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Page 1: ps) 0707 (2000 c 12 - bdocam.combdocam.com/Energizing/XLPE Insulated LV Cables.pdfimpacts associated with its activities. ... , business success and safety record demonstrates that

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Introduction............................................................................................................................................................. .1

Customer.Service................................................................................................................................................... .2-3

Product.Range........................................................................................................................................................ .4

Specification.and.Construction........................................................................................................................... .4-5

Salient.Features.of.Ducab.Cables.Design.......................................................................................................... .6

Installation.and.Electrical.Data............................................................................................................................ .6-17

XLPE.Insulated.Cables.to.BS.5467:.Technical.Data.Tables.............................................................................. .18-32

600/�000Vrated,CopperandAluminiumConductors................................................................................... �8-28

SingleCoreCables.................................................................................................................................... �8-�9

TwoCoreCables........................................................................................................................................ 20-2�

ThreeCoreCables..................................................................................................................................... 22-23

FourCoreCables....................................................................................................................................... 24-25

FourCoreCableswithReducedNeutralConductors............................................................................... 26-27

ThreeandFourCoreArmouredCables.................................................................................................... 28

�900/3300Vrated,ArmouredCopperConductors......................................................................................... 29

XLPEinsulatedLeadSheathedArmouredCablestoBS5467..................................................................... 30-32

Advantages.of.XLPE.Insulated.Cables................................................................................................................ .33

LSF.Cables.............................................................................................................................................................. .33-34

XLPE.Cable.Voltage.Drop.Data.for.partial.loads............................................................................................... .34-35

Components.Reference.Chart.............................................................................................................................. .36

DucabislistedinthefollowingpublicationissuedbytheDepartmentofTradeandIndustryoftheUnitedKingdom.

“THE.DTI.QA.REGISTER.-.PRODUCTS.AND.SERVICES.LIST”

OnlythosecompanieswhosequalitysystemisassessedandcertifiedbyU.K.accreditedcertificationbodiesappearintheabovepublication.

C O N T E N T SPage

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I N T R O D U C T I O N

Ducab-DubaiCableCompany(Pvt)Ltd,istheleadingmanufacturerofelectriccablesintheMiddleEastEstablished

in�979,thecompanyisownedbytheGovernmentsofDubaiandAbuDhabi.DucabisbasedinJebelAli,buttomeetthe

continuingdemandandkeeppacewiththesteadygrowthoftheregion,DucabcompletedasecondfactoryinAbuDhabi

in2005.ThisstateoftheartfacilitydoublestheproductioncapacityenablingDucabtobetterserviceitscustomers.

ThiscatalogueprovidesworkinginformationonDucab’scompleterangeofXLPEPowerCablesratedupto3.3kVand

alsoincludesdataoncomponents.SeparatecataloguesareavailableforDucab’srangeofWiringCables,LowVoltage

ControlandAuxilaryCables,LeadSheathedCables, -LSFWiresandCables,

Medium Voltage Cables, Medium Voltage Cables for Oil, Gas and Petrochemical Industries and

DrumHandling&InstallationofCables.

Due to thewide rangeof cables in thecatalogue, it isadvisable,whenordering, toprovideasmuch informationas

possible.Pleaseusethefollowingtableasaguide:

O R D E R I N g A D v I C E

Thefollowingdetailswillensurethatyourenquiriesandordersaredealtwithquicklyandefficiently:

�. Lengthofcablesrequiredandindividualdrumlengths.*

2. Voltagedesignation.

3. RelevantBritishorInternationalStandard.

4. Numberofcores.

5. Conductorsizeand,whereapplicable,sizeofreducedneutralconductor.

6. Conductormateriali.e.copper,aluminium.

7. Typeofinsulation.

8. Typeofbedding.

9. Typeofarmour.

�0. Typeofoutersheath.

��. Any other special requirement, e.g. circular conductors, special PVC sheath material, drum weightlimitation,etc.

*Cablesarenormallysuppliedinlengthsof300metres,500metresand�000metresdependingonconductorsize.Otherlengthscanbesuppliedifrequired.

T E C h N I C A l A D v I S O R y S E R v I C E

Specialist advice and assistance on all matters concerning PVC and XLPE insulated power cablesis available fromTechnicalDepartment,DubaiCableCompany(Private)Limited,P.O.Box��529,Dubai,U.A.E.,Tel:97�-4-8082500,Fax:97�-4-80825��.

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C U S T O m E R S E R v I C E

Ducab is the premier cable manufacturer in the United Arab Emirates and, since �979, has been meeting the

requirements of customers throughout the Middle and Far East. Ducab’s cables are used by some of the most

demandingutilitiesintheworld,forthefollowingreasons:

PRODUCT.QUALITy

Ducabiscommittedtosupplyingitscustomerswiththehighestqualityofproductandofservice.Ducab’sPowercables

havebeentypeapprovedbyLloyd’sRegisteroftheUKandhaveundergonerigoroustypetestingbyBASEC(British

ApprovalsService forCables).They fullyconformtoBS6004andBS5467specifications for

PVCandXLPE insulatedcables respectively, forelectricitysupply,up toand including3.3kV

ratings.

Inaddition,DucabwaspresentedwiththeDubaiQualityAward�994,forthebestlocalindustrial

companyoftheyear.Fouryearslater,DucabwaspresentedwiththeDubaiQualityAward‘98

GoldCategory.TheGoldAwardrewardsthemostdistinguishedcompanieswhicharejudgedto

beworldclass.

RELIABILITy

Specifyingtherightcableforaparticularapplicationisthefirststep.Thekeytoreliabilityhowever,isinthemanufacturing

process.Thecablemustbe free frommaterialandmanufacturingdefects,andweaknesses thatwill be revealed in

service.

Ducabconstantlymonitors itsmanufacturingprocessesandoperatesstringentqualityassuranceprocedures togive

longtermreliability.Thisisofvitalsignificancewherecablesaretobeinstalledinlocationswherefutureaccesswould

bedifficultandthisiswhereDucab’sreputationandtheresourcesgivepeaceofmind.

PERFORmANCE

OptimumcableperformancecanbeprovidedonlybyacompanysuchasDucab,withaccesstothelatestdevelopments

inmaterialstechnology.Inaddition,Ducab’sknowledgeofapplicationrequirementsthroughouttheMiddleandFarEast

isanassuranceofhighperformance.

Whererequired,Ducabcanincorporatespecialfeatures,forexampletogivethecablelowsmokeandfume(LSF)or

reducedflamepropagationcharacteristics,ortoresistabrasionandimpacts.

OurexperiencedTechnicalStaffcanprovideguidanceoncableselectionandinstallationandcanensurethatyouget

therightcableforthejob.

SAFETy

Ducab is able to maintain a close watch on world developments in cable technology and regulations and therefore

ensurethatitsproductsaredesignedandconstructedtobehazard-freeundertheprescribedconditionsofuse.

Ducab uses only tried and tested materials and processes in full compliance with all relevant

BritishandInternationalStandards.Ourcablesarethereforemanufacturedforsafeusewithout

risk to health on the understanding that users will exercise the same degree of care in their

selectionandapplication.

Safety is an important issue for Ducab, and the strictest standards are adhered to throughout the

company.Ducab isproudof its safety recordandhasbeenawardedRoSPA (RoyalSociety for the

PreventionofAccidents)GoldAwards forsafety from�99� to�999.From2000onward,Ducabwas

awarded theprestigiousPresident’sAward forHealthandSafetywhich isa recognitionofDucabwinning�0consecutive

annualGoldawardsandacknowledgesDucab’stotalcommitmenttohealthandsafety.In2002,Ducabwasdeclaredthejoint

winneroftheManufacturingIndustrySectorAwardfromRoSPA.

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Ducab is the first organisation in the Middle East to receive accreditation to OHSAS �800� by the BASEC (British

ApprovalsServiceforCables).CertificationtoOHSAS�800�providesarecognisableOccupationalHealthandSafety

Managementstandardagainstwhichanorganisation’smanagementsystemscanbeassessedandcertified.Basedon

thestructureofISO�400�,thestandardrequirescontinualimprovementinhealthandsafetyrelatedactivities.

QUALITy.mANAGEmENT.SySTEm.CERTIFIED.TO.ISO.9001

Ducab’s Quality Management System conforms to the ISO 900�:�994 International Quality System Standard and

is certified by BASEC (British Approvals Service for Cables) who are an internationally recognised quality authority

accreditedintheUKandthroughouttheworld.

Certification to the ISO 900� International standard demonstrates that Ducab has drawn

upwrittenprocedures toensure fullcompliancewithall requirementsof thestandardand

that these procedures are followed by every department in the company, thus ensuring

that goods leaving Ducab’s factory are of the highest quality and meet each customer’s

requirementsineveryrespect.

DucabisparticularlyproudtohaveachievedcertificationtothestringentISO900�:�994standardasitisanindependent

conformationthatthecompanydesigns,manufacturesandtestscablesconsistentlytoacceptedstandards.ISO900�

iswidelyusedthroughoutEurope,andisthereforeareassurancetoDucab’scustomersthattheproductsandservice

suppliedbythecompanyareequaltothebestintheworld.

ENVIRONmENTAL.mANAGEmENT.SySTEm.CERTIFIED.TO.ISO.14001

Ducab’sEnvironmentalManagementSystemconformstotheISO�400�:2004InternationalEnvironmentalManagement

StandardandiscertifiedbyBASECwhoareaninternationallyrecognisedcertifyingauthorityaccreditedintheUKand

throughoutEurope.

Certification to the ISO �400�:2004 International standard shows that Ducab has a well

defined structure and established working practices aimed at limiting its impact on the

environment.Measurementandmonitoringofeffects,issuingworkinstructions,trainingof

personnelandtakingcorrectiveactionsareallessentialelementstolimitingtheimpacton

theenvironment.Ducabhassetimprovementtargetstoreducethesignificantenvironmental

impactsassociatedwithitsactivities.

DucabisproudtobethefirstcablemanufacturerintheregiontoachievecertificationtoISO�400�andthiscertification

alongwithitsquality,businesssuccessandsafetyrecorddemonstratesthatDucabisaworldclassorganisationand

canholditsheaduptoanybusinesscommunitythroughouttheworld.

...................BASEC.CERTIFICATION

Ducab is also proud to hold a Product Marketing Licence issued by BASEC

(BritishApprovalsServiceforCables)forseveralcablesinitsproductrange.

........................DUCAB.SHAREEk

Ducab’scustomersatisfactionprogramme, ‘TheValueEdge’ isdesignedtoensurethat

customersreceiveaconsistentlyhighlevelofservicefromDucab’sdedicatedstaff.

LICENSE NUMBER - 083

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P R O D U C T R A N g E

Voltage.range:0.6/�kVand�.9/3.3kV

CABLE.TyPES.�)Armoured/unarmouredXLPEinsulatedcables2)Leadsheathedcables3)CopperorAluminiumPEtape(withdrainwire)shielded

CABLE.SIzESSinglecoreuptoandincluding�000mm22coreuptoandincluding300mm2

3coreuptoandincluding400mm24coreuptoandincluding500mm2

5coreuptoandincluding95mm2

SPECIFICATIONBS5467............................forXLPEinsulatedarmouredcablesBS7889............................forXLPEinsulatedsinglecoreunarmouredcablesIEC60502(Part�)..........forXLPEinsulatedsingle/multicorearmoured/unarmouredcablesAnyotherInternationalSpecificationasperVDE/DIN,GOSTandaspercustomer'sspecifications.

S P E C I f I C AT I O N A N D C O N S T R U C T I O N

CONDUCTORSItisthecurrentcarryingcomponentofthecable.

materialPlain,stranded,compactedcopperasperBS6360/IEC:60228Aluminium,stranded,compactedconductors

INSULATIONTheratedvoltagelevelofthecabledependsonthedielectricstrengthandthicknessoftheinsulation.

material.Cross-linkedpolyethylene(XLPE)TypeGP8asperBS7655:Section�.3.

Colour.masterbatchUltra-violet(UV)resistantpolyethylenemasterbatchisusedforcolouringofinsulation.Thisprotectstheinsulationfromdeteriorationwhenexposedtocontinuoussunlight.

CORE.IDENTIFICATION.Coreidentificationisbycolourasfollows(unlessotherwiseagreed):

No..of.cores. Core.Colours � RedorBlack 2 RedandBlack 3 Red,YellowandBlue 4 Red,Yellow,BlueandBlack 5 Red,Yellow,Blue,BlackandGreen/Yellow

*Cables to new colour scheme of BS 5467 eg. Blue, Brown, Black, Grey could also be supplied on special request

FILLERSForprovidingcircularshapetothecable,non-hygroscopiccompatiblefillers(wherevernecessary)areincludedbetweenlaidupcores.

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m E T A l l I C S C R E E N

Ifrequiredbythecustomerscreeningmaybeprovidedforelectricalshielding.

materialCoppertape/Copperlaminate/AluminiumlaminateAluminiumPEtapealongwithtinnedcopperdrainwire(forprovidingscreencontinuity).

Note:Specialconstructionsotherthanstatedabovemaybeprovidedonrequest.

B A R R I E R T A P EmaterialPolypropylene/PETPtapeisusedasabarriertapeoverthelaidupcores.

FunctionsHoldsthecorestogetherandpreventsthemfromopeningout.Worksasaseparatorbetweendifferentpolymersusedinacable.

B E D D I N g

Extrudedbeddingservesasabeddingforthearmourandasaprotectionforthelaid-upcores.

materialExtrudedPVCType9CompoundasperBS7655.

Reducedpropagationflameretardant(RPLHCL)/RPPVCCompoundforreducedflamepropagationcharacteristics.

SmokemasterLowsmokeandfumeforinstallationswherefirehazardsexist.

A R m O U R

Armourprovidesmechanicalprotectiontothecable.ItalsoservesasanEarthContinuityConductor(ECC).

Onelayerofroundwireisappliedhelicallyoverthebedding.

materialGalvanisedroundsteelwire(GSW).Galvanisedroundsteelwire(GSW)along.with.tinned.copper.wires.(TCW).for.maintaining.specified.conductivity.of.armour.(if.required.by.the.customer).Aluminiumroundwirearmour(AWA)isgenerallyusedforsinglecoreaccircuitsasaluminiumisanon-magneticmaterialandthiswillreducelossesduetoarmour.

Note:Aluminiumglandsshouldbeusedinconjunctionwithcableshavingaluminiumwirearmour.

Ov E R S h E AT h - f I N I S h

Followingtypesofmaterialsmaybespecifiedforoversheathing.

• General.Purpose:ExtrudedPVCType9CompoundasperBS7655.

• medium.Density.Polythylene.(mDPE):Offershigherprotectionfromwateringressandmechanicalabrasion.

• Anti. Termite: Termite resistance can be built in both types described above by compounding with properadditives.

• Reduced.Propagation.(RP): Retards propagation of flame in fire situation. (Oxygen Index ≈ 30)

• Reduced.Propagation.and.Low.Acid.Fumes.(RPLHCL):Retardspropagationofflamesandgiveslowemissionofhydrochloricacidfumes.(OI≈ 30 & acid gas emission is less than 18%)

• Smokemaster.Low.Smoke.&.Fume.(LSF):SmokemastercablesareidealforinstallationswherethedenseblacksmokegeneratedbyPVCcablesinafireareadangertopeople.SmokemasterischaracterisedbythefeaturesasOxygen Index greater than 35, acid-gas liberation almost nil (<0.5%) and smoke density within controllable limit of 40% smoke density. Smokemaster cables are offered to BS 6724.

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SAlIENT fEATURES Of DUCAB CABlE DESIgN

(1). XLPE.insulation.Ultra-violet.(UV).colour.masterbatch

Ultra-violet(UV)resistantpolyethylenemasterbatchisusedforcolouringofinsulation.Thisprotectstheinsulation

fromdeteriorationwhenexposedtocontinuoussunlight.

(2).. Polypropylene/PETP.tape.over.the.laid.up.cores

Actsasaseparatorbetweendifferentpolymersusedinacable.

(3).. Fillers

For ensuring proper circular shape to the cable, non-hygroscopic compatible fillers (wherever necessary) are

includedbetweenlaidupcores.

(4).. Special.requirements

Ducabcablescanbecustomdesignedtoincorporatespecialrequirementsoftheclientasfollows:

(a) Screening:CoppertapeorAluminiumPEtape(alongwithtinnedcopperdrainwire)canbeusedfor

shieldingpurposes.

(b) Tinnedcopperwirecanbeusedalongwithgalvanisedroundsteelwirestomaintainspecifiedarmour

conductivityrequirements.

(c) Reducedpropagatingflameretardantbedding(RPLHCL/RP)andoutersheathmaterialcanbeofferedto

meetreducedflamepropagationcharacteristicsandlowhydrogenacidgasemission.

(d) CablewithbeddingandoutersheathmaterialofspecialLSF(lowsmokeandfume)compoundcanbe

offeredforinstallationswherefireanditsassociatedproblems-theemissionofsmokeandtoxicfumes-

offeraseriouspotentialthreat.(FordetailsonLSFcablesreferpage33-34)

(e) Inwaterloggedareasorwherethecablesarerequiredtobeabrasionresistant,cablewithmediumdensity

polyethylene(MDPE)canbeoffered.

(f) Forprotectionfrominsects,anti-termiteprotectioncanbeaddedtotheoutersheath.

(5). Fire.test.requirement

CablessheathedwithgeneralpurposePVCType9meetfiretestrequirementofIEC60332-�.Cableswith

varyingfireperformancerequirementsaremanufacturedbyDucab.Thedetailsonthisareprovidedonrequest.

I N S TA l l AT I O N

Whicheverformofconductorisused,XLPEinsulatedcablesaresimpletohandle,installandjoint.Allthecables

describedinthispublicationcanbeusedindoorsoroutdoors,butsomereservationsarenecessaryconcerning

cablesfordirectburialinthegroundorforuseinsustainedwetconditionsasfollows:

(i) Unarmouredcablesarenotgenerallyrecommendedforlayingdirectlyintheground.

(ii) Cableslaiddirectlyintheground,particularlyinsustainedwetconditions,shouldhaveextrudedbedding

andpreferablyMDPE-MediumDensityPolyethylene-astheoutersheathmaterial.

Otherimportantfactorstobetakenintoaccountare:

SHEATH.DAmAGE

Careshouldbetakentoensurethattheoversheathisnotdamagedduringinstallation.Thisisespeciallyimportantwhere

aluminiumwirearmourisused,asingressofmoisturecouldleadtocorrosionorultimatelossofearthcontinuity.

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Type.of.Cable Overall.Diameter.(D) minimum.internal.radius.of.bend

Circular.copper.conductors.armoured.or.unarmoured

Any 6D

Shaped. copper. or. aluminium. conductors,.armoured.or.unarmoured

For.lead.sheathed.cables

Any

Any

8D

�2D

CONNECTORS

The use of compression type connectors is recommended for XLPE insulated cables since the use of soldered

connectors would limit the maximum short circuit temperature of the cable to 160˚C (and consequently reduce the final

short circuit current by approximately 30%).

OVERHEAD.TERmINATIONS

Ultra violet resistant sleeving or taping should be provided on XLPE insulated cores to avoid degradation due to

exposuretosolarrays.

ARmOURED.SINGLE.CORE.CABLES.FOR.AC.OPERATION

Thecurrentratingprovidedforsinglecorecablesisbasedonarmourbonded/earthedatbothends.Armourbonding

atbothendsresultsincirculatingcurrentinthearmour.

Higher current rating may be achieved in case the armour is bonded / earthed at single end. However single end

bondingresultsinaninducedvoltageattheunearthedendofthearmour.Themagnitudeofinducedvoltageisdirectly

proportional to thecurrent through theconductorand lengthof thecable.At times themagitudeof inducedvoltage

couldposepotentialriskifnolimitingdeviceisconnectedattheopenend.Forthispurposesheathvoltagelimitersare

inuse.

Ducabstronglyrecommendsuseofaninsulatedadopterinthecablegland,whileterminatingsinglecorecablesforAC

operation.

SinglecorecablesforACoperationshouldnotpassthroughsteelconduitorsteelglandplate,asitproducesaheating

effect.

C A B l E S U P P O R T S PA C I N g

AsperIEEWiringRegulationswherethecableisnotcontinuouslysupporteditshallbesupportedbysuitablemeansat

appropriateintervalsinsuchamannerthatthecabledoesnotsufferdamagebyitsownweight.

Table.1

mINImUm.INSTALLATION.RADIUS

Cableshouldnotbebentduringinstallationtoaradiussmallerthanthatrecommendedbelow.Whereverpossiblelarger

installationradiishouldbeused.

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C U R R E N T R A T I N g S

CurrentratingsforXLPEinsulatedcablesfor ‘ground’and ‘duct’ installationarederivedfromthe latest issueofERA

Report69-30Part5whichisbaseduponIECPublication60287.Theratingsfor‘InAir’installationaretakenfromIEE

WiringRegulations.

Alltheratingsgivenareforsinglecircuitsinstalledthermallyindependentofothercircuitsoranyotherheatsourceand

onthebasisofthestandardconditionsofinstallationgiveninrelevantTablesbetween�7to33.Forotherambientor

groundtemperatures,depthoflaying,soilthermalresistivity,theratingmustbemultipliedbyrelevantratingfactorsin

Tables2to6and8to�2.

ItshouldbenotedthatifXLPEinsulatedcables,aresubjectedtooperatingtemperaturesappreciablyhigherthanthe

90˚C permissible for continuous operation, the insulation will undergo premature ageing thus affecting the normal life

of the cable. However, limiting maximum conductor temperature to 105˚C during overloads with duration not exceeding

4hoursonanyoneoccasion,oramaximumof�00hoursinany�2consecutivemonths,oratotalof500hoursinthe

cable’slifetime,wouldbetenable.

IEE.WIRING.REGULATIONS.-.REQUIREmENT.FOR.CABLESTheIEEWiringRegulations for installationandselectionofcablescannotbeapproached in isolation fromtheother

equipment in the installation. In particular the devices providing protection against overload, short circuit, shock by

indirectcontactandover-heatingofprotectiveconductorsduringanearthfault,affecttheselectionofcables.

CROSS.SECTIONAL.AREAS.OF.PROTECTIVE.CONDUCTORS.

(Clause.543.of.the.16th.Edition.of.IEE.Wiring.Regulations)

Regulation543explainshowthecrosssectionalareaofthecircuitprotectiveconductorshouldbecalculatedtoavoid

itover-heatingduringafault toearth.Againthearearequireddependsonthecharacteristicsofthedeviceproviding

protectionagainstshortcircuit.

ThesteelwirearmourofstandardcablestoBS5467(XLPE)andBS6346(PVC)providestherequiredarea,ormore,

whentheprotectivedeviceisoneofthestandardfusesorMCB’switharatingnothigherthanthecurrentratingofthe

cable(assumingdisconnectionwithin5seconds).

Forthemostofthecablesthearmourisstilladequatewhenthefuseratingisoneortwosteps,orevenmore,above

thecurrentratingofthecable,themarginsbeinggreaterforthesmallsizesand4corecablesthanforthelargersizes

andtwocorecables.

v O lT A g E D R O P

Voltagedropisnormallyonlyof importanceforcablesofvoltagerating600/�000Vorbelow.Iftheinstallationistobe

incompliance with Regulation 525 of the �6th Edition of the IEE Wiring Regulations, it is stipulated that “the voltage

dropwithintheinstallationdoesnotexceedavalueappropriatetothesafefunctioningoftheassociatedequipmentin

normalservice.Therequirementisdeemedtobesatisfiedifthedropinvoltagefromtheoriginoftheinstallation(usually

supplyterminals)andthefixedcurrentusingequipmentdoesnotexceed4percentofthenominalvoltageofthesupply,

disregardingstartingconditions.”

(Note:Diversitycanbetakenintoaccountwhencalculatingvoltagedrop).

Sincetheactualpowerfactoroftheloadisoftennotknown,themostpracticalapproachtothequestionofvoltagedrop

istoassumetheworstconditionsi.e.wherethephaseangleoftheloadisequaltothatofthecable.Thevoltagedrop

valuesinthetableshavebeenbasedonthisassumption.Forconductorsizesuptoandincluding�20mm2thefigures

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providedapplywithsufficientaccuracywhere thepower factor liesbetween0.6 laggingand�.0,and for largecables

wherethepowerfactoroftheloaddoesnotexceed0.8lagging.Wherethephaseanglesoftheloadsfalloutsidethis

range, thevoltagedropdeduced from the tablesmaybeundulyconservativeandmoreexactmethodsofcalculation

shouldbeemployed.

Thevaluesofvoltagedropfor600/�000Vratedcablesaregiveninthecurrentratingtables.

In thosecaseswhere theactualcurrentdiffersgreatly fromthe tabulatedcurrent rating, theresultsobtained fromthe

tablesareonlyapproximate;foramoreaccurateassessment,allowanceshouldbemadeforthechangeinconductor

resistancewithoperatingtemperature.Refertopage35andTable3�fordetails.Itshouldalsobeensuredthatthecable

sizeultimatelyselectediscapableofcarryingtherequiredcurrentunderthesiteconditionsofinstallation.

Valuesofvoltagedroparetabulatedforacurrentofoneamperefora�metrerun,i.e.foradistanceof�metrealongthe

routetakenbythecables,andrepresenttheeffectofthevoltagedropinallthecircuitconductors.Forbalancedthree

phaseaccircuits,thevaluesrelatetothelinevoltage.Foranygivenrunthevaluesneedtobemultipliedbythelength

oftherun(inmetres)andbythecurrent(inamperes)thatthecablesaretocarry.

Examples:Considerarouteof200metresof4Corearmouredcabletobeinstalledinairandtocarry�00amperesload

perphase,withthesupplyvoltagebeing4�5volts,threephase50HzandthecabletobeCopperXLPE/SWA/PVC.

Using.the.Tables:

LetVdbethevoltagedropinvolts.

whereI=CurrentinamperesL=RoutelengthinmetresmV=Approximatevoltdrop/ampere/metre

Assumemaximumpermissiblevoltdrop=4percentof4�5volts=�6.6volts

Substituteforcurrent,routelengthandmaximumpermissiblevoltdrop

then

SelectacablefromtherelevantCurrentRatingTable26suchthatthe“mVvalue”fromthevoltagedropcolumnisequal

toorlessthanthe0.83mVcalculated,ensuringthatitwillcarrythecurrent.Itwillbeseenthatthisvalueis0.6givinga

cablesizeof70mm2. However, 100 Amp load could be less than 80% current carrying capacity of 50mm2cable,inwhich

caseof50mm2cablewillsuffice.

Note:Pleaserefertopages28and35foradditionalinformationonvoltagedrop.

Vd = mVxIxL�000

mV = Vdx�000IxLor

mV = �6.6x�000200x�00

=0.83

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RATING.FACTORS.FOR.GROUND.TEmPERATURE

RATING.FACTORS.FOR.VARIATION.IN.THERmAL.RESISTIVITy.OF.SOIL.(AVERAGE.VALUES)

Ground.temperature 15˚C 20˚C 25˚C 30˚C 35˚C 40˚C 45˚C

XLPE.Insulated �.0 0.97 0.93 0.89 0.86 0.82 0.76

Cable.Type Rating.factor

Size.of.cablesmm2

Up.to.150

From.185.to.300

From.400.to.1000

Up.to.16

From.25.to.150

From.185.to.500

�.�6

�.�7

�.�7

�.�2

�.�2

�.�2

�.07

�.07

�.07

0.9�

0.9�

0.9�

0.8�

0.80

0.80

0.73

0.73

0.73

0.66

0.66

0.66

�.�2

�.�4

�.�5

�.08

�.�0

�.�0

�.05

�.06

�.07

0.93

0.92

0.92

0.84

0.82

0.8�

0.77

0.75

0.74

0.72

0.69

0.67

Soil thermal resistivity in ˚C m/W

0.8 0.9 1.0 1.5 2.0 2.5 3.0

R A T I N g f A C T O R S

Wheretheconditionsofinstallationdifferfromthosedefinedinthecurrentratingtables,thefollowingratingfactorsmay

beusedforcablessizeselection.(ReferenceERAreport)

C A B l E S l A I D D I R E C T ly I N g R O U N D

Ratingsforcablesinstalleddirectly inthegroundarebasedonvaluesofsoil temperatureandsoil thermalresistivity

which are generally representative of conditions in the United Kingdom. Rating factors to take account of variation

in ground temperatures are given in Table 2. Where conditions of operation can be fairly accurately estimated and

knowledgeofthesoilalongtherouteisavailable,itispossibletodeterminetheratingsmorepreciselybytheuseofthe

soilthermalresistivityfactors,groupingfactors,andfactorsforthedepthsoflayinggiveninTables3to6.

Table.3

Table.2

multicore.cables

Single.core.cables

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��BICC

0.50

0.60

0.80

1.00

1.25

1.50

1.75

2.00

2.50

3.00.or.more

RATING.FACTORS.FOR.DEPTH.OF.LAyING.(TO.CENTRE.OF.CABLE.OR.TREFOIL.GROUP.OF.CABLES)

GROUP.RATING.FACTORS.FOR.CIRCUITS.OF.THREE.SINGLE.CORE.CABLES.IN.TREFOIL.OR.LAID.FLAT.TOUCHING,.IN.HORIzONTAL.FORmATION

Depth.of.laying

m

�.00

0.99

0.97

0.95

0.94

0.93

0.92

0.9�

0.90

0.89

�.00

0.98

0.96

0.93

0.92

0.90

0.89

0.88

0.87

0.85

�.00

0.97

0.94

0.92

0.89

0.87

0.86

0.85

0.84

0.82

-

-

�.00

0.98

0.96

0.95

0.94

0.92

0.9�

0.90

-

-

�.00

0.97

0.95

0.93

0.9�

0.89

0.88

0.86

Up.to.50mm2

600/1000.Volt 1900/3300.Volt

70mm2

to.300mm2 Above.300mm2 Up.to.300mm2 Above.300mm2

Number.of.Circuits

600/1000Volt.cables

1900/3300Volt.cables

2

3

4

5

6

0.78

0.66

0.6�

0.56

0.53

0.78

0.66

0.59

0.55

0.52

0.80

0.68

0.62

0.58

0.55

0.82

0.7�

0.65

0.6�

0.58

0.86

0.77

0.72

0.68

0.66

0.89

0.80

0.77

0.74

0.72

0.9�

0.83

0.80

0.78

0.76

0.8�

0.70

0.64

0.60

0.57

0.83

0.73

0.68

0.64

0.6�

0.88

0.79

0.73

0.73

0.7�

0.9�

0.84

0.8�

0.79

0.78

0.93

0.87

0.85

0.85

0.82

2

3

4

5

6

Spacing.of.Circuits

Touching**

Trefoil Laid.flat 0.15.m* 0.30.m 0.45.m 0.60.m

*Thisspacingwillnotbepossibleforsomeofthelargerdiametercables.

**Forhighcurrentcarryingcables(i.e. largesize) it isadvisabletoallowspacingbetweencircuits.Alternativelythemostappropriategroupratingfactormustbeappliedwhendeterminingthecablesizeandrequirednumberofcablesinparallel.

SPACINGSPACING

Table.5

Table.4

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BICC�2

SPACING

GROUP.RATING.FACTORS.FOR.mULTICORE.CABLES.IN.HORIzONTAL.FORmATION

RECOmmENDED.DUCT.DImENSIONS.AND.CABLE.SIzES

Number.of.Cables.in.Group

Overall.cable.diameter

mm

Up.to.and.including.65

Above.65.up.to.and.including.90

�00

�25

�30

�60

Inside.diametermm

Outside.diametermm

Spacing

Duct

Touching* 0.15.m 0.30.m 0.45.m 0.60.m

600/1000volt.cables

1900/3000

volt.cables

2

3

4

5

6

0.8�

0.70

0.63

0.59

0.55

0.87

0.78

0.74

0.70

0.68

0.9�

0.84

0.8�

0.78

0.77

0.93

0.88

0.86

0.84

0.83

0.95

0.90

0.89

0.87

0.87

2

3

4

5

6

0.80

0.68

0.62

0.57

0.54

0.85

0.76

0.7�

0.66

0.64

0.89

0.8�

0.77

0.73

0.7�

0.9�

0.84

0.8�

0.78

0.77

0.93

0.87

0.84

0.82

0.8�

*Forhighcurrent carryingcables (i.e. largesize) it isadvisable toallowspacingbetweencircuits.Alternatively the

mostappropriategroupratingfactormustbeappliedwhendeterminingthecablesizeandrequirednumberofcables

inparallel.

C A B l E S I N S T A l l E D I N D U C T SThetermductsappliestosinglewayearthenware,fibreorferrouspipes.

Ratings for cables installed in single way ducts, underground, have been based on values of soil temperature and

soil thermal resistivitywhicharegenerally representativeofconditions in theUnitedKingdom.Rating factors to take

accountofvariationsingroundtemperaturesaregiveninTable2.Whereconditionsofoperationcanbefairlyaccurately

estimated,andknowledgeofthesoilalongtherouteisavailable,itispossibletodeterminetheratingsmoreprecisely

bytheuseofestimatedmaximumgroundtemperature,thesoilthermalresistivityfactors,groupingfactors,andfactors

forthedepthsoflayinggiveninTables8to��.

RATING.FACTORS.FOR.GROUND.TEmPERATURE

Note:Sameasfordirectinground,refertoTable2.

Table.7

Table.6

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�3BICC

RATING.FACTORS.OF.VARIATION.IN.THERmAL.RESISTIVITy.OF.SOIL.(AVERAGE.VALUES)

Size.of.cablemm2

Up.to.150From.185.to.300From.400.to.1000

Up.to.16From.25.to.150From.185.to.500

Soil thermal resistivity in ˚C m/W

0.8

�.�0�.���.�2

�.04�.06�.07

�.07�.08�.08

�.03�.04�.05

�.04�.05�.05

�.02�.03�.03

0.940.930.93

0.970.950.95

0.860.850.84

0.920.900.88

0.800.790.78

0.880.850.83

0.760.750.74

0.860.8�0.78

0.9 1.0 1.5 2.0 2.5 3.0

RATING.FACTORS.OF.DEPTH.OF.LAyING.(TO.CENTRE.OF.DUCT.OR.TREFOIL.GROUP.OF.DUCTS)

Depth.in.laying

m0.50

0.60

0.80

1.00

1.25

1.50

1.75

2.00

2.50

3.00.or.more

�.00

0.98

0.95

0.93

0.9�

0.89

0.88

0.87

0.86

0.85

�.00

0.99

0.98

0.96

0.95

0.94

0.94

0.93

0.92

0.9�

-

-

�.00

0.98

0.95

0.93

0.92

0.90

0.89

0.88

-

-

�.00

0.99

0.97

0.96

0.95

0.94

0.93

0.92

600/1000.Volt 1900/3300.Volt

Single.Core multicore Single.Core multicore

GROUP.RATING.FACTORS.FOR.SINGLE.CORE.CABLES.IN.TREFOIL.SINGLE.WAy.DUCTS,.HORIzONTAL.FORmATION.(AVERAGE.VALUES)

Number.of.Circuits

600/1000Volt.Cables

1900/3300Volt.Cables

2

3

4

5

6

0.87

0.78

0.74

0.70

0.69

0.85

0.75

0.70

0.67

0.64

0.88

0.80

0.77

0.74

0.72

0.90

0.83

0.80

0.78

0.76

0.9�

0.84

0.8�

0.79

0.78

0.93

0.87

0.85

0.83

0.82

2

3

4

5

6

SpacingTouching* 0.45.m 0.60.m

SPACING

*Forhighcurrentcarryingcables(i.e.largesize)itisadvisabletoallowspacingbetweencircuits.Alternativelythemostappropriategroupratingfactormustbeappliedwhendeterminingthecablesizeandrequirednumberofcablesinparallel.

Table.10

Table.9

Table.8

Single.Core.Cable

multicore.Cables

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BICC�4

GROUP.RATING.FACTORS.FOR.mULTICORE.CABLES.IN.SINGLE.WAy.DUCTS,.HORIzONTAL.FORmATION.(AVERAGE.VALUES)

RATING.FACTORS.FOR.OTHER.AmBIENT.AIR.TEmPERATURES

Number.of.Ductsin.Ground

Spacing

Touching* 0.30.m 0.45.m 0.60.m

600/1000volt.cables

1900/3000volt.cables

2

3

4

5

6

0.90

0.83

0.79

0.75

0.73

0.88

0.80

0.76

0.72

0.69

0.9�

0.85

0.8�

0.78

0.76

0.93

0.88

0.85

0.83

0.8�

0.94

0.90

0.88

0.86

0.85

0.93

0.88

0.85

0.83

0.82

0.95

0.9�

0.89

0.88

0.87

0.96

0.93

0.92

0.9�

0.90

2

3

4

5

6

*.Forhighcurrentcarryingcables(i.e.largesize)itisadvisabletoallowspacingbetweencircuits.Alternativelythemostappropriategroupratingfactormustbeappliedwhendeterminingthecablesizeandrequirednumberofcablesinparallel.

C A B l E S I N S TA l l E D I N A I R

Itisanticipatedthatmanyofthe“inair”installationswillbeinbuildings,andtheratingsarethereforegiveninaccordance

withIEEWiringRegulationsforElectricalInstallations,�6thEdition.

It.should.be.noted.that.all.ratings.for.cables.run.in.free.air.have.been.based.on.the.assumption.that.they.are.shielded.from.the.direct.rays.of.the.sun.without.restriction.of.ventilation..The.rating.for.cables.subjected.to.direct.sunlight.should.be.reduced.to. take.account.of. this. factor.and.further.guidance.on.this.subject.is.available.on.request..

DEFINED.CONDITIONS.OF.INSTALLATION

The‘in-air’currentratingsgiveninrelevantTablesbetween�8to34arebasedontheinstallationconditionsinairasfollows:

(a).. Single.core.cables

(�)Twosinglecorecablesareinstalledoneabovetheother,fixedtotheverticalsurfaceofawalloropencabletrench,thedistancebetweenthewallandthesurfaceofthecablebeingnotlessthan20mm.

Cables are installed at a distance between centres of twice the overall diameter of the cable, i.e. 2D, whereD=overalldiameterofcable.

(2)Threesinglecorecablesareinstalledintrefoilformation,fixedtotheverticalsurfaceofawalloropencabletrench, thecablestouchingthroughoutandthedistancebetweenthewallandthesurfaceof thenearestcablebeingnotlessthan20mm.Thecablesareassumedtoberemotefromiron,steelorferro-concrete,otherthanthecablesupports.Singlecorearmouredcablestobeelectricallybondedateachendoftherun.

SPACING

Air.Temperature

XLPE.Insulated

25˚C

�.02 �.0 0.96 0.9� 0.87 0.82 0.76

30˚C 35˚C 40˚C 45˚C 50˚C 55˚C

Table.11

Table.12

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�5BICC

Aluminium.Conductors

The values of fault current given in the graph arebasedonthecablebeingfullyloadedatthestartoftheshort circuit (conductor temperature 90˚C) and a final conductor temperature of 250 ˚C. It should be ensured thattheaccessoriesassociatedwiththecablesarealsocapableofoperationatthesevaluesoffaultcurrentandtemperature.

Note: With XLPE cables the use of soldered typeconnectors (instead of the compression type) is notrecommendedsincetheiruseinthesystemwouldlimitthefinal conductor temperature to 160 ˚C (and consequently reduce the faultcurrent ratingbyapproximately30percent).

Note:Foranyotherduration‘t’secondsdividethegivenvalueby √t

DURATION.OF.SHORT.CIRCUT.IN.SECONDS

FAU

LT.C

UR

RE

NT

.kIL

OA

mP

ER

ES

�0.� 0.2 0.3 0.4 0.5 0.6 0.7 �.0 2.0 3.0

25mm2

�6mm2

35mm2

50mm2

70mm2

95mm2

�20mm2

�50mm2

�85mm2

240mm2

300mm2

DURATION.OF.SHORT.CIRCUT.IN.SECONDS

FAU

LT.C

UR

RE

NT

.kIL

OA

mP

ER

ES

2

3

4

56789

�0

20

30

40

5060708090

�00

(b).. multicore.Cables

Cablesofalltypesotherthansinglecorecablesareinstalledsingly,fixedtotheverticalsurfaceofawalloropencable trench, the distance between the surface of the cable and the wall being not less than 20 mm in everyinstance.

Ifitisnecessaryforcablestobeinstalledatdistanceslessthanthosedescribedabove,thenthevaluestabulatedundertheheading“Clippeddirecttoasurface...”intheIEEWiringRegulationsshouldbeemployed.

Copper.ConductorsTable.13

S h O R T C I R C U I T R AT I N g S – C O N D U C T O R S

Conductor.size....Short.circuit.ratings.for.1.second.in.kA

. .mm2.. Copper.. ..Aluminium

. . Conductor... Conductor

1.5 0.2� 0.�4

2.5 0.36 0.24

4 0.57 0.38

. 6 0.86 0.56

10 �.43 0.94

16 2.29 �.50

25 3.58 2.35

35 5.00 3.29

50 7.�5 4.70

. 70 �0.0� 6.58

95 �3.59 8.93

120 �7.�6 ��.28

150 2�.45 �4.�0

. 185 26.46 �7.39

. 240 34.32 22.56

300 42.90 28.20

400 57.20 37.60

630 90.09 59.22

. 800 ��4.40 75.20

1000 �43.00 94.00

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BICC�6

S h O R T C I R C U I T R AT I N g S – A R m O U R

XLPE.INSULATED.CABLES

ARmOUR.FAULT.CURRENTS.TO.EARTH.(FOR.A.FAULT.DURATION.OF.1.SECOND)

NominalArea.of

Conductor

mm2

Aluminium.Wire.Armour Steel.Wire.Armour

600/1000.V 1900/3300.V600/1000.V

Single.Core

amp

Single.Core

amp

Two.Core

amp

Three.Core

amp

Four.Core

amp

Four.Core(reduced.neutral)

amp

Three.Core

amp

XLPE

-

-

-

4000*

4700*

5200*

5700*

6400

7�00

7900

8800

�2400

�3800

�5400

2�300

23400

XLPE

-

-

-

4700*

5200*

5700*

6�00

6400

7�00

7800

8500

�2000

�3300

�4900

-

-

XLPE

�800

�900

2800

3�00

3600

5�00

-

-

-

-

-

-

-

-

-

-

XLPE

2000

2800

3200

3500

4�00

5800

6400

9200

�0�00

��500

�2300

-

-

-

-

-

XLPE

2200

3200

3600

4�00

6000

6700

9400

�0500

��700

�3200

�4600

20700

22500

-

-

-

XLPE

-

3200

3400

3900

5900

6600

7500

�0000

��500

�2800

�3900

20700

22500

-

-

-

XLPE

3700

4200

4700

5600

6200

6900

9400

�0�00

�0800

��900

�3000

-

-

-

-

-

1900/3300.V

*.BasedonwirediameterslargerthanthosespecifiedinBS5467.RefertoTable�6,32and34forsinglecorecable

armourwirediameter

Notes: �.TheratingsgivenintheTableabovearebasedonafaultdurationofonesecondandanarmourtemperature

rise from 80˚C at commencement of the fault to a final temperature of 200˚C.

2. The asymmetrical fault rating of the smaller sizes may be decided by the short circuit capability of the

conductorratherthanthearmourrating.Itisthereforenecessarytocomparethetworatings.

Table.14

. 16

. 25

. 35

. 50

. 70

. 95

. 120

. 150

. 185

. 240

. 300

. 400

. 500

. 630

. 800

.1000

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�7BICC

- - -

0.75

0.67

0.6�

0.42

0.39

0.37

0.34

0.3�

0.22

0.20

0.�8

0.�3

0.�2

Wit

h.st

rand

ed.

cop

per

.co

nduc

tor

600/

1000

.V

Ma

xim

um

res

ista

nce

of

Cab

le -

Arm

ou

r in

oh

ms/

km

at

20˚C

No

min

al.A

rea

of.

Co

nd

uc

tor

mm

2

.16

.25

.35

.50

.70

.95

.12

0

.15

0

.18

5

.24

0

.30

0

.40

0

.50

0

.63

0

.80

0

.10

00

�.

�5

0.

727

0.

524

0.

387

0.

268

0.

�93

0.

�53

0.

�24

0.

099�

0.

0754

0.

060�

0.

0470

0.

0366

0.

0283

0.

022�

0.

0�76

�.

9�0

�.

200

0.

868

0.

64�

0.

443

0.

320

0.

253

0.

206

0.

�64

0.

�25

0.

�00

0.

0778

0.

0605

0.

0469

0.

0367

0.

029�

- - -

�.30

0.75

0.67

0.6�

0.42

0.38

0.34

0.3�

0.22

0.20

0.�8

0.�3

0.�2

3.70

3.70

2.60

2.30

2.00

�.40

�.30

�.20

0.82

0.73

0.67

0.59 - - - -

3.50

2.50

2.30

2.00

�.80

�.30

�.20

0.78

0.7�

0.63

0.58

0.52 - - - -

�.90

�.70

�.80

�.30

�.20

�.�0

0.76

0.7�

0.65

0.59

0.55

0.50 - - - -

3.�0

2.30

2.00

�.80

�.20

�.�0

0.76

0.68

0.6�

0.54

0.49

0.35 - - - -

-

2.30

2.�0

�.90

�.30

�.�0

0.96

0.7�

0.63

0.56

0.52

0.46 - - - -

Copper.Conductor.*

Alu

min

ium

Co

nd

uc

tor

Sin

gle

.Co

re

600/

1000

.V

600/

1000

.V60

0/10

00.V

600/

100

0.V

1900

/33

00.V

Th

ree.

Co

reTw

o.c

ore

Fou

r.C

ore

**(e

qua

l.ne

utra

l)

Fou

r.C

ore

(red

uced

.ne

utra

l)

Wit

h.st

rand

edal

umin

ium

.co

nduc

tor.

600/

1000

.V

Alu

min

ium

.wir

e.ar

mou

rW

ith.s

tran

ded.

copp

er.c

ondu

ctor

.&.G

alva

nise

d.St

eel.W

ire.A

rmou

r

CO

ND

UC

TO

R /

AR

mO

UR

RE

SIS

TA

NC

E A

ND

RE

AC

TA

NC

E v

Al

UE

S

SIN

GLE

.AN

D.m

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RE

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BLE

S.H

AV

ING

.WIR

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Rm

OU

R

*T

hev

alue

sgi

ven

are

for

plai

nan

neal

edc

oppe

rco

nduc

tors

.For

tinn

edc

ondu

ctor

sre

fere

nce

shou

ldb

em

ade

toB

S6

360.

**M

ultic

ore

cabl

esw

iths

tran

ded

Alu

min

ium

con

duct

orh

ave

sam

eA

rmou

rre

sist

ance

sas

thos

ew

ithC

oppe

rco

nduc

tors

.

- - -

0.

�06

0.

�03

0.

098

0.

096

0.

097

0.

096

0.

092

0.

09

0.

09

0.

089

0.

086

0.

083

0.

08

Sin

gle

core

.cab

leTw

oco

re.c

able

0.08

0.07

9

0.07

7

0.07

6

0.07

5

0.07

3

0.07

2

0.07

3

0.07

3

0.07

2

0.07

2

0.07 - - - -

Thre

e.&

.Fou

rco

re.c

able

Indu

ctiv

e.re

acta

nce.

(app

rox)

.per

.cor

e.of

..3.

phas

e.ci

rcui

te.in

.ohm

/km

[email protected]

0.H

z

0.

08�

0.

079

0.

077

0.

076

0.

075

0.

073

0.

072

0.

073

0.

073

0.

072

0.

072

0.

072

-

-

-

-

Tab

le.1

560

0/10

00.V

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BICC�8

Table.16

X l P E I N S U l A T E D C A B l E S T O B S 5 4 6 7 & I E C - 6 0 5 0 2 - 1

DImENSIONS.AND.WEIGHTS

STRANDED.COPPER.&.ALUmINIUm.CONDUCTORS.–.SINGLE.CORE.CABLES

*UNARmOURED.AND.ARmOURED,.PVC.SHEATHED.CABLES

Nominal

area.of

conductor

mm2

50

70

95

120

150

185

240

300

400

500

630

800

1000

�.0

�.�

�.�

�.2

�.4

�.6

�.7

�.8

2.0

2.2

2.4

2.6

2.8

�4.2

�6.2

�8.3

20.2

22.4

24.7

27.7

30.6

34.2

38.0

42.9

47.8

53.0

250

330

430

5�0

630

760

970

��90

�500

�900

2420

3�20

3780

540

760

�020

�270

�560

�930

25�0

3�20

3970

4980

6400

82�0

�0275

�2.6

�4.5

�6.4

�8.0

�9.8

22.0

24.6

27.3

3�.2

36.0

40.0

45.8

50.8

�.6***

�.6***

�.6***

�.6***

�.6

�.6

�.6

�.6

2.0

2.0

2.0

2.5

2.5

�8.4

20.2

22.3

24.2

27.4

30.0

32.8

35.6

40.5

44.2

48.8

55.4

60.6

460

560

690

800

970

��50

�380

�640

2�30

26�0

3�80

4230

5000

800

990

�280

�550

�900

2320

2930

3580

4600

5680

7�60

93�5

��490

Thickness

of

insulation

mm

Cable

diameter

overall

mm

Cable

weight

Aluminium

kg/km

Cable

weight

Copper

kg/km

Diameter

under

armour

mm

Armour**wire

diameter

mm

Cable

diameter

overall

mm

Cable

weight

Aluminium

kg/km

Cable

weight

Copper

kg/km

Unarmoured.Cables.

(approximate.values)Armoured.Cables.(approximate.values)

* SinglecoreunarmouredcablesareasperBS7889.** AluminiumwirearmourforACsystem.*** WirediametersarelargerthanthosespecifiedinBS5467.****CableswithStrandedAluminiumConductorsconformtoIEC60502-�

600/1000.V

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�9BICC

ARmOURED.PVC.SHEATHED.CABLES

UNARmOURED.PVC.SHEATHED.CABLES

Table.17

Stranded.Aluminium.Conductors

50

70

95

120

150

185

240

300

400

500

630

800

1000

235

290

345

390

435

490

560

630

700

770

840

888

942

235

280

330

370

405

440

500

550

580

620

670

692

735

222

285

346

402

463

529

625

720

8�5

9�8

�027

���9

�2�4

0.87

0.62

0.47

0.39

0.33

0.28

0.24

0.2�

0.20

0.�8

0.�7

0.�7

0.�6

0.93

0.70

0.56

0.48

0.43

0.39

0.35

0.32

0.30

0.28

0.26

0.25

0.24

0.87

0.62

0.47

0.39

0.33

0.28

0.24

0.2�

0.20

0.�8

0.�7

0.�7

0.�6

�75

220

260

295

330

375

435

490

540

580

630

-

-

�80

220

260

295

330

365

4�0

455

480

5�0

540

-

-

�62

207

252

292

337

39�

465

540

625

7�4

80�

-

-

�.40

0.98

0.72

0.58

0.48

0.39

0.3�

0.27

0.35

0.3�

0.28

-

-

�.60

�.00

0.79

0.66

0.57

0.49

0.42

0.38

0.38

0.35

0.32

-

-

�.40

0.98

0.74

0.60

0.49

0.4�

0.34

0.29

0.25

0.22

0.20

-

-

C U R R E N T R A T I N g S ( A C )

Stranded.Copper.ConductorsNominal.

area.of

conductor

mm2

Direct.in

ground

amps

Installedin.airamps

Ground

mV

Duct

mV

Air

mV

Direct.in

ground

amps

In.single

way.

ducts

amps

Installedin.airamps

Ground

mV

Duct

mV

Air

mV

Current.Ratings Current.RatingsApproximate.voltage.drop.

per.ampere.per.metreApproximate.voltage.drop.per.

ampere.per.metre

Installation.conditions.for.above.ratings:Ambient air temperature:30˚CGround temperature: 15˚CDepth of laying:0.5 m, Soil thermal resistivity: 1.2˚C m/WMaximumconductoroperatingtemperatureatratedcurrent is 90˚C, For rating factors see Tables 2 to 6 and 8 to 12

.Aluminium.Conductors

50

70

95

120

150

185

240

300

400

500

630

800

1000

230

285

335

385

435

490

570

650

740

840

960

��20

�300

240

295

345

395

445

500

580

650

750

850

960

��30

�320

209

270

330

385

445

5��

606

70�

820

936

�069

�2�4

�349

0.85

0.6�

0.45

0.36

0.3�

0.26

0.22

0.�9

0.�7

0.�6

0.�5

0.�5

0.�4

0.93

0.70

0.56

0.48

0.43

0.39

0.35

0.32

0.30

0.28

0.26

0.25

0.24

0.87

0.6�

0.45

0.37

0.3�

0.26

0.22

0.20

0.�8

0.�6

0.�5

0.�5

0.�4

�75

2�5

255

295

325

370

430

490

550

620

690

-

-

�80

220

260

300

335

375

440

5�0

570

640

730

-

-

�59

206

253

296

343

395

47�

544

638

743

849

-

-

�.40

0.98

0.7�

0.57

0.47

0.39

0.3�

0.26

0.36

0.33

0.28

-

-

�.50

�.�0

0.79

0.66

0.57

0.49

0.42

0.38

0.38

0.35

0.32

-

-

�.45

0.98

0.73

0.59

0.47

0.39

0.32

0.27

0.23

0.20

0.�9

-

-

Stranded.Copper.Conductors

Nominal.

area.of

conductor

mm2

Direct.in

ground

amps

Installedin.airamps

Ground

mV

Duct

mV

Air

mV

Direct.in

ground

amps

In.single

way.

ducts

amps

Installedin.airamps

Ground

mV

Duct

mV

Air

mV

Current.Ratings Current.RatingsApproximate.voltage.drop.

per.ampere.per.metreApproximate.voltage.drop.

per.ampere.per.metre

STRANDED.COPPER.&.ALUmINIUm.CONDUCTORS.–.SINGLE.CORE.CABLES

3D 3D

3D3D

In.single

way.

ducts

amps

In.single

way.

ducts

amps

Table.18

600/1000.V

600/1000.V

Directinground-TrefoiltouchingSinglewayducts-ductstouchingSpacinginair-Asshownabove(D=Cablediameter)Nonmagneticwirearmourbondedatbothends

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BICC20

UNARmOURED.AND.ARmOURED,.PVC.SHEATHED.CABLES Table.19600/1000.V

DImENSIONS.AND.WEIGHTS

Nominal

area.of

conductor

mm2

16*

25*

35*

50

70

95

120

150

185

240

300

0.7

0.9

0.9

�.0

�.�

�.�

�.2

�.4

�.6

�.7

�.8

�7.0

20.2

22.5

20.4

23.�

26.5

28.4

3�.7

35.�

40.3

44.3

-

4�5

480

497

690

850

��70

�450

�8�0

2280

2760

475

740

955

��00

�520

2050

26�0

3220

4030

5200

6430

�5.2

�8.5

2�.5

�8.7

2�.5

24.6

26.8

29.7

33.3

38.�

42.3

�.25

�.25

�.60

�.60

�.60

2.00

2.00

2.00

2.50

2.50

2.50

20.4

24.�

27.7

25.8

29.0

33.�

36.�

39.3

44.7

49.0

53.5

-

9�5

�255

�430

�780

�950

2440

3050

3690

4380

5�00

900

�240

�7�0

�800

2320

3�50

3880

4820

5920

7300

8770

Thickness

of

insulation

mm

Cable

diameter

overall

mm

Cable

weight

Aluminium

kg/km

Cable

weight

Copper

kg/km

Diameter

under

armour

mm

Armour

wire

diameter

mm

Cable

diameter

overall

mm

Cable

weight

Aluminium

kg/km

Cable

weight

Copper

kg/km

Unarmoured.Cables.

(approximate.values)Armoured.Cables.(approximate.values)

STRANDED.COPPER.&.ALUmINIUm.CONDUCTORS.TWO.CORE.CABLES

*Circularconductor,allothersaresectorshaped.

Note:Unarmouredcables&cableswithStrandedAluminiumConductorsconformtoIEC60502-Part�

X l P E I N S U l A T E D C A B l E S T O B S 5 4 6 7 & I E C - 6 0 5 0 2 - 1

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2�BICC

In.singleway.

ductsamps

In.single

way.

ducts

amps

Aluminium.Conductors.

16*25*35*50

70

95

120

150

185

240

300

�40

�80

2�5

255

3�5

38�

4�0

472

539

632

708

��5

�45

�75

2�0

260

3�3

344

384

432

504

560

��5

�52

�88

228

29�

354

430

480

540

636

732

2.9

�.9

�.3

�.0

0.7

0.5

0.4

0.4

0.3

0.2

0.2

2.9

�.9

�.3

�.0

0.7

0.5

0.4

0.4

0.3

0.2

0.2

2.9

�.9

�.3

�.0

0.7

0.5

0.4

0.4

0.3

0.2

0.2

-

�35

�65

�95

240

288

-

-

-

-

-

-

��0

�30

�55

�95

237

-

-

-

-

-

-

��2

�38

�66

2��

254

-

-

-

-

-

-

3.�

2.2

�.7

�.�

0.8

-

-

-

-

-

-

3.�

2.2

�.7

�.�

0.8

-

-

-

-

-

-

3.�

2.2

�.7

�.�

0.8

-

-

-

-

-

C U R R E N T R A T I N g S ( A C )

Stranded.Copper.Conductors

Nominal.

area.of

conductor

mm2

Direct.in

ground

amps

Installed

in.air

amps

Ground

mV

Duct

mV

Air

mV

Direct.in

ground

amps

In.single

way.

ducts

amps

Installed

in.air

amps

Ground

mV

Duct

mV

Air

mV

Current.Ratings Current.RatingsApproximate.voltage.drop.

per.ampere.per.metre

Approximate.voltage.drop.

per.ampere.per.metre

.Aluminium.Conductors

16*25*35*50

70

95

120

150

185

240

300

�40

�80

2�5

255

3�5

380

4�0

473

542

64�

74�

��5

�40

�70

205

255

3��

344

384

432

504

560

��5

�49

�85

225

289

352

430

480

540

650

750

2.9

�.9

�.3

�.0

0.7

0.5

0.4

0.4

0.3

0.2

0.2

2.9

�.9

�.3

�.0

0.7

0.5

0.4

0.4

0.3

0.2

0.2

2.9

�.9

�.3

�.0

0.7

0.5

0.4

0.4

0.3

0.2

0.2

-

�35

�65

�95

240

285

-

-

-

-

-

-

�05

�30

�50

�95

235

-

-

-

-

-

-

�08

�35

�64

2��

257

-

-

-

-

-

-

3.�

2.2

�.7

�.2

0.8

-

-

-

-

-

-

3.�

2.2

�.7

�.2

0.8

-

-

-

-

-

-

3.�

2.2

�.7

�.2

0.8

-

-

-

-

-

Stranded.Copper.Conductors

Nominal.

area.of

conductor

mm2

Direct.in

ground

amps

Installed

in.air

amps

Ground

mV

Duct

mV

Air

mV

Direct.in

ground

amps

In.singleway.

ductsamps

Installed

in.air

amps

Ground

mV

Duct

mV

Air

mV

Current.Ratings Current.RatingsApproximate.voltage.drop.

per.ampere.per.metre

Approximate.voltage.drop.

per.ampere.per.metre

STRANDED.COPPER.&.ALUmINIUm.CONDUCTORS.–.TWO.CORE.CABLES

ARmOURED.PVC.SHEATHED.CABLES

UNARmOURED.PVC.SHEATHED.CABLES

Installation.conditions.for.above.ratings:Ambient air temperature:30˚CGround temperature: 15˚CDepthoflaying:0.5mSoil thermal resistivity: 1.2˚C m/WMaximum conductor operating temperature at rated current is 90˚CForratingfactorsseeTables2to6and8to�2

*Circularconductor,allothersaresectorshaped

Table.20600/1000.V

600/1000.V Table.21

Directinground-CablestouchingSinglewayducts-ductstouching*Circularconductors,allothersaresectorshapedNote:(�)50mm2andabovearewithD-shapedconductor (2)UnarmouredcablesareasperIEC:60502(part�)

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BICC22

DImENSIONS.AND.WEIGHTS

Nominal

area.of

conductor

mm2

16*25*35*50

70

95

120

150

185

240

300

400

0.7

0.9

0.9

�.0

�.�

�.�

�.2

�.4

�.6

�.7

�.8

2.0

�8.0

2�.5

24.0

24.6

28.0

3�.0

34.8

38.5

44.0

49.5

53.5

59.2

-

500

6�0

740

�050

��70

�440

2300

2750

3020

3660

3730

675

990

�295

�640

2220

2980

3730

5�95

6470

8380

�0420

��575

�6.0

20.0

22.7

23.0

26.0

30.0

32.8

36.8

4�.5

46.0

5�.5

56.4

�.25

�.6

�.6

�.6

�.6

2.0

2.0

2.5

2.5

2.5

2.5

2.5

2�.6

26.7

29.4

28.5

32.2

37.0

40.4

45.5

49.8

55.�

60.2

66.6

-

�220

�4�5

�550

�8�0

2500

2870

3660

4320

5�70

6�00

7050

��30

�7�0

2�00

2450

3�20

43�0

5�60

7�60

8600

�0755

�3080

�58�0

Thickness

of

insulation

mm

Cable

diameter

overall

mm

Cable

weight

Aluminium

kg/km

Cable

weight

Copper

kg/km

Diameter

under

armour

mm

Armour

wire

diameter

mm

Cable

diameter

overall

mm

Cable

weight

Aluminium

kg/km

Cable

weight

Copper

kg/km

Unarmoured.Cables.(approximate.values) Armoured.Cables.(approximate.values)

STRANDED.COPPER.&.ALUmINIUm.CONDUCTORSTHREE.CORE.CABLES

UNARmOURED.AND.ARmOURED,.PVC.SHEATHED.CABLES

*Circularconductors,allothersaresectorshaped.

Note:Unarmouredcables&cableswithStrandedAluminiumConductorsconformtoIEC60502(Part�)

Table.22600/1000.V

X l P E I N S U l A T E D C A B l E S T O B S 5 4 6 7 & I E C - 6 0 5 0 2 - 1

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23BICC

C U R R E N T R AT I N g S ( A C )

. Stranded.Aluminium.Conductors.

16

25

35

50

70

95

120

150

185

240

300

400

��5

�50

�80

2�5

265

3�5

360

405

460

530

590

667

94

�25

�50

�75

2�5

260

300

335

380

440

495

570

99

�3�

�62

�97

25�

304

353

406

463

546

628

728

2.5

�.7

�.2

0.9

0.6

0.5

0.4

0.3

0.3

0.2

0.2

0.2

2.5

�.7

�.2

0.9

0.6

0.5

0.4

0.3

0.3

0.2

0.2

0.2

2.5

�.7

�.2

0.9

0.6

0.5

0.4

0.3

0.3

0.2

0.2

0.2

89

��5

�35

�65

200

240

275

3�0

350

4�0

460

520

72

94

��0

�35

�65

200

230

255

295

340

385

443

74

98

�20

�45

�85

224

264

305

350

4�8

488

562

4.2

2.7

�.9

�.4

�.0

0.7

0.6

0.5

0.4

0.3

0.3

0.2

4.2

2.7

�.9

�.4

�.0

0.7

0.6

0.5

0.4

0.3

0.3

0.2

4.2

2.7

�.9

�.4

�.0

0.7

0.6

0.5

0.4

0.3

0.3

0.2

Stranded.Copper.Conductors

Direct.in

ground

amps

Installed

in.air

amps

Ground

mV

Duct

mV

Air

mV

Direct.in

ground

amps

In.single

way.ducts

amps

Installed

in.air

amps

Ground

mV

Duct

mV

Air

mV

Current.Ratings Current.RatingsApproximate.voltage.drop.

per.ampere.per.metreApproximate.voltage.drop.

per.ampere.per.metre

Installation.conditions.for.above.ratings:Ambient air temperature:30˚CGroundtemperature:�5˚C,Depthoflaying:0.5mSoil thermal resistivity: 1.2˚C m/WMaximum conductor operating temperature at rated current is 90˚CForratingfactorsseeTables2to6and8to�2

Stranded.Copper.Conductors Stranded.Aluminium.Conductors

16

25

35

50

70

95

120

150

185

240

300

400

�20

�45

�80

2�5

265

3�5

365

405

465

540

600

675

93

�25

�45

�75

2�5

255

300

330

380

440

500

575

�00

�27

�58

�92

246

298

346

399

456

538

62�

74�

2.5

�.7

�.2

0.9

0.6

0.5

0.4

0.3

0.3

0.2

0.2

0.2

2.5

�.7

�.2

0.9

0.6

0.5

0.4

0.3

0.3

0.2

0.2

0.2

2.5

�.7

�.2

0.9

0.6

0.5

0.4

0.3

0.3

0.2

0.2

0.2

-

��5

�35

�65

200

240

275

3�0

350

4�5

465

523

-

92

��0

�35

�65

�95

225

255

290

340

385

443

-

97

�20

�46

�87

227

263

304

347

409

47�

570

-

2.7

�.9

�.4

�.0

0.7

0.6

0.5

0.4

0.3

0.3

0.2

-

2.7

�.9

�.4

�.0

0.7

0.6

0.5

0.4

0.3

0.3

0.2

-

2.7

�.9

�.4

�.0

0.7

0.6

0.5

0.4

0.3

0.3

0.2

Nominal.

area.of

conductor

mm2

Direct.in

ground

amps

Installed

in.air

amps

Ground

mV

Duct

mV

Air

mV

Direct.in

ground

amps

In.single

way.ducts

amps

Installed

in.air

amps

Ground

mV

Duct

mV

Air

mV

Current.RatingsCurrent.Ratings

Approximate.voltage.drop.

per.ampere.per.metre

Approximate.voltage.drop.

per.ampere.per.metre

STRANDED.COPPER.&.ALUmINIUm.CONDUCTORSTHREE.CORE.CABLES

ARmOURED.PVC.SHEATHED.CABLES

UNARmOURED.PVC.SHEATHED.CABLES

In.single

way.ducts

amps

In.single

way.ducts

amps

Nominal.

area.of

conductor

mm2

Table.23600/1000.V

600/1000.V Table.24

Directinground-CablestouchingSinglewayducts-ductstouchingNote:UnarmouredcablesareasperIEC60502(Part�)

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BICC24

DImENSIONS.AND.WEIGHTS

Nominal

area.of

conductor

mm2

16*25

35

50

70

95

120

150

185

240

300

400

500**

0.7

0.9

0.9

�.0

�.�

�.�

�.2

�.4

�.6

�.7

�.8

2.0

2.2

20.0

2�.0

24.5

26.5

3�.0

35.2

39.0

43.5

49.0

54.5

6�.0

67.5

74.2

-

520

650

900

�2�0

�550

�9�0

24�0

2990

3890

4730

5780

7500

780

��60

�540

2�00

2950

3970

4960

6�60

7690

�0070

�2490

�5620

�9900

�8.0

20.0

22.8

25.5

29.5

33.5

37.5

4�.5

46.0

52.5

57.5

65.0

72.6

�.25

�.6

�.6

�.6

2.0

2.0

2.5

2.5

2.5

2.5

2.5

3.�5

3.�5

23.4

26.�

28.6

32.0

37.7

4�.7

47.�

5�.4

56.6

63.0

68.8

78.�

82.0

-

�200

�420

�770

2500

2980

3950

4600

5430

6660

7770

�0380

�2200

�320

�840

23�0

2970

4240

5400

7000

8350

�0�30

�2840

�5530

�9950

24360

Thickness

of

insulation

mm

Cable

diameter

overall

mm

Cable

weight

Aluminium

kg/km

Cable

weight

Copper

kg/km

Diameter

under

armour

mm

Armour

wire

diameter

mm

Cable

diameter

overall

mm

Cable

weight

Aluminium

kg/km

Cable

weight

Copper

kg/km

Unarmoured.Cables.(approximate.values) Armoured.Cables.(approximate.values)

STRANDED.COPPER.&.ALUmINIUm.CONDUCTORSFOUR.CORE.CABLES

*Circularconductors,allothersaresectorshaped.** CableasperIEC60502(Part�)

Note:Unarmouredcables&cableswithStrandedAluminiumConductorsconformtoIEC60502(Part�)

UNARmOURED.AND.ARmOURED,.PVC.SHEATHED.CABLES600/1000.V Table.25

X l P E I N S U l A T E D C A B l E S T O B S 5 4 6 7 & I E C - 6 0 5 0 2 - 1

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25BICC

ARmOURED.PVC.SHEATHED.CABLES Table.26600/1000.V

Installation.conditions.for.above.ratings:Ambient air temperature: 30˚C, Ground temperature: 15˚C, Depth of laying: 0.5 m, Soil thermal resistivity: 1.2˚C m/WMaximum conductor operating temperature at rated current is 90˚CForratingfactorsseeTables2to6and8to�2

Stranded.Copper.Conductors .Aluminium.Conductors

16

25

35

50

70

95

120

150

185

240

300

400

500

�20

�45

�80

2�5

265

3�5

365

405

465

540

600

675

730

93

�25

�45

�75

2�5

255

300

330

380

440

500

575

6�0

�00

�27

�58

�92

246

298

346

399

456

538

62�

74�

8�4

2.5

�.7

�.2

0.9

0.6

0.5

0.4

0.3

0.3

0.2

0.2

0.2

0.2

2.5

�.7

�.2

0.9

0.6

0.5

0.4

0.3

0.3

0.2

0.2

0.2

0.2

2.5

�.7

�.2

0.9

0.6

0.5

0.4

0.3

0.3

0.2

0.2

0.2

0.2

89

��5

�35

�65

200

240

275

3�0

350

4�5

465

523

565

72

92

��0

�35

�65

�95

225

255

290

340

385

443

470

74

97

�20

�46

�87

227

263

304

347

409

47�

570

626

4.2

2.7

�.9

�.4

�.0

0.7

0.6

0.5

0.4

0.3

0.3

0.2

0.2

4.2

2.7

�.9

�.4

�.0

0.7

0.6

0.5

0.4

0.3

0.3

0.2

0.2

4.2

2.7

�.9

�.4

�.0

0.7

0.6

0.5

0.4

0.3

0.3

0.2

0.2

UNARmOURED.PVC.SHEATHED.CABLES

Nominal.

area.of

conductor

mm2

Direct.in

ground

amps

Installed

in.air

amps

Ground

mV

Duct

mV

Air

mV

Direct.in

ground

amps

In.single

way.ducts

amps

Installed

in.air

amps

Ground

mV

Duct

mV

Air

mV

Current.Ratings Current.RatingsApproximate.voltage.drop.

per.ampere.per.metre

Approximate.voltage.drop.

per.ampere.per.metre

Stranded.Aluminium.Conductors.

16

25

35

50

70

95

120

150

185

240

300

400

500

��5

�50

�80

2�5

265

3�5

360

405

460

530

590

667

720

94

�25

�50

�75

2�5

260

300

335

380

440

495

570

605

99

�3�

�62

�97

25�

304

353

406

463

546

628

728

800

2.5

�.7

�.2

0.9

0.6

0.5

0.4

0.3

0.3

0.2

0.2

0.2

0.2

2.5

�.7

�.2

0.9

0.6

0.5

0.4

0.3

0.3

0.2

0.2

0.2

0.2

2.5

�.7

�.2

0.9

0.6

0.5

0.4

0.3

0.3

0.2

0.2

0.2

0.2

89

��5

�35

�65

200

240

275

3�0

350

4�0

460

520

56�

72

94

��0

�35

�65

200

230

255

295

340

385

443

470

74

98

�20

�45

�85

224

264

305

350

4�8

488

562

6�8

4.2

2.7

�.9

�.4

�.0

0.7

0.6

0.5

0.4

0.3

0.3

0.2

0.2

4.2

2.7

�.9

�.4

�.0

0.7

0.6

0.5

0.4

0.3

0.3

0.2

0.2

4.2

2.7

�.9

�.4

�.0

0.7

0.6

0.5

0.4

0.3

0.3

0.2

0.2

Stranded.Copper.Conductors

Nominal.

area.of

conductor

mm2

Direct.in

ground

amps

Installed

in.air

amps

Ground

mV

Duct

mV

Air

mV

Direct.in

ground

amps

In.single

way.ducts

amps

Installed

in.air

amps

Ground

mV

Duct

mV

Air

mV

Current.Ratings Current.RatingsApproximate.voltage.drop.

per.ampere.per.metre

Approximate.voltage.drop.

per.ampere.per.metre

STRANDED.COPPER.&.ALUmINIUm.CONDUCTORSFOUR.CORE.CABLES

In.single

way.ducts

amps

600/1000.V Table.27

C U R R E N T R A T I N g S ( A C )

Directinground-CablestouchingSinglewayducts-ductstouchingNote:UnarmouredcablesareasperIEC60502(Part�)

In.singleway.

ductsamps

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BICC26

DImENSIONS.AND.WEIGHTS

UNARmOURED.AND.ARmOURED,.PVC.SHEATHED.CABLES

Nominal

area.of

conductor

mm2

Nominal

area.of

neutral

conductor

mm2

25

35

50

70

95

120

150

185

240

300

400

500**

�6*

�6*

25*

35*

50

70

70*

95

�20*

�50*

�85*

240*

0.9

0.9

�.0

�.�

�.�

�.2

�.4

�.6

�.7

�.8

2.0

2.2

2�.4

23.2

26.�

30.4

34.8

39.4

42.5

47.7

53.4

59.0

67.0

74.0

-

-

860

�080

�390

�820

2�90

2630

3500

4240

5560

6700

�070

�360

�920

26�0

3500

4540

5440

6760

8900

��000

�3900

�7560

�9.�

22.0

24.5

28.5

32.0

35.5

39.5

43.5

50.2

55.0

62.5

68.8

�.6

�.6

�.6

2.0

2.0

2.0

2.5

2.5

2.5

2.5

3.�5

3.�5

26.�

27.9

3�.2

36.6

4�.0

45.3

50.0

55.3

6�.�

66.7

73.8

83.9

-

-

�7�0

2340

2800

3340

4360

5020

6220

7220

9950

��200

�750

2�30

2770

3870

49�0

6060

76�0

9�50

��620

�3980

�8250

22000

Thickness

of

insulation

(phase)

mm

Cable

diameter

overall

mm

Cable

weight

Aluminium

kg/km

Cable

weight

Copper

kg/km

Diameter

under

armour

mm

Armour

wire

diameter

mm

Cable

diameter

overall

mm

Cable

weight

Aluminium

kg/km

Cable

weight

Copper

kg/km

Unarmoured.Cables.(approximate.values) Armoured.Cables.(approximate.values)

STRANDED.COPPER.&.ALUmINIUm.CONDUCTORS.FOUR.CORE.CABLES.WITH.REDUCED.NEUTRAL.CONDUCTOR

*Circularstrandedconductors,allothersaresectorshaped.** CableasperIEC60502(Part�)

Note:Unarmouredcables&cableswithStrandedAluminiumConductorsconformtoIEC60502(Part�)

Table.28600/1000.V

X l P E I N S U l A T E D C A B l E S T O B S 5 4 6 7 & I E C - 6 0 5 0 2 - 1

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27BICC

ARmOURED.PVC.SHEATHED.CABLES

Nominal.

area.of

conductor

mm2

Nominal.

area.of

neutral

conductor

mm2

Direct.in

ground

amps

Installed

in.air

amps

Ground

mV

Duct

mV

Air

mV

Direct.in

ground

amps

In.single

way.ducts

amps

Installed

in.air

amps

Ground

mV

Duct

mV

Air

mV

Current.Ratings Current.RatingsApproximate.voltage.drop.

per.ampere.per.metreApproximate.voltage.drop.

per.ampere.per.metre

Nominal.

area.of

Conductor

mm2

Installation.conditions.for.above.ratings:Ambient air temperature: 30˚CGround temperature: 15˚CDepthoflaying:0.5mSoil thermal resistivity: 1.2˚C m/WMaximum conductor operating temperature at rated current is 90˚CForratingfactorsseeTables2to6and8to�2

UNARmOURED.PVC.SHEATHED.CABLES

Stranded.Copper.Conductors Stranded.Aluminium.Conductors.

25

35

50

70

95

120

150

185

240

300

400

500

�6*�6*25*35*50

70

70*95

�20*�50*�85*240*

�45

�80

2�5

265

3�5

365

405

465

540

600

675

730

�25

�45

�75

2�5

255

300

330

380

440

500

575

6�0

�27

�58

�92

246

298

346

399

456

538

62�

74�

8�4

�.7

�.2

0.9

0.6

0.5

0.4

0.3

0.3

0.2

0.2

0.2

0.2

�.7

�.2

0.9

0.6

0.5

0.4

0.3

0.3

0.2

0.2

0.2

0.2

�.7

�.2

0.9

0.6

0.5

0.4

0.3

0.3

0.2

0.2

0.2

0.2

��5

�35

�65

200

240

275

3�0

350

4�5

465

523

565

92

��0

�35

�65

�95

225

255

290

340

385

443

470

97

�20

�46

�87

227

263

304

347

409

47�

570

626

2.7

�.9

�.4

�.0

0.7

0.6

0.5

0.4

0.3

0.3

0.2

0.2

2.7

�.9

�.4

�.0

0.7

0.6

0.5

0.4

0.3

0.3

0.2

0.2

2.7

�.9

�.4

�.0

0.7

0.6

0.5

0.4

0.3

0.3

0.2

0.2

Nominal.

area.of

neutral

conductor

mm2

Direct.in

ground

amps

Installed

in.air

amps

Ground

mV

Duct

mV

Air

mV

Direct.in

ground

amps

In.single

way.ducts

amps

Installed

in.air

amps

Ground

mV

Duct

mV

Air

mV

Current.Ratings Current.RatingsApproximate.voltage.drop.

per.ampere.per.metre

Approximate.voltage.drop..

per.ampere.per.metre

STRANDED.COPPER.&.ALUmINIUm.CONDUCTORSFOUR.CORE.CABLES.WITH.REDUCED.NEUTRAL.CONDUCTOR

Stranded.Copper.Conductors Stranded.Aluminium.Conductors.

*Circularconductors,allothersaresectorshaped.

In.singleway.

ductsamps

In.singleway.

ductsamps

25

35

50

70

95

120

150

185

240

300

400

500

�6*�6*25*35*507070*95�20*�50*�85*240*

�50�802�52653�5360405460530590667720

�25�50�752�5260300335380440495570605

�3��62�9725�304353406463546628728800

�.7�.20.90.60.50.40.30.30.20.20.20.2

�.7�.20.90.60.50.40.30.30.20.20.20.2

�.7�.20.90.60.50.40.30.30.20.20.20.2

��5�35�652002402753�03504�046052056�

94��0�35�65200230255295340385443470

98�20�45�852242643053504�84885626�8

2.7�.9�.4�.00.70.60.50.40.30.30.20.2

2.7�.9�.4�.00.70.60.50.40.30.30.20.2

2.7�.9�.4�.00.70.60.50.40.30.30.20.2

Table.29600/1000.V

C U R R E N T R AT I N g S ( A C )

600/1000.V Table.30

Directinground-CablestouchingSinglewayducts-ductstouching*Circularconductors,allothersaresectorshapedNote:.UnarmouredcablesareasperIEC60502(Part�)

Page 30: ps) 0707 (2000 c 12 - bdocam.combdocam.com/Energizing/XLPE Insulated LV Cables.pdfimpacts associated with its activities. ... , business success and safety record demonstrates that

BICC28

Voltagedrop

mV/A/m

CURRENT.RATINGS.(AC).AND.VOLT.DROPS

STRANDED.COPPER.CONDUCTORS

....THREE.AND.FOUR.CORE.ARmOURED,.PVC.SHEATHED.CABLES

Installation.conditions.for.above.ratings:Ambient temperature: 30˚CGround Temperature: 15˚C

Soil Thermal resistivity: 1.2˚Cm/WDepthoflaying:0.5m

265

260

250

245

235

225

2�5

205

�95

70

25�

240

230

220

2�0

�95

�85

�70

�50

0.607

0.599

0.589

0.580

0.572

0.562

0.554

0.545

0.536

150

406

395

375

365

345

325

305

280

250

0.303

0.299

0.295

0.292

0.288

0.284

0.280

0.277

0.273

405

395

385

370

360

345

330

3�5

295

3�5

305

300

290

280

270

255

245

230

95

304

295

290

270

255

240

225

2�0

�90

0.446

0.439

0.433

0.427

0.42�

0.4�5

0.408

0.402

0.396

120

353

340

325

3�0

300

280

260

240

2�5

0.366

0.357

0.352

0.347

0.342

0.337

0.333

0.328

0.323

360

350

340

330

320

305

295

280

260

Currentin.ground.

A

Voltagedrop

mV/A/m

Currentin.air

A

Conductorsizemm2

185

463

450

430

4�5

395

370

345

320

290

0.255

0.252

0.249

0.246

0.243

0.240

0.237

0.235

0.232

460

450

435

420

405

390

375

355

335

400

728

7�5

685

655

620

585

545

500

450

0.�66

0.�63

0.�62

0.�6�

0.�60

0.�59

0.�58

0.�57

0.�56

667

640

620

600

580

560

535

505

475

240

546

530

5�0

490

465

440

4�0

375

340

0.2��

0.208

0.206

0.204

0.203

0.200

0.�99

0.�97

0.�95

530

5�5

500

485

470

450

430

4�0

385

300

628

605

580

555

530

500

465

430

390

0.�85

0.�83

0.�8�

0.�80

0.�79

0.�77

0.�76

0.�74

0.�74

590

575

560

540

520

500

480

455

430

Conductorsizemm2

Currentin.air

A

Currentin.ground

A

X l P E I N S U l AT E D C A B l E S T O B S 5 4 6 7

600/1000.V Table.31

99

97

93

89

84

80

74

68

62

16

��5

��2

��0

�05

�00

97

94

89

84

2.50

2.50

2.47

2.43

2.39

2.35

2.3�

2.27

2.23

Currentin.ground

A

Voltagedrop

mV/A/m

Currentin.air

A

Conductorsizemm2

2�5

2�0

200

�95

�90

�85

�75

�65

�55

0.865

0.852

0.839

0.826

0.8�3

0.800

0.787

0.774

0.76�

�97

�90

�80

�75

�65

�55

�45

�35

�20

50

�50

�45

�40

�35

�30

�25

�20

��5

��0

25

�3�

�30

�25

�20

��0

�05

99

9�

82

�.65

�.59

�.56

�.54

�.5�

�.49

�.46

�.44

�.4�

�80

�75

�70

�65

�60

�50

�45

�40

�30

35

�62

�55

�50

�45

�35

�30

�20

��0

�00

�.�5

�.�5

�.�3

�.��

�.09

�.08

�.06

�.04

�.02

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29BICC

ARmOURED.PVC.SHEATHED.CABLES1900/3300.V

DImENSIONS.AND.WEIGHTS

Stranded.Copper.Conductors.-.Single.core.cables Stranded.Copper.Conductors.-.Three.core.cables

Approximate.Values

Nominal

area.of

conductor

mm2

Thickness

of.

insulation

mm

Thickness

of.

insulation

mm

Diameter

under

armour

mm

Diameter

under

armour

mm

Armour**wire

diameter

mm

Armour

wire

diameter

mm

Cable

diameter

overall

mm

Cable

diameter

overall

mm

Cable.

weight

copper

kg/km

Cable.

weight

copper

kg/km

Nominal

area.of.

conductor

mm2

Approximate.Values

CURRENT.RATINGS

Stranded.Copper.Conductors.-.Single.core.cables Stranded.Copper.Conductors.-.Three.core.cables

Nominal

area.of

conductor

mm2

Nominal

area.of

conductor

mm2

Direct.in

ground

amps

Direct.in

ground

amps

In.single

way.ducts

amps

In.single

way.ducts

amps

Installed.in

air

amps

Installed.in

air

amps

50

70

95

120

150

185

240

300

400

500

630

800

1000

222

27�

324

366

409

460

528

589

65�

720

789

83�

880

2�9

264

3�0

342

376

4�4

464

506

535

579

624

650

689

228

285

350

407

463

528

623

7�0

808

9�5

�030

���9

�2�4

�6

25

35

50

70

95

�20

�50

�85

240

300

-

-

��4

�47

�75

207

254

304

345

387

436

502

563

-

-

96

�24

�47

�74

2�4

257

293

328

37�

428

480

-

-

�06

�42

�68

202

255

3�2

36�

4�0

47�

554

634

-

-

Installation.conditions.for.above.ratings:Ambient air temperature: 30˚CGround temperature: 15˚CDepthoflaying:0.5mSoil thermal resistivity: 1.2˚C m/WMaximum conductor operating temperature at rated current is 90˚CForratingfactorsseeTables2to6and8to�2

ARmOURED.PVC.SHEATHED.CABLES

Table.32

*Circularconductors,allothersaresectorshaped

X l P E I N S U l AT E D C A B l E S T O B S 5 4 6 7

50

70

95

120

150

185

240

300

400

500

630

800

1000

2.0

2.0

2.0

2.0

2.0

2.0

2.0

2.0

2.0

2.2

2.4

2.6

2.8

�5.0

�6.6

�8.4

�9.8

2�.2

23.0

25.5

27.7

3�.0

36.0

40.0

45.8

50.8

�.6*�.6*�.6*�.6

�.6

�.6

�.6

�.6

2.0

2.0

2.0

2.5

2.5

20.6

22.4

24.3

27.2

28.8

30.8

33.5

36.�

40.5

44.2

48.8

55.4

60.6

8�0

�040

�330

�680

�970

2370

2960

36�0

4600

5680

7�60

9�50

��270

�6*25*35*50

70

95

�20

�50

�85

240

300

-

-

2.0

2.0

2.0

2.0

2.0

2.0

2.0

2.0

2.0

2.0

2.0

-

-

2�.5

24.5

26.5

25.2

28.4

3�.0

36.6

38.5

42.5

47.8

5�.4

-

-

�.6

�.6

�.6

2.0

2.0

2.0

2.5

2.5

2.5

2.5

2.5

-

-

29.3

32.2

34.8

34.7

38.0

4�.4

45.7

48.5

5�.9

56.9

6�.2

-

-

�600

2060

2400

3200

3800

4730

6070

70�0

8270

�03�0

�2300

-

-

Table.331900/3300.V

Directinground-TrefoiltouchingSinglewayducts-ductstouchingSpacinginair-Asshownabove(D=Cablediameter)*WirediametersarelargerthanthosespecifiedinBS5467**AluminiumwirearmourforACsystem

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BICC30

X l P E I N S U l AT E D C A B l E S T O B S 5 4 6 7

DImENSIONS.AND.WEIGHTS

Lead.Sheathed.Armoured.Power.Cables.to.BS.5467.and.EEmUA.133

. 50*

. 70*

. 95*

. 120*

. 150

. 185

. 240

. 300

. 400

. 500

. 630

. 800

. 1000

.

. 16

. 25

. 35*

. 50

. 70

. 95

. 120

. 150

. 185

. 240

. 300

.

. 16

. 25

. 35

. 50*

. 70

. 95

. 120

. 150

. 185

. 240

. 300

. 400

.

. 16

. 25*

. 35

. 50

. 70

. 95

. 120

. 150

. 185

. 240

. 300

. 400

�3.0�5.0�6.8�8.520.522.825.528.�32.337.040.847.552.5

�5.5�8.92�.3�9.022.224.827.230.333.738.942.9

�6.520.523.024.026.530.533.537.842.848.252.257.8

�8.820.523.226.230.534.837.843.247.853.858.565.9

�.6�.6�.6�.6�.6�.6�.6�.62.02..02.02.52.5

�.25�.25�.6�.6�.62.02.02.02.52.52.5

�.25�.6�.6�.6�.62.02.02.52.52.52.52.5

�.25�.6�.6�.62.02.02.52.52.52.52.5

3.�5

20.822.624.526.228.530.833.536.44�.846.650.859.264.2

2�.825.529.427.230.534.537.84�.�46.35�.756.3

23.028.63�.232.035.040.543.549.454.560.265.27�.8

25.528.53�.334.640.544.849.855.060.066.572.582.6

�300�62020402380284033654�805060640080009720

�2700�5400

�540206026702640340045305�706�2077�09650

��5�0

�75026503220363045606��073008980

�0870�3500�6�50�9550

2�20280034304260585073409400

��280�3600�700020�5026�00

Nominal.area.of.

conductor

mm2

Nominal.lead.sheath

thickness.mm

Overleadmm

ArmourWiremm

Overallcablemm

Approx..weightkg/km

Approximate.diameter

*Cablewith�.6mmwirearmour,adeviationfromBS5467.Toleranceontheabovedimensionsare-0.3mmand+0.5mm.Cablesizesmarked+andhigherhavesectorshapedconductors.

LeadsheaththicknessesarenominalvaluesbasedonEEMUA�33.For2corecables,50mm2andabovehaveD-shapedconductors.

Sin

gle

.co

reTw

o.c

ore

Th

ree.

core

Fou

r.co

re

�.��.��.��.2�.2�.3�.4�.4�.6�.7�.82.02.�

�.��.2�.3�.2�.3�.4�.4�.5�.6�.8�.9

�.��.2�.3�.3�.4�.5�.6�.7�.92.02.22.3

�.2�.2�.3�.4�.5�.6�.7�.92.02.22.32.5

Table.34600/1000.V

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3�BICC

Th

ree.

core

1900/3300.V

DImENSIONS.AND.WEIGHTS

LEAD.SHEATHED.ARmOURED.POWER.CABLES.TO.BS.5467.AND.EEmUA.133

16

25

35

50*

70

95

120

150

185

240

300

22.9

26.�

28.6

29.8

3�.�

32.7

38.0

39.8

43.8

48.9

53.3

�.6

�.6

�.6

2.0

2.0

2.0

2.5

2.5

2.5

2.5

2.5

3�.8

34.9

37.6

40.2

4�.7

43.5

50.4

52.7

56.6

62.3

66.9

2750

34�2

4045

4822

5560

6582

8440

9540

��272

�38�9

�6456

Nominal.area.of.

conductor

mm2

Nominal.lead.sheath

thickness.mm

Overleadmm

ArmourWiremm

Overallcablemm

Approx..weightkg/km

Approximate.diameter

*Cablesizes50mm2andhigherhavesectorshapedconductors.

�.3

�.4

�.5

�.5

�.5

�.6

�.7

�.8

�.9

2.0

2.2

X l P E I N S U l AT E D C A B l E S T O B S 5 4 6 7

Table.35

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BICC32

RESISTANCE.OF.LEAD.SHEATH.AND.ARmOUR

LEAD.SHEATHED.ARmOURED.POWER.CABLES.TO.BS.5467.AND.EEmUA.133

Nominal.area.of.conductor

mm2Single.core

..Lead. .Armour

1.5

.2.5

4

6

10

16

25

35

50

70

95

120

150

185

240

300

400

500

630

800

1000

-

-

-

-

-

8.�4

6.63

6.0�

5.24

4.56

4.07

3.30

3.03

2.48

2.03

�.86

�.4�

�.�6

0.98

0.76

0.65

8.98

7.56

6.37

5.85

4.9�

4.29

3.2�

2.60

3.�9

2.52

2.�0

�.89

�.58

�.33

�.02

0.87

-

-

-

-

-

6.2�

5.5�

4.88

4.59

4.0�

3.�0

2.64

�.69

�.88

�.64

�.�4

�.04

0.95

0.69

0.6�

0.55

-

-

-

-

-

8.54

7.09

6.27

5.40

4.7�

4.��

2.96

2.4�

2.37

�.95

�.60

�.32

�.�3

0.89

0.76

0.62

0.53

-

-

-

-

5.96

5.26

4.8�

4.3�

2.93

2.64

�.58

�.42

�.40

�.27

0.87

0.78

0.58

0.52

0.47

0.42

0.39

-

-

-

-

7.72

6.29

5.4�

4.9�

4.�0

3.3�

2.93

2.38

�.96

�.59

�.30

�.��

0.88

0.75

0.6�

0.53

0.43

-

-

-

-

5.59

4.84

4.3�

3.02

2.63

2.36

�.57

�.4�

�.27

0.87

0.77

0.57

0.5�

0.47

0.42

0.38

0.26

-

-

-

-

-

-

-

-

-

2.42

�.97

�.68

�.6�

�.54

�.37

�.�0

�.00

0.86

0.73

0.6�

0.53

-

-

-

-

-

-

-

-

-

�.37

�.22

�.�3

0.84

0.8�

0.77

0.54

0.52

0.48

0.43

0.40

0.37

-

-

-

-

-

-

-

-

-

0.62

0.54

0.50

0.47

0.42

0.39

0.35

0.32

0.29

0.26

0.24

0.�7

0.�5

0.�3

0.09

0.08

Two.core

.Lead.....Armour

Three.core

.Lead.....Armour

Four.core

.Lead. .Armour

Three.core

.Lead. .Armour

600/1000.V 1900/3300.V

Maximum Resistance (ohms) per 1000 metres of cable at 20˚C

Note:SinglecorecableswithAluminiumWireArmourandMulticorecableswithSteelWireArmour

X l P E I N S U l AT E D C A B l E S T O B S 5 4 6 7

Table.361900/3300.V

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33BICC

A D vA N TA g E S O f X l P E I N S U l AT E D C A B l E S

�. Doesnotsoftenbeyond thenormal rangeofconductoroperating temperaturesand iscalledTHERMOSETTINGinsulation.

2. Duetogreatercapacitytowithstandheat,thepermissiblemaximumcontinuousconductoroperatingtemperatureis90˚C and for momentary short circuits the permissible temperature is 250˚C.

3. Higher insulation strength and superior mechanical properties allow lower insulation thickness. The insulationresistancevalueofthecabledoesnotappreciablychangewithconductoroperatingtemperature.

4. XLPE insulation dissipates heat from conductors much faster as its thermal resistivity is 3.5˚C m/W.

5. Heatgenerationintheinsulationitselfislowduetoverylow“lossangle”.

6. Due to the foregoing reasons, an XLPE cable can carry 15% to 30% higher current than a PVC cable with the same conductorsize.

7. DensityofXLPEis0.92to0.94gm/mlandduetolowerinsulationthickness,XLPEinsulatedcablesarelighterandeasiertoinstall.

8. JointingandterminatingofXLPEinsulatedcablesdoesnotrequireanyspecialtechniques.

l S f C A B l E S

Ducab can manufacture a dedicated cable called LSF (Low Smoke and Fume) for installations where fire and itsassociatedproblems-theemissionofsmokeandtoxicfumes-offeraseriouspotentialthreat.LSFcompoundisfreefromhalogens(fluorine,chlorineandbromine)andwhentestedtoBS6425Part�andIEC754Part�theacidicgasevolved during combustion is less than 0.5% by weight of material. Furthermore, when tested in accordance with BS 2782Method�4�D,theoxygenindexofbothbeddingandsheathwillnotbelessthan30.ThesecablescomplywithBS6724andalsomeettherequirementsofIEC332Part3.

LSF.Cable:

• isslowtoignite,burnsslowlyandgivesoffreducedsmokeandfumeswhichcankillpeople

• doesnotproducecorrosivehalogenacidgaseswhichdestroysensitiveelectronicequipment

• helpspeopletoescapefromafire-helpsthemtoseeandtobreatheforlonger

• winstimeforpeopletoescapeandforemergencyservicestohelp

• is essential in public buildings, transport or confined areas where larger numbers of people - many of themstrangerstothesurroundingsorinfirm-regularlycongregate

SomeofthekeybenefitsofLSFcablesareasfollows:. ....to.the.Public• muchimprovedsafetymarginstohelpthemsurviveafiresituationinenclosedareasorhighpopulation,high-

techcommercialofficesinwhichtheymightworkorvisit

. ....to.the.Specifier• enhancedfiredamageprotectionforbothstructureandsensitiveelectronicequipment• demonstratesproperconcernforpublicandenvironmentalsafety

. ....to.the.Contractor• nolossofversatility• canbeinstalledwhereverconventionalcableswouldbeusedandarecompatiblewithstandardaccessories

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BICC34

The. current. ratings. given. in. relevant. tables. of. this. publication. assume. that. cables. are. fully. loaded. i.e..conductor operating temperature is 90˚C and conductor resistances at this temperature have been used in the.tabulated.figures.of.volt.drop.per.ampere.per.metre.for.various.sizes.of.cables.

In many situations the conductor size which is ultimately chosen may not be carrying its maximum permissiblecurrent (i.e. its full rated current) and consequently it will not be operating at its maximum designed temperature.Table3�showsthereducedvoltagedrop/ampere/metre/datacorrespondingtoreducedoperatingtemperaturedueto reduced load currents. The first line is applicable to 90˚C conductor temperature. Examples are given below to illustratesituationswhereover-designingcanbeavoided.“Standardconditions”inthefollowingrefertothoseobtainedintheUnitedKingdomonwhichthecurrentrating/voltagedroptablesarebased.Forsituationsotherthan“standardconditions”suchas those in theMiddleEast,suitablerating factorscanbeapplied forutilisingdata inTable3�asshowninexample(3)inthefollowing:

Itshouldalsobeensuredthatthecablesizeultimatelyselectediscapableofcarryingtherequiredcurrentundersiteconditionsofinstallation.

Formula

where Vd =maximumacceptablevoltdrop(involts)

I =currentperphase(inamps)

mV =appropriatevoltdrop(inmV/amp/metre)

L =routelength(inmetres)

Examples: Atstandarddefinedconditions:

1)Considerarouteof�20metresoffourcorecopperXLPE/SWA/PVCtobeinstalledinair(atstandardconditions)andtocarry300ampsperphaseat4�5volts.Maximumvoltagedroptobe2.5percent.

2.5percentof4�5V=�0.4V

Substituteforcurrent,routelengthandmaximumvoltdrop

For.installations.where.XLPE.insulated.cables.are.not.fully.loaded.and.conductor.operating temperatures are below 90˚C.

LSFcablesshouldbeusedinanylocationwheretheoutbreakoffirewouldconstituteanimmediatethreattolifeandtotheperformanceofsensitiveelectronicequipment.

LSFcableswiththeirslowburningandno-smokequalitiesaremostessentialin‘highpopulation’publicorcommercialbuildings, enclosed areas such as tunnels or public transport, or places where large numbers of people, perhapsunfamiliarwiththeirsurroundingsorwithlimitedmobility,congregate-forexample:

•.places.which.are.densely.occupied.on.a.regular.basis-multistoreydwellings,officeblocks,hotels,educationalestablishments,factories.

•.places.where.large.number.of.people.congregate.without.being.familiar.with.the.layout-cinemas,theatres,shoppingcomplexes,tunnels,undergroundandsurfacepassengerterminalsandconcourses.

•.for.housing.people.with.limited.mobility-hospitals,retirementhomes.

•.places.involving.high.security.-defenceinstallations,prisons,researchestablishments,computercentres

•.where.operating.critical.processes.-powerstations,nuclearreprocessingpetro-chemicalinstallations.

Note:FortechnicaldataforLSFcables,pleaserefertoTechnicalDepartment.

w h I C h S I T U AT I O N S D E m A N D l S f C A B l E ?

X l P E C A B l E D ATA f O R PA R T I A l l OA D S

Vd = mVxIxL�000

mV = Vdx�000IxLor

= �0.4x�000300x�20

=0.289mV/A/mmV

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35BICC

FromTable3�,thefirstlineoffiguresperconductorsize(correspondingtoIEEWiringRegulations)andgivingavoltagedropvalue less than0.289 is�85mm2.Bystudying the table to findavoltagedropvalueequal to,or less than the0.289calculated,butatthesametimerepresentingthe300Aloadrequired,itwillbeseenthatavoltagedropof0.280correspondstoacurrentof305Aandareducedconductorsizeof�50mm2.Thereforeitispossibletoselecta�50mm2cableratherthanthe�85mm2cablefirstindicated.Theactualvoltdropofthisinstallationis

2) Consider a route of �30 metres of four core copper XLPE /SWA/PVC cable to be installed partly in air, partlyunderground, and to carry 260 amps per phase at 380 V. Maximum voltage drop to be 3%. 3% of 380 V = 11.4 V

Substituteforcurrent,routelengthandmaximumvoltdrop

Selectingavoltagedropcorrespondingtothemaximumratingthesizewouldbe�50mm2butselectingfromTable3�suchthatmV/A/misequalto,orlessthanthe0.337calculatedandiscapableofcarrying260A(ingroundandinair),itwillbeseenthatthisvalueis0.333fora�20mm2cable(insteadof�50mm2).

andtheactualvoltagedrop

(SeeTables2to�2forsiteconditionsotherthanstandarddefinedconditions)

Examples:Atsiteconditionsotherthanstandarddefinedconditions

3) Consider example (1) but at an ambient temperature of 45˚C. Derating factor for this temp. = 0.87 (see Table 12). Using thisfactor,calculatethe‘equivalentcurrent’atstandardconditionsbydividingtheactualcurrentbythederatingfactor.

Thus‘equivalentcurrent’

andfrompreviousexample(�)themV/A/mfigureneedstobe0.289orless.SelectingacablefromMaxRatingfiguresaspreviously-thecablewouldbe�85mm2.HoweverselectingfromTable3�withacurrentof345Aandavoltdropof0.289(orless),givesacablesizeof�50mm2withavoltagedropvalueof0.288mV/A/mat345A.(insteadofthe�85mm2).

andtheactualvoltagedrop

Vd = 300X�20X0.280�000

=�0.�V

mV = ��.4X�000260X�30

=0.337mV/A/m

= 260x�30x0.333�000

=��.3V

= 3000.87

=345A

= 300x�20x0.288�000

=�0.4V

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BICC36

X l P E I N S U l AT E D C A B l E T O B S 5 4 6 7

STRANDED.COPPER.CONDUCTORS

Nom

inal

Con

..Are

a

mm

2

No. of

core

s

Thre

ad

Siz

e

mm

BW

Indo

or

Gla

nd.k

it

Ref

eren

ce

CW

Out

door

Gla

nd.k

it

Ref

eren

ce

E1W

Out

door

Gla

nd.k

it

Ref

eren

ce

E1W

F

E.E

xd

Gla

nd.k

it

Ref

eren

ce

EXC

EL.

PLU

S

Del

uge-

proo

f

Gla

nd

Ref

eren

ce

BA

RR

-W

Exp

losi

on

Pro

of.G

land

Ref

eren

ce

Telc

leat

Ref

.

385A

A

Ran

ger

Cle

at

Ref

.

382A

A

Alu

min

ium

Cla

w.&

.2.B

olt

Cle

at

Ref

..370

BA

Eas

ypac

Res

in.J

oint

Cop

per.

Con

nect

ors

Lugs

1.5

2.5

2 3 4 7 �2 �9 27 37 2 3 4 2 3 4 2 3 4 2 3 4

20 20 20 20 20 20 2020

/25

25 25 25 25

BW

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Page 39: ps) 0707 (2000 c 12 - bdocam.combdocam.com/Energizing/XLPE Insulated LV Cables.pdfimpacts associated with its activities. ... , business success and safety record demonstrates that

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Page 40: ps) 0707 (2000 c 12 - bdocam.combdocam.com/Energizing/XLPE Insulated LV Cables.pdfimpacts associated with its activities. ... , business success and safety record demonstrates that

1207

07 (2

000

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