ) 36440.00 52.00 18,94,880 /-
Client: Electronic City Industrial Township Authority UGD System Phase-1 at Electronic City DETAILED PROJECT REPORT
Consultant: E I Technologies Pvt. Ltd. Page 36
No DESCRIPTION OF WORK UNIT QUANTITYRATE IN
RS. PS.
AMOUNT IN
RS.
1 2 3 4 5 6
8 Supplying Ductile Iron pipes conforming to IS
8329:2000 with latest amendments and
conveying to work site, rolling, lowering into
trenches, laying true to line, level and perfect
linking at joints, testing and commissioning,
including loading and unloading at both
destination and cuts of pipes wherever necessary
including jointing of DI pipes and specials
(excluding cost of specials) with rubber gaskets
including cleaning the socket and spigot ends
with soap solution and applying soft soap to the
spigot and soocket ends before insertion of
rubber gaskets, jacking and fixing in perfect
conditions including cost of soap solution, soft
soap, waste ect. and giving necessary hydraulic
test to the required pressure as per ISS with all
lead and lift including cost of materials (contractor
will make his own arrangements for procuring
water for testing).
Note: DI pipes rate are based on the pig Iron (Si.
2% - 2.5%) with WPI of 141.1 as on July 2013.
m
(SR Item No.5.1, page 31 of KUWS & DB, for
2014 -15)
Right side of the raod along the Alignment
200 mm Dia
Trunk line 1561.00 1455.00 22,71,255 /-
Main line-1 727.00 1455.00 10,57,785 /-
Main line-2 761.00 1455.00 11,07,255 /-
Branch-2/2 1110.00 1455.00 16,15,050 /-
Laterals-1 35.00 1455.00 50,925 /-
Laterals-4 104.00 1455.00 1,51,320 /-
Main line-7 109.00 1455.00 1,58,595 /-
Main line-12 148.00 1455.00 2,15,340 /-
Left side of the raod along the Alignment
200 mm Dia
Trunk line 1560.60 1455.00 22,70,673 /-
Main line-1 726.30 1455.00 10,56,767 /-
Main line-2 760.70 1455.00 11,06,819 /-
Branch-2/2 1109.30 1455.00 16,14,032 /-
Laterals-1 35.00 1455.00 50,925 /-
Laterals-4 103.90 1455.00 1,51,175 /-
Main line-7 108.20 1455.00 1,57,431 /-
Main line-12 148.00 1455.00 2,15,340 /-
Client: Electronic City Industrial Township Authority UGD System Phase-1 at Electronic City DETAILED PROJECT REPORT
Consultant: E I Technologies Pvt. Ltd. Page 37
No DESCRIPTION OF WORK UNIT QUANTITYRATE IN
RS. PS.
AMOUNT IN
RS.
1 2 3 4 5 6
9 Supplying Ductile Iron pipes Specials and fittings
etc., conforming to IS 8329:2000 with latest
amendments and conveying to work site, rolling,
lowering into trenches, laying true to line, level
and perfect linking at joints, testing and
commissioning, including loading and unloading
at both destination and complete with all leads
and lifts.
Nos
(Market rate inclusive of all taxes)
Right side of the road along the Alignment
200 mm Dia Specials and fittings 770.00 1891.00 14,56,070 /-
Left side of the road along the Alignment
200 mm Dia Specials and fittings 760.00 1891.00 14,37,160 /-
10 Providing and constructing of Manhole chambers
conical in shape at top with CC 1:3:6 foundation
using 40 mm and down size graded metal of
approved quality aand with an offset of 0.15 mtr.
Alround the chamber and brick masonry in CM
1:3 proportion 12mm thick inside and outside
except for the conical surface outside wher the
thickness of plaster shall be 20 mm thick, with 1
to 6 slope in the concrete towards the central
drain, finished smooth and fixing of pipes in CC
1:2:4 with graded metal of 20 mm and down size
including supplying and fixing SFRC manhole
frame and cover confirming to IS 12592(part-1):
1988 & IS 12592 (Part-II):1991 with latest
amendments in CC 1:2:4, supplying and fixing of
plastic foot steps staggered at 30 cms apart as
directed, watering, curing, barricading, danger
lighting, pouring tar over M.H. frame and cover,
cost of tar, shoring, strutting, dewatering,
engraving with all lead and lift for various
diameters and depths noted below.
No's
(SR Item No.3, page 177 of KUWS & DB, for
2014 -15)
(a) -do- with table moulded bricks of approved
quality and Heavy duty SFRC manhole frame and
cover for 1.80 Mtr. Dia.
For 2.0 Mtr. Depth 6.00 36651.62 2,19,910 /-
Client: Electronic City Industrial Township Authority UGD System Phase-1 at Electronic City DETAILED PROJECT REPORT
Consultant: E I Technologies Pvt. Ltd. Page 38
No DESCRIPTION OF WORK UNIT QUANTITYRATE IN
RS. PS.
AMOUNT IN
RS.
1 2 3 4 5 6
(b) -do- with table moulded bricks of approved
quality and Heavy duty SFRC manhole frame and
cover for 1.80 Mtr. Dia.
For 2.0 Mtr. Depth 6.00 31265.76 1,87,595 /-
11 Design manufacture, supply, erection, trail
running, performance test and commissioning of
Wastewater Non Clogging Submersible Pump of
approved make with all other standard
accessories and safety devices etc., complete as
per specifications, terms and conditions of
contract.
HP
Voltage : 415 V +/- 10%
Frequency : 50 Hz +/- 5%
(As per market rate inclusive of all taxes)
For Main 01 @ MH 95 30.00 23761.92 7,12,858 /-
For Main 02 @ MH - 45 30.00 23761.92 7,12,858 /-
For Branch line @ MH - 122 30.00 23761.92 7,12,858 /-
For Main 07 @ MH - 73 30.00 23761.92 7,12,858 /-
For Main 12 @ MH - 107 30.00 23761.92 7,12,858 /-
For Trunk line @ MH - 41 30.00 23761.92 7,12,858 /-
12 Supplying valves of board approved make
confirming to relevant ISS with latest
amendments as detailed below of following
diameter and types and conveying to work site,
loading, unloading, stacking etc., complete with
all lead and lift. The rate is inclusive of cost of
Bolts and Nuts. Cast steel double flanged dual
plate Check valve Class 300 conforming to API : Set
(SR Item No.9(10), page 63 of Karnataka Urban
Water Supply and drainage board, Bangalore, for
2014 - 15)For 200 mm dia Non Return Valves 12.00 20715.76 2,48,590 /-
13 Dismantling plastering and removing the debris
with a lead up to 200 m.LS 2,50,000 /-
Lump sum
Total = 2,34,58,094 /-
Rupees Two Crore Thirty Four Lakh(s) Fifty Eight Thousand Ninety Four Only
Client: Electronic City Industrial Township Authority UGD System Phase-1 at Electronic City DETAILED PROJECT REPORT
Consultant: E I Technologies Pvt. Ltd. Page 39
No DESCRIPTION OF WORK UNIT No L B D QUANTITY
1 2 3 4 5 6 7 8
1 Earth work excavation for pipeline trenches
(except building works) including depositing
on bank with all lead including shoring,
strutting, barricading, danger lighting and
using sight rails and boning rods at every 100
meters, wherever necessary as directed in the
following strata.
cum
(SR Item No.1, page 5 of KUWS & DB, for
2014 -15)
1.(a) Earth work excavation for Manholes
1.75 m diameter. 2.0 m deep 6 7.89 ─ 2 56.81
Total 56.81
Say 57.00
1.(b) In disintegrated rock, soft rock, soft shale and
medium hard rock comprising of Lime stone,
sand stone, hard shale, schist, fissured rock
without resorting to blasting.
cum
1.75 m diameter. 2.0 m deep 6 2 18.936
Total 18.94
Say 19.00
1.(c) In hard rock by chiseling cum
1.75 m diameter. 2.0 m deep 6 2 18.936
Total 18.94
Say 19.00
1.(d) Earth work excavation for trial pits in all kinds
of strata and for all depths
Considering 1 trial pit over 25 m 6 1 1 2.5 15.000
Total 15.00
Say 15.00
ELECTRONIC CITY INDUSTRIAL TOWNSHIP AUTHORITYUGD SYSTEM PHASE-1
DETAILED ESTIMATE
7.89
7.89
Client: Electronic City Industrial Township Authority UGD System Phase-1 at Electronic City DETAILED PROJECT REPORT
Consultant: E I Technologies Pvt. Ltd. Page 40
No DESCRIPTION OF WORK UNIT No L B D QUANTITY
1 2 3 4 5 6 7 8
2 Refilling pipeline trenches and foundation with
selected available earth from trench and
foundation including watering, consolidation in
layers of 15 cms., thick including disposing off
the surplus earth with all lead and lifts.
cum
(SR Item No.2, page 15 of KUWS & DB, for
2014 -15)
For Trial Pit 6 1 1 2.5 15.000
Taking 30% refilling for Manholes 1 28.405
Total 43.405Say 44.00
3 Cutting road surface for pipeline trenches and
disposing off the excavatde stuff with all lead
and lift as directed including barricading,
danger lighting etc., in the following
clasifications.
Cum
(SR Item No.4, page 15 of KUWS & DB, for
2014 -15)
1) Cutting Macadam Road 6 10.00 0.800 2.000 96.000
2) Cutting Asphalt Road 6 10.00 0.800 2.000 96.000
3) Cutting Cement Concrete Road 6 10.00 0.800 2.000 96.000
Total 288.000
Say 288.00
4 KSRRB M500-41. Providing and laying 25 mm
thick mastic asphalt wearing course with
paving grade bitumen @ 5.82 kg/sqmt
meeting the requirements given in table 500-
29, prepared by using master cooker and laid
to required level and slope after cleaning the
surface, including providing antiskid surface
with bitumen procoated finegrained hard stone
chipping of 13.2 mm nominal size at the rate
of 0.005 cum per 10 sqm and at an
approximate spacing of 10 cm center to center
in both directions, pressed into surface when
the temperature of surface is not less than
1000C, protruding 1 mm to 4 mm over mastic
surface all complete as per MRTH clause No
515 complete as per specifications.
Sqm
(SR Item No.21.47, page 163 of PW, P &
IWTD, for 2014 -15)6 10.00 0.800 48.000
Total 48.000
Say 48.00
0.3*94.682
Client: Electronic City Industrial Township Authority UGD System Phase-1 at Electronic City DETAILED PROJECT REPORT
Consultant: E I Technologies Pvt. Ltd. Page 41
No DESCRIPTION OF WORK UNIT No L B D QUANTITY
1 2 3 4 5 6 7 8
5 KSRRB M500-48. Providing and applying
slow setting bitumen emulsion @ 0.75 kg/sqm
for sealing cracks less than 3 mm wide or
incipient fretting or disintegration in an existing
bituminous surfacing complete as per
specifications. MORTH Specification No.518
Cum
(SR Item No.21.53, page 164 of PW, P &
IWTD, for 2014 -15)6 10.00 0.800 48.000
Total 48.000Say 48.00
6 Providing erecting and removing casurinapole
three tier Barricading using poles of 7.50 to 10
cms. Dia and 1.5 height above ground fixed
vertically at intervals of 2.0 to 2.50 mtrs. C/C
and horizontally at 0.5 mtrs, above ground
level for minimum depth of 0.30 mtr nd tied
with coir rope firmly including cost and
conveyances of all materials, labour, lead and
lift charges and complete. ( for three tier
barrricading )
m
(SR Item No.37.1.2, page 252 of PW, P &
IWTD, for 2014 -15)2 150.00 300.000
Total 300.000
Say 300.00
7 Supplying, installing, testing and
commissioning of Clamps on DI pipes
including cost of all materials, machinery,
labour, etc., complete with all leads and lifts.
Nos
(Market Rate )
Right side of the raod along the UGD pipe
Alignment @ 250 m C/C spacing1 18220.00 18220.000
Left side of the raod along the UGD pipe
Alignment @ 250 m C/C spacing1 18220.00 18220.000
Total 36440.000
Say 36440.00
Client: Electronic City Industrial Township Authority UGD System Phase-1 at Electronic City DETAILED PROJECT REPORT
Consultant: E I Technologies Pvt. Ltd. Page 42
No DESCRIPTION OF WORK UNIT No L B D QUANTITY
1 2 3 4 5 6 7 8
8 Supplying Ductile Iron pipes conforming to IS
8329:2000 with latest amendments and
conveying to work site, rolling, lowering into
trenches, laying true to line, level and perfect
linking at joints, testing and commissioning,
including loading and unloading at both
destination and cuts of pipes wherever
necessary including jointing of DI pipes and
specials (excluding cost of specials) with
rubber gaskets including cleaning the socket
and spigot ends with soap solution and
applying soft soap to the spigot and soocket
ends before insertion of rubber gaskets,
jacking and fixing in perfect conditions
including cost of soap solution, soft soap,
waste ect. and giving necessary hydraulic test
to the required pressure as per ISS with all
lead and lift including cost of materials
(contractor will make his own arrangements
for procuring water for testing).
Note: DI pipes rate are based on the pig Iron
(Si. 2% - 2.5%) with WPI of 141.1 as on July
2013.
m
(SR Item No.5.1, page 31 of KUWS & DB, for
2014 -15)
Right side of the raod along the Alignment
200 mm Dia
Trunk line 1560.60 1561.00
Main line-1 726.30 727.00
Main line-2 760.70 761.00
Branch-2/2 1109.30 1110.00
Laterals-1 35.00 35.00
Laterals-4 103.90 104.00
Main line-7 108.20 109.00
Main line-12 148.00 148.00
Total 4555.000
Say 4555.00
Client: Electronic City Industrial Township Authority UGD System Phase-1 at Electronic City DETAILED PROJECT REPORT
Consultant: E I Technologies Pvt. Ltd. Page 43
No DESCRIPTION OF WORK UNIT No L B D QUANTITY
1 2 3 4 5 6 7 8
Left side of the raod along the Alignment
200 mm Dia
Trunk line 1560.60 1561.00
Main line-1 726.30 727.00
Main line-2 760.70 761.00
Branch-2/2 1109.30 1110.00
Laterals-1 35.00 35.00
Laterals-4 103.90 104.00
Main line-7 108.20 109.00
Main line-12 148.00 148.00
Total 4555.000Say 4555.00
9 Supplying Ductile Iron pipes Specials and
fittings etc., conforming to IS 8329:2000 with
latest amendments and conveying to work
site, rolling, lowering into trenches, laying true
to line, level and perfect linking at joints,
testing and commissioning, including loading
and unloading at both destination and
complete with all leads and lifts.
No
(Market rate inclusive of all taxes)
Right side of the road along the Alignment
200 mm Dia Specials and fittings 770.00
Total length/ 6 + No. of Manholes
Total length 4555/ 6 = 770
Left side of the road along the Alignment
200 mm Dia Specials and fittings 760.00
Total length/ 6
Total length 4555/ 6 = 760
770.00
760.00
Client: Electronic City Industrial Township Authority UGD System Phase-1 at Electronic City DETAILED PROJECT REPORT
Consultant: E I Technologies Pvt. Ltd. Page 44
No DESCRIPTION OF WORK UNIT No L B D QUANTITY
1 2 3 4 5 6 7 8
10 Providing and constructing of Manhole
chambers conical in shape at top with CC
1:3:6 foundation using 40 mm and down size
graded metal of approved quality and with an
offset of 0.15 mtr. All-round the chamber and
brick masonry in CM 1:3 proportion 12mm
thick inside and outside except for the conical
surface outside where the thickness of plaster
shall be 20 mm thick, with 1 to 6 slope in the
concrete towards the central drain, finished
smooth and fixing of pipes in CC 1:2:4 with
graded metal of 20 mm and down size
including supplying and fixing SFRC manhole
frame and cover confirming to IS 12592(part-
1): 1988 & IS 12592 (Part-II): 1991 with latest
amendments in CC 1:2:4, supplying and fixing
of plastic footsteps staggered at 30 cms apart
as directed, watering, curing, barricading,
danger lighting, pouring tar over M.H. frame
and cover, cost of tar, shoring, strutting,
dewatering, engraving with all lead and lift for
various diameters and depths noted below.
No’s
(SR Item No.3, page 177 of KUWS & DB, for
2014 -15)
10.1 (a) -do- with table molded bricks of approved
quality and Heavy duty SFRC manhole frame
and cover for 1.20 Mtr. Diameter.
For 2.0 Mtr. Depth 6 6.00
Total 6.00
Say 6.00
10.2 (b) -do- with table molded bricks of approved
quality and Heavy duty SFRC manhole frame
and cover for 1.50 Mtr. Dia.For 2.0 Mtr. Depth 6.0 6.00
Total 6.00
Say 6.00
Client: Electronic City Industrial Township Authority UGD System Phase-1 at Electronic City DETAILED PROJECT REPORT
Consultant: E I Technologies Pvt. Ltd. Page 45
No DESCRIPTION OF WORK UNIT No L B D QUANTITY
1 2 3 4 5 6 7 8
11 Design manufacture, supply, erection, trail
running, performance test and commissioning
of Wastewater Non Clogging Submersible
Pump of approved make with all other
standard accessories and safety devices etc.,
complete as per specifications, terms and
conditions of contract.
HP
(As per market rate inclusive of all taxes)
Voltage : 415 V +/- 10%
Frequency : 50 Hz +/- 5%
For Main 01 @ MH 95
Duty point head =10.00 m
Duty point discharge =0.008 cumecs
Motor rating 11.19 KW (15.00 HP) x
2(1 Working + 1 Standby)30.00
For Main 02 @ MH - 45
Duty point head =20.00 m
Duty point discharge =0.040 cumecs
Motor rating 11.19 KW (15.00 HP) x
2(1 Working + 1 Standby)30.00
For Branch line @ MH - 122
Duty point head =5.00 m
Duty point discharge =0.014 cumecs
Motor rating 11.19 KW (15.00 HP) x
2(1 Working + 1 Standby)30.00
For Main 07 @ MH - 73
Duty point head =10.00 m
Duty point discharge =0.006 cumecs
Motor rating 11.19 KW (15.00 HP) x
2(1 Working + 1 Standby)30.00
For Main 12 @ MH - 107
Duty point head =10.00 m
Duty point discharge =0.004 cumecs
Motor rating 11.19 KW (15.00 HP) x
2(1 Working + 1 Standby)30.00
2*15
2*15
2*15
2*15
2*15
Client: Electronic City Industrial Township Authority UGD System Phase-1 at Electronic City DETAILED PROJECT REPORT
Consultant: E I Technologies Pvt. Ltd. Page 46
No DESCRIPTION OF WORK UNIT No L B D QUANTITY
1 2 3 4 5 6 7 8
For Trunk line @ MH - 41
Duty point head =5.00 m
Duty point discharge =0.011 cumecs
Motor rating 11.19 KW (15.00 HP) x
2(1 Working + 1 Standby)30.00
12 Supplying valves of board approved make
confirming to relevant ISS with latest
amendments as detailed below of following
diameter and types and conveying to work
site, loading, unloading, stacking etc.,
complete with all lead and lift. The rate is
inclusive of cost of Bolts and Nuts. Cast steel
double flanged dual plate Check valve Class
300 conforming to API : 594.
Set
(SR Item No.9(10), page 63 of Karnataka
Urban Water Supply and drainage board,
Bangalore, for 2014 - 15)
For 200 mm dia Non Return Valves 12.0 12.00
13 Dismantling plastering and removing the
debris with a lead up to 200 m.LS
2*15
Client: Electronic City Industrial Township Authority UGD System Phase-1 at Electronic City DETAILED PROJECT REPORT
Consultant: E I Technologies Pvt. Ltd. Page 47
(SR Item No.1, page 5 of KUWS & DB, for 2014 -15)
-do- In all soils mixed with boulders of 30 cms.size and exclusive of disintegrated rock.
= Rs 134.00 / cum
= Rs 8.04 / Cum
Total Amount = Rs 142.04/ Cum
(Approved for Rupees One Hundred Forty Two And Paise Four Only)
= Rs 314.00 / Cum
= Rs 18.84 / Cum
Total Amount = Rs 332.84/ Cum
(Approved for Rupees Three Hundred Thirty Two And Paise Eighty Four Only)
Item No - 1.(g)
Earth work excavation for trial pits in all kinds of strata and for all depths
= Rs 134.00 / Cum
= Rs 8.04 / Cum
= Rs 67.00 / Cum
Total Amount = Rs 209.04/ Cum
(Approved for Rupees Two Hundred Nine And Paise Four Only)
(SR Item No.2, page 15 of KUWS & DB, for 2014 -15)
= Rs 40.00 / Cum
= Rs 2.40 / Cum
Total Amount = Rs 42.40/ Cum
(Approved for Rupees Forty Two And Paise Forty Only)
Area Weightage, 6%
Area Weightage, 6%
Area Weightage, 6%
Adhok Weightage 50%
0 to 2 Mtr depth
Area Weightage, 6%
RATE ANALYSIS
Item no. 1
Earth work excavation for pipeline trenches (except building works) including depositing on bank with all lead
including shoring, strutting, barricading, danger lighting and using sight rails and boning rods at every 100
meters, wherever necessary as directed in the following strata.
0 to 2 Mtr depth
-do- In disintegrated rock, soft rock, soft shale and medium hard rock comprising of Lime stone, sand stone,
hard shale, schiest, fissured rock without resorting to blasting.
0 to 2 Mtr depth
Item no. 2
Refilling pipeline trenches and foundation with selected available earth from trench and foundation including
watering, consolidation in layers of 15 cms., thick including disposing off the surplus earth with all lead and
lifts.
Basic Rate
ELECTRONIC CITY INDUSTRIAL TOWNSHIP AUTHORITY
UGD SYSTEM PHASE-1
Client: Electronic City Industrial Township Authority UGD System Phase-1 at Electronic City DETAILED PROJECT REPORT
Consultant: E I Technologies Pvt. Ltd. Page 48
(SR Item No.4, page 15 of KUWS & DB, for 2014 -15)
(Note.4, page 17 of KUWS & DB, for 2014 -15)
= Rs 215.00 / Cum
= Rs 12.90 / Cum
Total Amount = Rs 227.90/ cum
(Approved for Rupees Two Hundred Twenty Seven And Paise Ninety Only)
= Rs 394.00 / Cum
= Rs 23.64 / Cum
Total Amount = Rs 417.64/ Cum
(Approved for Rupees Four Hundred Seventeen And Paise Sixty Four Only)
= Rs 793.00 / Cum
= Rs 47.58 / Cum
Total Amount = Rs 840.58/ Cum
(Approved for Rupees Eight Hundred Forty And Paise Fifty Eight Only)
(SR Item No.21.47, page 163 of PW, P & IWTD, for 2014 -15)
= Rs 550.00/ Sqm
Total Amount = Rs 550.00/ Sqm
(Approved for Rupees Five Hundred Fifty Only)
Item no. 3
Cutting road surface for pipeline trenches and disposing off the excavatde stuff with all lead and lift as
directed including barricading, danger lighting etc., in the following clasifications.
Excavation for water supply pipe line trenches will be governed by the following condition. In case of S & S,
tyton or other types of pipes whereever required for lead joints, mechanical joints, etc., extra payment will be
made for caulking pits or collar pits at the same rate for excavation of pipe trenches. The condition is also
applicable for ppelines laid for U.G.D works.
1) Cutting Macadam Road
Area Weightage, 6%
2) Cutting Asphalt Road
Area Weightage, 6%
3) Cutting Cement Concrete Road
Area Weightage, 6%
Item no. 4
KSRRB M500-41. Providing and laying 25 mm thick mastic asphalt wearing course with paving grade
bitumen @ 5.82 kg/sqmt meeting the requirements given in table 500-29, prepared by using master cooker
and laid to required level and slope after cleaning the surface, including providing antiskid surface with
bitumen procoated finegrained hard stone chipping of 13.2 mm nominal size at the rate of 0.005 cum per 10
sqm and at an approximate spacing of 10 cm center to center in both directions, pressed into surface when
the temperature of surface is not less than 1000C, protruding 1 mm to 4 mm over mastic surface all complete
as per MRTH clause No 515 complete as per specifications.
Basic Rate
Client: Electronic City Industrial Township Authority UGD System Phase-1 at Electronic City DETAILED PROJECT REPORT
Consultant: E I Technologies Pvt. Ltd. Page 49
(SR Item No.21.53, page 164 of PW, P & IWTD, for 2014 -15)=
Total Amount = Rs 40.00/ Cum
(Approved for Rupees Forty Only)
(SR Item No.37.1.2, page 252 of PW, P & IWTD, for 2014 -15)
Basic Rate =
= Rs 3.84/ m
Total Amount = Rs 67.84/ m
(Approved for Rupees Sixty Seven And Paise Eighty Four Only)
(Market Rate )= Rs 50.00 / Each= Rs 2.00 / Each
Total Amount = Rs 52.00 / Each
(Approved for Rupees Fifty Two Only)
Rs 64.00/ m
Area Weightage, 4%
Item no. 7
Supplying, installing, testing and commissioning of Clamps on DI pipes including cost of all materials,
machinery, labour, etc., complete with all leads and lifts.
Item no. 6
Area Weightage, 6%
Basic Rate
Item no. 6
Providing erecting and removing casurinapole three tier Barricading using poles of 7.50 to 10 cms. Dia
and 1.5 height above ground fixed vertically at intervals of 2.0 to 2.50 mtrs. C/C and horizontally at 0.5 mtrs,
above ground level for minimum depth of 0.30 mtr nd tied with coir rope firmly including cost and
conveyances of all materials, labour, lead and lift charges and complete. ( for three tier barrricading )
Basic Rate Rs 40.00 / Cum
Item no. 5
KSRRB M500-48. Providing and applying slow setting bitumen emulsion @ 0.75 kg/sqm for sealing cracks
less than 3 mm wide or incipient fretting or disintegration in an existing bituminous surfacing complete as per
specifications. MORTH Specification No.518
Client: Electronic City Industrial Township Authority UGD System Phase-1 at Electronic City DETAILED PROJECT REPORT
Consultant: E I Technologies Pvt. Ltd. Page 50
(SR Item No.5.1, page 31 of KUWS & DB, for 2014 -15)
K - 7 Class
= Rs 1455.00 / Rmt
Total = Rs 1455.00/ Rmt
(Approved for Rupees One Thousand Four Hundred Fifty Five Only)
(Market rate inclusive of all taxes)
= Rs 1891.00 / Rmt
(Approved for Rupees One Thousand Eight Hundred Ninety One Only)
Supplying Ductile Iron pipes conforming to IS 8329:2000 with latest amendments and conveying to work
site, rolling, lowering into trenches, laying true to line, level and perfect linking at joints, testing and
commissioning, including loading and unloading at both destination and cuts of pipes wherever necessary
including jointing of DI pipes and specials (excluding cost of specials) with rubber gaskets including cleaning
the socket and spigot ends with soap solution and applying soft soap to the spigot and soocket ends before
insertion of rubber gaskets, jacking and fixing in perfect conditions including cost of soap solution, soft soap,
waste ect. and giving necessary hydraulic test to the required pressure as per ISS with all lead and lift
including cost of materials (contractor will make his own arrangements for procuring water for testing).
Note: DI pipes rate are based on the pig Iron (Si. 2% - 2.5%) with WPI of 141.1 as on July 2013.
Item no. 8
200 mm Dia
Item no. 9
200 mm Dia
Supplying Ductile Iron pipes Specials and fittings etc., conforming to IS 8329:2000 with latest
amendments and conveying to work site, rolling, lowering into trenches, laying true to line, level and perfect
linking at joints, testing and commissioning, including loading and unloading at both destination and complete
with all leads and lifts.
Client: Electronic City Industrial Township Authority UGD System Phase-1 at Electronic City DETAILED PROJECT REPORT
Consultant: E I Technologies Pvt. Ltd. Page 51
(SR Item No.3, page 177 of KUWS & DB, for 2014 -15)
= Rs 32346.00/ No.
= Rs 1686.00/ No.
= Rs 545.00/ No.
Total = Rs 34577.00/ No.
= Rs 2074.62/ No.
Total = Rs 36651.62/ No.
(Approved for Rupees Thirty Six Thousand Six Hundred Fifty One And Paise Sixty Two Only)
= Rs 27265.00/ No.
= Rs 1686.00/ No.
= Rs 545.00/ No.
Total = Rs 29496.00/ No.
= Rs 1769.76/ No.
Total = Rs 31265.76/ No.
(Approved for Rupees Thirty One Thousand Two Hundred Sixty Five And Paise Seventy Six Only)
For 2.0 Mtr. Depth
Manhole Frame & Cover
Plastic foot Steps
(b) -do- with table moulded bricks of approved quality and Heavy duty SFRC manhole frame and cover for
1.80 Mtr. Dia.
(a) -do- with table moulded bricks of approved quality and Heavy duty SFRC manhole frame and cover for
1.80 Mtr. Dia.
Providing and constructing of Manhole chambers conical in shape at top with CC 1:3:6 foundation using 40
mm and down size graded metal of approved quality aand with an offset of 0.15 mtr. Alround the chamber
and brick masonry in CM 1:3 proportion 12mm thick inside and outside except for the conical surface outside
wher the thickness of plaster shall be 20 mm thick, with 1 to 6 slope in the concrete towards the central drain,
finished smooth and fixing of pipes in CC 1:2:4 with graded metal of 20 mm and down size including
supplying and fixing SFRC manhole frame and cover confirming to IS 12592(part-1): 1988 & IS 12592 (Part-
II):1991 with latest amendments in CC 1:2:4, supplying and fixing of plastic foot steps staggered at 30 cms
apart as directed, watering, curing, barricading, danger lighting, pouring tar over M.H. frame and cover, cost
of tar, shoring, strutting, dewatering, engraving with all lead and lift for various diameters and depths noted
below.
Item no. 10
Add 6% Area Weightage
For 2.0 Mtr. Depth
Manhole Frame & Cover
Plastic foot Steps
Add 6% Area Weightage
Client: Electronic City Industrial Township Authority UGD System Phase-1 at Electronic City DETAILED PROJECT REPORT
Consultant: E I Technologies Pvt. Ltd. Page 52
(Market rate inclusive of all taxes)
= Rs 20000.00/ HPCST @ 2 % Rs 400.00/ HP
Total Rs 20400.00/ HP
Transportation @ 2 % Rs 408.00/ HP
Total Rs 20808.00/ HP
Erection & Commissioning @ 10 % Rs 2040.00/ HP
Total Rs 22848.00/ HP
Rs 913.92/ HP
Rs 23761.92/ HP
Total = Rs 23761.92/ HP
200mm diameter check valve with accessories
= Rs 19919.00/Set
= Rs 796.76/ Set
Total = Rs 20715.76/Set
Lump sum
=
Total Amount = Rs 250000.00 /
(Approved for Rupees Two Lakh(s) Fifty Thousand Only)
Item no. 13
Supplying valves of board approved make confirming to relevant ISS with latest amendments as detailed
below of following diameter and types and conveying to work site, loading, unloading, stacking etc., complete
with all lead and lift. The rate is inclusive of cost of Bolts and Nuts. Cast steel double flanged dual plate
Check valve Class 300 conforming to API : 594.
(SR Item No.9(10), page 63 of Karnataka Urban Water Supply and drainage board, Bangalore, for 2014 - 15)
Basic Rate
Add 4% of composite tax
(Approved for Rupees Twenty Thousand Seven Hundred Fifteen And Paise Seventy Six Only)
(Approved for Rupees Twenty Three Thousand Seven Hundred Sixty One And Paise Ninety Two Only)
Item no. 11
Design manufacture, supply, erection, trail running, performance test and commissioning of Wastewater Non
Clogging Submersible Pump of approved make with all other standard accessories and safety devices etc.,
complete as per specifications, terms and conditions of contract.
Base Rate for pump and motor
Add 4% of composite tax
Rate per HP
Dismantling, Plastering and Removing the debris with a lead upto 200 m.
Basic Rate
Item no. 12
Rs 250000.00 /
Client: Electronic City Industrial Township Authority UGD System Phase-1 at Electronic City DETAILED PROJECT REPORT
Consultant: E I Technologies Pvt. Ltd. Page 53