pt eti - proposal of waste co processing -...

PT . ENVIROMATE TECHNOLOGY INTERNATIONAL Wisma Gondangdia Lama Lantai 5

Jalan RP Soeroso No 25 Cikini—Jakarta Pusat Phone: (021) 3929189

Fax: (021) 3101031 Email: [email protected]

COMPANY OVERVIEW PT EnviroMate Technology International

PT EnviroMate Technology International (ETI) is developed on early of 2000 as a part of GROUPS focusing activity in environmental services such as: • Transportation of Hazardous Waste (B3) Materials. • Hazardous Waste Management Services • Packaging services: Drums, Jumbo Bags, Box or Containment support. • Manufacturing and suppliers of Incinerators, dryers, WWTP Unit • Labor support and services for industrial environmental activity PT ETI is also known as manufacturing Wastewater Treatment units, Dust Collectors, Fume Scrubber and material Dryer with strong brand of PT ETI is OKURA CARBONIZER, where it is developed to replace Waste Incinerator that is widely known to be strong polluters. OKURA replaces incinerators and function better than incinerators. Produce clean emission, lesser volume of ash and creates low operation cost of waste reduction. The OKURA is recently used to reduce waste amounts in our existing clients such as:

• Panasonic Electronics Devices Indonesia (PEDIDA), Tambun—Bekasi

• Yutaka Manufacturing Indonesia Plant I & II, MM2100— Bekasi

• Chevron Texaco Indonesia (Duri Site), Pekanbaru Sumatera

• Ford Motor Corporation, Malaysia

• Brunei Shell Petroleum, Brunei

• Shinetsu Corporation, Malaysia

• Aldwich Corporation, Malaysia

One of 3R (REUSE—RECYCLE—RECOVER) Solution to Environment is ELECTROCOAGULATION UNIT, in common wastewater treatment services—the uses of chemicals is quite often and sometimes become a must. Electrocoagulation Unit is combining and completing the WWT Unit to enhance their effluent quality as well as reducing their cost operation and avoid any chemicals deposited sludge. Our solution for existing WWTP:

• Reducing the chemicals consumption or even eliminate the use of chemicals.

• Enhance effluent quality

• Reducing cost operation of existing WWTP in terms of eliminating large deposited sludge.

• Environmentally safe since avoid any uses of chemicals or additive to your existing WWTP.

Transportation & Waste Handling Services of PT ETI is ENVIRONMENTAL WASTE HANDLING/SERVICES TRANSPORTER. With numerous of clients recently, PT ETI serving and placing crews and personnel to provide Inventory Control and Waste Handling/Transporting to Reuse—Recycle—Recovery (3R) Solution to convert waste inot Alternative Fuel & Raw Materials (AFR) cooperated with PT Rekayasa Energy Integrated, PT Indocement Tunggal Perkasa Tbk, PT Holcim Indonesia Tbk with resources such as:

• Waste Transporter using Flat Deck, Built Up Tronton with 24 Ton capacity.

• Waste Collector with capacity suitable for customer waste accumulation.

• Environmental services such as Clean Up Pit, Site Remediation and Recondition.

• Experienced Personnel and Crew for Hazardous Waste Handling

• Safety & Environmental Training and Courses.

OKURA CARBONIZER BACKGROUND PT EnviroMate Technology International

OKURA CARBONIZER is evaporator unit which utilizes lower temperature and negative operating pres-sure in order to avoid any potential harmful and danger releases material or particulates such as DIOXIN during their evaporating system. OKURA CARBONIZER is adapted and re-manufacturing by PT EnviroMate Technology International un-der OKADORA Japan Technology which is available to proceed wide range of waste:

The following are the type of Solid Waste that is available to proceed using OKURA EVAPORATOR. This OKURA machines is also known as CARBONIZER, where besides evaporating the moisture content of the waste—it is also convert all organics content into carbon. Converting waste to carbon known to be resources recov-ery activity that the residue is

then be further proceed in Cement Co Processing or other thermal activity that requires carbon as their main source of energy.

The liquid waste that is also available to be proceed in OKURA is: 1. Water based/Solvent based liquid waste. 2. Oil based liquid waste. 3. Washing water 4. Acid or alkaline liquid waste 5. Chemical or polymeric based liquid waste

The following scheme is the uses of OKURA or OKADORA Carbonizer utilizing the ex-cessive heat from exhausted gas. The stream of hot gases is then compressed into outside chamber of OKURA machines and then creates heat transfer that enable the liquid or solid to be carbonized. This method is has been implemented worldwidely to enhance waste management.

The following are our records for OKURA MACHINES Installation: • Panasonic Electronics Devices Indonesia (PEDIDA), Tambun—Bekasi • Yutaka Manufacturing Indonesia Plant I & II, MM2100— Bekasi • Chevron Texaco Indonesia (Duri Site), Pekanbaru Sumatera • Ford Motor Corporation, Malaysia (PAINTWASTE—recommended by Ford Motor Australia) • Brunei Shell Petroleum, Brunei • Shinetsu Corporation, Malaysia • Aldwich Corporation, Malaysia

Transporting & Labor Services PT EnviroMate Technology International

WASTE CO PROCESSING is the use of byproducts from one industrial process as fuel or raw material substi-tute for another process. These byproducts are referred to as alternative fuels (AF) and raw materials (ARM) or AFR. Industries for which co-processing is applicable include: • Cement manufacturing • Thermal power industry • Steel industry • Lime production • Ceramics, bricks, glas Before WASTE MATERIAL can be absorbed by WASTE CO PROCESSOR, the waste shall be converted into most homogen, consistent and consisting high content of mineral or calorific value. The facility of converting the waste is called PLATFORM or PRE PROCESSOR. In Indonesia PRE PROCESSOR Facility is developed early 2008 and is PT Rekayasa Energy Integrated (REI) which is located at Kawasan Industri Sentul—Bogor. REI is capable to convert the waste into their most valu-able and homogen/consistent form of Alternative Fuel Material (AFM) and Alternative Raw Material (ARM). The products of AFM and ARM is then delivered to the industry that is able to absorb and use as their Fuels or Raw Materials, recently Cement Factory and Large Power Plant Facilities are the type of Waste Co Processor which having a legality based of performing such services.

Legality Reference for 3R Solution and AFR Waste Co Processing

1. UU no 23 Thn 1997 – Pengelolaan Limbah Bahan Berbahaya Beracun

2. Peraturan Pemerintahan No 18 Thn 1999 – Pengelolaan Limbah Bahan berbahaya dan Beracun

3. Peraturan Pemerintahan No 85 Thn 1999 – Pengelolaan Limbah Bahan berbahaya dan Beracun (Revisi)

4. Peraturan Presiden Republik Indonesia No 9 Thn 2005 – Fungsi, Tugas, Kedudukan dan Susunan Or-ganisasi dan Tata Kerja Kementerian Negara Republik Indonesia

5. Peraturan Presiden Republik Indonesia No 94 Thn 2006 – Fungsi, Tugas, Kedudukan dan Susunan Or-ganisasi dan Tata Kerja Kementerian Negara Republik Indonesia

6. Peraturan Menteri KLH No 02 Thn 2007—Pemanfaatan Limbah B3.

7. KepMen KLH No 331 Thn 2007—AFR Waste Co Processing PT Holcim Indonesia Tbk.

8. KepMen KLH No 342 Thn 2007—AFR Waste Co Processing PT Indocement Tunggal Perkasa Tbk.

9. STK Dokumen KLH No B-2409/Dep.IV/KLH/04/2008—Pengumpulan, Penyimpanan & Pengolahan Limbah Pretreatment PT Rekayasa Energy Integrated.

10. STK Dokumen KLH No. B-6405/Dep.IV/KLH/08/2007—Pengangkutan Limbah B3 PT EnviroMate Technol-ogy International.

11. Manifest Dokument KA-XXXXXX

PT REI is responsible to pre processing waste material and convert the waste into HOMOGEN, CONSISTENT, HIGH CALORIFIC or HIGH MINERAL so that the Waste Co Processing (Cement Factory, Power Plant, Lime Production, Steel Processing, Ceramics Plant) are able to accept without any rejection.

This sequence of process is covered by Peraturan Menteri KLH No 02 Thn 2008—Pemanfaatan Limbah B3 as released on 4 February 2008.


The scheme is now implemented by KLH as authority of regulat-ing body to encourage party for better environmental manage-ment system in Indonesia. Many of years, Industry do not have any better alternative other than waste disposal or landfill. In several countries, Landfill is limited since creates problems when the landfill is full. Monitor-ing of gas deposit (Flammable and toxic Methane Gas) and monitoring of leachate pollutant from rain fall is a must. For many of countries in the world, Landfill was initially picked up as solution to environment when industry did not know where to throw or even recovery their waste materials. Reuse—Recycle—Recovery (3R) Solution is widely used for most Environmentally advanced Mod-ern Nation and Country.

The reason of implementation of 3R Solution for Waste Management is to implementing their Community Development, Clean Development Program as well as Sustainable Development Program. The picture is showing how 3R Solution for used Tyre plays important role in destroying used tyres in Japan. Used Tyres contains high calorific value that can replaced coal as main fossil fuels. PT Rekayasa Energy Integrated (REI) and PT ETI work together to provide solution for industrial waste management to convert waste into their consistent, homogen and valuable form in order to be used as Alternative Fuel Material and or Alter-native Raw Materials.

PT REKAYASA ENERGY INTE-GRATED

Raw Material

Material Processing

Manufacturing

Use

Waste Management

RECYCLE RECOVERY REUSE

WASTE CO PROCESSING PROGRAM FROM DISPOSAL TO RECOVERY


COMPARISON TABLE 3R (Reuse-Recycle-Recovery) Solution VS Landfil

Waste Management Hierarchy

Avoidance or prevention of waste is the ideal solution. This can be achieved only through a strict product policy that en-sures that certain materials do not appear as residues at all. Minimization or reduction of waste, in particular by the appli-cation of the cleaner production concept or changes in con-sumer habits related to packaging. Recovery of waste material by means of direct recycling and reuse of primary materials (metal to metal or paper to paper). It also includes other technologies like composting or anaero-bic digestion. Co-processing – recovery of energy and materials from waste as a substitute for fossil energy and virgin raw materials. Incineration is primarily a disposal technology and employed to reduce waste volumes. It can also recover some energy, but not material.

Chemical-physical pre-treatment is a procedure to stabilize waste materials before final disposal. Controlled landfilling is the common method for the final disposal of non-recyclable waste. Uncontrolled burning and dumping, often accompanied by open burning or uncontrolled dumping, is still the most common method of waste disposal in developing countries, where it poses a major threat to natural re-sources and human health. This form of waste disposal should be avoided. Any waste management scheme or concept should consider this waste hierarchy. Whenever possible, waste should be avoided or used for energy and material recovery, as from the ecological and economical point of view this is the most appropriate solution for any kind of industry.

POINT OF REVIEW

LANDFILLING

3R SOLUTION & CO PROCESSING

Waste Conver-sion

No Further Process after Landfill. The waste is disposed as it is.

Convert into products

Waste Life Cycle Infinity. Once the waste is disposed in Landfill it will be saved forever as it is.

Short

Waste Liability From cradle to grave. Waste Gen-erator still has liability on their dis-posed waste materials.

None. Waste is transformed into prod-ucts that different from its original

Costing Relatively high since Landfill shall consider its long period of monitor-ing and closure funds.

Small

Environmental Risk

Landfill risk shall consider leaching monitoring, emission, gas deposits, area instability.

Low


TRANSPORTING & LABOR SERVICES PT EnviroMate Technology International

Waste Co Processing

Cement Industry

(AFR)

Power Plant (AF)

MOST PREFERABLE

NOT PREFERABLE (LANDFILL)

PT. EnviroMate Technology Internationals Legal Aspects as Legal Waste Collector: • Transportation Permit and Recommendation from KLH as attached Scope of Work on Waste Co Processing with PT. ETI

ETI personnel with suitable PPE place services to: a. Prepare for waste packaging, take

the full and placed the empty packaging to the box.

b. Collect the waste material from the sources

c. Prepare packaging for waste packing

d. Put symbol and labeling waste stating type of waste, date, source and amount.

e. Calculate the weigh of waste by using ETI portable weighing devices.

f. Prepare the data recording for reporting

g. Maintain safety level, housekeeping and inventory control.

ETI prepare and scheduled: a. The permitted trucking vehicles to

collect the waste materials. b. The truck is completed with SPILL

KIT, FIRE EXT. and FIRST AID Box, Legal Documents of route.

c. ETI provide MANIFEST documents, data records and acceptance from the Waste Co Processor.

d. ETI help and assist customer for witnessing the disposal and destruction of waste materials.

e. ETI will prepare the Certificate of Waste Co Processing issued by Waste Co Processor.

f. ETI provide safety during transferring and confidentiality of transporting materials.

g. Emergency response for the activity and contingency plan for accident.


WASTE HANDLING & TRANSPORTING SERICES PT EnviroMate Technology International

Waste Co Processing

Cement Industry

(AFR)

Power Plant (AF)

MOST PREFERABLE

NOT PREFERABLE (LANDFILL)

FOTO KENDARAAN PT EnviroMate Technology Internationals



PT. EnviroMate Technology Internationals Legal Aspects as Legal Waste Collector: • Transportation Permit and Recommendation from KLH as attached. • Manifest Registration under license of No KA 00XXXX • Cooperation with:

A. PT Holcim Indonesia Tbk; KepMenLH No 331 Thn 2007 (AFR Waste Co Processing) B. PT Indocement Tunggal Perkasa: KepMenLH No 342 Thn 2007 (AFR Waste Co Processing) C. PT Rekayasa Energy Integrated (REI)

CUSTOMER PT ENVIROMATE TECHNOLOGY INTERNATIONAL

Limbah B3—Padat/Cair/Sludge

1. Toyota Motor Manufacturing Indonesia (Sunter Plant 1 & 2, Karawang Plant) 2. Yamaha Indonesia Motor Mfg (Pulogadung Plant) 3. Yamaha Indonesia 4. Unilever Indonesia (East Java Plant) 5. Astra Honda Motor (Sunter Plant, Pegangsaan, Bekasi Plant) 6. Kao Indonesia Chemicals (Bekasi) 7. Astra Daihatsu Motor Indonesia (Sunter Plant)

Limbah Kawasan Industry—Padat/Cair/Sludge 1. Lippo Cikarang—Bekasi 2. East Jakarta Industrial Park—Bekasi

Limbah Non B3—Padat/Produk Reject

1. Perfetti Van Melle Indonesia—Bogor 2. Nike Indonesia—Tangerang/Bandung/Serang 3. HM Sampoerna—Bekasi/Kawarang 4. Sara Lee Consumer Products—Jakarta 5. Johnson & Johnson—Jakarta 6. Epson Indonesia—Jakarta

Limbah Cair

1. Showa Indonesia Manufacturing—Bekasi 2. SKF Indonesia—Pulogadung

Limbah Dengan Kandungan Logam:

1. Karya Yasantara Cakti—Karawang 2. Kyosha Indonesia—Cikarang 3. Maruhachi Indonesia—Cikarang

LAMPIRAN PROPOSAL • Perizinan PT EnviroMate Technology International (ETI) • Perizinan PT Rekayasa Energy Integrated (REI) • PermenKLH No 02 Thn 2008



I. DISPOSAL OF CASTING SAND / SLUDGE DRYER—PT TOYOTA MOTOR MFG INDONESIA (TMMIN)

Toyota Motor Mfg Indonesia is the manufacturer of automobile is generating the waste of casting (CASTING SAND) as and exceed of casting activity. After benchmarking and long evaluation, TMMIN decided for treat-ing and disposing the waste—using AFR Co Processing due to their Corporate Policy for Zero Direct Landfill. The waste amount is about 150-180 ton permonth including the ex-ceed of waste from Karawang and Sunter 1 Plant of their WWT Plant Unit. With ETI the waste is directly delivered to PT Holcim Indonesia Tbk as well as PT Indocement Tunggal Perkasa Tbk under PerMenKLH No 02 Thn 2008..

II. DISPOSAL OF CANDY / CONFECTIONARY—PT PERFETTI VAN MELLE INDONESIA

The waste from PT Perfetti Van Melle is not Hazardous Waste or B3 waste. The waste from PVM is the product that is expired or rejected from the market. The AFR solution gives insur-ance of the complete disposal of this rejected products. The customer can directly see and watch how their waste products is inserted into the system that directly burn and destroy the material made from plastics and organics sugar, milk, choco-lates etc. This method has been applied within years.

III. DISPOSAL OF PCB SCRAP—PT HITACHI CHEMICALS (KYOSHA INDONESIA)

PCB or printed circuit board frame is by products from PCB Manufacturing company. PCB is made from the laminated paper and pressed. PCB with its construction is currently has a large heat value (GCV) between 5000—6000 Kcal/Kg or close to the heat of coal. With the operational pre treatment performed by PT Rekayasa Energy Integrated the material is shredded and crushed into smallest piece that is

enable fire to burn directly and complete destruction as Alternative Fuel Materials. This PCB Boards is outside list of waste material regulated under KepMen KLH 331 and 342 Thn 2008 so the application is no longer directly delivered to Cement Factory or other facility but always using PT REI services. List of Waste Material under KepMen KLH No 331 and 342 Thn 2007 are: FLY ASH, BOTTOM ASH, WET FLY ASH, ASH VALLEY (from coal incineration) DUST EAF, IRON SCALE, IRON CONCENTRATE, IRON SLAG, COPPER SLAG (Metal Processing) OIL SLUDGE, SLOPE OIL (Oil Related Process) SLUDGE WWTP Industrial Estate, SLUDGE IPAL Pulp & Paper Industry ALL THIS WASTE MATERIAL CAN BE DIRECTLY DELIVERED TO CEMENT FACTORY



IV. DISPOSAL OF IRON SLUDGE/WWT SLUDGE—PT MUSASHI AUTOPARTS INDONESIA

V. DISPOSAL OF FORGING DUST —PT KOMATSU INDONESIA

VI. DISPOSAL OF WWT SLUDGE—PT. SANYO INDONESIA

PT REKAYASA ENERGY INTEGRATED (REI)

Jakarta, 4 Maret 2008 Ref: 20/SP-REI/IV/2008 Kepada Yth. Bapak Suriyanto B.COM MTM President Direktur PT EnviroMate Technology International Wisma Gondangdia Lama Lt. V Jln RP Soeroso No 25 Cikini – Jakarta Pusat Telp/Fax: (021) 3929189/3101031 HAL: Surat Konfirmasi atas Kerjasama Waste Transporter dan Waste Handling untuk Pengola-han Limbah B3 Pretreatment Dengan hormat, Merujuk pada surat saudara dengan No Ref: 031/MKT/ETI/II/2008 tertanggal 28 February 2008 yang berkaitan mengenai permohonan kerjasama jasa transportasi limbah B3 dan kerjasama untuk jasa penanganan limbah dengan proses 3R (Reuse – Recycle – Recovery), berikut ini adalah keputusan dari Perusahaan kami, PT Rekayasa Energy Integrated: 1. Setelah melakukan evaluasi terhadap kelengkapan perizinan transportasi limbah B3, baik

dari rute, jenis, masa berlaku, kapasitas kendaraan, jumlah kendaraan, evaluasi personnel, dan tingkat kecakapan operator yang dimiliki oleh perusahaan saudara, kami memu-tuskan untuk menyetujui surat permohonan kerjasama dengan PT EnviroMate Technology International sebagai rekanan Transporter dan Waste Handling PT Rekayasa Energy Inte-grated.

2. Evaluasi juga kami lakukan untuk jumlah dan jenis industry yang menjadi referensi dan su-dah menjadi pelanggan / customer dari PT EnviroMate Technology International antara lain: Astra Group (Astra Honda Motor, Astra Daihatsu Motor, Toyota Motor, Komatsu, As-

tra Otoparts, dsb) Yamaha Group (Yamaha Indonesia Motor, Yamaha Music, Yamaha Indonesia dsb) Kao Indonesia Chemicals, Indo Toray Synthetics, Chandra Asri Petrochemicals dsb. Serta industry yang lainnya dalam penanganan PT EnviroMate Technology Interna-

tional. dan berharap kerjasama ini bisa terus mendukung program pengelolaan limbah B3 secara 3R sebagaimana diterangkan dalam PerMen KLH No 02 Thn 2008 Kami berharap surat konfirmasi atas permohonan saudara dapat digunakan sebagaimana mestinya dan dapat dijadikan referensi sebagaimana diperlukan untuk mendukung pelaya-nan dan jasa PT Rekayasa Energy Intergated dan PT EnviroMate Technology Inernational dalam hal Pengolahan Limbah B3 Pretreatment. Hormat kami,

Bogor Cemerlang Industrial Estate – Kawasan Industri Sentul Jln. Olympic Raya Blok A 12 – Sentul – Bogor Jawa Barat - Indonesia

Phone: 021– 87920413 Fax: 021– 87920414