pt ferrostaal indonesia industrial services for southeast asia · client : pt krakatau steel...
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PT Ferrostaal IndonesiaIndustrial Services for Southeast Asia
www.ferrostaal.comwww.ferrostaal.co.id
Turning Ideas into Reality.
PT Ferrostaal Indonesia
Graha FerrostaalJl. Mampang Prapatan 97Jakarta 12790Indonesia
Phone +62. 21. 797-33 56Fax +62. 21. 798-80 18
Since 1984 we have been at home in our customer's market in Indonesia. We maintain
our position as provider of industrial services and by doing so strengthen the trust of our
Indonesian partners.Providing local support to your ambitious projects in various industry
sectors is what our experts and specialists are here for.
ISO 9001:2008 certification on quality management system in industrial services and the
decades of experience in Indonesia as general contractor for the construction of industrial
plants mark out PT Ferrostaal Indonesia as ideally suited to develop and realize your idea.
As project developer we bring together the best partners.We tailor each project ideally to
the local conditions: from the business model to the financing, technologies and
components through to project implementation and even further.At a glance,our services
for industrial projects in Indonesia cover the entire process from planning to EPC-Services
to turnkey handover of industrial plants.
Valve installation for interconnection pipe line system for ExxonMobil, Cepu 2009
Steam turbine generator for PT Indo-Bharat Rayon, Purwakarta, 2009
PT Ferrostaal IndonesiaTraditional and new strength in Indonesia
Coal ship unloader for Paiton II Power Plant, Paiton, 1999
PT Ferrostaal IndonesiaClose at hand
Indonesia has been and continues to be a market with future potential for us. We are
proud of our successful cooperation with our Indonesian partners. In order to develop
existing and new partnerships, our 500 employees are locally present at different
locations to offer our broad range of industrial services. For clients and partners our
offices in the region are a portal to the Ferrostaal world – for you the doors are always
wide open.
Head Office Jakarta Work Shop Cilegon Sales Offices in Medan and Surabaya References (Selection)
Project development
EPC (Engineering, Procurement, Construction)
Supervision and maintenance
Single operations: Engineering packages / Constructionservices / Trading services
Our services start at an early stage, the assessment of your
project idea. Whatever is required for putting your project idea
on a solid basis feasibility studies, market analysis, business
plans, financing structure and concepts, or the search for off -
take opportunities and strategic investors we do the work and
devise strategies for the central questions to allow you to
operate in your particular market with greater economical
value.
As a successful general contractor, we integrate technology and
provide customized EPC packages to deliver industrial plants on
a turnkey or partial turnkey basis. This involves all associated
major and minor components. Our services as an EPC contractor
include basic and detail plant design and engineering,
procurement and expediting services with our global network,
and turnkey plant construction and installation, with our own
equipment and construction staffs in Indonesia and reliable
partners.
Our services do not end with the handover of your turnkey plant
- we also offer many years of experience in supervision and
maintenance services. In Indonesia, we have our own workshop
and heavy equipments in Cilegon area staffed by highly
qualified personnel to provide after - sales services. Fabrication
and installation of equipments, shutdown and maintenance,
repair work, refurbishment, and supervision work are kept on
standby here.
Additionally, we offer standalone basic and detail engineering
packages to make sure that your plant will run smoothly and
efficiently. Moreover, we offer decades of local experience in
industrial construction/erection work within the oil & gas,
petrochemicals, and other industries based on our worldwide
network. As technolgy-independent service-provider we
support you to find high-quality equipments for your plant by
building trading cooperation with selected well-known
technology providers.
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PT Ferrostaal IndonesiaTechnology independent EPC contractor
As a technology independent EPC contractor
and system integrator, PT Ferrostaal Indonesia takes the overall responsibility for a
project, providing professional project development, EPC - Services, up to supervision,
operation,and maintenance services to the full satisfaction of our customers.According to
our customers’ requirements, PT Ferrostaal Indonesia manages the entire project cycle
and even provides single operations of it.
(Engineering, Procurement, Construction)
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Basic Detail Bulk Mgmt LocalEquipment
Power
Oil & Gas
Petrochemicals
Oleochemicals
Other Selected Industries
ProjectDevelopment
Engineering
Project Management
Procurement ConstructionO & M
The skills PT Ferrostaal Indonesia uses to build plants as general contractor form the
basis of our operations in the industrial project business. We are active in the power
industry, oil & gas industry, petrochemical industry, oleochemicals, and other selected
industries.
Power
Oil & Gas
Petrochemicals
Oleochemicals
Other selected industries
Power plants up to 1.200 MW in size contribute to most of our
power activities, but we also supply diesel and biodiesel power
plants with an output of up to 200 MW. Under the umbrella of
Ferrostaal AG, PT Ferrostaal Indonesia offers EPC contracting
services for simple-cycle gas turbine and combined-cycle power
plants. PT Ferrostaal Indonesia also offers construction /
erection services for steam coal power plants. Our range of
services varies depending on the project. This either covers the
whole power plant with all associated plant components or just
the balance of plant. Accordingly, we act as a general contractor
or a consortium partner.
PT Ferrostaal Indonesia serves customers in the downstream
sector of refining and processing with a comprehensive service
and product portfolio. In cooperation with a strategic partner
we offer comprehensive solutions, including distillation,
extraction, evaporation, and absorption systems. Beside
construction and project management, our services include
engineering, execution, and the supply of active equipment
such as columns, structure packings, trays, distributors and
other column internals.
Ferrostaal AG and its partners have been actively investing into
Methanol operations and have evolved, with 5.1 mill tons of
Methanol production, internationally marketing its own
product. Locally, PT Ferrostaal Indonesia develops and will
realize gas based downstream investment, for instance a
Methanol production facility, in a partnership with a strong
local strategic investor. Furthermore, in other gas based
downstream industry such as fertilizer plant, PT Ferrostaal
Indonesia acts as an investor and/or EPC contractor.
In the markets for oleochemicals, we act as partner for the
realization of downstream oleochemical plants covering
refinery, fatty acid, fatty alcohol, methyl ester, and detergent
plants. In cooperation with partners we develop, manage, and
realize oleochemical plants, which are financially profitable in
the long term. We strive for an exclusive cooperation with raw
material suppliers, leading technology partners, and investors
in our projects.
PT Ferrostaal Indonesia is also active in other selected industries,
such as coal upgrading, metal refining, steel, and other selected
industries. In coal upgrading, together with our strategic partners,
we offer an internationally proven solution to increase the
economical value of your low rank coal by reducing the water
content. For these selected industries, we offer a wide range of
portfolio depending on our customers need and request.
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ExxonMobil (MCL)Banyu Urip Well Pad A & Pipe Line SystemClient : ExxonMobil (MCL)
Location : Java/Cepu/Bojonegoro
Scope of work : Engineering, Procurement, Construction
(EPC) for the Well Pad A facility including all
balance of plant and an interconnection
pipe line system between the Well Pad A
EPF2 and the early production facility (GOSP)
Completion : 2009
1 x 20 TPH CFBC Boiler and1 x 15 MW Steam Turbine GeneratorClient : PT Indo-Bharat Rayon
Location : Java/Purwakarta
Scope of work : Steel structure, piping, equipment erection,
and E&I Installation
Completion : 2009
Skid Mounted Natural Gas Compression (Cover Page Project)Client : CITIC Seram Energy Limited
Formerly Kufpec (Indonesia) Limited
Location : Maluku/Seram Island - Bula
Scope of work : Engineering of skid mounted natural gas
compression and processing equipment as
well installation including piping work
Completion : 2006
Hot Strip Mill - Revitalization ProgramClient : PT Krakatau Steel
Location : Java/Cilegon
Scope of work : Construction service related to the
revitalization program considering
mechanical and piping work
Completion : 2010
PT Ferrostaal IndonesiaIndustrial projects
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Integration of partners Integration of systems
We bring different partners together for constructing large-
scale industrial plants, some for the duration of the project and
some for much longer than that. One of our most important
contributions as a general contractor consists of coordinating
the work of all these partners and ensuring the high quality of
the resulting products and services.
All of our services centre on complex technical products. Our
task as a general contractor consists of reducing the complexity
of associated processes for our customers. For example, in the
power industry as a general contractor we produce individually
tailored and turnkey power plants for our customers. This
involves all associated major and minor components. In general
cooperation with companies, we bear the responsibility for EPC,
as well as for maintenance and services. Our customers receive a
turnkey power plant from us.
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Ferrostaal is a global provider of industrial services. As a technology-independent system
integrator our business is focused around strong core business units in the competence
divisons of Projects,Trading & Services,Assembly Solutions. Our customers' projects are
turned into reality by about 5,700 personnel. All this is made possible by our four core
competences: project development, project management, partner integration, and
system integration.These competences distinguish us from our competitors.
Project development Project managementWe develop business ideas, business models and the resulting projects. One-stop source: general contractor and project manager.
As a project developer, we deal with everything from the initial
feasibility study, the search for a site and the selection of
suitable technologies, through to planning permission,
financing, construction and plant operation.
As a partner, we bring our expertise to selected projects by
becoming stakeholders in the operating company. In this way,
we can give our customers long-term support while sharing in
their success.
Project development begins with the project idea. With the aid
of feasibility studies, market analyses and viability studies, we
establish whether or not an idea is economically sustainable.
When a project meets these criteria, we focus on selecting
qualified project partners, i.e. suitable suppliers, investors, local
partners, buyers for the end products and, equally, partners for
the engineering and construction of the plant or production
line.
We take up the role as general contractor in almost all of our
operational areas. We carry the overall responsibility for a
project. In plant construction this usually means we are the EPC
contractor managing the engineering, procurement and
construction of a plant. This also includes setting-up operations
and handing off the turnkey installation to the customer.
A cooperative relationship with the customer, suppliers and
funding partners based on transparency and trust is essential
here. An instrument we use daily in technical and commercial
project management is multi-tiered risk management. Apart
from the quality and credit assessment of sub-contractors and
suppliers, this also comprises a range of internal inspection
processes, one of them being contract reviews.
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3000 MTPD Methanol Plant for Oman Methanol Company LLC, Oman, 2007
Headquarters of Ferrostaal, Essen, Germany
FerrostaalCompetence set - more than the sum of its parts
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Headquarters
Ferrostaal AG
Southeast Asia
PT Ferrostaal Indonesia - Head Office
Hohenzollernstrasse 2445128 EssenGermany
Jl. Mampang Prapatan 97Jakarta 12790Indonesia
PT Ferrostaal Indonesia - Workshop
Jl. Australia II – Kav. D1/2Cilegon 42443Indonesia
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Ferrostaal headquarters in Germany
Ferrostaal subsidiaries
Ferrostaal offices & workshop in Indonesia
Phone +49. 201. 818-01Fax +49. 201. 818-28 22
Phone +62. 21. 797-33 56Fax +62. 21. 798-80 18
Phone +62. 254. 385-712Fax +62. 254. 391-230
Ferrostaal looks back to a long successful story in Indonesia. Since our first milestones,
we have established close ties with Indonesian industries, societies, and public
institutions, from which our customers benefit to this day.
PT Ferrostaal IndonesiaDecades of experiences – a solid foundation