präsentation batterieingenieure gmbh - …€¦ · + student assistants ... computer science...
TRANSCRIPT
Company presentation
Exportinitiative Energie:
AHK-Geschäftsreise Griechenland
Dipl.-Wirt.-Ing. Julia Badeda
Thessaloniki, Greece
June 22, 2017
6/20/2017 2Company presentation - D. Schulte, J. Badeda
contact: [email protected]
Who we are
Valid ISO 9001:2008 certification
Scope of certification:
Testing, development, consulting
and production in the field of
energy storage
10 employees2 Phd
3 research associates
5 technicians
+ student assistants
Foundation in 2015
> 800 test benches
+ post-mortem laboratory
Based in Aachen
Yearly revenues
> 1 Mio. €
We offer our clients a broad range of
competencies and services
Systemsintegration Development
Shock-and
vibrationTesting
ConsultingPost-
Mortem Analysis
ElectricalTesting
Modeling and
simulation
Abuse Testing
Algorithm and BMS
Electrical Engineering
Mechanical Engineering
Chemistry
Physics
Computer Science
Process QM PM
Environmental simulation
Prototyping
Small series
Reports
PV-storage systems
StudiesElectronics
Light construction
Construction
6/20/2017Company presentation - D. Schulte, J. Badeda
contact: [email protected]
We support in the field of primary and
secondary storage systems
6/20/2017Company presentation - D. Schulte, J. Badeda
contact: [email protected]
Primary batteries Lithium-ion
batteries
Lead acid-batteries
Nickel-metal-hydride &
Nickel-cadmium
Electric Double Layer
Capacitor (EDLC)
Redox-flow &
High-temperature-battery
Technology spectrum electrochemical storage systems
Thermal and mechanical storages
For holistic approach in the context of systematic and economic issues
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CONSULTING SERVICES
▪ Technical expertise
▪ Failure cause analysis*
▪ Battery safety
▪ Concept evaluation of energy storage systems
▪ Selection and optimization of components on
manufacturing aspects
▪ Economics and cost analysis of storage systems
DEVELOPMENT & PRODUCTION
▪ Development and production of prototypes and small
series
▪ Electrical, thermal and mechanical concept development
▪ System integration
6/20/2017Company presentation - D. Schulte, J. Badeda
contact: [email protected]
Our services
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*Dr. Schulte is certified according to DIN EN 17024
ELECTRICAL TESTS
▪ Measurements of performance, reliability,
parameterization, production quality, calendric and cycle
ageing
▪ Testing & Verification in accordance with ISO / DIN / VDA
/ABC - incl. certification or customer specifications
▪ Analysis & Benchmark of test results
SHOCK AND VIBRATION TESTS
▪ Sinusodial / shock / noise
▪ Frequency range: 5 – 3000 Hz
▪ Up to 35 kN for vibration and up to 70 kN for shock tests
▪ Mechanical, electrical and thermal impact at once
6/20/2017Company presentation - D. Schulte, J. Badeda
contact: [email protected]
Our services
6
ABUSE TESTS
▪ According to UN and FreedomCar test specifications,
e.g.:
▪ Nail penetration
▪ Over charge
▪ Short circuit
▪ Thermal tests
▪ Over discharge
POST-MORTEM-ANALYSIS
▪ Post-Mortem-Analysis, failure cause analysis
▪ Identification and quantification of ageing effects
▪ Lifetime prediction
▪ Parameterization and data processing for modeling and
simulation for improvement of battery diagnostics
6/20/2017Company presentation - D. Schulte, J. Badeda
contact: [email protected]
Our services
7
MODELING & SIMULATION
▪ Thermal & electrical modeling
▪ Locally resolved models
▪ Simulation of life expectancy for energy storage systems
▪ Accelerated lifetime simulation
▪ Parameterization by electrical tests, impedance
spectroscopy, thermal measurements or physico-
chemical analyzes
DIAGNOSTICS & BATTERY MANAGEMENT SYSTEMS
▪ Development of hardware
▪ Development of algorithms (SOC, SOH, ..)
▪ Balancing systems and –strategies
▪ Management of multi battery systems
▪ Validation of battery management systems and
algorithms (e.g. by HiL-test bench)
6/20/2017 8Company presentation - D. Schulte, J. Badeda
contact: [email protected]
Our services
■ Model based operation strategies for battery storage systems
□ Equivalent electrical Circuit (EEC) model with SOC and temperature
dependent parameters
□ Aging model adapts EEC based on operation and ambient conditions
■ Partner
■ Funding
6/20/2017
Product example
Battery Strategy Management System (BSMS)
Company presentation - D. Schulte, J. Badeda
contact: [email protected]
■ BSMS consists of two basic elements
□ SDE: String Diagnostic Element
▪ Measures voltage, temperature, (string current)
□ AAPM: Adaptive Aging Prediction Module
▪ Withholds electrical and aging model
▪ Provides battery management decisions
■ Outputs
□ State of Charge (SoC), State of Function (SoF) und State of Health (SoH)
6/20/2017 10Company presentation - D. Schulte, J. Badeda
contact: [email protected]
Product example
Battery Strategy Management System (BSMS)
How does the BSMS help to operate a battery
storage system (e.g. UPS)?
■ Optimized lifetime
□ Knowledge on real SoH allows longer utilization until full replacement
□ Optimized control of cycle depth, mean SoC and cycle numbers within an
operation plan
□ Consideration of historic environmental conditions of battery for optimized
operation plan
□ Charging intervals and procedures adapted according to battery history
■ Increased availability and reliability
□ Early failure and replacement detection for scheduled maintenance
□ Replacement of individual cells or battery blocks with subsequent optimized
integration into the aged string
□ Adapted charging algorithms allow for higher operative availability
■ Economic optimization
□ Reduction of replacement cost
□ Increase of economically beneficial cycles with consideration of aging cost
6/20/2017Company presentation - D. Schulte, J. Badeda
contact: [email protected]
€11
Conventional battery storage systems
▪ Operator of Uninterruptible Power Supply (UPS) systems
▪ Maintenance companies for battery storage systems
e.g. telecommunication companies, utilities, battery
distributor
New stationary applications
▪ Project developer for renewable energy systems
▪ Hybrid storage system provider
▪ Battery management or energy management developer
6/20/2017 12Company presentation - D. Schulte, J. Badeda
contact: [email protected]
We are looking for partners…
BatterieIngenieure GmbH
Hüttenstr. 5
52068 Aachen
Germany
Dipl.-Wirt.-Ing. Julia Badeda
TEL: +49 (0) 177 2149 050
www.BatteryEngineers.com
Contact
6/20/2017Company presentation - D. Schulte, J. Badeda
contact: [email protected]
Back-up
■ > 800 electrical test circuits for cells and batteries
□ Voltage range: 0-6 V, 0-18 V, 0-60 V and 5-100 V
for single cells, modules and batteries
□ Current range: ±3 A, ±10 A, ±50 A, ±100 A, ±150 A, ±200
A, ±300 A, ±500 A or higher due to parallel connection
□ Cold start test stand up to 2000 A
□ Each with temperature chamber, oven or water bath
□ Impedance measurement (EIS Meter)
■ 6 test systems for battery packs
□ 5 x 80 kW / peak to 135 kW (up to 500 V and 300 A)
□ 1 x 240 kW (up to 800 V and 400 A)
□ Can also be used as a battery emulator
□ Rocker for mixing electrolyte in Lead-acid batteries
■ Vibration system incl. thermal and electrical performance
■ Testing in isolated containers as safety and security-
concept to preserve confidentiality
6/20/2017Company presentation - D. Schulte, J. Badeda
contact: [email protected]
A wide range of electrical equipment qualifies
your storage system
powered by ISEA
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■ Optical and imaging systems for evaluation
□ Laser microscopy
□ Stereo-Light microscopy
□ Combined system of FT-IR, FT-Raman and AFM-Raman
□ Environmental transmission electron microscopy (eTEM)
■ Determination of material composition & concentration
□ Inductively coupled plasma-emission spectroscopy (ICP)
□ Ion chromatography (IC/HPLC)
□ Thermogravimetric analyzer (TGA-DSC)
□ Porosimeter
□ Gas chromatography with mass spectroscopy (GC-MS)
□ LFA (Laser-Flash-Analyzer)
□ Calorimeter
■ Structural analysis and material analysis
□ Powder diffractometer with computer tomography
□ Anisotropic thermal conductivity measurements of material
samples and battery cells
□ Electrical conductivity measurements of material samples
with micro-positioning units
■ Glovebox systems (Argon atmosphere)
6/20/2017Company presentation - D. Schulte, J. Badeda
contact: [email protected]
The electrochemical laboratory allows insights
into cells
powered by ISEA
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■ Abuse tests e.g.: according to FreedomCAR or
UN specifications
■ Video recording (e.g.: thermography)
■ Tests:
□ Nail penetration test
□ Drop test
□ High temperature
□ Overcharge
□ External short circuit
□ Deep discharge
□ Temperature shock
□ Temperature cycling
□ Altitude simulation
□ Vibration testing
□ Shock testing
□ Electrical tests (e.g. Plating)
6/20/2017Company presentation - D. Schulte, J. Badeda
contact: [email protected]
Our abuse equipment checks the reliability of
storage systems in case of failure
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■ Measurement setup in containers
□ Security managementIn case of failure only this container is affected and will be cut of from
other containers. Tests in other containers are not affected or
interrupted.
□ ConfidentialityMaximum possible confidentiality caused by spatial separation of tests
from different clients
■ Test procedure according to defined processes
□ E.g. incoming goods logistics (barcode system to track test specimen
incl. used equipment)
■ Quality control
□ Central storage of data on redundant servers
□ Automatic interruption of the test in case of failure and automatic
notification of occurred error
□ Temperature monitoring in the container as well as in each
temperature chamber
□ Visual monitoring of each container
■ valid ISO 9001:2008 certification
□ Scope of certification:
Testing, development, consulting and production in
the field of energy storage
Company presentation - D. Schulte, J. Badeda
contact: [email protected]
Our quality management assures efficient
project processes
6/20/2017 18
Why UPS should be utilized in multi-use applications
Combine
6/20/2017Company presentation - D. Schulte, J. Badeda
contact: [email protected]
Deviate depth of
discharge (DoD)
Deviate full
cycles per year
Cyclic applicationUPS application
Multi-Use for UPS
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